Abstract: A brush holder assembly of an electrical device is disclosed. The brush holder assembly includes a brush holder, a spring clip removable from the brush holder, a spring detachably coupled to the spring clip, and a spring retainer for retaining the spring on the spring clip. The spring clip is slidably disposed in channels of the brush holder. The detachable spring includes an end region extending around the end of the spring clip such that a first portion of the spring is facing a first side of the spring clip and a second portion of the spring is facing a second side of the spring clip. The spring retainer extends around the end of the spring clip over the end region of the spring.

Abstract: In an AC generator of a motor vehicle, having a positive polarity brush from which current flows into a corresponding slip ring and a negative polarity brush into which current flows from the corresponding slip ring, the brushes or the springs of the brushes are configured respectively differently, to achieve substantially identical rates of wear for the brushes. This is done for example by increasing the area of contact between the negative polarity brush and its slip ring, lengthening the negative polarity brush, or decreasing the amount of force applied by the spring of the negative polarity brush.

Abstract: Each brush box, which receives a corresponding brush, has a contact wall. The contact wall becomes deformable when the temperature of the contact wall reaches a predetermined temperature. A radially outer end surface of the brush is tilted relative to the contact wall, so that the brush is urged against the contact wall by a compression coil spring, which urges the brush against a commutator of an armature. Upon energization of the armature, when the temperature of the brush reaches a predetermined temperature, an urging force of the spring, which is conducted to the contact wall through the brush, causes deformation of the contact wall to disengage a radially inner end of the brush from the commutator.

Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.

Abstract: The invention provides an improvement in a slip ring (20) adapted to provide electrical contact between a stator (21) and a rotor (22). The improvement includes: a current-carrying conductor (23) mounted on the stator; a brush tube (24) mounted on the conductor; a fiber bundle composed of a number of individual fibers(26), the upper marginal end portions of the fibers being received in said brush tube, a portion of the brush tube being crimped or swaged to hold the upper marginal end portions of said fibers therein, the lower ends of the fibers in the bundle extending beyond said brush tube and being adapted to engage said rotor; a collimator tube(25) integral with or surrounding a portion of the brush tube and extending therebeyond, the lower end of the collimator tube being adapted to limit lateral movement of the lower marginal end portions of said fibers in said bundle when the rotor rotates relative to said stator; and a fluid reservoir (28) mounted on the collimator tube.

Abstract: A brush holder device includes a brush including an integrally formed engagement portion; a brush arm having an engagement hole formed therein, the engagement hole assuming substantially the same shape as that of the engagement portion of the brush, and including brush contact portions located at laterally opposite edges of the engagement hole; and a holder. The holder has an engagement hole formed therein, the engagement hole assuming substantially the same shape as that of the engagement portion of the brush, and is fixedly attached to the brush arm such that the engagement hole is aligned with that of the brush arm. The engagement portion of the brush is press-fitted into the engagement holes of the holder and the brush arm, which are fixedly attached to each other, to thereby be fixed in place.

Abstract: A curvilinear brush retainer and brushes for an electric motor assembly comprises an end plate upon which is disposed a pair of curvilinear brush retainers. The brush retainers are configured to retain and support a pair of curvilinear brushes as they are biased against the commutator of the electric motor. The curvilinear profile or shape of the brushes allows them to have an extended physical length, thereby allowing the electric motor to have an extended operational life.

Abstract: A brush system for a motor vehicle actuating drive has two carbon brushes, of which each is fixed to a leaf spring. Each of the leaf springs is for its part fixed to a punched contact. Furthermore, the brush system contains a printed circuit board which has conductor tracks and on which interference suppression components are placed. Electrical contact is made with the leaf springs by in each case one of the conductor tracks.

Abstract: A curvilinear brush retainer and brushes for an electric motor assembly comprises an end plate upon which is disposed a pair of curvilinear brush retainers. The brush retainers are configured to retain and support a pair of curvilinear brushes as they are biased against the commutator of the electric motor along a curvilinear path. Brush liners are disposed within the curvilinear path maintained by the brush retainers, serving to reduce the stiction or frictional force imparted to the brushes as they move, thereby reducing the temperature of the brush and extending their operating life.

