Disc Patents (Class 310/268)
  • Patent number: 7411325
    Abstract: A brushless permanent magnet motor has a rotor constructed of spaced ferromagnetic backirons and a circumferential array of alternating polarity magnetic poles that drive magnetic flux back and forth across an armature air gap between the backirons. A stator includes an air core armature in the air gap with three-phase windings. An inverter includes a pulse-modulated semiconductor H-bridge that switches and regulates power to the three-phase windings to drive the rotor. Harmonic losses in the motor caused by ripple currents generated by the higher pulse switching frequency in electronic variable speed drives, due to the inherently lower inductance of air core motors, are substantially reduced by adding serial inductance between the motor and drive. The H-bridge is serially electrically connected to the three-phase armature windings through three inductors that employ a low cost powder core.
    Type: Grant
    Filed: October 20, 2005
    Date of Patent: August 12, 2008
    Assignee: Revolution Electric Motor Company, Inc.
    Inventor: Christopher W. Gabrys
  • Publication number: 20080179982
    Abstract: The present invention deals with a transverse flux machine of the switched reluctance variety. The transverse flux machine consists of multiple phases where each phase is spaced axially along the shaft. Axial spacing provides many benefits including a decreased weight and a capability to use simple wound bobbin coils for the windings. An embedded cooling loop is provided within the coils themselves. This cooling loop provides internal temperature regulation for the windings and allows for a higher efficiency among other benefits.
    Type: Application
    Filed: January 30, 2007
    Publication date: July 31, 2008
    Inventor: Dennis A. Kramer
  • Patent number: 7400069
    Abstract: A generator for producing electric power includes a drive mechanism, such as a drive motor, having a rotor supported for rotation about an axis. A first generator magnet driveable by the rotor includes a reference pole facing in a first direction. A second generator magnet driveable by the rotor includes a pole of opposite polarity from the reference pole located near the reference pole and facing in the first direction. The first and second generator magnets produce a magnetic field whose flux extends between the reference pole of the first generator magnet and opposite pole of the second generator magnet. A stator includes an electrical conductor winding located adjacent the first and second magnets such that the magnetic field repetitively intersects the winding as the rotor driveably rotates.
    Type: Grant
    Filed: January 19, 2006
    Date of Patent: July 15, 2008
    Inventor: Stephen Kundel
  • Patent number: 7385330
    Abstract: A permanent-magnet switched-flux (PMSF) apparatus comprises a plurality of permanent-magnet switched-flux (PMSF) devices, wherein each of the plurality of PMSF devices comprises a ferromagnetic outer rotor coupled to a shaft, wherein the ferromagnetic outer rotor comprises a plurality of permanent-magnets coupled to an inner surface of the ferromagnetic outer rotor, an inner stator rotatably disposed in the ferromagnetic outer rotor, wherein the inner stator comprises a stator core and multiple serrated edges forming multiple stator poles distal from the stator core, wherein the multiple stator poles are configured to interface with the plurality of permanent-magnets, and a coil disposed on the stator core between the multiple stator poles, wherein the coil is coupled to the plurality of permanent-magnets, wherein a magnetic flux of the plurality of permanent-magnets is operable to pass through the coil, and wherein the magnetic flux is configured to switch to an opposite direction in response to a rotation o
    Type: Grant
    Filed: February 27, 2007
    Date of Patent: June 10, 2008
    Assignee: Board of Regents of the Nevada System of Higher Education on Behalf of the University of Nevada, Reno
    Inventors: Andrzej M. Trzynadlowski, Ling Qin
  • Patent number: 7382077
    Abstract: An electric motor comprises a stator (1, 5, 8) having an air-gap which extends around an axis and in which a rotating magnetic field is generated, and a rotor (11, 12, 13) comprising a shaft (11) which is rotatably held by a bearing (10) and a permanent magnet (13) which is held in said air-gap and is driven to rotate around said axis by said rotating magnetic field. The stator (1, 5, 8) is adapted to generate, in addition to said rotating magnetic field, a stationary magnetic field which is rotationally asymmetric with respect to said axis.
