Abstract: A motor brush quick change assembly that includes brush units and electrical spring contacts. The brush units include a carrier with a housing and a brush. The electrical spring contacts are connected to an electrical device. Each of the brush units is configured to be removably attached to the electrical device to contact one of the electrical spring contacts. The brush unit thus provide for both a mechanical and electrical connection to the electrical device. The brush units are configured to prevent the need for separate electrical leads that require separate attachment and detachment to the electrical device. This design provides for straight-forward removal and replacement that can be performed by a robotic device or an operator.

Abstract: A method for determining a rotation variable of a rotatably mounted rotor of a mechanically commutated electric motor, having a motor current path formed between two brush elements of the electric motor, and leading via the commutator bars contacted by the brush elements, and via coil windings of the rotor electrically connected to said commutator bars, wherein an oscillating input signal is fed into the motor current path and the rotation variable is determined with the aid of a ripple of a resultant output signal, said ripple being due to the mechanical commutation of the motor current path.

Abstract: A brush holder apparatus has a stationary support member having two opposing grooves, a fork electrical connector, and a conductive bar configured to pass through a portion of a main body of the stationary support member. The conductive bar provides electrical conductivity with a collector mount and the fork electrical connector. A brush holder is configured to be releasably affixed to the stationary support member, and has two rails configured to slide along the grooves. The brush holder has a knife electrical connector configured to mate with the fork electrical connector. A brush spring is clipped on the brush holder, and the brush spring presses a brush against a collector of a dynamoelectric machine. A brush lead is connected to the brush and a brush terminal. The brush lead is an elongate conductive member, and a brush wear indicator is disposed over the brush lead.

Abstract: A motor includes a brush configured to contact a commutator and a movement restricting structure configured to restrict a movement of the brush. The movement restricting structure has: a carbon holder for housing the brush while permitting a movement of the brush in the commutator radial direction; and a circumferentially restricting part for restricting a movement of the brush in the commutator circumferential direction. The circumferentially restricting part has a passing port formed by punching, through which the brush passes.

Abstract: A vibration actuator includes a bracket coupled to a case to form an inner space; a stator having a circuit board coupled to an upper surface of the bracket, a coil connected to the circuit board, and a yoke provided in the coil; a vibrator having a permanent magnet disposed at an outer side of the coil and a weight coupled to an outer circumference of the permanent magnet; an elastic member configured to connect the stator and the vibrator and elastically support the vibrator; and a non-magnetic damper provided between the weight and the elastic member.

Abstract: A method produces a brush for a commutator motor, in particularly for a motor vehicle fan, for electrically contacting a connected contact lead to a commutator via a spring-loaded contact with a commutator. Accordingly, a brush material, particularly carbon dust, is poured into a cuboid matrix and compressed by a plunger in a contact direction for forming the brush.

Abstract: A self-propelled snowthrower wherein, in one embodiment, drive members on each side of the snowthrower provide variable speed propulsion. A transmission that delivers power to the drive members may be adapted to de-clutch one of the two drive wheels when the ground speed of that wheel exceeds the driving speed of the transmission. In other embodiments, the snowthrower includes a rotor having a snow ejection surface forming a negative rake angle. Yet other embodiments include a chute rotation control mechanism that permits manual discharge chute rotation via one-handed input.

Abstract: Apparatus and methods for measuring the proximity between two components using a hardstop, an actuator and an emitter/detector passing light through a passage in the actuator are disclosed. The passage provides attenuation to the light which changes as the gap between the components changes allowing the measurement and control of the gap. Methods of determining the topology of the components using the apparatus are also described.

Abstract: A carbon brush holder is provided, which includes an insulating base, a metal brush frame, and two carbon brushes, wherein the insulating base includes a first base and two second bases correspondingly engaging with two matching portions of the first base respectively; the first base has a first slot having a straight section and two winding sections respectively connected to two ends of the straight section and each of the second bases has a second slot, and a protrusion is formed on a slot wall thereon. The metal brush frame includes a main frame and two branch frames respectively connected to two ends of the main frame, wherein the main frame is embedded in the first slot; the two branch frames are embedded in the two second slots, and are connected to two carbon brushes respectively, to thereby provide an improved contact between the two carbon brushes and a slip ring assembly.

Abstract: According to an aspect of the invention, an electric power tool which includes a brushless direct-current motor and a drive circuit that supplies drive power to the motor, and which rotates or drives a tool, characterized in that the drive circuit includes plural switching elements, and is arranged on a board provided in a grip portion of a housing or below the grip portion; and an electric fan is provided in the vicinity of the switching element for cooling the switching element.

