Brush Engagements Or Guides Patents (Class 310/242)
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Patent number: 8154169Abstract: A rail brush assembly for an electric motor having a commutator, comprises a brush, a spring, a pair of rails and at least one detent for retaining the brush on the rails. The brush has a groove on each of a pair of opposite sides. The rails are disposed in the grooves for guiding the brush to the commutator with the brush being freely slidable along the rails within a predetermined range of motion. The spring is arranged to urge the brush along the rails towards the commutator of the motor and is attached to an end of the brush remote from the commutator. The detent is formed between the spring and at least one rail to limit the range of movement of the brush along the rails.Type: GrantFiled: August 18, 2009Date of Patent: April 10, 2012Assignee: Johnson Electric S.A.Inventors: Rui Feng Qin, Ting Tuan Xu
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Patent number: 8129879Abstract: Connector side terminals 43b and 44b protruding from a connector portion 36, and front-side and back-side power supply terminals protruding from the holder main body 34 are provided to first and second lead plates 43 and 44 formed by metal plates with a conductive property, and they are embedded into a brush holder 31 formed integrally with the connector portion 36 and a holder main body 34 via a coupling portion 35. The connector side terminals 43b and 44b are disposed so as to match their width directions with an axial direction of a commutator 23 and to be mutually aligned in the width directions, and the main body portions 43a and 44a are twisted perpendicularly to the connector side terminals 43b and 44b with reference to their axes at a base end of the connector portion 36, and are disposed in the coupling portion 35 so as to match their thickness directions with the axial direction of the commutator 23 and to be mutually aligned in the width directions.Type: GrantFiled: August 23, 2007Date of Patent: March 6, 2012Assignee: Mitsuba CorporationInventor: Hiroyuki Uchimura
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Patent number: 8120503Abstract: A worn brush monitoring system for monitoring a plurality of brushes of an electrical machine comprises a plurality of mounted flags configured to be in moveable communication relative to a wear of each of the plurality of brushes and an electrical recording circuit. The electrical recording circuit includes at least one impedance device configured to provide impedance data, at least one switch having a contact plate interactable with at least two of the plurality of mounted flags at different points along a length of the contact plate and an impedance dependent on the length of the contact plate, and a recording device configured to detect changes in electrical characteristics in the electrical recording circuit resulting from changes in a switch state, the switch state defined by the interaction between the mounted flags and the electrical recording circuit, as a result of brush wear.Type: GrantFiled: April 24, 2009Date of Patent: February 21, 2012Assignee: Alstom Technology LtdInventors: Bernhard Mark, Max Hobelsberger
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Patent number: 8089193Abstract: An alternator for generating electric power is mounted on an automotive vehicle. The alternator includes a housing, a stator fixed in the housing, a rotor driven by an engine of the automotive vehicle, and electric components such as a brush holder. The brush holder is mounted on a rear surface of a rear frame constituting the housing and is covered with a rear cover fixed to the rear frame. The rear cover includes a surrounding wall covering the brush device to prevent water from reaching a brush area. The surrounding wall is composed of plural partial walls having respective radiuses from a rotational axis of the rotor. The surrounding wall may be continuously made by the partial walls. Alternatively, openings for draining water may be formed in the partial walls positioned downward of the rotational axis of the rotor.Type: GrantFiled: July 21, 2008Date of Patent: January 3, 2012Assignee: Denso CorporationInventors: Akihiro Tanaka, Hiroshi Ishida
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Patent number: 8084704Abstract: A switch for a brush wear monitoring recording circuit for monitoring wear of at least one brush, the switch having an open and a closed state, comprises a fixed part including a switch plate having a switch face and a moving part including a capacitive flag disposed on a brush so as to move the capacitive flag corresponding to a brush wear movement in a brush wear direction and a capacitive plate having a capacitive face, wherein the capacitive face and the switch face are disposed parallel to each other and provide capacitance to the switch, and further wherein the capacitive flag is disposed on the brush so as to bring the capacitive face and the switch face in proximity to each other so as to face each other and increase capacitance, thereby changing the switch state.Type: GrantFiled: April 24, 2009Date of Patent: December 27, 2011Assignee: Alstom Technology LtdInventors: Bernhard Mark, Max Hobelsberger