    Type: Grant
    Filed: December 8, 2005
    Date of Patent: June 3, 2008
    Assignee: Thomson Licensing
    Inventors: Jürgen Mössner, Christian Büchler
  • Publication number: 20080122312
    Abstract: An apparatus to convert motion in the external environment into direct current electricity, comprising a round, pancake style, compressed canister, consisting of two round opposing faceplates held together by a central screw and post, passing through a rotor consisting of a central, hollow, core round disc-shaped magnet or magnets, sandwiched in the center of aforesaid opposing faceplates, around which a round, disc-shaped magnet or magnets orbit(s) radially and freely, held to the aforesaid central rotor magnet or magnets by magnetic polarity attraction only, and aforesaid central freely rotating magnet or magnets convert(s) the ambient kinetic energy vibrations to electricity via radial rotation about the aforesaid fixed central, round, disc-shaped central rotor core magnet or magnets, while just touching the round electrically conductive, toroidally shaped stator coil, sandwiched between the outside perimeters of the aforementioned two opposing canister faceplates; and the variable direct current electrici
    Type: Application
    Filed: November 20, 2007
    Publication date: May 29, 2008
    Inventor: Richard M. Dickson
  • Patent number: 7375449
    Abstract: An electrical machine having a magnet assembly with a magnet carrier ring with an even number of permanent magnets mounted in the carrier ring around a circular locus, and a conductor assembly with one or more conductor circuits wound in a double helix wave winding around a flat conductor support ring with the conductor circuits having uniformly curved conductor segments of involute or arcuate configuration wherein the magnet assembly and conductor assembly are contained in a housing with the magnet assembly rotating relative to the conductor assembly.
    Type: Grant
    Filed: August 17, 2006
    Date of Patent: May 20, 2008
    Inventor: Paul D. Butterfield
  • Publication number: 20080100174
    Abstract: An electric motor features liquid cooling capability. A rotor and a secondary rotor are coupled to a shaft for rotation therewith. The rotor comprises a first annular member and magnets secured to the first annular member. The secondary rotor comprises a second annular member and secondary magnets secured to the second annular member. A stator is spaced axially apart from the rotor and the secondary rotor. The stator comprises a plurality of generally planar windings secured to a magnetic core and a secondary planar windings secured to a secondary magnetic core. The magnetic core has at least one cooling channel.
    Type: Application
    Filed: January 31, 2007
    Publication date: May 1, 2008
    Inventors: Ronnie Dean Stahlhut, Jim Milton Shoemaker
  • Publication number: 20080100166
    Abstract: An electric motor features liquid cooling capability. A rotor is coupled to a shaft for rotation therewith. The rotor comprises a first annular member and magnets secured to the first annular member. A stator is spaced axially apart from the rotor. The stator comprises one or more generally planar windings bonded to a first side of a magnetic core. A cover is secured to a second side of the magnetic core. The second side is opposite the first side. The magnetic core has at least one cooling channel in the second side of the magnetic core, the cooling channel adapted to receive a liquid coolant.
    Type: Application
    Filed: January 31, 2007
    Publication date: May 1, 2008
    Inventors: Ronnie Dean Stahlhut, Jim Milton Shoemaker
  • Publication number: 20080100169
    Abstract: The present invention relates to a homopolar generator which comprises a plurality of stationary electrically conductive plates, a plurality of rotary magnetic plates, a drive device for effecting the rotation of the rotary magnetic plates, and an electrical circuit assembly for extracting electrical current from the generator.
    Type: Application
    Filed: October 31, 2006
    Publication date: May 1, 2008
    Inventor: Hai Tee Young
  • Patent number: 7356922
    Abstract: Three magnetic substrates are provided, the first substrate forms the rotor and the other two form the outer stator. A series of spaced concentric grooves and spaced spiral grooves are formed in the central region of both faces of the first substrate. A hole is placed at the center of the spiral grooves, and filled with magnetic material. A conductor is then deposited into the spiral grooves, forming a central wheel. A series of spaced serpentine grooves and generally radial grooves are formed on each active face of the other two substrates. A conductor is then deposited into the serpentine grooves, and a magnetic material is deposited into the generally radial grooves. The two outer substrates are then bonded against the first substrate such that the outer end of each magnetic path overlays a filled hole in the first substrate, creating the stator of an axial air gap reluctance motor.
    Type: Grant
    Filed: April 25, 2005
    Date of Patent: April 15, 2008
    Assignee: Milli Sensors Systems & Actuators, Inc.
    Inventors: Charles R. Dauwalter, Donato Cardarelli, Paul Greiff
  • Patent number: 7355311
    Abstract: A rotor of an axial gap motor has a circular rotor core. A circular frame member is put on one axial face of the circular rotor core. The frame member has a plurality of magnet receiving recesses that are circularly arranged about the axis of the circular frame member at evenly spaced intervals. A plurality of permanent magnets are received in the magnet receiving recesses. A connecting structure connects the circular rotor core and the circular frame member together.
    Type: Grant
    Filed: June 3, 2005
    Date of Patent: April 8, 2008
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Hirofumi Shimizu
  • Patent number: 7352096
    Abstract: A Halbach array is radially disposed in an environment optimized for efficiency and controlled for efficient generation and use of power in order to generate, establish, and maintain a desired level of rotational energy with enhanced efficiency.