Abstract: A monitoring apparatus configured for monitoring a carbon brush of a brush holder assembly of an electrical machine. The monitoring apparatus may include a flexible sensor and a signal processing circuit for processing a signal received from the flexible sensor. The flexible sensor may have an electrical resistance that varies based on a radius of curvature of the flexible sensor, wherein the radius of curvature of the flexible sensor may be associated with a deflection of a spring providing a force to engage the carbon brush with a rotating component of the electrical machine. The signal processing circuit may be coupled to the sensor and may be configured to determine a measure of a wear state of the carbon brush using information about the variable resistance of the flexible sensor.

Abstract: An electric motor is provided including a stator and an armature rotatably received within the stator, the armature having an armature shaft on which a commutator is mounted. The motor also includes a brush assembly having a brush card mount disposed around the commutator, a brush holder mounted on a surface of the brush card mount, and a brush disposed within the brush holder in sliding contact with the commutator to supply electric current to the commutator. A back surface of the brush includes at least one curved surface and a groove. A torsion spring is secured to the brush card mount adjacent the brush holder, the spring having a leg arranged to engage the groove of the back surface of the brush.

Abstract: A method produces a brush for a commutator motor, in particularly for a motor vehicle fan, for electrically contacting a connected contact lead to a commutator via a spring-loaded contact with a commutator. Accordingly, a brush material, particularly carbon dust, is poured into a cuboid matrix and compressed by a plunger in a contact direction for forming the brush.

Abstract: An electric motor (1) comprises a casing (2), a stator housed in the casing (2), a sealing cover (10), a rotor (6) rotatable inside the casing (2) and equipped with a commutator (7), a circuit (8) for powering the commutator (7) comprising two brushes (15) in sliding contact with the commutator (7); the motor (1) comprises two brush holder sleeves (14) in which the brushes (15) slide and two springs (17) operating between the brush holder sleeves (14) and the respective brushes (15) in such a way as to push the latter towards the commutator (7); both the sleeves (14) and the springs (17) form part of the circuit (8) for powering the brushes (15).

Abstract: A brush device (100) for an electric machine (10), having a brush (20) which is arranged in a brush guide element (21; 21a) so as to be longitudinally displaceable in the direction of a contact element (16) and which bears against the contact element (16) by way of a contact surface (30), wherein the brush (20) has a longitudinal axis (25) arranged at a first oblique angle (?) with respect to an axis of rotation (11) of the contact element (16), wherein that face side (23) of the brush (20) which is situated opposite the contact surface (30) is subjected to the spring force (F) of a spring element (32) in an abutment region (31).

Abstract: Described herein are embodiments of methods and systems of monitoring electrical brushes in electrical rotating machinery. One embodiment of the method comprises continuously measuring at least one parameter associated with an electrical brush; and determining, using the at least one continuously measured parameter associated with the electrical brush, maintenance for the electrical brush.

Abstract: A brush holder device of a vehicle AC generator includes: a regulator circuit that adjusts magnitude of an AC voltage generated in a stator; a base that is attached within a rear bracket and formed by integrally molding a brush holder portion having a brush insertion hole and holding a brush within the brush insertion hole and a regulator circuit housing portion in which the regulator circuit is housed and held; a cap that is made of resin and has sufficient elasticity to close the brush insertion hole; and a plate that is made of metal, integrally has the cap made of resin, and is attached to the brush holder portion.

Abstract: A motor assembly for a direct current (DC) electric motor, including: a motor cover, a brush base, brush arms and a chip capacitor housed within a protective hollow space provided in the brush base. The brush arms are shaped to support or hold the capacitor within the hollow space and maintain a solderless electrical connection between the terminal ends of the capacitor and the brush arms. The capacitor filters electromagnetic noises in the motor input circuit.

Abstract: A motor assembly for a direct current (DC) electric motor, including: a motor cover, a brush base, brush arms and a chip capacitor housed within a protective hollow space provided in the brush base. The brush arms are shaped to support or hold the capacitor within the hollow space and maintain a solderless electrical connection between the terminal ends of the capacitor and the brush arms. The capacitor filters electromagnetic noises in the motor input circuit.

