Brush Engagements Or Guides Patents (Class 310/242)
  • Patent number: 8154169
    Abstract: A rail brush assembly for an electric motor having a commutator, comprises a brush, a spring, a pair of rails and at least one detent for retaining the brush on the rails. The brush has a groove on each of a pair of opposite sides. The rails are disposed in the grooves for guiding the brush to the commutator with the brush being freely slidable along the rails within a predetermined range of motion. The spring is arranged to urge the brush along the rails towards the commutator of the motor and is attached to an end of the brush remote from the commutator. The detent is formed between the spring and at least one rail to limit the range of movement of the brush along the rails.
    Type: Grant
    Filed: August 18, 2009
    Date of Patent: April 10, 2012
    Assignee: Johnson Electric S.A.
    Inventors: Rui Feng Qin, Ting Tuan Xu
  • Patent number: 8129879
    Abstract: Connector side terminals 43b and 44b protruding from a connector portion 36, and front-side and back-side power supply terminals protruding from the holder main body 34 are provided to first and second lead plates 43 and 44 formed by metal plates with a conductive property, and they are embedded into a brush holder 31 formed integrally with the connector portion 36 and a holder main body 34 via a coupling portion 35. The connector side terminals 43b and 44b are disposed so as to match their width directions with an axial direction of a commutator 23 and to be mutually aligned in the width directions, and the main body portions 43a and 44a are twisted perpendicularly to the connector side terminals 43b and 44b with reference to their axes at a base end of the connector portion 36, and are disposed in the coupling portion 35 so as to match their thickness directions with the axial direction of the commutator 23 and to be mutually aligned in the width directions.
    Type: Grant
    Filed: August 23, 2007
    Date of Patent: March 6, 2012
    Assignee: Mitsuba Corporation
    Inventor: Hiroyuki Uchimura
  • Patent number: 8120503
    Abstract: A worn brush monitoring system for monitoring a plurality of brushes of an electrical machine comprises a plurality of mounted flags configured to be in moveable communication relative to a wear of each of the plurality of brushes and an electrical recording circuit. The electrical recording circuit includes at least one impedance device configured to provide impedance data, at least one switch having a contact plate interactable with at least two of the plurality of mounted flags at different points along a length of the contact plate and an impedance dependent on the length of the contact plate, and a recording device configured to detect changes in electrical characteristics in the electrical recording circuit resulting from changes in a switch state, the switch state defined by the interaction between the mounted flags and the electrical recording circuit, as a result of brush wear.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: February 21, 2012
    Assignee: Alstom Technology Ltd
    Inventors: Bernhard Mark, Max Hobelsberger
  • Patent number: 8089193
    Abstract: An alternator for generating electric power is mounted on an automotive vehicle. The alternator includes a housing, a stator fixed in the housing, a rotor driven by an engine of the automotive vehicle, and electric components such as a brush holder. The brush holder is mounted on a rear surface of a rear frame constituting the housing and is covered with a rear cover fixed to the rear frame. The rear cover includes a surrounding wall covering the brush device to prevent water from reaching a brush area. The surrounding wall is composed of plural partial walls having respective radiuses from a rotational axis of the rotor. The surrounding wall may be continuously made by the partial walls. Alternatively, openings for draining water may be formed in the partial walls positioned downward of the rotational axis of the rotor.
    Type: Grant
    Filed: July 21, 2008
    Date of Patent: January 3, 2012
    Assignee: Denso Corporation
    Inventors: Akihiro Tanaka, Hiroshi Ishida
  • Patent number: 8084704
    Abstract: A switch for a brush wear monitoring recording circuit for monitoring wear of at least one brush, the switch having an open and a closed state, comprises a fixed part including a switch plate having a switch face and a moving part including a capacitive flag disposed on a brush so as to move the capacitive flag corresponding to a brush wear movement in a brush wear direction and a capacitive plate having a capacitive face, wherein the capacitive face and the switch face are disposed parallel to each other and provide capacitance to the switch, and further wherein the capacitive flag is disposed on the brush so as to bring the capacitive face and the switch face in proximity to each other so as to face each other and increase capacitance, thereby changing the switch state.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: December 27, 2011
    Assignee: Alstom Technology Ltd
    Inventors: Bernhard Mark, Max Hobelsberger
  • Publication number: 20110266914
    Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.
    Type: Application
    Filed: July 11, 2011
    Publication date: November 3, 2011
    Applicant: CUTSFORTH PRODUCTS, INC.