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Publication number: 20110266914Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.Type: ApplicationFiled: July 11, 2011Publication date: November 3, 2011Applicant: CUTSFORTH PRODUCTS, INC.Inventors: Robert S. Custforth, David L. Cutsforth
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Patent number: 8049380Abstract: An electric motor has a stator and a rotor. The stator has a housing with inlets and outlets. The rotor has a shaft, a rotor core and a commutator. A fan is fixed to the rotor. An end cap is fitted to the housing to close a first end of the housing and support electrical components, including brush gear. The brush gear includes two brush assemblies, each comprising a brush for making sliding electrical contact with the commutator and a brush guidance mechanism for resiliently urging the brush into contact with the commutator. The brush assemblies are accommodated in compartments of the end cap. Each compartment has vents on an axially facing side thereof and openings in a transverse wall thereof. An air guide guides a part of the airflow generated by the fan exiting from at least one of the outlets of the housing to flow into the compartments via the openings and exit the compartments via the vents to cool the brushes.Type: GrantFiled: August 4, 2009Date of Patent: November 1, 2011Assignee: Johnson Electric S.A.Inventors: Wen Liang Li, Ji Dong Chai, Bao Ting Liu
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Publication number: 20110227447Abstract: A brush and brush housing arrangement for use with an electric brushed motor containing viscous fluid. The brush and brush housing arrangement comprises a brush housing and at least one brush. The at least one brush comprising a first end that is in contact with a rotating commutator of the motor when in use and an opposed second end. At least one open-faced channel in a surface of the brush extends from the first end to the second end. The open-faced channel provides an exit for entrained fluid from the brush and brush housing, minimizing or eliminating brush lift caused by fluid being forced between the rotating commutator and the brush. Additional pressure relief channels for allowing escape of entrained fluid may be located in the housing.Type: ApplicationFiled: September 21, 2010Publication date: September 22, 2011Applicant: Schlumberger Technology CorporationInventors: Anthony R. Dopf, Paul L. Camwell, Derek W. Logan, Timothy Neff
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Patent number: 7994682Abstract: Each of the paired brush devices includes a brush in sliding contact with a commutator, a brush arm holding the brush, and a brush base to which the brush arm is fixed and which has a base hole. The pair of brush devices are disposed such that a line connecting the centers of the pair of brushes inclines in relation to a line connecting the centers of a pair of magnets. Each of the brush arms of the brush devices is disposed on the outside of the corresponding brush base at a location where the brush arm is fixed to the brush base, and one of the brush arms is bent from the outside of the corresponding brush base toward the inside thereof while being passed through the base hole to intersect the brush base.Type: GrantFiled: January 18, 2008Date of Patent: August 9, 2011Assignee: Mabuchi Motor Co., Ltd.Inventors: Ryoichi Kimura, Yukio Takahashi
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Patent number: 7994683Abstract: A brush holder assembly of an electrical device is disclosed. The brush holder assembly includes a brush holder, a spring clip removable from the brush holder, a spring detachably coupled to the spring clip, and a spring retainer for retaining the spring on the spring clip. The spring clip is slidably disposed in channels of the brush holder. The detachable spring includes an end region extending around the end of the spring clip such that a first portion of the spring is facing a first side of the spring clip and a second portion of the spring is facing a second side of the spring clip. The spring retainer extends around the end of the spring clip over the end region of the spring.Type: GrantFiled: January 5, 2011Date of Patent: August 9, 2011Assignee: Cutsforth Products, Inc.Inventors: David L. Cutsforth, Robert S. Cutsforth
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Patent number: 7990018Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.Type: GrantFiled: September 21, 2010Date of Patent: August 2, 2011Assignee: Cutsforth Products, Inc.Inventors: Robert S. Cutsforth, David L. Cutsforth
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Patent number: 7982357Abstract: A brush holder assembly for a dynamo-electric machine includes a brush fixture snap-fittingly secured to a shielding fixture. A brush member is moveably mounted within the brush fixture and includes a recessed region, and a shunt member. The shunt member includes a first end operatively connected to the brush member at the recessed region that extends through an intermediate region to a second end. A constant force spring is operatively connected between the second end section of the brush and the brush fixture. The brush holder assembly also includes a shunt retainer mounted in the brush fixture abutting the brush member. The shunt retainer includes a first leg portion, a second leg portion and a base portion. The shunt retainer is configured to maintain proper alignment of the constant force spring and prevent entanglement of the shunt member.Type: GrantFiled: February 13, 2009Date of Patent: July 19, 2011Assignee: Remy Technologies, L.L.C.Inventors: Curtis Harris, Michael McCord, Christopher H. Hunt