    Type: Grant
    Filed: August 5, 2005
    Date of Patent: April 1, 2008
    Inventors: Tom Dunn, Richard McMasters, Martin Epstein, Jon Eric Harms
  • Patent number: 7348703
    Abstract: A pair of stators produce a magnetic field within a space between them a ferromagnetic toroidal rotor is rotationally mounted within the magnetic field. A plurality of windings are wound radially on the rotor and each winding provides a plurality of coils. Each of coils is interconnected through a switch, the switch configured for placing each of the coils within each winding alternatively in one of an electrical series connection, an electrical parallel connection, and an electrically isolated connection, so that when operated as a generator, a selected output voltage and current are produced by rotor rotation and when operated as a motor a selected output speed and torque are produced.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: March 25, 2008
    Inventor: Dumitru Bojiuc
  • Patent number: 7345398
    Abstract: Devices and methods are provided for a motor stator. One embodiment for a stator includes a frame for stator windings that includes a hub, spacing members, a rim and posts for receiving and positioning windings of a stator coil. A thermoset material is supplied to the stator to encapsulate the stator.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: March 18, 2008
    Assignee: Kurz-Kasch, Inc.
    Inventors: Stephen H. Purvines, Gary F. Glass, Andrei Chugunov
  • Publication number: 20080061649
    Abstract: Disclosed is an axial gap motor in which a stator and a rotor are arranged parallel to a rotating shaft. More particularly, an axial gap motor, which can be easily manufactured and achieve an improvement in efficiency, is disclosed. In the axial gap motor the stator includes a back yoke defining a magnetic path, a plurality of stator cores each having a central portion parallel to the rotating shaft, each of the plurality of stator cores being coupled to the back yoke, and a plurality of stator coils each wound around the central portion of a corresponding one of the stator cores.
    Type: Application
    Filed: December 26, 2006
    Publication date: March 13, 2008
    Applicant: LG ELECTRONICS INC.
    Inventors: Han Gee Kim, Jung Hyun Park
  • Publication number: 20080042515
    Abstract: An electrical machine having a magnet assembly with a magnet carrier ring with an even number of permanent magnets mounted in the carrier ring around a circular locus, and a conductor assembly with one or more conductor circuits wound in a double helix wave winding around a flat conductor support ring with the conductor circuits having uniformly curved conductor segments of involute or arcuate configuration wherein the magnet assembly and conductor assembly are contained in a housing with the magnet assembly rotating relative to the conductor assembly.
    Type: Application
    Filed: August 17, 2006
    Publication date: February 21, 2008
    Inventor: Paul Butterfield
  • Publication number: 20080024044
    Abstract: A multi-phase electric motor comprises a stator comprising a plurality of wire coils surrounding a non-magnetizable core; a rotor with permanent magnets embedded therein, the rotor being disposed adjacent to the stator, the rotor being mounted on a rotatable drive shaft; a power source; a position sensor operably connected to the rotor; and a control circuit operably connected to the power source, the position sensor, and the wire coils, for controlling distribution of electrical energy to the wire coils. In this motor the control mechanism transfers electrical charge from a first coil to a second coil.
    Type: Application
    Filed: July 26, 2006
    Publication date: January 31, 2008
    Applicant: Dynamic Energy Corporation Inc.
    Inventors: Robert A. Palmer, Danis L. Palmer
  • Publication number: 20080024035
    Abstract: A power system includes an axial-flux motor/generator. The axial-flux motor/generator may include a housing, a first rotor supported at least partially from the housing, and a second rotor supported at least partially from the housing. The second rotor may be mechanically decoupled from the first rotor. The power system may also include a mechanical power source drivingly connected to the first rotor. Additionally, the power system may include power-system controls. The power-system controls may be operable to selectively cause the mechanical power source to drive the first rotor while the axial-flux motor/generator generates electricity with mechanical power the first rotor receives from the mechanical power source. The power-system controls may also be operable to selectively cause the axial-flux motor/generator to operate as an electric motor to rotate the second rotor. Additionally, the power-system controls may be operable to control torque on the first rotor and torque on the second rotor independently.
    Type: Application
    Filed: July 31, 2006
    Publication date: January 31, 2008
    Inventors: Metin Aydin, Mustafa K. Guven
  • Publication number: 20080024027
    Abstract: An axial-flux electric machine includes a stator and a rotor. The rotor may be rotatable about a rotor rotation axis, and at least a portion of the stator may face at least a portion of the rotor at an axial interface between the stator and the rotor. The rotor may include a rotor body and a permanent-magnet cluster that includes a plurality of permanent magnets mounted to the rotor body. The permanent-magnet cluster may cause magnetic flux to flow across the axial interface between the permanent-magnet cluster and the stator. The plurality of permanent magnets of the permanent-magnet cluster may include one or more permanent magnets forming a first axial permanent-magnet layer and one or more permanent magnets forming a second axial permanent-magnet layer disposed between the first axial permanent-magnet layer and the axial interface.