    Inventors: Robert S. Custforth, David L. Cutsforth
  • Patent number: 8049380
    Abstract: An electric motor has a stator and a rotor. The stator has a housing with inlets and outlets. The rotor has a shaft, a rotor core and a commutator. A fan is fixed to the rotor. An end cap is fitted to the housing to close a first end of the housing and support electrical components, including brush gear. The brush gear includes two brush assemblies, each comprising a brush for making sliding electrical contact with the commutator and a brush guidance mechanism for resiliently urging the brush into contact with the commutator. The brush assemblies are accommodated in compartments of the end cap. Each compartment has vents on an axially facing side thereof and openings in a transverse wall thereof. An air guide guides a part of the airflow generated by the fan exiting from at least one of the outlets of the housing to flow into the compartments via the openings and exit the compartments via the vents to cool the brushes.
    Type: Grant
    Filed: August 4, 2009
    Date of Patent: November 1, 2011
    Assignee: Johnson Electric S.A.
    Inventors: Wen Liang Li, Ji Dong Chai, Bao Ting Liu
  • Publication number: 20110227447
    Abstract: A brush and brush housing arrangement for use with an electric brushed motor containing viscous fluid. The brush and brush housing arrangement comprises a brush housing and at least one brush. The at least one brush comprising a first end that is in contact with a rotating commutator of the motor when in use and an opposed second end. At least one open-faced channel in a surface of the brush extends from the first end to the second end. The open-faced channel provides an exit for entrained fluid from the brush and brush housing, minimizing or eliminating brush lift caused by fluid being forced between the rotating commutator and the brush. Additional pressure relief channels for allowing escape of entrained fluid may be located in the housing.
    Type: Application
    Filed: September 21, 2010
    Publication date: September 22, 2011
    Applicant: Schlumberger Technology Corporation
    Inventors: Anthony R. Dopf, Paul L. Camwell, Derek W. Logan, Timothy Neff
  • Patent number: 7994682
    Abstract: Each of the paired brush devices includes a brush in sliding contact with a commutator, a brush arm holding the brush, and a brush base to which the brush arm is fixed and which has a base hole. The pair of brush devices are disposed such that a line connecting the centers of the pair of brushes inclines in relation to a line connecting the centers of a pair of magnets. Each of the brush arms of the brush devices is disposed on the outside of the corresponding brush base at a location where the brush arm is fixed to the brush base, and one of the brush arms is bent from the outside of the corresponding brush base toward the inside thereof while being passed through the base hole to intersect the brush base.
    Type: Grant
    Filed: January 18, 2008
    Date of Patent: August 9, 2011
    Assignee: Mabuchi Motor Co., Ltd.
    Inventors: Ryoichi Kimura, Yukio Takahashi
  • Patent number: 7994683
    Abstract: A brush holder assembly of an electrical device is disclosed. The brush holder assembly includes a brush holder, a spring clip removable from the brush holder, a spring detachably coupled to the spring clip, and a spring retainer for retaining the spring on the spring clip. The spring clip is slidably disposed in channels of the brush holder. The detachable spring includes an end region extending around the end of the spring clip such that a first portion of the spring is facing a first side of the spring clip and a second portion of the spring is facing a second side of the spring clip. The spring retainer extends around the end of the spring clip over the end region of the spring.
    Type: Grant
    Filed: January 5, 2011
    Date of Patent: August 9, 2011
    Assignee: Cutsforth Products, Inc.
    Inventors: David L. Cutsforth, Robert S. Cutsforth
  • Patent number: 7990018
    Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.
    Type: Grant
    Filed: September 21, 2010
    Date of Patent: August 2, 2011
    Assignee: Cutsforth Products, Inc.
    Inventors: Robert S. Cutsforth, David L. Cutsforth
  • Patent number: 7982357
    Abstract: A brush holder assembly for a dynamo-electric machine includes a brush fixture snap-fittingly secured to a shielding fixture. A brush member is moveably mounted within the brush fixture and includes a recessed region, and a shunt member. The shunt member includes a first end operatively connected to the brush member at the recessed region that extends through an intermediate region to a second end. A constant force spring is operatively connected between the second end section of the brush and the brush fixture. The brush holder assembly also includes a shunt retainer mounted in the brush fixture abutting the brush member. The shunt retainer includes a first leg portion, a second leg portion and a base portion. The shunt retainer is configured to maintain proper alignment of the constant force spring and prevent entanglement of the shunt member.