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Patent number: 7977835Abstract: A cooling module includes a shroud (38) having an integral cover (42). The cover receives a bearing structure (40). A fan (36) is provided for moving air. A rotor and stator assembly (30) has an opened end and includes a stator (29) having permanent magnets. A rotor (31) includes a lamination stack (16), windings (21), a commutator (20); and a shaft (18). The rotor is associated with the stator so as to rotate with respect thereto. One end (34) of the shaft is coupled with the fan and another end (39) of the shaft is received by the bearing structure. A brush and connector unit (52) is associated with the cover of the shroud and includes brushes (58) associated with the commutator, and an electrical connector (62). The cover covers the opened end of the rotor and stator assembly and covers at least a portion of a brush and connector unit.Type: GrantFiled: February 19, 2008Date of Patent: July 12, 2011Assignee: Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, WürzburgInventors: Attila Simofi-Ilyes, Paul Stephen McLennan, Andrew Lakerdas
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Patent number: 7973448Abstract: A brush holder having brush holding portions and coil holding portions is disclosed. Each brush holding portion holds a brush such that the brush is slidable on a commutator attached to a rotary shaft. Each coil holding portion holds a choke coil electrically connected to one of the coils. The brush holder includes a holder base member and brush holding members that are assembled to the holder base member so as to form the brush holding portions. Each brush holding member includes a coil supporting portion, which forms the coil holding portion between the corresponding brush holding member and the holder base member.Type: GrantFiled: March 27, 2009Date of Patent: July 5, 2011Assignee: ASMO Co., Ltd.Inventors: Shingo Omori, Nobuo Mizutani
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Patent number: 7960891Abstract: A power tool has an electric motor that includes a commutator, with which at least one commutator brush is acted upon with spring force via at least one commutator spring in the direction of a non-rotatable collector of the commutator. At least one auxiliary tool for adjusting the commutator spring is located on a component of the power tool.Type: GrantFiled: February 25, 2008Date of Patent: June 14, 2011Assignee: Robert Bosch GmbHInventor: Florian Esenwein
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Patent number: 7960892Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.Type: GrantFiled: September 20, 2010Date of Patent: June 14, 2011Assignee: Cutsforth Products, Inc.Inventor: Robert S. Cutsforth
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Publication number: 20110133609Abstract: The invention relates to an electric motor for motor vehicles, in particular a direct current low-power electric motor, comprising a housing (3) and a brush assembly holder (7) which holds at least two brush holders (21) with brushes (22) attached thereto, such that the brushes (22) are in biased contact with commutator (23), wherein the brushes (22) are pre-ground corresponding to commutator (23). According to the invention, the brush assembly holder (7) is movably supported in relation to the commutator (23) and a limit stop (13) fixed relative to the housing is provided in order to position the brushes (22) accurately on the commutator. Consequently, further production tolerances, for example when pushing the plug-in electronic module into the housing of the electric motor, have no effect on the accuracy with which the brushes are positioned.Type: ApplicationFiled: September 23, 2005Publication date: June 9, 2011Inventor: Uwe Klippert
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Patent number: 7923892Abstract: A switch for a recording circuit used to determine brush wear of an electrical brush comprises a flag having a first end and a second end defining distal ends of the flag. The flag is mounted on the electrical brush at the first end so as to move in unison with brush wear while being in electrical communication with the electrical brush and has a piercing feature on the second end. The switch further comprises a contact plate arrange relative to the flag so as to bring the flag in contact with the contact plate at a predetermined brush wear and includes an inner conductive core encased by a cover forming an outer layer of the contact plate, wherein the piercing feature is configured to penetrate the cover and to contact the conductive core to cause electrically continuous contact between the flag and the contact plate and close the switch.Type: GrantFiled: April 24, 2009Date of Patent: April 12, 2011Assignee: Alstom Technology LtdInventors: Bernhard Mark, Max Hobelsberger
