Abstract: A method and equipment for making a needle-fin tube having needle-like external fin parts, and internal fin structure formed by a spiraled spring wire which expands to clamp again the tube in the needle-fin tubes. The wire used to form the internal fin is wound along and around a bar which is moved and rotated along a straight line. The bar is moved inside the needle-fin tube from its one end to the other and the wire is released from the bar to attach to the internal surface of the needle-fin tube under spring force.

Abstract: A method for forming collars in a thermally conductive plate is provided. The method includes the steps of placing a thermally conductive plate, or fin stock, within a press, and then advancing the plate through the press in order to draw a desired amount of ductile material from a plurality of collar locations within the plate. The ductile material is used in forming the collars. The method also includes further advancing the plate in order to pierce the material at the collar locations, thereby creating a plurality of through-openings in the plate. Each through-opening defines a radial wall having a proximal end and a distal end. The press is used to fold material at the distal end of the respective walls inwardly into substantial contact with an inner diameter of the walls. In this way, a plurality of collars having a first flare are formed. The material is further advanced through the press so that the distal ends of the collars are flared outwardly, thereby forming double flare collars.

Abstract: A method of assembling a syngas cooler is provided. The method includes coupling at least one cooling tube within the syngas cooler, wherein the at least one cooling tube includes an inner surface that defines a flow passage therethrough, an opposite outer surface, and at least one cooling fin extending outward from the outer surface, and orienting the at least one cooling tube such that the at least one cooling fin is in flow communication within a syngas flow passage defined in the syngas cooler, wherein the cooling fin facilitates enhancing heat transfer between fluid flowing in the at least one cooling tube and a syngas flow.

Abstract: The invention relates to a method for manufacturing tubes, in particular for heat exchangers, composed of endless ribbons on a roller mill, wherein the tubes are composed of at least two ribbons which are subjected to a shaping process on the roller mill, wherein perforations or predetermined break points are introduced into the ribbons at predetermined locations, wherein a step of making the perforations in the ribbons is carried out, after which the ribbons are combined to form the tube and after which individual tubes are separated off at the predetermined locations. The formation of the perforations or the predetermined break points in at least one of the two ribbons is performed within or at the end of the shaping process of the corresponding ribbon so that some of the pairs of rollers do not require a drive.

Abstract: The invention relates to a heat-exchanger tube structured on both sides with excellent heat transfer characteristics utilizing both outer and also inner fins and secondary grooves intersecting the inner fins. Two spaced-apart rolling tools are provided in the utilized device in order to form the outer fins of two adjacent rolling tools; the inner structure is formed by two differently profiled mandrels. The first mandrel forms in a first forming area the inner fins. The second mandrel forms in a second forming area the inventive secondary grooves into the earlier created inner fins.

Abstract: A heat exchanger comprises a shell comprising a hollow shell body and separate shell end members attached thereto. A number of tubes is disposed within the shell body which is sized to permit both ends of the tubes to project outwardly therefrom to facilitate access for attaching the tubes ends to respective tube header plates, after which time the shell end members are slid over the shell body towards the shell body ends for attachment to respective header plates. The heat exchanger can include an expansion element attached between a shell end member and the shell body, wherein the expansion element is positioned adjacent a slidable joint formed by an overlapping section of the shell body and shell end member. Together, the expansion element accommodates axial movement and the slidable joint carries vibration loads between the shell body and shell end member.

Abstract: The current invention includes a tube with a helical fin extending from the tube's outer surface. The fins and tube are monolithic, or formed of one part. The fin is continuous and the fin base is essentially straight as it winds around the tube. The fin has a tip opposite the fin base with an essentially straight fin body as viewed between the tip and the base. The fin is bent into concave and convex shapes about the tube wall so the fin tip makes a wavy pattern as it winds around the tube.

Abstract: A finned tube includes channels defined between adjacent fins on the tube body outer surface. Wings extend from side walls of the adjacent fins between the fin top and the fin base such that the wings form a barrier which splits the channel into an upper channel and a lower channel. A plurality of holes penetrate the barrier where the wings meet, so liquids and gases can pass into and out of the enclosed area defined by the lower channel. The wings can include alternating upper wings and lower wings, and there can be depressions formed in the fin top.