Abstract: In one implementation, a liquid pump includes a pumping element, an electric motor and a brush housing. The electric motor is coupled to the pumping element to drive the pumping element for rotation, and the motor has a commutator, brushes engaged with the commutator to provide electricity to the commutator and at least one biasing member yieldably biasing the brushes into engagement with the commutator. The brush housing defines brush cavities in which the brushes are received, where the brushes have a first surface engaged with the commutator and a second surface spaced from the first surface and acted upon by said at least one biasing member. The second surface is inclined at an acute included angle relative to the first surface.

Abstract: A brush holder assembly including a quick disconnect assembly for quickly disconnecting a brush and electrical leads from a remaining component of the brush holder assembly to facilitate brush removal and replacement. The quick disconnect assembly includes a receptacle having a cavity for removably receiving and an end of the electrical lead, such as the nugget, and a resilient clip. When positioned in the cavity of the receptacle, the resilient clip urges a surface of the nugget into direct contact with a surface of the receptacle partially defining the cavity, completing an electrical current pathway from the brush through the electrical lead to the nugget, and from the surface of the nugget to the surface of the receptacle.

Abstract: A motor includes a brush configured to contact a commutator and a movement restricting structure configured to restrict a movement of the brush. The movement restricting structure has: a carbon holder for housing the brush while permitting a movement of the brush in the commutator radial direction; and a circumferentially restricting part for restricting a movement of the brush in the commutator circumferential direction. The circumferentially restricting part has a passing port formed by punching, through which the brush passes.

Abstract: A brush holder for an electric motor includes a brush magazine forming a receiving space with a wall surface. A carbon brush having an end face and a side face is arranged in the receiving space. The brush holder also includes a spring, which is in contact with the end face and is configured to press the carbon brush in an extension direction of the receiving space. The brush holder also includes a pressing mechanism arranged on a pivot arm and configured to contact the side face and press the carbon brush by the force of the spring in a pressing direction against the wall surface. The pivot arm has a pivot shaft, to which an inner end of the spring is fastened. The pressing mechanism has a rolling surface configured to roll over the side face of the carbon brush when the carbon brush slides in the extension direction.

Abstract: An electric motor arrangement, comprising a brush holder housing which has a plurality of brush elements which are coupled with a respective spring element, the spring element being configured to press the respectively associated brush element against a commutator of the electric motor arrangement, and the spring element having a first portion with a barbed hook for hooking or catching into a recess in the brush holder housing.

Abstract: A brush holder of the present invention is formed by a plurality of brush holder units in serial connection. Each brush holder unit includes an insulating base, a brush frame, and two carbon brushes. The insulating base has a protrusion and a recess on opposite sides. The brush frame has a main body received in the recess and two branches projected from opposite ends of the main body. The carbon brushes are provided on the branches of the brush frame. The protrusion of the brush holder unit is inserted into the recess of another brush holder unit to serially connect the brush holder units as well as to secure the brush frame in the recess. Therefore, the brush holder may be formed by serially connecting the brush holder units in a fast and easy way, and it provides a stable signal transmission.

Abstract: A brush holder (1) for receiving at least two contact brushes (2, 4) and holding said brushes in contact with a slip ring in an electrical power device, the brush holder comprising a holder body (10) adapted for receiving said brushes (2, 4), said brushes (2, 4) being arranged on opposite sides of a plane in which a central axis (C-C) of the brush holder (1) is located and in which an axis of rotation of the electric apparatus is situated. A biasing device (11) for biasing the holder body (10) towards the slip ring, thus biasing the at least two contact brushes (2,4) towards the slip ring.

Abstract: A brush holder (100) for an electric motor (12a; 12b), having a brush holder main body (20) which has a passage opening (25) for an armature shaft to pass through, having a first receiving region (37) for fastening a printed circuit board (35), on which electrical or electronic components are mounted, to the brush holder main body (20), wherein the first receiving region (37) extends as far as into a region between an outer boundary (23, 24) of the brush holder main body (20) and the passage opening (25), and wherein the first receiving region (37) for the printed circuit board (35) is designed to arrange the printed circuit board (35) on the brush holder main body (20) at least substantially perpendicularly to the plane of the brush holder main body (20), and having components (26, 33) which are arranged on the brush holder main body (20) and which are mechanically and/or electrically connected at least indirectly to the printed circuit board (35).