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Publication number: 20110050031Abstract: A method for reducing current and torque ripple in a brushed electric motor is disclosed. The motor includes a stator and a rotor. The stator includes a brush housing having a plurality of circumferentially spaced brushes disposed about a commutator, each brush having a contact face that is in electrical contact with the commutator, an opposed bias face and a peripheral wall, each brush disposed in a brush pocket having a pocket wall, a base and a bias spring that is configured to apply a contact force to the bias face, thereby urging the contact face into electrical contact with the commutator. The method includes inserting a damper between each pocket wall or respective base and the respective brush.Type: ApplicationFiled: August 28, 2009Publication date: March 3, 2011Applicant: DELPHI TECHNOLOGIES, INC.Inventors: Abraham G. Gebregergis, Jeffrey Beyerlein, Christian Ross, Troy P. Strieter
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Patent number: 7898142Abstract: General versatility of a brush holder is enhanced regarding a difference of specifications of connector parts, and costs of an electric motor with brush are reduced. A pair of brush-side connection terminals electrically connected to brushes is provided to a brush holder mounted inside a motor yoke. A connector part and a pinching part are provided in a connector unit formed separately from the brush holder, power connection terminals are provided in the connector part, and connector-side connection terminals electrically connected to the power connection terminals are provided inside the pinching part. The pinching part is disposed so as to overlap with the brush holder axially, thereby electrically connecting the brush-side connection terminals and the connector-side connection terminals, and the brushes are electrically connected respectively to the power connection terminals, and the pinching part is sandwiched and fixed between the motor yoke and a gear case.Type: GrantFiled: June 26, 2008Date of Patent: March 1, 2011Assignee: MITSUBA CorporationInventors: Hiroyuki Uchimura, Hiroyuki Shibusawa
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Patent number: 7893592Abstract: The invention relates to an electric motor (10) and to a method for producing said electric motor, especially for adjusting mobile parts in a motor vehicle. Said electric motor comprises a collector (36), arranged on an armature (38) and electrically contacted via hammer brushes (12). The armature (38) is surrounded by a lower housing part (32) and an upper housing part (34) which can be assembled in a radial direction (50) in relation to the armature (38). The hammer brushes (12) comprise one fastening element (26) each which engages directly in a seat (30) of the lower or upper housing part (32, 34).Type: GrantFiled: August 16, 2006Date of Patent: February 22, 2011Assignee: Robert Bosch GmbHInventors: Stefan Hornung, Thomas Huck, Tarek Mili, Armin Niederer, Diyap Bueyuekasik, Lars-Dirk Anding
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Patent number: 7880362Abstract: A brush holder assembly of an electrical device is disclosed. The brush holder assembly includes a brush holder, a spring clip removable from the brush holder, a spring detachably coupled to the spring clip, and a spring retainer for retaining the spring on the spring clip. The spring clip is slidably disposed in channels of the brush holder. The detachable spring includes an end region extending around the end of the spring clip such that a first portion of the spring is facing a first side of the spring clip and a second portion of the spring is facing a second side of the spring clip. The spring retainer extends around the end of the spring clip over the end region of the spring.Type: GrantFiled: March 14, 2008Date of Patent: February 1, 2011Assignee: Cutsforth Products, Inc.Inventors: David L. Cutsforth, Robert S. Cutsforth
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Publication number: 20110006635Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.Type: ApplicationFiled: September 20, 2010Publication date: January 13, 2011Applicant: Cutsforth Products Inc.Inventor: Robert S. Cutsforth
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Patent number: 7859148Abstract: A brush holder includes a base member and a retaining member mounted on the base member. The retaining member includes a first brush retaining portion and a first coil retaining portion. A first choke coil is electrically connected to a first brush. The first choke coil includes a first coil terminal extending to the outside of the first coil retaining portion. The base member includes a connector portion, a first conductive member, and a first coil terminal support portion. The first conductive member extends from the connector portion and is electrically connected to the first coil terminal at a first connecting portion. The first coil terminal support portion supports the first coil terminal between the first connecting portion and the first coil retaining portion.Type: GrantFiled: February 25, 2008Date of Patent: December 28, 2010Assignee: ASMO Co. Ltd.Inventor: Nobuo Mizutani