Abstract: A method of manufacturing a heat dissipation device, the method includes the steps of: a) affording a base, a plurality of fins, a plurality of flakes and solder, wherein the base includes a soldering face at a top surface thereof and defines a plurality of through holes therein; b) adhering the flakes to the soldering face of the base for covering the through holes; c) placing the solder onto the soldering face of the base and placing the fins onto the soldering face, whereby the solder is sandwiched between the base and the fins; d) heating the heat dissipation device at a determined temperature to melt the solder; and e) cooling the heat dissipation device to solder the fins onto the base.

Abstract: A heat exchanging coil that has at least one straight length of tube and at least one bend in the tube where fins are attached to the tube with unequal fin densities based upon tube orientation, and the fin density is different for straight lengths of tube than at bends in the tube.

Abstract: A heat dissipation device includes a heat sink (10) and a first heat pipe (20) enclosing a bottom edge of the heat sink. The heat sink includes a base (12) defining a first passage (120) extending therethrough. The first heat pipe includes a first transferring section (22) extending in the first passage and totally embedded in the base and a pair of first dissipating sections (24) extending from the first transferring section. The first dissipating sections of the first heat pipe are attached on an outer periphery of the base. The first transferring section of the first heat pipe absorbs heat in the middle of the base and transfers it to the first dissipating sections to evenly distribute the heat throughout the whole base.

Abstract: The invention relates to a multi-chamber tube, produced from a flat sheet, welded along the longitudinal surfaces with two planar face surfaces, two curved narrow sides and webs, folded from the flat strip which divide adjacent chambers and which are soldered to the opposing tube inner wall and a method for production thereof. According to the invention, the flat strip comprises inward projections in the region of the soldering of the webs.

Abstract: A fastening board for cooling fins includes a board body, a plurality of side boards, and a plurality of fasteners. The side boards are respectively located at the two opposite sides of the board body side. The fasteners are respectively located at the ends of the side boards. The fastening board for cooling fins is used for a tubular radiator to prevent the last cooling fin from coming off the pipe.

Abstract: A method for assembling a vertical heat radiator comprises the steps of assembling heat-radiator fins in which a multitude of radiator fins, each having upper and lower holes or retaining notches, are combined with fixed spacing by lateral locking pieces, connecting heat pipes in which a set of heat pipes are put to go through the upper and lower holes or retaining notches and integrating components by punching in which the modules of heat-radiator fins and the heat pipes are integrated by an external punching tool.

Abstract: It is an object of the present invention to provide an inexpensive heat radiating fin having a high cooling effect. A coating metal layer consisting of a metallic material with an ionization tendency larger than that of silver is coated on a surface of a heat radiating fin main body by plating or the like to form the heat radiating fin. Thus, the coating metal layer has a layer thickness which increases a difference between a heat capacity of the coating metal layer and a heat capacity of the air, and facilitates chemical adsorption of molecules in the air. The heat radiating fin radiates heat while being brought into contact with the air serving as a cooling fluid.

Abstract: A heat transfer device having a heat source for collecting waste heat from a heat-generating system, the heat transfer device having fins in which the shape of the sides of the fins is preferably circular according to the general expression ( x - 1 ? ) 2 + ( y - ? ? ) 2 = 1 ? 2 , where ? = h k , h is the heat transfer coefficient between the fin and the surrounding fluid, k is the thermal conductivity of the fin material, ? = q o k ? ? ? o , q o is the heat flow through the fin semi-base per unit depth and ?0 is the difference between the temperatures of the heated surface and the surrounding fluid.

Abstract: Grooved metal tubes, with a groove-bottom thickness Tf and outside diameter De, internally grooved with N helical ribs having an apex angle ?, height H, base width LN, and helix angle ?, two consecutive ribs being separated by a groove, generally flat-bottomed, having a width LR, with a pitch P equal to LR+LN, are characterized in that: a) the thickness Tf of the tube is such that Tf/De is equal to 0.023±0.005, Tf and De being expressed in mm, with De ranging between 4 and 14.5 mm; b) the ribs have a height H such that H/De is equal to 0.028±0.005, H and De being expressed in mm; c) the number N of ribs is such that N/De is equal to 2.1±0.4, and the corresponding pitch P is equal to p·Di/N, with Di equal to De?2·Tf, and De being expressed in mm; d) the base widths LN and LR are such that LN/LR is between 0.20 and 0.80; e) the apex angle ? ranges from 10° to 50°; and f) the helix angle ? ranges from 20° to 50°.