    Type: Application
    Filed: July 31, 2006
    Publication date: January 31, 2008
    Inventors: Metin Aydin, Mustafa K. Guven
  • Patent number: 7323799
    Abstract: There is provided an axial gap type rotating electric machine which is small-sized and achieves a high motor efficiency as a drive source having a high torque using a strong magnet by reducing energy loss by an induced current.
    Type: Grant
    Filed: November 29, 2002
    Date of Patent: January 29, 2008
    Assignee: Yamaha Hatsudoki Kabushiki Kaisha
    Inventors: Shinya Naito, Haruyoshi Hino
  • Patent number: 7323801
    Abstract: There is provided an axial air-gap electronic motor in which work for assembling a stator can be performed efficiently. A locking protrusion 26 is provided on a flange portion 24 of core members 21a to 21i which are divided for each teeth 21 and are arranged in a ring form with the rotating shaft axis line being the center, and a connecting member 8 is fitted on the locking protrusion 26, by which the core members 21a to 21i are connected to each other in a ring form.
    Type: Grant
    Filed: August 23, 2005
    Date of Patent: January 29, 2008
    Assignee: Fujitsu General Limited
    Inventors: Tomonori Kojima, Toshiaki Tanno, Hidetaka Terakubo, Takayuki Shinohara
  • Publication number: 20080001491
    Abstract: A machine includes a shaft adapted to rotate about a longitudinal axis and formed of a magnetic material and a rotor assembly rotationally engaged with the shaft The rotor assembly includes a pair of rotor disks comprising a magnetic material, each of the rotor disks having a number of magnetic poles, the magnetic poles being spaced apart circumferentially. The rotor disks are coupled to the shaft for rotation about the shaft and generation of a rotating permeance wave. The machine further includes a stator assembly that includes a magnetic core stator disposed between the rotor disks, a number of armature windings supported on the magnetic core stator, and a stationary superconducting field coil disposed between the magnetic core stator and the shaft. The stationary superconducting field coil is configured as a stationary magneto-motive force (MMF) source for the rotating permeance wave produced by the rotor assembly to produce a rotating magnetic field.
    Type: Application
    Filed: June 30, 2006
    Publication date: January 3, 2008
    Inventors: Ronghai Qu, James William Bray
  • Publication number: 20080001495
    Abstract: A machine includes a stator assembly that includes a stator yoke, a pair of armature coils mechanically coupled to the stator yoke, and a stationary superconducting field coil. The stator yoke comprises a magnetic material. The machine further includes a shaft rotatably mounted in the stator yoke, the shaft comprising a non-magnetic material. The machine further includes a rotor assembly rotationally engaged with the shaft. The rotor assembly includes a rotor disk extending between the armature coils, the rotor disk having an inner portion and an outer portion. The outer portion of the rotor disk includes a number of circumferentially-spaced, magnetic poles. The rotor disk is coupled to the shaft for rotation about the shaft and generation of a rotating permeance wave.
    Type: Application
    Filed: June 30, 2006
    Publication date: January 3, 2008
    Inventors: Ronghai Qu, James William Bray
  • Patent number: 7315103
    Abstract: A machine includes a rotatable rotor assembly having a number of salient poles. The machine further includes a stationary stator assembly having concentric inner and outer stators, at least one stationary superconducting field coil and at least one stator coil. The stationary superconducting field coil is disposed between the inner and outer stators and is mounted on at least one of the inner and outer stators. The stationary superconducting field coil and the salient poles are configured relative to each other, such that when the rotor assembly is rotated relative to the stator assembly around a predetermined axis, a rotating magnetic field is produced with an airgap flux direction substantially along the predetermined axis. The interaction between the stationary superconducting field coil and the rotating poles provides the only source of a time varying magnetic flux supplied to the stator coil.
    Type: Grant
    Filed: October 13, 2005
    Date of Patent: January 1, 2008
    Assignee: General Electric Company
    Inventors: Ronghai Qu, James William Bray
  • Patent number: 7315102
    Abstract: An axial gap motor is described which comprises a rotor shaft rotatable about its axis in case. A rotor is fixed to the rotor shaft to rotate therewith. The rotor includes a plurality of magnets. A stator is disposed about the rotor shaft at a position to coaxially face the rotor. The stator includes a plurality of coils. The magnets of the rotor have each opposed pole faces that extend in a direction other than a direction that is perpendicular to the axis of the rotor shaft.