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Publication number: 20100320857Abstract: Each of a plurality of brushes is tilted relative to an imaginary plane that is perpendicular to a rotational axis of an armature and is placed on one axial side of a brush holder, at which an interior of a yoke housing is located. A radial inner end part of each brush has a slide contact surface, which is generally parallel to the rotational axis of the armature and slidably contacts an outer peripheral surface of a commutator. At least a portion of the slide contact surface of each brush is axially disposed outside of an opening of the yoke housing.Type: ApplicationFiled: June 10, 2010Publication date: December 23, 2010Applicant: ASMO CO., LTD.Inventor: Nobuo Mizutani
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Patent number: 7843105Abstract: Electric motor, as well as a brush mount component (34) for positioning of carbon brushes with respect to a commutator (30) of an electric motor (12), having at least one attachment means (55) for fixing the brush mount component (34) on a printed circuit board (28), with an earth contact plate (70) being mounted on the brush mount component (34) and being designed symmetrically with respect to the arrangement of the carbon brushes (32). A method for production of an electric motor such as this is also described.Type: GrantFiled: October 9, 2006Date of Patent: November 30, 2010Assignee: Robert Bosch GmbHInventors: Andreas Grimm, Ilya Kuperberg, Robert Heitz, Jens Maerkle
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Publication number: 20100289376Abstract: A carbon brush system for an electrical machine, having at least two carbon brushes, which are situated axially adjacent to one another and cooperate with a rotatable countercontact system. The carbon brushes are implemented as directly or indirectly mutually axially supporting carbon brushes.Type: ApplicationFiled: September 22, 2008Publication date: November 18, 2010Inventors: Michael Bayer, Sven Hartmann
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Publication number: 20100277033Abstract: These and other objects of the present invention are achieved by a brush holder assembly for an electric motor or generator wherein the brush box or holder is arcuate and curved in relationship to a commutator and supports a brush means and a floating constant force spring which allows dynamic movement and control of the brush as it moves towards a commutator.Type: ApplicationFiled: April 22, 2010Publication date: November 4, 2010Inventor: Roger Clemente
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Patent number: 7816835Abstract: A brush holder in a tandem vehicle alternator for a vehicle is composed mainly of a primary brush holder and a secondary brush holder accommodating plural brushes, respectively. The primary and secondary brush holders are independently formed. During a step of producing a brush assembly and of mounting the brush assembly on the tandem vehicle alternator, both of the primary and secondary brush holders are integrated into a single brush holder and tightly fastened by welding using a connection metal member.Type: GrantFiled: March 26, 2007Date of Patent: October 19, 2010Assignee: Denso CorporationInventors: Takuzou Mukai, Akiya Shichijoh, Shin Kusase
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Patent number: 7816834Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.Type: GrantFiled: June 1, 2009Date of Patent: October 19, 2010Assignee: Cutsforth Products, Inc.Inventor: Robert S. Cutsforth
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Patent number: 7791243Abstract: A gear housing accommodates a worm shaft. A brush holder includes a base member and a retaining member loosely fitted to the base member. The base member is located between the gear housing and the retaining member. The retaining member retains a first brush and a second brush. The retaining member has a pair of positioning poles, and the gear housing has a pair of positioning projections. The positioning poles and the positioning projections are engaged with each other so as to prevent the retaining member from being moved in a direction perpendicular to the axial direction of the rotary shaft.Type: GrantFiled: February 25, 2008Date of Patent: September 7, 2010Assignee: ASMO Co., Ltd.Inventor: Nobuo Mizutani
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Publication number: 20100207483Abstract: A brush arrangement on an electric machine, wherein the brush arrangement includes a carbon brush; a brush sleeve having a use position and a safety position, wherein the brush sleeve holds the carbon brush and is fixable on the housing of the electric machine in the use position of the brush sleeve; and a catcher to lock the brush sleeve in the safety position when the brush sleeve leaves the use position.Type: ApplicationFiled: September 12, 2008Publication date: August 19, 2010Applicant: BSH BOSCH UND SIEMENS HAUSGERÄTE GMBHInventors: Maria Büttner, Andreas Kirchner, Herbert Pecat, Thomas Tripp