Abstract: A brush board assembly for a DC or AC motor employs a spool-shaped frame unitarily formed of a mounting plate, a series of support members that extend axially and define the brush holders, and an outer support plate that is generally parallel to the mounting plate. This frame may be molded of a high strength, high temperature resin for heavy duty motor use. Brush hold down springs are mounted onto push-in carriers that fit into receptacles on the support members. Preferably, scroll or volute springs are employed, and a stop arm on the carrier allows the free end of the spring to be held out of the way for installation or brush change out.

Abstract: A universal motor comprises a stator interposed between a housing and a novel plastic bracket. The plastic bracket is a unitary piece that not only defines a plurality of terminal receptacles but also supports the motor's outboard bearing. In some embodiments, the plastic bracket also includes an integral post for supporting a spring that urges a carbon brush against the motor's commutator.

Abstract: A brush mounting plate for a universal motor includes U-shaped brush guiding plates (4) for radially guiding carbon brushes (3) and having radially offset guiding plate feet (5) which extend through associated mounting holes (6) formed in the brush mounting plate (1), with at least two guiding plate feet (5) being spaced at different distances from respective adjacent end surfaces (11a, 11b) of an associated brush guiding plate (4).

Abstract: A brush bag, a brush and a current transfer unit for a dynamo-electric machine comprising a commutator, in particular for an electromotor. The current transfer unit comprises at least the brush, which is embodied, in particular, as a multi-layer carbon brush, and a brush bag. The brush bag is configured in such a manner that the distance between the brush and the brush bag in a front guiding area is smaller than the distance in a rear guiding area. Beating of the brush on the brush bag is visibly reduced due to the configuration thereof and noise caused by the beat is avoided.

Abstract: Disclosed is a motor which, even if the commutator is deformed, suppresses brush deformation to thereby prevent short-circuiting between the positive-pole-side brush and the motor housing.

Abstract: The invention is based on an electrical power tool with an electrical machine, having a motor housing that receives the electrical machine and having a rotatable brush plate for reversing a direction of rotation of the electrical machine. The brush plate is covered in its cross section by a pivotable cover.

Abstract: A brush assembly may include a support member, a conductive arm having a first end portion and a second end portion, where the first end portion is coupled to the support member, a brush coupled to the second end portion of the conductive arm, and a biasing member configured to apply a force to the conductive arm.

Abstract: A DC motor, has a stator housing accommodating a permanent magnet stator; a rotor, rotatably mounted confronting the stator, the rotor having a shaft, a rotor core fitted to the shaft and having asymmetric laminations, a commutator fitted to the shaft adjacent one end of the rotor core, and windings wound about poles of the rotor core and terminated on the commutator; and brush gear comprising brushes in sliding contact with the commutator for transferring electrical power to the windings, wherein the cogging torque order for the motor is greater than twenty. Preferably, the cogging torque order is 28, 36 or 44.

Abstract: The invention provides an improvement in a slip ring (20) adapted to provide electrical contact between a stator (21) and a rotor (22). The improvement includes: a current-carrying conductor (23) mounted on the stator; a brush tube (24) mounted on the conductor; a fiber bundle composed of a number of individual fibers (26), the upper marginal end portions of the fibers being received in said brush tube, a portion of the brush tube being crimped or swaged to hold the upper marginal end portions of said fibers therein, the lower ends of the fibers in the bundle extending beyond said brush tube and being adapted to engage said rotor; a collimator tube (25) surrounding a portion of the brush tube and extending therebeyond, the lower end of the collimator tube being adapted to limit lateral movement of the lower marginal end portions of said fibers in said bundle when the rotor rotates relative to said stator; and a fluid reservoir mounted on the collimator tube (28).