    Type: Grant
    Filed: December 7, 2004
    Date of Patent: January 1, 2008
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Yuusuke Minagawa
  • Patent number: 7312543
    Abstract: A stepping motor includes a magnet having a magnetized portion, first and second coils, a first yoke having a first-magnetic-pole portion, a second yoke having a second-magnetic-pole portion, and a rotating yoke having a third-magnetic-pole portion fixed to the single surface of the magnet. The first coil is disposed outside of the outer-circumferential surface of the magnet, and the second coil is disposed inside of the inner-circumferential surface of the magnet so as to have the same concentricity as the magnet. The first and second magnetic-pole portions and the magnetized portion face each other across a certain gap. The cylindrical portion of the first yoke and the outermost-diameter portion of the rotating yoke face each other across a gap in the radial direction, and the cylindrical portion of the second yoke and the flat surface portion of the rotating yoke face each other across a gap in the shaft direction.
    Type: Grant
    Filed: May 26, 2006
    Date of Patent: December 25, 2007
    Assignee: Canon Kabushiki Kaisha
    Inventor: Chikara Aoshima
  • Publication number: 20070290582
    Abstract: An axial air-gap type motor includes a rotor having a magnet, a stator, having an accommodating space therein, separated from the magnet in an axial direction of the motor by an air gap, and a printed circuit board disposed in the accommodating space of the stator.
    Type: Application
    Filed: March 6, 2007
    Publication date: December 20, 2007
    Applicant: LG ELECTRONICS INC.
    Inventors: Seung-Do HAN, Dong-Il LEE, Hyoun-Jeong SHIN
  • Patent number: 7309941
    Abstract: A rotating electric machine according to the present invention includes: a rotation axis extending along a first direction; a first rotor for coupling with the rotation axis to rotate together with the rotation axis; a first stator disposed so as to oppose the first rotor; and a moving mechanism for moving the first rotor so that relative positions of the first rotor and the first stator are changed.
    Type: Grant
    Filed: February 6, 2004
    Date of Patent: December 18, 2007
    Assignee: Yamaha Hatsudoki Kabushiki Kaisha
    Inventors: Keiko Murota, Shinya Naito, Hiroyuki Ishihara, Haruyoshi Hino, Junji Terada, Tomohiro Ono
  • Patent number: 7302749
    Abstract: The method of making a two-layer lap winding (12) for a multiphase electrical machine includes the steps of winding a first coil unit (20) of a first phase winding (14) around a winding bar (10); subsequently laying a coil connector (18) of the first phase winding (14) in a first direction and then winding at least one other coil unit (16) of at least one other phase winding (14) around the winding bar (10) and over the coil connector (18). Subsequently a second coil unit (22) of the first phase winding (14) is wound around the winding bar (10) following all first coil units of all phase windings and after all coil connectors from the first coil units are laid. A method of making a stator from the two-layer lap winding (12) is also described.
    Type: Grant
    Filed: May 10, 2004
    Date of Patent: December 4, 2007
    Assignee: Robert Bosch GmbH
    Inventors: Helmut Kreuzer, Eberhard Rau, Reinhard Bezner
  • Patent number: 7298063
    Abstract: Plurality of discs shaped permanent magnet polefaces are disposed on a armature shaft, plurality of discs shape armatures are also disposed on said armature shaft. Each armature is situated between two polefaces with endframes supporting each end of said shaft, elongated support strut are fixedly attached between both endframes and also secured each poleface. The shaft and its armatures rotate on bearing in each endframe.
    Type: Grant
    Filed: October 28, 2002
    Date of Patent: November 20, 2007
    Inventor: Sydney A. Cunningham
  • Publication number: 20070262674
    Abstract: In an electric rotary machine, a stator, a metallic supporting member configured to support the stator, and a rotor are provided, the rotor is relatively rotatably supported with respect to the stator, a magnetic path is formed via a gap portion between the stator and the rotor to give a torque to the rotor, and a space section is provided to interrupt the magnetic path at a position of the metallic supporting member near to a magnetic pole of the stator facing the gap portion.
    Type: Application
    Filed: May 8, 2007
    Publication date: November 15, 2007
    Inventors: Yuichi Shibukawa, Kenta Suzuki, Kenji Narita, Takashi Suzuki, Takushi Fujioka, Tomonori Kojima, Masanori Murakami, Yoichi Tanabe, Masaki Yamada
  • Publication number: 20070252472
    Abstract: In a direct cranking electric rotary machine as an axial air-gap motor having an improved configuration mounted on a vehicle, a stator is faced to an end part on a surface of a rotor. The rotor also acts as a flywheel for an engine mounted on the vehicle. The length of a circumference of the stator is limited below 180 deg. of its entire circumference. This configuration enables a repair man to easily detach and repair components forming the direct cranking electric rotary machine.
    Type: Application
    Filed: April 10, 2007
    Publication date: November 1, 2007
    Applicant: DENSO CORPORATION
    Inventors: Masahiko Osada, Makoto Taniguchi
  • Patent number: 7282833
    Abstract: A stator assembly of a motor for a head drum is provided to generate a driving force disposed opposite to a motor rotor. The stator motor includes a double sided flexible printed circuit (FPC). A signal line is formed in a pattern is formed on both sides of the flexible printed circuit (FPC) for inputting an electrical signal. A plurality of wound driving coils are connected to a first side of the flexible printed circuit (FPC) to electrically connect with the signal line. A yoke is connected to a second side of the flexible printed circuit (FPC).