Abstract: A gear motor assembly includes a gearbox and a motor mounted to the gearbox. The gearbox includes a gear casing and a worm gear installed in the gear casing. The motor includes a stator, a rotor and brush gear. The rotor includes an shaft, a rotor core and a commutator fixed to the shaft. A worm integrally rotates with the shaft and is meshed with the worm gear. The brush gear includes multiple brushes slidably contacting the commutator, and multiple springs urging the corresponding brush towards the commutator. A lengthwise axis of the brush is inclined to a rotational axis of the commutator with a first angle between 75° to 87°.

Abstract: A commutation system for a DC motor having a stator including a plurality of windings and a permanent magnet assembly, the assembly has a housing; at least three collector segments connected to stator windings inside the housing; and a rotor assembly in the housing having brushes for connecting the collector segments, the brushes extending from the rotors parallel to the motor axis; wherein the brushes are attached to the rotors to rotate coaxially to each other and contact the surfaces of the collector segments. The system includes proper mechanism for heat conduction from the brushes sliding surface to the external wall. Damping is provided to limit resonance in the commutation system. Also air filtering can be provided to insure clean operation.

Abstract: Disclosed is a sheet plate for a DC motor, in which a brush holder manufactured as a separate member is coupled to the sheet plate of the DC motor, thus effectively guiding movement of a brush and a pigtail, and affording good space utilization, the sheet plate including a brush holder taking a shape of a rectangular pillar to hold the brush and coupled to a first surface of the sheet plate, wherein the brush holder includes an opening formed in an upper surface of the brush holder in a longitudinal direction thereof to allow a pigtail to be taken out through the opening, and a cover portion provided above the opening to be spaced apart therefrom and formed as a plate that is long in a diametric direction, so that the pigtail is bent in a circumferential direction by the cover portion when being taken out.

Abstract: Systems, methods, and apparatus associated for lifting brushes and shorting slip rings are provided. One embodiment may include a shaft in operable communication with a WRIM rotor; multiple slip rings positioned radially around the shaft and in electrical communication with rotor windings of the WRIM; multiple brushes adapted for selective contact with a respective one of the plurality of slip rings. In addition, the system may include multiple selectively activating electrical contacts in electrical communication with respective terminals of the rotor windings of the WRIM; and an actuating mechanism in operable communication with the brushes and the electrical contacts. When the actuating mechanism is actuated, the electrical contacts create electrical shorts between the slip rings and the rotor windings of the WRIM and the plurality of brushes are lifted from contacting the plurality of slip rings.

Abstract: An electrical machine (1). The electrical machine (1) has a commutator (3), a brush (5) and a spring. In this case, the brush (5) is designed to make contact with the commutator (3). The spring is provided for the purpose of pressing the brush (5) against the commutator (3). In this case, the spring is designed as a coil spring (7) with a first coil strip (9) and a second coil strip (11).

Abstract: A brush holder apparatus is disclosed. In one embodiment, the brush holder apparatus includes: a first support member; a second support member affixed to the first support member; a brush retainment member affixed to the first support member and extending substantially parallel with the second support member; and a cam member operably connected to the second support member, the cam member configured to retain a brush against the brush retainment member.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.

Abstract: A brush holder device of a vehicle AC generator includes: a regulator circuit that adjusts magnitude of an AC voltage generated in a stator; a base that is attached within a rear bracket and formed by integrally molding a brush holder portion having a brush insertion hole and holding a brush within the brush insertion hole and a regulator circuit housing portion in which the regulator circuit is housed and held; a cap that is made of resin and has sufficient elasticity to close the brush insertion hole; and a plate that is made of metal, integrally has the cap made of resin, and is attached to the brush holder portion.

Abstract: The invention relates to a commutation device (1) having a rotatable commutator (2) and at least one grinding element (16, 17, 18, 19) contacting the commutator (2). According to the invention, means (21) for removing abrasion debris (20) occurring during commutation are provided. The invention further relates to an electric machine having a commutation device (1) of said kind.

Abstract: The present invention relates to a brush cover for a brush-commutated electric motor. The brush cover comprises at least one lever brush which is mounted rotatably about an axis at the brush cover by means of a bolt. According to the invention, the bolt is surrounded, at least in sections, by at least one damping sleeve of an elastomer.

Abstract: Brush holder assemblies are detailed. The assemblies may employ rails, rather than boxes, for supporting brushes. They additionally may extend along all, or substantially all, of the lengths of the brushes for enhanced support of the brushes.