    Type: Grant
    Filed: February 13, 2009
    Date of Patent: July 19, 2011
    Assignee: Remy Technologies, L.L.C.
    Inventors: Curtis Harris, Michael McCord, Christopher H. Hunt
  • Patent number: 7977835
    Abstract: A cooling module includes a shroud (38) having an integral cover (42). The cover receives a bearing structure (40). A fan (36) is provided for moving air. A rotor and stator assembly (30) has an opened end and includes a stator (29) having permanent magnets. A rotor (31) includes a lamination stack (16), windings (21), a commutator (20); and a shaft (18). The rotor is associated with the stator so as to rotate with respect thereto. One end (34) of the shaft is coupled with the fan and another end (39) of the shaft is received by the bearing structure. A brush and connector unit (52) is associated with the cover of the shroud and includes brushes (58) associated with the commutator, and an electrical connector (62). The cover covers the opened end of the rotor and stator assembly and covers at least a portion of a brush and connector unit.
    Type: Grant
    Filed: February 19, 2008
    Date of Patent: July 12, 2011
    Assignee: Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Würzburg
    Inventors: Attila Simofi-Ilyes, Paul Stephen McLennan, Andrew Lakerdas
  • Patent number: 7973448
    Abstract: A brush holder having brush holding portions and coil holding portions is disclosed. Each brush holding portion holds a brush such that the brush is slidable on a commutator attached to a rotary shaft. Each coil holding portion holds a choke coil electrically connected to one of the coils. The brush holder includes a holder base member and brush holding members that are assembled to the holder base member so as to form the brush holding portions. Each brush holding member includes a coil supporting portion, which forms the coil holding portion between the corresponding brush holding member and the holder base member.
    Type: Grant
    Filed: March 27, 2009
    Date of Patent: July 5, 2011
    Assignee: ASMO Co., Ltd.
    Inventors: Shingo Omori, Nobuo Mizutani
  • Patent number: 7960891
    Abstract: A power tool has an electric motor that includes a commutator, with which at least one commutator brush is acted upon with spring force via at least one commutator spring in the direction of a non-rotatable collector of the commutator. At least one auxiliary tool for adjusting the commutator spring is located on a component of the power tool.
    Type: Grant
    Filed: February 25, 2008
    Date of Patent: June 14, 2011
    Assignee: Robert Bosch GmbH
    Inventor: Florian Esenwein
  • Patent number: 7960892
    Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.
    Type: Grant
    Filed: September 20, 2010
    Date of Patent: June 14, 2011
    Assignee: Cutsforth Products, Inc.
    Inventor: Robert S. Cutsforth
  • Publication number: 20110133609
    Abstract: The invention relates to an electric motor for motor vehicles, in particular a direct current low-power electric motor, comprising a housing (3) and a brush assembly holder (7) which holds at least two brush holders (21) with brushes (22) attached thereto, such that the brushes (22) are in biased contact with commutator (23), wherein the brushes (22) are pre-ground corresponding to commutator (23). According to the invention, the brush assembly holder (7) is movably supported in relation to the commutator (23) and a limit stop (13) fixed relative to the housing is provided in order to position the brushes (22) accurately on the commutator. Consequently, further production tolerances, for example when pushing the plug-in electronic module into the housing of the electric motor, have no effect on the accuracy with which the brushes are positioned.
    Type: Application
    Filed: September 23, 2005
    Publication date: June 9, 2011
    Inventor: Uwe Klippert
  • Patent number: 7923892
    Abstract: A switch for a recording circuit used to determine brush wear of an electrical brush comprises a flag having a first end and a second end defining distal ends of the flag. The flag is mounted on the electrical brush at the first end so as to move in unison with brush wear while being in electrical communication with the electrical brush and has a piercing feature on the second end. The switch further comprises a contact plate arrange relative to the flag so as to bring the flag in contact with the contact plate at a predetermined brush wear and includes an inner conductive core encased by a cover forming an outer layer of the contact plate, wherein the piercing feature is configured to penetrate the cover and to contact the conductive core to cause electrically continuous contact between the flag and the contact plate and close the switch.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: April 12, 2011
    Assignee: Alstom Technology Ltd
    Inventors: Bernhard Mark, Max Hobelsberger
  • Publication number: 20110050031
    Abstract: A method for reducing current and torque ripple in a brushed electric motor is disclosed. The motor includes a stator and a rotor. The stator includes a brush housing having a plurality of circumferentially spaced brushes disposed about a commutator, each brush having a contact face that is in electrical contact with the commutator, an opposed bias face and a peripheral wall, each brush disposed in a brush pocket having a pocket wall, a base and a bias spring that is configured to apply a contact force to the bias face, thereby urging the contact face into electrical contact with the commutator. The method includes inserting a damper between each pocket wall or respective base and the respective brush.