    Type: Grant
    Filed: June 2, 2005
    Date of Patent: October 16, 2007
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Myoung-Joon Kim, Chung-Hum Baik, Byeng-Bae Park, Jae-Hoon Sim, Seung-Woo Lee, Hyeong-Seok Choi, Jeong-Hyeob Oh
  • Patent number: 7279858
    Abstract: Provided is a drive regenerative control system of a drivee with a motor superior in torque and weight balance and suitable for miniaturization as the drive source. In a drive regenerative control system having a drive source with an electric motor, a drivee, a control circuit having a drive control circuit of the motor and a regenerative control circuit, and a detection unit for detecting the driving status of the drivee, the drive control circuit and regenerative control circuit have a control unit for controlling, linearly or in multiple stages, the duty ratio of the drive or regenerative signal to be supplied to the motor based on the phase difference of the phase of the detection signal from the detection unit and the command value signal to the motor.
    Type: Grant
    Filed: May 3, 2005
    Date of Patent: October 9, 2007
    Assignee: Seiko Epson Corporation
    Inventor: Kesatoshi Takeuchi
  • Publication number: 20070214632
    Abstract: There is provided a method for manufacturing a stator core for an axial air-gap electronic motor, in which core sheets are laminatedly fixed while being shifted with predetermined intervals. The method includes a step in which first side surfaces in the circumferential direction (first slot surfaces 25) of the first to nth (n is a positive integer) core sheets are blanked out of a mother sheet 60 by moving first blanking punches 360 with predetermined intervals via a first control means 700; and a second blanking step in which second side surfaces in the circumferential direction (second slot surfaces 26) of the first to nth (n is a positive integer) core sheets are blanked in succession by moving a second blanking punch 460 with predetermined intervals via a second control means 700.
    Type: Application
    Filed: March 13, 2007
    Publication date: September 20, 2007
    Applicant: FUJITSU GENERAL LIMITED
    Inventors: Tomonori Kojima, Hisao Igarashi, Hitoshi Kurita, Norio Tosu
  • Patent number: 7262536
    Abstract: Methods and apparatus are provided for an electric vehicle embodying an axial flux traction motor directly coupled to a wheel thereof. The fraction motor includes a stator having coils for producing a magnetic field, an annular rotor magnetically coupled to the stator and mechanically to an output shaft Permanent magnets of alternating polarity are mounted on the annular rotor. Magnetic shunts bridge a portion of the stator slots above the coils. The magnets are arranged in groups with group-to-group spacing exceeding magnet-to-magnet spacing. Adjacent edges of the magnets diverge. The method comprises, looking up d- and q-axis currents to provide the requested torque and motor speed for the available DC voltage, combining at least one of the d- and q-axis currents with a field weakening correction term, converting the result from synchronous to stationary frame and operating an inverter therewith to provide current to the coils of the motor.
    Type: Grant
    Filed: July 29, 2004
    Date of Patent: August 28, 2007
    Assignee: General Motors Corporation
    Inventors: Khwaja M. Rahman, Silva Hiti, Nitinkumar R. Patel, Terence G. Ward, James M. Nagashima, Fabio Crescimbini, Federico Caricchi
  • Patent number: 7259488
    Abstract: A rotary electric machine comprises a rotating shaft rotatably supported by bearings, a rotor attached integrally with the shaft and a stator facing the rotor. The stator includes a plurality of coils arranged substantially in a circular form in a rotating direction of the shaft. The rotor includes a circular-disc rotor yoke made of a ferromagnetic material, such as iron. Depressed and raised portions on a surface of the rotor yoke facing the stator, except for the center portion, are arranged in a circumferential direction of the rotor yoke. N-pole and S-pole magnets are alternately arranged in the depressed portions. Therefore, in addition to torque generated by the magnets, reluctance torque is generated between the raised portions on the rotor yoke side and the teeth on the stator side, thus making it possible to increase the range of rotation speeds of the motor.