Abstract: A heat sink for dissipating heat from an electronic component includes a core and a plurality of fins extending outwardly from the core. The fins may be at least partially curved. Each fin may split into a plurality of tines that extend away from the core.

Abstract: A heatpipe for cooling an integrated circuit. The heatpipe includes a pipe and radial fins that are formed by extruding a single piece of material, such as heat conducting metal. Each of the radial fins extends away from the pipe and runs (preferably) the length of the pipe. Each radial fin has normally oriented subfins that provide additional heat convection surface areas to the radial fins. Within the pipe are interior fins, also formed during the material extrusion process. The interior fins provide additional conduction cooling to a heat transferring fluid circulating within the pipe.

Abstract: A cold plate and a method of forming the cold plate are provided that efficiently and cost effectively cools electrical components. The cold plate includes a flattened tube formed from a circular extruded tube to have a top surface and a bottom surface that are substantially parallel and contiguously connected by rounded corners and defining an interior space. The circular extruded tube includes a plurality of ins extending into the interior space form inner walls thereof to form a plurality of channels in said flattened tube between said fins for defining a cooling liquid passage therethrough. The fins may extend parallel to the direction that the flattened tube extends, or extend at a predetermined angle to the direction that the flattened tube extends. Also, the fins associated with the top surface may extend at an angle to the fins associated with the bottom surface to form a plurality of intersecting points which form a torturous fluid flow path.

Abstract: A method for fabricating a cooling device. The cooling device includes a heat pipe and a plurality of thin fins. First, a through hole is formed on each thin fin. The through hole includes a surrounding wall of gradually withdrawing radius, so as to stack the thin fins together. Then, the heat pipe is tightly inserted from the surrounding wall of larger radius into the through holes of the thin fins. By applying two forces of opposite directions to the thin fins, the surrounding walls of the thin fins is sequentially embedded into and compressed onto the heat pipe. In this manner, the contact area between the thin fins is increased, while the contact between the surrounding wall of the thin fins and the heat pipe becomes tighter. A cooling device of better heat dissipating rate is thus fabricated.

Abstract: This invention relates to a tube finning machine (10) and to a method of use thereof. Typically, the finned tubes will be for use in heat exchangers. In the present invention, the machine (10) has tensioning means (32, 44) for applying tension to the tubes (16) during the finning process, tension in the tubes reducing the likelihood that the tubes will buckle or deform during the process. Also, the invention discloses the use of a solid material introduced between the fins (22) to support the fins during the finning process, the solid material being removed after completion of the process. The solid material can be a granular material, or it can be a continuous material introduced (and removed) in its liquid state.

Abstract: A manufacture method for an inner-fin tube includes a tube forming process for continuously forming a tube member joined at one end side thereof, an inner fin transferring process for continuously transferring an inner fin member, an inner fin twisting process for twisting the transferred inner fin member at at least two portions, and an inner fin inserting process for inserting the inner fin member into the tube member through the one end side thereof at the halfway stage of the tube forming process. At the inner fin twisting process, a transfer direction of the inner fin member is altered so that the inner fin member faces the one end side of the tube member and a longitudinal direction of a cross section (perpendicular to transfer direction thereof) of the inner fin member corresponds with a major axis direction of a flat cross section of the tube member.

Abstract: In a radiant heating box there is a convection current which flows over the surface of tubes in the box. Adding ribs to the external surface of vertical tubes provides an enhancement to the heat transfer by convection and increases the heat transfer to the tubes.

Abstract: A cooling device (10) for heat dissipation for a heat-generating component includes a heat sink (14) and a heat pipe (13). The heat sink attached to the component includes a base (11) and a plurality of fins (12) extending from the base. A bottom portion of the heat pipe formed between the base and the fins, the remainder of the heat pipe formed through the fins. An apparatus for making the cooling device includes a mold (20) and a core (30) accommodated in the mold. The mold includes a base part (21) and a pair of symmetrical forming parts (22) slidably engaged on the base part. The forming parts defines a plurality of slots (222), a cavity (224), and a recess (225) respectively corresponding to the fins of the heat sink, the base of the heat sink, and the heat pipe.