    Type: Application
    Filed: August 28, 2009
    Publication date: March 3, 2011
    Applicant: DELPHI TECHNOLOGIES, INC.
    Inventors: Abraham G. Gebregergis, Jeffrey Beyerlein, Christian Ross, Troy P. Strieter
  • Patent number: 7898142
    Abstract: General versatility of a brush holder is enhanced regarding a difference of specifications of connector parts, and costs of an electric motor with brush are reduced. A pair of brush-side connection terminals electrically connected to brushes is provided to a brush holder mounted inside a motor yoke. A connector part and a pinching part are provided in a connector unit formed separately from the brush holder, power connection terminals are provided in the connector part, and connector-side connection terminals electrically connected to the power connection terminals are provided inside the pinching part. The pinching part is disposed so as to overlap with the brush holder axially, thereby electrically connecting the brush-side connection terminals and the connector-side connection terminals, and the brushes are electrically connected respectively to the power connection terminals, and the pinching part is sandwiched and fixed between the motor yoke and a gear case.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: March 1, 2011
    Assignee: MITSUBA Corporation
    Inventors: Hiroyuki Uchimura, Hiroyuki Shibusawa
  • Patent number: 7893592
    Abstract: The invention relates to an electric motor (10) and to a method for producing said electric motor, especially for adjusting mobile parts in a motor vehicle. Said electric motor comprises a collector (36), arranged on an armature (38) and electrically contacted via hammer brushes (12). The armature (38) is surrounded by a lower housing part (32) and an upper housing part (34) which can be assembled in a radial direction (50) in relation to the armature (38). The hammer brushes (12) comprise one fastening element (26) each which engages directly in a seat (30) of the lower or upper housing part (32, 34).
    Type: Grant
    Filed: August 16, 2006
    Date of Patent: February 22, 2011
    Assignee: Robert Bosch GmbH
    Inventors: Stefan Hornung, Thomas Huck, Tarek Mili, Armin Niederer, Diyap Bueyuekasik, Lars-Dirk Anding
  • Patent number: 7880362
    Abstract: A brush holder assembly of an electrical device is disclosed. The brush holder assembly includes a brush holder, a spring clip removable from the brush holder, a spring detachably coupled to the spring clip, and a spring retainer for retaining the spring on the spring clip. The spring clip is slidably disposed in channels of the brush holder. The detachable spring includes an end region extending around the end of the spring clip such that a first portion of the spring is facing a first side of the spring clip and a second portion of the spring is facing a second side of the spring clip. The spring retainer extends around the end of the spring clip over the end region of the spring.
    Type: Grant
    Filed: March 14, 2008
    Date of Patent: February 1, 2011
    Assignee: Cutsforth Products, Inc.
    Inventors: David L. Cutsforth, Robert S. Cutsforth
  • Publication number: 20110006635
    Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.
    Type: Application
    Filed: September 20, 2010
    Publication date: January 13, 2011
    Applicant: Cutsforth Products Inc.
    Inventor: Robert S. Cutsforth
  • Patent number: 7859148
    Abstract: A brush holder includes a base member and a retaining member mounted on the base member. The retaining member includes a first brush retaining portion and a first coil retaining portion. A first choke coil is electrically connected to a first brush. The first choke coil includes a first coil terminal extending to the outside of the first coil retaining portion. The base member includes a connector portion, a first conductive member, and a first coil terminal support portion. The first conductive member extends from the connector portion and is electrically connected to the first coil terminal at a first connecting portion. The first coil terminal support portion supports the first coil terminal between the first connecting portion and the first coil retaining portion.
    Type: Grant
    Filed: February 25, 2008
    Date of Patent: December 28, 2010
    Assignee: ASMO Co. Ltd.