Abstract: A brush device for an electric machine having at least one brush and at least one element such as a helical, scroll, or plunger spring for pressing each brush against a rotating contact element, for example a commutator. In at least one further element for example a spring tab, counteracts a lifting of each brush away from the contact element. To this end, the spring tab is inclined at an angle, as a result of which it exerts a weaker action when the brush moves in the direction toward the contact element than it does counter to this direction. As a result, the brush can be repositioned, but is prevented from lifting away from the contact element. This also reduces the danger of vibrations.

Abstract: A gear housing accommodates a worm shaft. A brush holder includes a base member and a retaining member loosely fitted to the base member. The base member is located between the gear housing and the retaining member. The retaining member retains a first brush and a second brush. The retaining member has a pair of positioning poles, and the gear housing has a pair of positioning projections. The positioning poles and the positioning projections are engaged with each other so as to prevent the retaining member from being moved in a direction perpendicular to the axial direction of the rotary shaft.

Abstract: A brush holder includes a base member and a retaining member mounted on the base member. The retaining member includes a first brush retaining portion and a first coil retaining portion. A first choke coil is electrically connected to a first brush. The first choke coil includes a first coil terminal extending to the outside of the first coil retaining portion. The base member includes a connector portion, a first conductive member, and a first coil terminal support portion. The first conductive member extends from the connector portion and is electrically connected to the first coil terminal at a first connecting portion. The first coil terminal support portion supports the first coil terminal between the first connecting portion and the first coil retaining portion.

Abstract: A vehicle alternator is disclosed having a stator, a rotor having a field winding, a rotary shaft formed with slip rings, and a field winding electrically connected to the slip rings, and a brush holder accommodating therein the brushes in sliding contact with the slip rings. The brush holder has first accommodating portions for accommodating therein brushes and second accommodating portions for accommodating therein spring members for urging the brushes against the slip rings in sliding contact therewith. A seal member is coupled to the brush holder in close proximity to sidewalls of the brushes so as to close opening portions of the first accommodating portions in positions facing the slip rings.

Abstract: An electric motor has a housing (2) with a stator (3) and a rotor (5) located therein, a rotor bearing (4) for rotatably supporting a rotor shaft (6) around a rotor axis (A), a commutator (7), and a brush holder (8) with carbon brushes (9) associated with the stator (3) and fixed against rotation relative thereto, with the commutator-side rotor bearing (4) being fixedly connected to the brush holder (8) which is supported in a floating manner relative to the housing (2).

Abstract: Terminal plates are located in a brush holder base, a spring and a brush are located in the brush holder base, and the terminal plates are connected to pigtails in an area within 90° in a backside of an introducing portion of the pigtails in the brush, whereby operating noise and ripples of torque of a dynamo-electric machine are reduced.

Abstract: The brush holder comprises: an insulating support structure with a central aperture, around which retaining and guiding cases are fixed, a corresponding positive or negative brush being mounted in an axially translatable way in each of these cases. The support structure comprises a body of plastics material incorporating at least a first and a second essentially rigid conducting element connected, respectively, between the positive and negative brush or brushes and associated connecting members , so as to form corresponding connecting paths in the brush holder for connecting the brushes to the terminals of an external source of supply voltage. At least one discontinuity is provided in at least one of the connecting paths.

Abstract: In one embodiment of the present invention there is provided a brush holder for use with an electric motor, generator, or actuating device. The brush holder includes a body having an upper portion and a lower portion. A pair of flanges separately extends from opposing sides of the lower portion. Each flange includes a channel to provide a method of adjustably attaching the body to the device. A pair of members separately extends from opposing sides of the upper portion and each member includes a curved surface to accommodate coil ends of a constant force spring. A lateral bore is positioned through the body with openings to the bore being positioned about the pair of members. The bore is sized to accommodate a middle section of a constant force spring. An anterior bore positioned through the body transverses the lateral bore and sized to accommodate a carbon brush.

Abstract: A direct-current motor includes a stator having a magnetic field system, a rotor disposed around the stator, a commutator which rotates together with the rotor, and power supply brushes which are urged in the axial direction by urging members so as to come into contact with the sliding contact surfaces. The rotor includes an armature core around which armature coils are wound, and a rotary shaft which rotates together with the armature core. The commutator has segments extending radially. The segments have sliding contact surfaces orthogonal to an axial line of the rotary shaft. At least a part of each power supply brush comes into contact with the sliding contact surface at a position further radially outward than the armature coil.