Abstract: A method for removing heat from a heat generating component using a low profile extrusion with a plurality of micro tubes extended there through. The low profile extrusion is placed into thermal connection with heat producing components. A heat transfer fluid removes heat via an adiabatic process.

Abstract: The corrugated fin feeding apparatus has cutting devices (1) producing corrugated (C1, C2) fins with a predetermined length and a conveying device (2) determining positions of the corrugated fins and conveying them at predetermined intervals. Further, the feeding apparatus has a forcible conveying device (3) which adds a driving force to the corrugated fins being conveyed by the conveying device (4) to push out them toward the downstream side thereof and distributes them in predetermined directions, and an accumulating device which accommodates the corrugated fins into a plurality of accumulating rooms respectively.

Abstract: A method of manufacturing a heat dissipating device, the method includes steps: a) affording a heat pipe, a solid solder bar and a heat sink, wherein the heat sink includes a base defining a groove at a side thereof; b) placing the solder bar and the heat pipe, in turn, into the groove of the heat sink; c) heating to melt the solder bar and simultaneously pressing the heat pipe to have an outer surface of the heat pipe coplanar with said side where the groove is defined; and d) cooling to achieve the heat dissipating device wherein the solder bar is evenly distributed between the heat pipe and the base.

Abstract: A method for manufacturing a heat-dissipating structure of a rectifier combines heat pipes into the heat-dissipating structure of the rectifier to enhance the heat-dissipating efficiency thereof. A metal tube of a heat pipe is has an inlet. A wick structure is formed inside the metal tube. The inlet of the metal tube is sealed. The metal tube is disposed in a mold of a heat-dissipating shell. A melted metal is cast into the mold and forms a heat-dissipating shell. The heat-dissipating shell is taken out from the mold. The sealed inlet of the metal tube in the heat-dissipating shell is cut. The metal tube is filled with a working fluid. The inlet of the metal tube is sealed.

Abstract: An improved heat transfer tube, an improved method of formation and an improved use of such a heat transfer tube is disclosed. The heat transfer tube includes an outer surface with a plurality of radially outwardly extending helical fins, the fins being grooved to define notches, a plurality of channels extending between adjacent fins, at least one nucleate boiling pore formed at the intersection of a notch and a channel. The fins are flattened or pushed down to form a primary nucleate boiling cavity within the at least one nucleate boiling pore; and the tips of the fins are further bent over or flattened to form a secondary nucleate boiling cavity within the at least one nucleate boiling pore. Also disclosed are improved refrigerant evaporator including at least one such boiling tube and a method of making such a boiling tube.

Abstract: The present invention discloses an improved heat transfer tube, an improved method of formation, and an improved use of such heat transfer tube. The present invention discloses a boiling tube for a refrigerant evaporator that provides at least one dual cavity nucleate boiling site. The present invention further discloses an improved refrigerant evaporator including at least one such boiling tube, and the method of making such a boiling tube.

Abstract: A method for removing heat from a heat generating component using a low profile extrusion with a plurality of micro tubes extended there through. The low profile extrusion is placed into thermal connection with heat producing components. A heat transfer fluid removes heat via an adiabatic process.

Abstract: Vehicle heat exchanger devices are formed of a conductive loaded resin-based material. The conductive loaded resin-based material comprises micron conductive powder(s), conductive fiber(s), or a combination of conductive powder and conductive fibers in a base resin host. The percentage by weight of the conductive powder(s), conductive fiber(s), or a combination thereof is between about 20% and 50% of the weight of the conductive loaded resin-based material. The micron conductive powders are metals or conductive non-metals or metal plated non-metals. The micron conductive fibers may be metal fiber or metal plated fiber. Further, the metal plated fiber may be formed by plating metal onto a metal fiber or by plating metal onto a non-metal fiber. Any platable fiber may be used as the core for a non-metal fiber. Superconductor metals may also be used as micron conductive fibers and/or as metal plating onto fibers in the present invention.