    Inventor: Nobuo Mizutani
  • Publication number: 20100320857
    Abstract: Each of a plurality of brushes is tilted relative to an imaginary plane that is perpendicular to a rotational axis of an armature and is placed on one axial side of a brush holder, at which an interior of a yoke housing is located. A radial inner end part of each brush has a slide contact surface, which is generally parallel to the rotational axis of the armature and slidably contacts an outer peripheral surface of a commutator. At least a portion of the slide contact surface of each brush is axially disposed outside of an opening of the yoke housing.
    Type: Application
    Filed: June 10, 2010
    Publication date: December 23, 2010
    Applicant: ASMO CO., LTD.
    Inventor: Nobuo Mizutani
  • Patent number: 7843105
    Abstract: Electric motor, as well as a brush mount component (34) for positioning of carbon brushes with respect to a commutator (30) of an electric motor (12), having at least one attachment means (55) for fixing the brush mount component (34) on a printed circuit board (28), with an earth contact plate (70) being mounted on the brush mount component (34) and being designed symmetrically with respect to the arrangement of the carbon brushes (32). A method for production of an electric motor such as this is also described.
    Type: Grant
    Filed: October 9, 2006
    Date of Patent: November 30, 2010
    Assignee: Robert Bosch GmbH
    Inventors: Andreas Grimm, Ilya Kuperberg, Robert Heitz, Jens Maerkle
  • Publication number: 20100289376
    Abstract: A carbon brush system for an electrical machine, having at least two carbon brushes, which are situated axially adjacent to one another and cooperate with a rotatable countercontact system. The carbon brushes are implemented as directly or indirectly mutually axially supporting carbon brushes.
    Type: Application
    Filed: September 22, 2008
    Publication date: November 18, 2010
    Inventors: Michael Bayer, Sven Hartmann
  • Publication number: 20100277033
    Abstract: These and other objects of the present invention are achieved by a brush holder assembly for an electric motor or generator wherein the brush box or holder is arcuate and curved in relationship to a commutator and supports a brush means and a floating constant force spring which allows dynamic movement and control of the brush as it moves towards a commutator.
    Type: Application
    Filed: April 22, 2010
    Publication date: November 4, 2010
    Inventor: Roger Clemente
  • Patent number: 7816835
    Abstract: A brush holder in a tandem vehicle alternator for a vehicle is composed mainly of a primary brush holder and a secondary brush holder accommodating plural brushes, respectively. The primary and secondary brush holders are independently formed. During a step of producing a brush assembly and of mounting the brush assembly on the tandem vehicle alternator, both of the primary and secondary brush holders are integrated into a single brush holder and tightly fastened by welding using a connection metal member.
    Type: Grant
    Filed: March 26, 2007
    Date of Patent: October 19, 2010
    Assignee: Denso Corporation
    Inventors: Takuzou Mukai, Akiya Shichijoh, Shin Kusase
  • Patent number: 7816834
    Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.
    Type: Grant
    Filed: June 1, 2009
    Date of Patent: October 19, 2010
    Assignee: Cutsforth Products, Inc.
    Inventor: Robert S. Cutsforth
  • Patent number: 7791243
    Abstract: A gear housing accommodates a worm shaft. A brush holder includes a base member and a retaining member loosely fitted to the base member. The base member is located between the gear housing and the retaining member. The retaining member retains a first brush and a second brush. The retaining member has a pair of positioning poles, and the gear housing has a pair of positioning projections. The positioning poles and the positioning projections are engaged with each other so as to prevent the retaining member from being moved in a direction perpendicular to the axial direction of the rotary shaft.
    Type: Grant
    Filed: February 25, 2008
    Date of Patent: September 7, 2010
    Assignee: ASMO Co., Ltd.
    Inventor: Nobuo Mizutani
  • Publication number: 20100207483
    Abstract: A brush arrangement on an electric machine, wherein the brush arrangement includes a carbon brush; a brush sleeve having a use position and a safety position, wherein the brush sleeve holds the carbon brush and is fixable on the housing of the electric machine in the use position of the brush sleeve; and a catcher to lock the brush sleeve in the safety position when the brush sleeve leaves the use position.
    Type: Application
    Filed: September 12, 2008
    Publication date: August 19, 2010
    Applicant: BSH BOSCH UND SIEMENS HAUSGERÄTE GMBH
    Inventors: Maria Büttner, Andreas Kirchner, Herbert Pecat, Thomas Tripp
  • Patent number: 7772740
    Abstract: A brush holder (2) has a carbon holder (4) which forms a guide (38) for a carbon brush (6) and at which a holding spring (10) that presses the carbon brush (6) against a first guide side of the guide (38) with a holding pressure force (HF), is provided, with the holding spring (10) having two portions (12, 21) which are biased against one another, and with the carbon holder (4) and the carbon brush (6) projecting through between the two portions (12, 21).