    Type: Grant
    Filed: July 31, 2006
    Date of Patent: August 21, 2007
    Assignee: Yamaha Hatsudoki Kabushiki Kaisha
    Inventors: Shinya Naito, Hino Haruyoshi
  • Patent number: 7259484
    Abstract: A brushless motor 100 is composed of a motor base 10, a rotary shaft 25 rotatably supported by the motor base 10 through bearings 22 and 23, a back yoke 20 in a shape of flat plate made from a magnetic material being supported by the motor base 10 from one surface of the back yoke in a direction perpendicular to the rotary shaft 25 in a neighborhood of the rotary shaft 25, a plurality of driving coils 31 disposed on another surface of the back yoke 20 opposite to the one surface confronting with the motor base 10 and a rotor yoke 28 having a driving magnet 24 in the shape of ring integrally rotating together with the rotary shaft 25 while confronting the driving magnet 24 with the plurality of driving coils 31 with maintaining a prescribed gap G between them, wherein the plurality of driving coils 31 are disposed on the back yoke 20 around the rotary shaft 25 at angular intervals of a prescribed angle, and wherein the back yoke 20 is provided with a not disposed angular area S in which no driving coil 31 is d
    Type: Grant
    Filed: February 21, 2006
    Date of Patent: August 21, 2007
    Assignee: Victor Company of Japan, Ltd.
    Inventor: Toshikazu Hosono
  • Patent number: 7242123
    Abstract: An actuator maintains high efficiency, can react to an increase in pole, has a high part fit, and can be manufactured at low cost while it is thinned. The actuator includes a magnet which is formed in a ring shape, in which at least one surface perpendicular to a central axis thereof is divided in a peripheral direction and alternately plane-magnetized in different poles; a stator including a plurality of magnetic pole teeth opposed to the magnetized surface of the magnet; a rotor, which is held to be rotatable about a rotational axis as a center, includes a disk portion whose surface perpendicular to the rotational axis is bonded to the magnet, and is made of a soft magnetic material; and a coil, which is located on substantially the same surface as that of the magnet, is fixed to the stator, and excites the stator and the disk portion.
    Type: Grant
    Filed: April 26, 2006
    Date of Patent: July 10, 2007
    Assignee: Canon Kabushiki Kaisha
    Inventor: Makoto Miyawaki
  • Patent number: 7242122
    Abstract: An electric motor has a dimensional arrangement of both the rotor and stator even at high level of torques that eliminates a flip-flop effect, which is typical for conventional step motors. Stator segments (3), on which coils (4) are placed, making up the poles of the motor, are compensated and are neutral from the point of view of forces FFe. The arrangement satisfies simultaneously a number of interrelationships including the number and design engineering arrangement of the permanent magnets of the rotor (2), the number and design engineering arrangement of the stator segments (3) made from soft magnetic material, the number of the motor phases, and the number and position of stator coils (4) that make up the poles of the motor installed on every segment (3) depending on the number of motor phases.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: July 10, 2007
    Inventor: Ing Václav Konfrst
  • Patent number: 7215058
    Abstract: A rotor motor (10) includes a rotor (12), a rotor winding (22, 44), carbon brushes (24, 26), at least one magnet (16), and a shaft (14) originating from the rotor. In order to simplify the design and make economical production possible, the rotor winding is injection molded onto the rotor using an electrically conducting plastic.
    Type: Grant
    Filed: February 23, 2005
    Date of Patent: May 8, 2007
    Assignee: Schunk Motorensysteme GmbH
    Inventor: Dietrich von Knorre
  • Patent number: 7211921
    Abstract: An aspect of the invention relates to a machine comprising a rotor mounted so it can rotate about a rotational axis, and a superconductive winding located in a winding support. Further, connection devices are provided to retain the winding support inside a rotor external housing. To compensate changes caused by the expansion of the winding support, a connection device should have at least one connection element that extends axially with one end of the element connected to the winding support in a fixed manner, and the opposite free end connected to a centering retaining element of the rotor eternal housing in a non-positive radial fit, so it can be displaced axially.
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: May 1, 2007
    Assignee: Siemens Aktiengesellschaft
    Inventors: Michael Frank, Adolf Kühn, Peter Massek, Peter van Hasselt
  • Patent number: 7205698
    Abstract: A rotor disc assembly 10 for an AC machine includes a rotor disc 20, permanent magnets 30 and a spider 40. The rotor disc 10 has a circumferential lip 22 projecting from a surface thereof. The permanent magnets 30 are positioned in a circular array on the surface of the rotor disc 20, with constant angular pitch, and so as to lie against the lip 22. The spider includes an annular base portion 41, with a plurality of arms 42 projecting radially outwards therefrom. The spider 40 is fixed to the surface of the rotor disc 20 such that each arm 42 is between and abuts a respective juxtaposed pair of the permanent magnets 30. The arms 42 and the members 30 are each provided with cooperating wedge-shaped cross sections such that each arm 42 constrains the respective two permanent magnets 30 both axially and tangentially on the surface of the rotor disc 20.