Abstract: This invention concerns a heat-resistant assembly having a heat-resistant block conformed to the contours of boiler tubes and the surface of their connecting rib. The heat-resistant assembly has an arm which protrudes from the surface of the rib toward the heat-resistant block and which has a catch on the end. The block has an indentation in which the catch on the arm engages. The block can be hung on or removed from the tube assembly by means of the arms and indentations. The heat-resistant assembly is further distinguished by the fact that a space is created between the end of the arm and the indentation of the block. A fusible substance, which will melt when the temperature of the arm exceeds a given value, is placed in the space. The heat-resistant assembly is further distinguished by the fact that an indentation is formed in the block in which a heat-resistant sleeve is adhered to engage the arm. This arrangement makes it possible to manufacture the heat-resistant block using press molding.

Abstract: The invention relates to a heat-exchanger tube structured on both sides with excellent heat transfer characteristics utilizing both outer and also inner fins and secondary grooves intersecting the inner fins. Two spaced-apart rolling tools are provided in the utilized device in order to form the outer fins of two adjacent rolling tools; the inner structure is formed by two differently profiled mandrels. The first mandrel forms in a first forming area the inner fins. The second mandrel forms in a second forming area the inventive secondary grooves into the earlier created inner fins.

Abstract: A method for integrating a heat conductor with a heat dissipating fin is provided. The steps includes: a) employing a low-temperature treatment to an area of the heat conductor so as to generate a shape contraction thereof, wherein the area is a connecting area between the heat conductor and the heat dissipating fin; b) employing a heating treatment to the heat dissipating fin to generate a shape expansion thereof and opening an aperture on the heat dissipating fin corresponding to a position of the heat conductor; and c) integrating the heat conductor with the heat dissipating fin by passing the heat conductor through the aperture on the heat dissipating fin and combining the heat conductor and the heat dissipating fin under a room temperature. Accordingly, the contact density between heat conductor and heat dissipating fin is increased, while the thermal resistance is reduced.

Abstract: The present invention discloses an improved heat transfer tube, an improved method of formation, and an improved use of such heat transfer tube. The present invention discloses a boiling tube for a refrigerant evaporator that provides at least one dual cavity nucleate boiling site. The present invention further discloses an improved refrigerant evaporator including at least one such boiling tube, and the method of making such a boiling tube.

Abstract: A method of brazing an aluminum or aluminum alloy material, containing brazing an aluminum alloy brazing sheet that has an aluminum or aluminum alloy core material and, being clad on one or both surfaces, a filler alloy layer comprised of an Al—Si-based alloy and contains Mg incorporated at least in a constituent layer except the filler alloy layer, thereby to form a hollow structure whose one surface clad with the filler alloy is the inner surface, wherein the brazing is carried out in an inert gas atmosphere without applying any flux; and an aluminum alloy brazing sheet which satisfies the relationship: (X+Y)?a/60+0.5 and X>Y, wherein a (?m) represents the thickness of the filler alloy layer clad on the core material of the inner side of the hollow structure, and X and Y (mass %) represent the Mg contents of the core material and the brazing material, respectively.

Abstract: An aluminum heat exchanger is provided. In one embodiment, the aluminum heat exchanger comprises a fin having a first aperture therethrough with a flange formed around the first aperture. The fin is made from a first alloy having a first melting point. The heat exchanger includes a refrigerant tube made from a second alloy having a second melting point. The refrigerant tube extends through the first aperture. The heat exchanger also has a tubular coupling made from a third alloy having a third melting point and that is coupled to an end of the refrigerant tube. A fourth alloy having a fourth melting point less than the first, second, and third melting points is interposed the refrigerant tube and the flange, and further interposed the refrigerant tube and the tubular coupling. A method of manufacturing and a refrigeration unit are also provided.

Abstract: A method of manufacturing a heat exchanger includes processes of: arranging tubes at a predetermined pitch on a set base; inserting fins into spaces each defined between the tubes; compressing the tubes and the fins in the direction of arrangement thereof; mounting hollow headers to longitudinal ends of the tubes, each header having slits engaged with a corresponding end of the tubes; and attaching end covers to both ends of the headers, each cover closing holes which open at the corresponding end of the headers.

Abstract: A system for and method of manufacturing a finned tube for a heat exchanger is disclosed herein. A continuous fin strip is provided with at least one pair of vortex generators. A tube is rotated and linearly displaced while the continuous fin strip with vortex generators is spirally wrapped around the tube.