    Type: Grant
    Filed: November 13, 2007
    Date of Patent: August 10, 2010
    Assignee: Hilti Aktiengesellschaft
    Inventors: Torsten Tussing, Helmut Burger, Jens Frenzel
  • Patent number: 7755247
    Abstract: A motor which, even if the commutator is deformed, suppresses brush deformation to thereby prevent short-circuiting between the positive-pole-side brush and the motor housing. A motor includes: a motor housing; a stator; a rotor; a commutator; a positive-pole-side brush; a negative-pole-side brush; and a brush holding frame fixed to the motor housing and having a positive-pole-side brush holding portion holding the positive-pole-side brush and a negative-pole-side brush holding portion holding the negative-pole-side brush, in which the positive-pole-side brush holding portion and the negative-pole-side brush holding portion each curve about a circumference of the commutator, and in which a thickness of an outer portion of the positive-pole-side brush holding portion in a circumferential direction of the commutator is greater than a thickness of an outer portion of the negative-pole-side brush holding portion in the circumferential direction of the commutator.
    Type: Grant
    Filed: December 11, 2007
    Date of Patent: July 13, 2010
    Assignee: Mitsubishi Electric Corporation
    Inventors: Hidekazu Katayama, Daisuke Togo, Noboru Uemori
  • Publication number: 20100141082
    Abstract: A brush holder assembly for a dynamo-electric machine includes a brush fixture snap-fittingly secured to a shielding fixture. A brush member is moveably mounted within the brush fixture and includes a recessed region, and a shunt member. The shunt member includes a first end operatively connected to the brush member at the recessed region that extends through an intermediate region to a second end. A constant force spring is operatively connected between the second end section of the brush and the brush fixture. The brush holder assembly also includes a shunt retainer mounted in the brush fixture abutting the brush member. The shunt retainer includes a first leg portion, a second leg portion and a base portion. The shunt retainer is configured to maintain proper alignment of the constant force spring and prevent entanglement of the shunt member.
    Type: Application
    Filed: February 13, 2009
    Publication date: June 10, 2010
    Applicant: REMY TECHNOLOGIES, L.L.C.
    Inventors: Curtis Harris, Michael McCord, Christopher H. Hunt
  • Publication number: 20100141083
    Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.
    Type: Application
    Filed: June 1, 2009
    Publication date: June 10, 2010
    Applicant: Cutsforth Products Inc.
    Inventor: Robert S. Cutsforth
  • Patent number: 7732971
    Abstract: A carbon brush holder includes an insulated housing having a through hole with a first section, a second section and a stepped portion between the first and second sections. A carbon brush-holding member is inserted into the first section of the insulated housing and has a first end face, a second end face opposite to the first end face, and an insertion portion adjoined with the second end face. The insertion portion of the carbon brush-holding member extends into the second section of the insulated housing, thereby enabling the second end face of the carbon brush-holding member to be located in the second section of the insulated housing. Thus, the second end face of the carbon brush-holding member can firmly contact a conductive member that is disposed inside the second section of the insulated housing and electrically connected with a carbon brush inserted into the carbon brush-holding member.
    Type: Grant
    Filed: June 1, 2007
    Date of Patent: June 8, 2010
    Assignee: Taiwan Long Hawn Enterprise Co.
    Inventors: Meng-Chiu Yu, Su-Chen Liao
  • Patent number: 7723893
    Abstract: A brush assembly may include a support member, a conductive arm having a first end portion and a second end portion, where the first end portion is coupled to the support member, a brush coupled to the second end portion of the conductive arm, and a biasing member configured to apply a force to the conductive arm.
    Type: Grant
    Filed: August 26, 2008
    Date of Patent: May 25, 2010
    Assignee: Black & Decker Inc.
    Inventors: Joshua D. West, Brandon L. Verbrugge
  • Patent number: 7719158
    Abstract: A slip-ring brush includes a holder and a brush element that has three regions. The brush element is joined in the first region to the holder, and exhibits a cross-sectional geometry having a cross-sectional area in the second region, which is predetermined for the contacting with a slip ring. The brush element has the same cross-sectional area in the third region as in the second region. The brush element is additionally arranged such that its third region is disposed between the first region and the second region. The cross-sectional geometry of the brush element in the third region is shaped so that it deviates from the cross-sectional geometry of the second region, to reduce the effective spring stiffness of the brush element.