Abstract: A brush unit for an electric machine has a simple and low-cost but robust design, and can be assembled at low-cost using simple process steps comprises four ring-shaped board elements are stacked on each other, namely two outer circuit boards, each of which is electrically conductively connected to one or more brushes. Two guide boards made of electrically insulative material disposed therebetween, comprise a shape having protrusions and recesses for forming radial guides for the brushes and receptacles for springs acting on the brushes. The springs are spiral springs wound around a mandrel, the flat ends thereof protruding past the springs being rotationally fixedly guided in a guide groove of each receptacle and able to engage behind a stop. In order to assemble the brush unit, the circuit and guide boards are stacked on each other in the axial direction and riveted, then the brushes are inserted in the guides in the radial direction and the springs are placed in the receptacles.

Abstract: These and other objects of the present invention are achieved by a brush holder assembly for an electric motor or generator wherein the brush box or holder is arcuate and curved in relationship to a commutator and supports a brush means and a floating constant force spring which allows dynamic movement and control of the brush as it moves towards a commutator.

Abstract: A brush system for a brush motor design for an electric power steering system is provided. The brush motor includes a commutator rotatable about an axis, a brush guide positioned about the commutator, at least one brush disposed in the brush guide and positioned proximate to a radially outer edge of the commutator and a spring supported by the brush guide urging the at least one brush into contact with the commutator. The at least one brush includes a contact end having at least one flat portion configured to contact the commutator.

Abstract: Each of a plurality of brushes is tilted relative to an imaginary plane that is perpendicular to a rotational axis of an armature and is placed on one axial side of a brush holder, at which an interior of a yoke housing is located. A radial inner end part of each brush has a slide contact surface, which is generally parallel to the rotational axis of the armature and slidably contacts an outer peripheral surface of a commutator. At least a portion of the slide contact surface of each brush is axially disposed outside of an opening of the yoke housing.

Abstract: A case lid assembly is formed by integrally fitting a brush holder formed of resin and a terminal holder formed of resin to opposite sides of a metal plate which supports a bearing. The brush holder supports a pair of brush bases. The terminal holder supports a PTC element and a pair of electrically conductive members. The electrically conductive members have receptacle terminals and brush base connection portions. Tip ends of the brush bases pass through the metal plate, and come into contact with the brush base connection portions of the electrically conductive members to thereby be electrically connected thereto. The PTC element is accommodated within a PTC element insertion portion of the brush holder which extends through the metal plate in a thrust direction.

Abstract: A brush assembly applied to a motor includes a body portion attachable to a lower case, and an external connection substrate formed by a flexible substrate. A pair of brush pieces protrude from a front end of the body portion so as to be in contact with brush slide portions of commutator segments. The external connection substrate has a pair of terminals exposed from a housing and capable of being connected to spring terminals of an apparatus by crimping. The terminals are provided at a rear end of the external connection substrate, and protrude from the housing in the radial direction. First connecting portions electrically connected to the brush pieces are provided at a rear end of the body portion, and a pair of right and left second connecting portions are provided at a front end of the external connection substrate.

Abstract: In a commutator motor, a brush holding device includes a plurality of brush holders and a substantially annular holder plate. Each of the brush holders includes a holder frame, which receives a pair of brush and spring, and a bottom plate having two opposite side portions. The holder plate is disposed around a commutator and has a major surface on which a plurality of pairs of guide walls are formed; each pair of the guide walls defines a pair of grooves. The side portions of the bottom plate of each of the brush holders are respectively fit in a corresponding pair of the grooves defined by the guide walls. Each of the brush holders has a radially outer end that abuts an inner surface of a side wall of an end frame, whereby radially outward movement of each of the brush holders is restricted by the end frame.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.

Abstract: A method for reducing current and torque ripple in a brushed electric motor is disclosed. The motor includes a stator and a rotor. The stator includes a brush housing having a plurality of circumferentially spaced brushes disposed about a commutator, each brush having a contact face that is in electrical contact with the commutator, an opposed bias face and a peripheral wall, each brush disposed in a brush pocket having a pocket wall, a base and a bias spring that is configured to apply a contact force to the bias face, thereby urging the contact face into electrical contact with the commutator. The method includes inserting a damper between each pocket wall or respective base and the respective brush.

Abstract: A brush holder apparatus is disclosed. In one embodiment, the brush holder apparatus includes: a first support member; a second support member affixed to the first support member; a brush retainment member affixed to the first support member and extending substantially parallel with the second support member; and a cam member operably connected to the second support member, the cam member configured to retain a brush against the brush retainment member.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.