    Type: Grant
    Filed: January 10, 2002
    Date of Patent: April 17, 2007
    Assignee: Newage International Limited
    Inventors: Lawrence Haydock, Nazar Al-Khayat, Neil Brown, Jeremy Owen Dowdall, John Ernest Clive Bean, Stephen Frederick Allen, Cleveland Mills
  • Patent number: 7202584
    Abstract: A position-control stage system is disclosed, which may ensure much space to install the armature assembly on the bed, even with small in dimension. Correspondingly, the position-control stage system itself is made high in propulsion and efficient in operating performances including high-speed traveling, high response, high-precision position-control, and so on, even with compact or slim in construction. Armature windings to provide an armature assembly are made of three-phase coreless windings wound in annular flat configuration, and disposed on the bed radially outside of a rolling-contact bearing in a way closely adjacent to the bearing. Magnets to provide a field magnet array are each made in a segment, and disposed on the turntable in opposition to the armature windings in a way alternating in polarity circularly on a desired circular surface.
    Type: Grant
    Filed: April 25, 2005
    Date of Patent: April 10, 2007
    Assignee: Nippon Thompson Co. Ltd.
    Inventor: Eiji Ida
  • Patent number: 7190101
    Abstract: A dynamoelectric, rotating electric machine includes a stator assembly that includes stacked stator coil windings. The machine is preferably a polyphase, axial airgap device. Improved slot filling results from the stacked stator coil configuration. Device performance capability is thereby increased. The stator assembly of the electric device has a magnetic core made from low loss, high frequency material. A high pole count permits the electrical device to operate at high commutating frequencies, with high efficiency, high power density and improved performance characteristics. Low-loss materials incorporated by the device include amorphous metals, nanocrystalline metals, optimized Si—Fe alloys, grain-oriented Fe-based materials or non-grain-oriented Fe-based materials.
    Type: Grant
    Filed: November 2, 2004
    Date of Patent: March 13, 2007
    Assignee: Light Engineering, Inc.
    Inventor: Andrew D. Hirzel
  • Patent number: 7187098
    Abstract: An axial gap rotating electrical machine is provided with permanent magnets and cores in a rotor. The permanent magnets are oriented such that magnetization surfaces face in the circumferential direction of the rotor. The cores are arranged alternately with the permanent magnets in the circumferential direction of the rotor. The amount of magnetic flux on the outside in the radial direction of the rotor is made greater than the amount of magnetic flux on the inside in the radial direction of the rotor. As a result, the magnetic flux density at the rotor cores can be made substantially constant in the radial direction of the rotor and torque output with respect to the size of the permanent magnets is improved by preventing magnetic saturation of the cores.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: March 6, 2007
    Assignee: KabushikiKaisha Equos Research
    Inventors: Masahiro Hasebe, Masami Ishikawa, Akira Mizuno
  • Patent number: 7173353
    Abstract: An integrated blower for cooling device comprises an electric drive with at least one set of a flat stator and a magnetized rotor, a casing with an inlet and an outlet, and radial impeller. The flat stator integrated with the casing thus the flat stator serves as at least a part of the casing, and the magnetized rotor integrated with the radial impeller. The flat stator comprises circumferential arrayed coils with magnetic axes coincide with a plane of the flat stator. The radial impeller comprises blades attached to a backplate and a shroud, and circumferential arrayed magnetic means thus serve as the magnetized rotor. The magnetic means placed and magnetized along the plane of the flat stator thus magnetic axes of the coils and the magnetic means located at one plane substantially.
    Type: Grant
    Filed: July 2, 2005
    Date of Patent: February 6, 2007
    Assignee: Industrial Design Laboratories Inc.
    Inventors: Edward Lopatinsky, Lev Fedoseyev
  • Patent number: 7173357
    Abstract: There is provided an axial gap type rotating electric machine which is small-sized and achieves a high motor efficiency as a drive source having a high torque using, for example, a strong magnet by reducing an energy loss by an induced current.
    Type: Grant
    Filed: November 29, 2002
    Date of Patent: February 6, 2007
    Assignee: Yamaha Hatsudoki Kabushiki Kaisha
    Inventors: Shinya Naito, Haruyoshi Hino
  • Patent number: 7170212
    Abstract: A permanent magnet electrical machine comprises a first substantially planar member (9, 10) and a second substantially planar member (3) arranged substantially parallel to the first substantially planar member. The first and second members are rotatable relative to each other about a common axis substantially perpendicular to the planes of the first and second members. The first member (9, 10) is provided with an annular array of permanent magnets (7, 8) coaxial with the common axis and configured to provide a substantially axial magnetic field passing through the second member. The second member (3) is provided with a first annular array of flat coils (1) coaxial with the common axis and arranged substantially side-by-side in a first layer and with a second annular array of flat coils (2) coaxial with the common axis and arranged substantially side-by-side in a second layer. The coils (2) of the second array are offset in a circumferential direction relative to the coils (1) of the first array.
    Type: Grant
    Filed: December 2, 2002
    Date of Patent: January 30, 2007
    Assignee: Iska Wind Turbines Ltd
    Inventors: John Charles Balson, David Irving, Robert James Cann, Michael Andrew Wastling