    Type: Grant
    Filed: January 17, 2007
    Date of Patent: May 18, 2010
    Assignee: LTN Servotechnik GmbH
    Inventors: Ludwig Angerpointner, Klaus Drost
  • Patent number: 7709994
    Abstract: A brush board assembly for a DC or AC motor employs a spool-shaped frame unitarily formed of a mounting plate, a series of support members that extend axially and define the brush holders, and an outer support plate that is generally parallel to the mounting plate. This frame may be molded of a high strength, high temperature resin for heavy duty motor use. Brush hold down springs are mounted onto push-in carriers that fit into receptacles on the support members. Preferably, scroll or volute springs are employed, and a stop arm on the carrier allows the free end of the spring to be held out of the way for installation or brush change out.
    Type: Grant
    Filed: October 10, 2007
    Date of Patent: May 4, 2010
    Inventor: Elton L. Mantle
  • Patent number: 7698932
    Abstract: The present invention provides a device for measuring uneven wear of starter brushes for a vehicle which can accurately measure and compare the lengths of the starter brushes and easily determine whether or not eccentricity of an armature occurs, the device comprising: a hollow support; a receiving plate formed integrally with the outer circumferential surface of an upper portion of the hollow support to accommodate a plurality of brushes; a lifting body liftably inserted into the inside of the hollow support; a plurality of detection rods slidably connected to the outer circumferential surface of an upper portion of the lifting body and moving forward or backward toward the brushes; a lift driving means for driving the lifting body; a plurality of measuring sensors for measuring the lengths of the brushes by means of the detection rods; and an LCD panel for displaying the measured lengths; and a control unit for controlling the lift driving means, the measuring sensors and the LCD panel.
    Type: Grant
    Filed: October 30, 2007
    Date of Patent: April 20, 2010
    Assignee: Hyundai Motor Company
    Inventors: Min-Ho Kim, Bum Soo Kim, Yu Jin Bae
  • Patent number: 7696665
    Abstract: A brush holder for a motor. The brush holder includes a plastic support structure corresponding incorporating at least a first and a second essentially rigid conducting element connected, respectively, between positive and negative brush or brushes and associated connecting members to form corresponding connecting paths in the brush holder for connecting the brushes to the terminals of an external source of supply voltage. At least one discontinuity is provided in at least one of the connecting paths. A resiliently deformable and electrically conducting strip is connected mechanically and electrically across this discontinuity, with a substantially permanent connection at one end, and with a thermally fusible connection at the other end, the strip having a resilient pre-loading which tends to break the connection at the said other end.
    Type: Grant
    Filed: January 18, 2008
    Date of Patent: April 13, 2010
    Assignee: Gate S.R.L.
    Inventors: Paolo Cavallo, Daniele Dal Colle, Giuseppe Cavellini
  • Patent number: 7671507
    Abstract: A brush bag, a brush and a current transfer unit for a dynamo-electric machine comprising a commutator, in particular for an electromotor. The current transfer unit comprises at least the brush, which is embodied, in particular, as a multi-layer carbon brush, and a brush bag. The brush bag is configured in such a manner that the distance between the brush and the brush bag in a front guiding area is smaller than the distance in a rear guiding area. Beating of the brush on the brush bag is visibly reduced due to the configuration thereof and noise caused by the beat is avoided.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: March 2, 2010
    Assignee: BSH Bosch und Siemens Hausgeraete GmbH
    Inventors: Rainer Schach, Joerg Skrippek
  • Patent number: 7671506
    Abstract: A brush apparatus includes a brush and a brush holder. The brush includes a pigtail embedded in a wider side thereof so that the longitudinal side in cross-section of the pigtail extends in parallel with a surface of the brush coming into contact with a commutator. The brush holder includes a brush holding member, a brush spring for pressing the brush against the commutator for sliding contact, a base for holding the brush holding member and electrically connecting the same to an earth circuit, and a connection lug on the base. The brush holding member is formed with a notch on a wider side from an upper end thereof for allowing a downward movement of the pigtail when the brush wears and hence is pressed downward. A distal end of the pigtail is connected to the connection lug.