Abstract: Brush holder assemblies are detailed. The assemblies permit on-line brush replacement and are interchangeable with devices currently provided by original equipment manufacturers. As well, they allow use of brushes longer than those employed in existing on-line replacement assemblies.

Abstract: The present invention provides an automotive rotary electric machine enabling brush abrasion limit detection reliability to be increased and stable brush abrasion limit detection indication to be performed. The construction thereof is provided with a detecting terminal for sensing a brush abrasion limit when a brush has abraded to a predetermined length by coming into contact with a coil spring that forces the brush, and a determining circuit constructed so as to compare output from the detecting terminal and a threshold value, to enter an ON state (a brush abrasion limit detection state) once the output exceeds the threshold value, and thereafter to maintain the ON state. Thus, because the ON state of the determining circuit is maintained even if output from the detecting terminal fluctuates due to vibration, noise, etc., false detection of the brush abrasion limit resulting from the fluctuations in the output from the detecting terminal can be prevented.

Abstract: In a motor-driven tool, a carbon brush part 8 is arranged between a suction port 6 and a commutator 11 of the motor and includes a cylindrical side wall 8a. The cylindrical side wall 8a located on an outer periphery of the commutator 11 is provided with a tapered portion 8b which grows wider toward the commutator 11 and grows narrower toward a coil end 10 of the armature. Between the carbon brush part 8 and the coil end 10, there is provided a heat radiating plate 4 made of metal and adapted to be engaged with the carbon brush part 8.

Abstract: A brush assembly 22 for an electric motor 10 has brush holder 24 supporting a brush 26 and a brush spring. The brush holder 24 has a strip of brass having a central portion and two end portions 28, 40. The central portion has two pins 30 extending in a parallel fashion away from the central portion. A brush 26 has two grooves 64 which mate with and accommodate the pins 30 whereby the pins 30 support the brush 26 and prevent movement of the brush 26 except in the direction along the pins 20. The brush spring is a coil spring mounted on a post 54 formed at one end of the strip by a transverse slot 52 and bears on the back side of the brush 26 to urge it to slide along the pins away from the brush holder 24.

Abstract: A brush holder in a tandem vehicle alternator for a vehicle is composed mainly of a primary brush holder and a secondary brush holder accommodating plural brushes, respectively. The primary and secondary brush holders are independently formed. During a step of producing a brush assembly and of mounting the brush assembly on the tandem vehicle alternator, both of the primary and secondary brush holders are integrated into a single brush holder and tightly fastened by welding using a connection metal member.

Abstract: A fuel pump includes a pump unit, a motor unit, a brush, and a pigtail. The pump unit boosts a pressure of fuel that is drawn into the fuel pump. The motor unit has an armature that rotates and a commutator that rectifies electric current, which is supplied to the armature. The pump unit is driven by rotating of the armature. The fuel, the pressure of which is boosted by the pump unit, passes through the motor unit. The brush contacts the commutator. The pigtail is connected to the brush and supplies electricity to the armature via the brush. The pigtail is made from a copper alloy, which includes at least one of a corrosion-resistant metal that has higher sulfide formation energy than copper and a corrosion-resistant metal that has higher oxide formation energy than copper.

Abstract: A brush holding apparatus is mounted to an inner wall surface of a rear bracket and a cap mounted to a head portion of a brush holder portion is exposed through an opening in the rear bracket. Brushes are housed inside brush insertion apertures of the brush holder portion and are placed in elastic contact with slip rings by springs. An abrasion detection terminal is insert molded into the brush holder portion, a contact thereof projecting inside one of the brush insertion apertures and coming into contact with the corresponding spring when the brushes are abraded by a predetermined amount.