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Patent number: 7772740Abstract: A brush holder (2) has a carbon holder (4) which forms a guide (38) for a carbon brush (6) and at which a holding spring (10) that presses the carbon brush (6) against a first guide side of the guide (38) with a holding pressure force (HF), is provided, with the holding spring (10) having two portions (12, 21) which are biased against one another, and with the carbon holder (4) and the carbon brush (6) projecting through between the two portions (12, 21).Type: GrantFiled: November 13, 2007Date of Patent: August 10, 2010Assignee: Hilti AktiengesellschaftInventors: Torsten Tussing, Helmut Burger, Jens Frenzel
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Patent number: 7755247Abstract: A motor which, even if the commutator is deformed, suppresses brush deformation to thereby prevent short-circuiting between the positive-pole-side brush and the motor housing. A motor includes: a motor housing; a stator; a rotor; a commutator; a positive-pole-side brush; a negative-pole-side brush; and a brush holding frame fixed to the motor housing and having a positive-pole-side brush holding portion holding the positive-pole-side brush and a negative-pole-side brush holding portion holding the negative-pole-side brush, in which the positive-pole-side brush holding portion and the negative-pole-side brush holding portion each curve about a circumference of the commutator, and in which a thickness of an outer portion of the positive-pole-side brush holding portion in a circumferential direction of the commutator is greater than a thickness of an outer portion of the negative-pole-side brush holding portion in the circumferential direction of the commutator.Type: GrantFiled: December 11, 2007Date of Patent: July 13, 2010Assignee: Mitsubishi Electric CorporationInventors: Hidekazu Katayama, Daisuke Togo, Noboru Uemori
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Publication number: 20100141082Abstract: A brush holder assembly for a dynamo-electric machine includes a brush fixture snap-fittingly secured to a shielding fixture. A brush member is moveably mounted within the brush fixture and includes a recessed region, and a shunt member. The shunt member includes a first end operatively connected to the brush member at the recessed region that extends through an intermediate region to a second end. A constant force spring is operatively connected between the second end section of the brush and the brush fixture. The brush holder assembly also includes a shunt retainer mounted in the brush fixture abutting the brush member. The shunt retainer includes a first leg portion, a second leg portion and a base portion. The shunt retainer is configured to maintain proper alignment of the constant force spring and prevent entanglement of the shunt member.Type: ApplicationFiled: February 13, 2009Publication date: June 10, 2010Applicant: REMY TECHNOLOGIES, L.L.C.Inventors: Curtis Harris, Michael McCord, Christopher H. Hunt
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Publication number: 20100141083Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.Type: ApplicationFiled: June 1, 2009Publication date: June 10, 2010Applicant: Cutsforth Products Inc.Inventor: Robert S. Cutsforth
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Patent number: 7732971Abstract: A carbon brush holder includes an insulated housing having a through hole with a first section, a second section and a stepped portion between the first and second sections. A carbon brush-holding member is inserted into the first section of the insulated housing and has a first end face, a second end face opposite to the first end face, and an insertion portion adjoined with the second end face. The insertion portion of the carbon brush-holding member extends into the second section of the insulated housing, thereby enabling the second end face of the carbon brush-holding member to be located in the second section of the insulated housing. Thus, the second end face of the carbon brush-holding member can firmly contact a conductive member that is disposed inside the second section of the insulated housing and electrically connected with a carbon brush inserted into the carbon brush-holding member.Type: GrantFiled: June 1, 2007Date of Patent: June 8, 2010Assignee: Taiwan Long Hawn Enterprise Co.Inventors: Meng-Chiu Yu, Su-Chen Liao
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Patent number: 7723893Abstract: A brush assembly may include a support member, a conductive arm having a first end portion and a second end portion, where the first end portion is coupled to the support member, a brush coupled to the second end portion of the conductive arm, and a biasing member configured to apply a force to the conductive arm.Type: GrantFiled: August 26, 2008Date of Patent: May 25, 2010Assignee: Black & Decker Inc.Inventors: Joshua D. West, Brandon L. Verbrugge
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Patent number: 7719158Abstract: A slip-ring brush includes a holder and a brush element that has three regions. The brush element is joined in the first region to the holder, and exhibits a cross-sectional geometry having a cross-sectional area in the second region, which is predetermined for the contacting with a slip ring. The brush element has the same cross-sectional area in the third region as in the second region. The brush element is additionally arranged such that its third region is disposed between the first region and the second region. The cross-sectional geometry of the brush element in the third region is shaped so that it deviates from the cross-sectional geometry of the second region, to reduce the effective spring stiffness of the brush element.Type: GrantFiled: January 17, 2007Date of Patent: May 18, 2010Assignee: LTN Servotechnik GmbHInventors: Ludwig Angerpointner, Klaus Drost