    Type: Grant
    Filed: October 24, 2008
    Date of Patent: March 2, 2010
    Assignee: Mitsubishi Electric Corporation
    Inventors: Naohito Kaneda, Koichiro Kamei
  • Publication number: 20100038990
    Abstract: A rail brush assembly for an electric motor having a commutator, comprises a brush, a spring, a pair of rails and at least one detent for retaining the brush on the rails. The brush has a groove on each of a pair of opposite sides. The rails are disposed in the grooves for guiding the brush to the commutator with the brush being freely slidable along the rails within a predetermined range of motion. The spring is arranged to urge the brush along the rails towards the commutator of the motor and is attached to an end of the brush remote from the commutator. The detent is formed between the spring and at least one rail to limit the range of movement of the brush along the rails.
    Type: Application
    Filed: August 18, 2009
    Publication date: February 18, 2010
    Inventors: Rui Feng QIN, Ting Tuan XU
  • Patent number: 7629723
    Abstract: A method and a device, respectively, for detecting the amount of wear on the carbon brush drive system of an electrically commutated d.c. motor which is used, for example, in the form of a pump motor in a motor vehicle. The d.c. motor is driven by at least two carbon brushes and includes means for detecting the generative follow-up voltage. The amount of wear on at least one carbon brush is derived from the time behavior of the generative motor voltage and displayed to the driver.
    Type: Grant
    Filed: December 8, 2006
    Date of Patent: December 8, 2009
    Assignee: Robert Bosch GmbH
    Inventors: Andre Bollwerk, Wolfgang Reeb, Reiner Fellmeth
  • Patent number: 7622844
    Abstract: An electrical brush having at least one conductive element and at least one conditioning material coated on the at least one conductive element wherein the conditioning material has a composition and thickness on the conductive element such that, as deposited on a moving contact surface in the course of brush operation, the conditioning material can have an average film thickness S<˜1 ?m so that current can be conducted by means of electron tunneling through a film thickness of the deposited conditioning material of Si?12 nm thickness over a fractional area fC, greater than 0.01 of a foot print of the conductive element in a current conductive area.
    Type: Grant
    Filed: December 29, 2004
    Date of Patent: November 24, 2009
    Assignee: Hipercon, LLC
    Inventor: Doris Kuhlmann-Wilsdorf
  • Publication number: 20090284098
    Abstract: A brushholder mount for contact brushes of a commutator machine is provided. The brushholder mount having spring elements which have brush shoes (which are connected to the contact brushes), carry the contact brush current and prestress the contact brushes in the direction of the commutator of the commutator machine. The spring elements are connected to at least one further elastic element.
    Type: Application
    Filed: March 1, 2007
    Publication date: November 19, 2009
    Inventor: Helmut Sesselmann
  • Publication number: 20090267444
    Abstract: A switch for a recording circuit used to determine brush wear of an electrical brush comprises a flag having a first end and a second end defining distal ends of the flag. The flag is mounted on the electrical brush at the first end so as to move in unison with brush wear while being in electrical communication with the electrical brush and has a piercing feature on the second end. The switch further comprises a contact plate arrange relative to the flag so as to bring the flag in contact with the contact plate at a predetermined brush wear and includes an inner conductive core encased by a cover forming an outer layer of the contact plate, wherein the piercing feature is configured to penetrate the cover and to contact the conductive core to cause electrically continuous contact between the flag and the contact plate and close the switch.
    Type: Application
    Filed: April 24, 2009
    Publication date: October 29, 2009
    Applicant: ALSTOM Technology Ltd
    Inventors: Bernhard Mark, Max Hobelsberger
  • Patent number: 7608971
    Abstract: An electric motor, in particular a motor and gear box unit for activating functional equipment in a vehicle, includes a rotor shaft (1) carrying a commutator (2) co-operating with conductive brushes (3) disposed in brush supports (4) fixed to a printed circuit card (5); the motor is provided with means for enabling brush supports to be fixed to the printed circuit card solely by surface mounting. These means may comprise, for each brush (3), a metal casing (6) containing the brush and having one wall (6) with at least one transverse tab (11) adapted to pass through the printed circuit card in order to position and hold the casing on the card and in order to provide an electrical connection. The invention enables brush-support devices to be fixed to the printed circuit card solely by surface mounting, thus making it pointless to perform an additional flow soldering operation as is required in the prior art.
    Type: Grant
    Filed: November 7, 2006
    Date of Patent: October 27, 2009
    Assignee: Meritor Light Vehicle Systems - France
    Inventors: Hervé Laurandel, Philippe Raoul