Abstract: The brush holding device includes a brush holder having a brush-housing chamber, and a holder plate to which the brush holder is attached. The holder plate is formed with a center hole at a center portion thereof, the center hole having a size allowing a commutator to path therethrough, and a pair of elongated holes opposing to each other with respect to the opening portion, the elongated holes defining bridge portions with the opening hole. The brush holder has a thick-wall portion integral with a bottom wall of the brush-housing chamber, the thick-wall portion being formed with fitting grooves at lateral sides thereof. The bridge portions are inserted into the fitting grooves so that the brush holder is fitted to the holding plate in such a state that the thick-wall portion is caught between the bridge portions.

Abstract: A brush device having the longitudinal direction of a coil shaped coil spring aligned with the face of a brush holder, in which one end of a support post at the surface of a brush base is formed as a hollow cylinder and a projection at the other end is insert molded into the brush holder. There is a step on the support post. The step and the brush holder receive a cover plate which, when viewed from a direction perpendicular to the face of the brush holder, covers a winding of the coil shaped coil spring. One end of the support post is fixed to the surface of the cover plate by spreading the end of the hollow cylinder of the support post.

Abstract: A commutator housing for an electric motor includes a support to receive a commutator having at least two integrated stops and at least two brushes each fixed on a spring component. The spring components force the brushes into a contact position against the commutator. The stops hold the spring components in a mounting position in which the brushes are distanced from the contact position.

Abstract: An electric motor, in particular a motor and gear box unit for activating functional equipment in a vehicle, includes a rotor shaft carrying a commutator co-operating with conductive brushes disposed in brush supports fixed to a printed circuit card; the motor is provided with means for enabling brush supports to be fixed to the printed circuit card solely by surface mounting. These means may comprise, for each brush, a metal casing containing the brush and having one wall with at least one transverse tab adapted to pass through the printed circuit card in order to position and hold the casing on the card and in order to provide an electrical connection. The invention enables brush-support devices to be fixed to the printed circuit card solely by surface mounting, thus making it pointless to perform an additional flow soldering operation as is required in the prior art.

Abstract: A dual-nature, uni-constructed device, suitable for conducting electricity between two objects in relative motion, comprises two compatible elements each having a straight section and a sinuous section. The two elements are combined to form a unified whole whereby the two straight sections are mutually servable as a brush component and the two sinuous sections are mutually servable as a spring component. The inventive device is associable with an electrical or electromechanical machine so that, during machine operation, the brush component slidingly contacts a first machine part, the spring component is affixed to a second machine part and exerts a bias against the brush component, and the inventive device conducts electrical current from one machine part to the other machine part. Each element includes an electrically conductive main layer (including one or more wire fabric sheets) and two elastomeric outside layers (on opposite sides of the sinuous section).

Abstract: A motor carbon brush assembly is composed of an insulated holder, a first electrically conductive member, a resilient member, a second electrically conductive member, a carbon brush, a spring, and a rear cover. The resilient member includes a contact portion elastically deformable under pressure. The first conductive member and the resilient member are mounted respectively to the insulated holder. The second conductive member is held between the contact portion of the resilient member and the first conductive member to enable the first conductive member to be electrically connected with the second conductive member. The spring is connected with the carbon brush and the second conductive member. The second conductive member is held tight between the first conductive member and the resilient member to avoid disengagement from and imperfect contact with the first conductive member.

Abstract: This invention discloses a DC motor with externally mounted carbon brushes, comprising a front end cover, a housing, magnet, a rotor, a commutator and a back end cover, characterized in that the outer wall of the back end cover is provided with two mounting holes for brush brackets which are mounted with annular brush brackets having identical structures, a radial sliding tube used to mount the carbon brush is located in said brackets, said carbon brush in the sliding tube for carbon brush contacts the commutator by a spring biasing against a brush cap, the outward end thereof being connected to a copper sheet through a brush shunt, said copper sheet is held against the back end of the sliding tube, a lead wire for a power source is lead out from an outlet of another copper sheet at an outer wall of the sliding tube. The electrical connection of the carbon brush is lead out from the sliding tube through the brush shunt and the copper sheet, therefore the electrical connection is reliable.