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Patent number: 7709994Abstract: A brush board assembly for a DC or AC motor employs a spool-shaped frame unitarily formed of a mounting plate, a series of support members that extend axially and define the brush holders, and an outer support plate that is generally parallel to the mounting plate. This frame may be molded of a high strength, high temperature resin for heavy duty motor use. Brush hold down springs are mounted onto push-in carriers that fit into receptacles on the support members. Preferably, scroll or volute springs are employed, and a stop arm on the carrier allows the free end of the spring to be held out of the way for installation or brush change out.Type: GrantFiled: October 10, 2007Date of Patent: May 4, 2010Inventor: Elton L. Mantle
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Patent number: 7698932Abstract: The present invention provides a device for measuring uneven wear of starter brushes for a vehicle which can accurately measure and compare the lengths of the starter brushes and easily determine whether or not eccentricity of an armature occurs, the device comprising: a hollow support; a receiving plate formed integrally with the outer circumferential surface of an upper portion of the hollow support to accommodate a plurality of brushes; a lifting body liftably inserted into the inside of the hollow support; a plurality of detection rods slidably connected to the outer circumferential surface of an upper portion of the lifting body and moving forward or backward toward the brushes; a lift driving means for driving the lifting body; a plurality of measuring sensors for measuring the lengths of the brushes by means of the detection rods; and an LCD panel for displaying the measured lengths; and a control unit for controlling the lift driving means, the measuring sensors and the LCD panel.Type: GrantFiled: October 30, 2007Date of Patent: April 20, 2010Assignee: Hyundai Motor CompanyInventors: Min-Ho Kim, Bum Soo Kim, Yu Jin Bae
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Patent number: 7696665Abstract: A brush holder for a motor. The brush holder includes a plastic support structure corresponding incorporating at least a first and a second essentially rigid conducting element connected, respectively, between positive and negative brush or brushes and associated connecting members to form corresponding connecting paths in the brush holder for connecting the brushes to the terminals of an external source of supply voltage. At least one discontinuity is provided in at least one of the connecting paths. A resiliently deformable and electrically conducting strip is connected mechanically and electrically across this discontinuity, with a substantially permanent connection at one end, and with a thermally fusible connection at the other end, the strip having a resilient pre-loading which tends to break the connection at the said other end.Type: GrantFiled: January 18, 2008Date of Patent: April 13, 2010Assignee: Gate S.R.L.Inventors: Paolo Cavallo, Daniele Dal Colle, Giuseppe Cavellini
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Patent number: 7671507Abstract: A brush bag, a brush and a current transfer unit for a dynamo-electric machine comprising a commutator, in particular for an electromotor. The current transfer unit comprises at least the brush, which is embodied, in particular, as a multi-layer carbon brush, and a brush bag. The brush bag is configured in such a manner that the distance between the brush and the brush bag in a front guiding area is smaller than the distance in a rear guiding area. Beating of the brush on the brush bag is visibly reduced due to the configuration thereof and noise caused by the beat is avoided.Type: GrantFiled: January 28, 2005Date of Patent: March 2, 2010Assignee: BSH Bosch und Siemens Hausgeraete GmbHInventors: Rainer Schach, Joerg Skrippek
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Patent number: 7671506Abstract: A brush apparatus includes a brush and a brush holder. The brush includes a pigtail embedded in a wider side thereof so that the longitudinal side in cross-section of the pigtail extends in parallel with a surface of the brush coming into contact with a commutator. The brush holder includes a brush holding member, a brush spring for pressing the brush against the commutator for sliding contact, a base for holding the brush holding member and electrically connecting the same to an earth circuit, and a connection lug on the base. The brush holding member is formed with a notch on a wider side from an upper end thereof for allowing a downward movement of the pigtail when the brush wears and hence is pressed downward. A distal end of the pigtail is connected to the connection lug.Type: GrantFiled: October 24, 2008Date of Patent: March 2, 2010Assignee: Mitsubishi Electric CorporationInventors: Naohito Kaneda, Koichiro Kamei