Abstract: A wrought aluminum sheet product having a textured surface for improved heat transfer properties. A plurality of textured features having dimensions of about 1-50 microns is roll textured onto one or both sides of the sheet. The aluminum sheet may be used as the fins or tubing of a heat exchanger.

Abstract: This invention relates to a tube finning machine (10), and in particular to a machine capable of fitting several fins (26) to one or more tubes (26) at the same time, the assembled finned tube being suitable for heat exchange applications. According to one aspect of the invention there is provided a tube finning machine for mounting extended surface members (96) upon one or more tubes, the machine having a base (10), carrier means movable relative to the base, drive means (20) for moving the carrier means (18) in a longitudinal direction, and cartridge means (24) for locating a plurality of extended surface members (26), the cartridge means having respective support means (30) for each extended surface member, and at least some of the support means being movable relative to the cartridge. There is also provided a method of using a machine as herein defined for finning a tube.

Abstract: The present invention discloses an improved heat transfer tube, an improved method of formation, and an improved use of such heat transfer tube. The present invention discloses a boiling tube for a refrigerant evaporator that provides at least one dual cavity nucleate boiling site. The present invention further discloses an improved refrigerant evaporator including at least one such boiling tube, and the method of making such a boiling tube.

Abstract: An improved air center form roll for use in combination with a like form roll to produce an accordion-like folded fin for a heat exchanger core, the form roll being of the type comprising a plurality of form discs abutted one to the other and having a plurality of star-like teeth thereabout. Points of the star-like teeth define a major diameter of the form roll and valleys between adjacent ones of the star-like teeth define a minor diameter of the form roll. The form roll further includes at least one stripper disc having no teeth therearound and interposed between at least two of the plurality of form discs wherein the stripper disc has a diameter less than the minor diameter of the form roll. The improvement to the form roll comprises a modified disc having a plurality of modified star-like teeth thereabout. The modified disc is interposed at each abutment between the stripper disc and one of the abutting form discs.

Abstract: An improved fin array for use in a heat transfer assembly, such as a condenser for a vehicle air conditioning system, and a method of making the improved fin array, are disclosed. The fin array comprises an elongated one-piece fin member having top and bottom base portions with fin sets extending between adjacent top and bottom base portions. The top and bottom base portions are generally flat for bonding to the heat exchanger tubes, such as by brazing. Each fin set includes a plurality of individual fins extending perpendicularly to a longitudinal length of the fin member and having side edges that are longitudinally offset with respect to each other. The offset fin edges provide increased fresh air flow over the individual fins and thus increase the efficiency of the overall heat exchanger.

Abstract: The invention relates to a method for producing gilled metal pipes (1). According to said method, at least one continuous, gill-forming strip (4) is applied to a rotating pipe body (2) at a tangent and unwound onto the pipe body in an approximately helical line. The side of the strip facing towards the pipe body (2) is connected to the pipe surface by means of a welding device (8), using an additional material. The welding process is optimised and the finishing quality increased by moulding a web that is bent at right angles to the strip that forms the gills before said strip is unwound onto the pipe body (2). The strip is preferably bent into a U-shape and the web, which runs between the two limbs of the U-shape, is guided flatly on the pipe body.

Abstract: A process of producing a plastic heat exchanger where a multiplicity of tubes are welded to tube headers having raised collars surrounding each of the tubes, using an infrared energy source such as a laser to melt-bond the tubes to the collars.

Abstract: A method of forming a heat exchanger apparatus on a housing wall. The heat exchanger includes inner and outer annular rings. The rings have heat radiating, high surface area fins attached on oppositely facing surfaces. The inner ring has a radially outwardly facing surface that abuts the interior surface of the housing sidewall. The outer ring has a radially inwardly facing surface that abuts the exterior surface of the housing sidewall. When displaced longitudinally along the ring axes, which are coincidental, the sidewall is clampingly engaged therebetween, and an excellent thermal flow path is formed. Heat transferred into the inner fins from a working gas is conducted to the inner ring, through the sidewall, into the outer ring, then into the outer fins. Air impinging upon the outer fins absorbs the heat from the outer fins.

Abstract: A method of forming an extended surface heat transfer fin by differentially rolling a metal strip having a wedge-shaped profile. The method includes linearly stretching the thicker edge of the metal strip to a greater degree than the thinner edge.