Abstract: A universal motor has a brush cage assembly in which a U-shaped clip 34 is located about a wall of a through hole 28 of a bearing bracket 24 for receiving a brush cage 30. The clip 34 has an outer limb 42 with inwardly and rearwardly directed barbs 44 to grip an outer surface of the wall to prevent removal of the clip 34 and an inner limb 36 with outwardly and forwardly directed barbs 42 which resiliently deform as the cage 30 is inserted to snare the cage 30 should it move in the opposite direction. The clip 34 thus prevents withdrawal of the brush cage 30 and provides a lateral spring force against the cage 30 to reduce cage lateral position tolerance and movement.

Abstract: The brush abrasion detector is unnecessary to provide any detecting element for detecting limit of abrasion of a brush in the proximity of the brush. The brush abrasion detector includes: a brush located being slidably press-fitted to a slip ring provided at an end portion of a field winding of a generator, and supplying an excitation current from a battery to the field winding; a current detection circuit for detecting a current value flowing through the field winding via the brush; an output voltage detection circuit for detecting an output voltage value from the generator; and a brush abrasion determination circuit for determining abrasion state of the brush based on a current value detected by the current detection circuit or an output voltage value detected by the output voltage detection circuit.

Abstract: The invention relates to a support element on which the commutator brushes are each disposed on one curved spiral spring each. Said spring, on its side facing away from the commutator brush in the area of the end of the coil is trapezoid and is braced between an outer stop and an inner stop with its longest edge that corresponds to the longest side of the trapezoid.

Abstract: Devices and methods of use for brush holders are disclosed. A brush holder assembly including a brush catch and a brush release is disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. Sliding engagement of the first portion with the second portion may selectively engage and/or disengage a brush catch with a brush. In some embodiments the brush catch is disengaged from the brush when the brush holder is in a locked position and is engaged with the brush when the brush holder is in an unlocked position. Methods and devices for selectively placing a brush holder in a locked or unlocked position are also disclosed.

Abstract: A brush holding apparatus is mounted to an inner wall surface of a rear bracket and a cap mounted to a head portion of a brush holder portion is exposed through an opening in the rear bracket. Brushes are housed inside brush insertion apertures of the brush holder portion and are placed in elastic contact with slip rings by springs. An abrasion detection terminal is insert molded into the brush holder portion, a contact thereof projecting inside one of the brush insertion apertures and coming into contact with the corresponding spring when the brushes are abraded by a predetermined amount.

Abstract: A brush tube structure 10 is provided for holding a brush 14 of a motor. The brush tube structure includes a base 15 and a plurality of fingers 12 extending from the base in a cantilevered manner and in direction of travel of the brush. The fingers are constructed and arranged to define a brush receiving space, such that when a brush is in the space, the fingers engage the brush.

Abstract: The invention concerns a pot or cup-shaped carrier (10) for carbon brushes (12), especially intended for servomotors, comprising an inner wall, such as a bottom wall, originating from the carrier perimeter wall, and interspersed by the commutator or by a shaft originating therefrom, wherein each carbon brush is acted upon via a plate spring (14) in the direction of a commutator that is interspersed by the carrier.

Abstract: A wear-premonitory carbon brush holder includes a holder body and a premonitory circuit. A carbon brush that is received in the holder body is reciprocately moveable in the holder body along a predetermined path. The premonitory circuit has a sensing unit mounted on the holder body for activating the premonitory circuit to generate a predetermined action or a warning signal when the carbon brush moves in the holder body to a predetermined position.

Abstract: Devices and methods of use for brush holders are disclosed. A brush holder including an over-center locking device is disclosed. Also illustrated are methods and devices for maintaining brush pressure against a moving conductive surface using a spring without a back plate. Methods and devices for routing current from a brush to an output location without conducting through a brush box are shown. A system for ready removal and replacement of brushes, contacts and springs is disclosed. Also included are mechanisms and methods for preventing a brush from falling downward or out during removal of the brush. Methods and devices for cutting off current flow without creating arcing or shorting between a brush and collector ring or other moving conductive surface are presented as well.