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Publication number: 20100038990Abstract: A rail brush assembly for an electric motor having a commutator, comprises a brush, a spring, a pair of rails and at least one detent for retaining the brush on the rails. The brush has a groove on each of a pair of opposite sides. The rails are disposed in the grooves for guiding the brush to the commutator with the brush being freely slidable along the rails within a predetermined range of motion. The spring is arranged to urge the brush along the rails towards the commutator of the motor and is attached to an end of the brush remote from the commutator. The detent is formed between the spring and at least one rail to limit the range of movement of the brush along the rails.Type: ApplicationFiled: August 18, 2009Publication date: February 18, 2010Inventors: Rui Feng QIN, Ting Tuan XU
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Patent number: 7629723Abstract: A method and a device, respectively, for detecting the amount of wear on the carbon brush drive system of an electrically commutated d.c. motor which is used, for example, in the form of a pump motor in a motor vehicle. The d.c. motor is driven by at least two carbon brushes and includes means for detecting the generative follow-up voltage. The amount of wear on at least one carbon brush is derived from the time behavior of the generative motor voltage and displayed to the driver.Type: GrantFiled: December 8, 2006Date of Patent: December 8, 2009Assignee: Robert Bosch GmbHInventors: Andre Bollwerk, Wolfgang Reeb, Reiner Fellmeth
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Patent number: 7622844Abstract: An electrical brush having at least one conductive element and at least one conditioning material coated on the at least one conductive element wherein the conditioning material has a composition and thickness on the conductive element such that, as deposited on a moving contact surface in the course of brush operation, the conditioning material can have an average film thickness S<˜1 ?m so that current can be conducted by means of electron tunneling through a film thickness of the deposited conditioning material of Si?12 nm thickness over a fractional area fC, greater than 0.01 of a foot print of the conductive element in a current conductive area.Type: GrantFiled: December 29, 2004Date of Patent: November 24, 2009Assignee: Hipercon, LLCInventor: Doris Kuhlmann-Wilsdorf
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Publication number: 20090284098Abstract: A brushholder mount for contact brushes of a commutator machine is provided. The brushholder mount having spring elements which have brush shoes (which are connected to the contact brushes), carry the contact brush current and prestress the contact brushes in the direction of the commutator of the commutator machine. The spring elements are connected to at least one further elastic element.Type: ApplicationFiled: March 1, 2007Publication date: November 19, 2009Inventor: Helmut Sesselmann
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Publication number: 20090267444Abstract: A switch for a recording circuit used to determine brush wear of an electrical brush comprises a flag having a first end and a second end defining distal ends of the flag. The flag is mounted on the electrical brush at the first end so as to move in unison with brush wear while being in electrical communication with the electrical brush and has a piercing feature on the second end. The switch further comprises a contact plate arrange relative to the flag so as to bring the flag in contact with the contact plate at a predetermined brush wear and includes an inner conductive core encased by a cover forming an outer layer of the contact plate, wherein the piercing feature is configured to penetrate the cover and to contact the conductive core to cause electrically continuous contact between the flag and the contact plate and close the switch.Type: ApplicationFiled: April 24, 2009Publication date: October 29, 2009Applicant: ALSTOM Technology LtdInventors: Bernhard Mark, Max Hobelsberger
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Patent number: 7608971Abstract: An electric motor, in particular a motor and gear box unit for activating functional equipment in a vehicle, includes a rotor shaft (1) carrying a commutator (2) co-operating with conductive brushes (3) disposed in brush supports (4) fixed to a printed circuit card (5); the motor is provided with means for enabling brush supports to be fixed to the printed circuit card solely by surface mounting. These means may comprise, for each brush (3), a metal casing (6) containing the brush and having one wall (6) with at least one transverse tab (11) adapted to pass through the printed circuit card in order to position and hold the casing on the card and in order to provide an electrical connection. The invention enables brush-support devices to be fixed to the printed circuit card solely by surface mounting, thus making it pointless to perform an additional flow soldering operation as is required in the prior art.Type: GrantFiled: November 7, 2006Date of Patent: October 27, 2009Assignee: Meritor Light Vehicle Systems - FranceInventors: Hervé Laurandel, Philippe Raoul