Metallic Patents (Class 384/912)
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Patent number: 11697999Abstract: A gas turbine engine includes a propulsor and a fan drive turbine. The fan drive turbine drives the propulsor through a geared architecture. The geared architecture includes a sun gear, a ring gear, and intermediate gears supported on journal support pins. The sun gear engages the intermediate gears and the intermediate gears engages the ring gear. The journal support pins include a titanium body and an outer surface outside of the titanium body that has a surface hardness that is harder than the titanium body. The outer surface is provided by a steel sleeve. Oil supply holes extend from a central bore in the titanium body through the steel sleeve. At least one pin extends through the steel sleeve to secure the steel sleeve to the titanium body.Type: GrantFiled: December 5, 2022Date of Patent: July 11, 2023Assignee: Raytheon Technologies CorporationInventors: Michael E. McCune, William G. Sheridan, William P. Ogden
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Patent number: 11644012Abstract: A wind turbine gearbox, in particular planetary gearbox, has at least one gear which is mounted on an axle, wherein a sliding surface is arranged between the gear and the axle. The sliding surface is arranged on at least one layer of a deposition welded material made from a sliding bearing material. Furthermore, a method produces the wind turbine gearbox.Type: GrantFiled: March 20, 2019Date of Patent: May 9, 2023Assignee: Miba Gleitlager Austria GmbHInventors: Johannes Sebastian Hoelzl, Werner Schroettenhamer
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Patent number: 10941810Abstract: Provided is a sliding member capable of realizing the wear resistance effect by Si particles. The sliding member includes an aluminum alloy layer containing 7.0% by mass or more and 13.0% by mass or less of Sn, 6.5% by mass or more and 12.0% by mass or less of Si, 0.5% by mass or more and 3.0% by mass or less of Cu, unavoidable impurities, and a balance Al. Si particles are dispersed in the aluminum alloy layer. A Vickers hardness of a matrix of the aluminum alloy layer is 40 HV or more and 60 HV or less. A load resistance value, which is a product of a volume concentration and average area of the Si particles and the Vickers hardness of the matrix, is 0.00001 N or more and 0.00029 N or less.Type: GrantFiled: February 26, 2019Date of Patent: March 9, 2021Assignee: TAIHO KOGYO CO., LTD.Inventor: Maki Aoki
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Patent number: 10752086Abstract: Methods and systems for controlling a heating, ventilation, and air-conditioning (HVAC) intake. An air-conditioning control device receives the detected ambient air from an ambient air sensor, and the detected air temperature at a front of a condenser. The two temperatures are compared to determine whether to change the HVAC intake. In response to determining the air temperature at the front of the condenser is higher than the ambient air, the HVAC intake is placed into a recirculate position to allow air from the vehicle compartment to enter the HVAC intake.Type: GrantFiled: January 15, 2019Date of Patent: August 25, 2020Assignee: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.Inventors: Abhishek Srivastava, David W. Cosgrove, Hidekazu Hirabayashi, Akiyoshi B. Maeda
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Patent number: 10384301Abstract: A piston shoe as a sliding component includes a base section, which is made of steel, and a sliding section having a sliding surface, which is made of copper alloy and joined to the base section. The base section and the sliding section are joined, with a base section joint region being formed in the base section, the base section joint region including a base section joint surface that is a surface joined to the sliding section and having smaller grains than other regions in the base section.Type: GrantFiled: October 16, 2013Date of Patent: August 20, 2019Assignee: KOMATSU LTD.Inventors: Yoshitaka Shibata, Masaharu Amano, Takuya Tsumura, Kazuhiro Nakata
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Patent number: 10202702Abstract: A sliding engine component may include a substrate having a surface coated with a first electroplated metallic layer and a second electroplated metallic layer. The first metallic layer may be disposed between the substrate and the second metallic layer. The first metallic layer and the second metallic layer may have a grained structure. The grained structure of each of the first metallic layer and the second metallic layer may have an aspect ratio between a mean grain size perpendicular to the substrate surface and a mean grain size parallel to the substrate surface. The aspect ratio of the second metallic layer may be less than the aspect ratio of the first metallic layer.Type: GrantFiled: January 8, 2015Date of Patent: February 12, 2019Assignees: Mahle International GmbH, Mahle Engine Systems UK LtdInventors: Roger Gorges, John Carey, Anil Rathod
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Patent number: 10087989Abstract: A bearing component composed of steel which contains carbon not less than 0.95 mass % and not more than 1.1 mass %, silicon less than 0.3 mass %, manganese less than 0.5 mass %, sulfur less than 0.008 mass %, and chromium not less than 1.4 mass % and less than 1.6 mass % and is composed of remainder iron and an impurity and having a carbonitrided layer formed at a surface portion including a contact surface which is a surface in contact with other components is provided. An average concentration of nitrogen in the surface portion is not lower than 0.3 mass % and not higher than 0.6 mass % and variation in nitrogen concentration in the surface portion is not higher than 0.1 mass %.Type: GrantFiled: May 28, 2014Date of Patent: October 2, 2018Assignee: NTN CORPORATIONInventors: Daisuke Sato, Chikara Ohki
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Patent number: 9885382Abstract: The invention relates to a zinc-free spray powder for thermally coating a substrate, in particular for thermally coating a bearing part of a bearing apparatus, which spray powder has the following composition except for unavoidable contaminants: tin=5% to 30% weight percent; aluminum=0.1% to 5% weight percent; iron=at most 1% weight percent, and copper=difference to 100% weight percent. The invention furthermore relates to a layer system applied via thermal spraying, a work piece, particularly a connecting rod, as well as a spray method for manufacturing a spray layer.Type: GrantFiled: May 31, 2013Date of Patent: February 6, 2018Assignee: OERLIKON METCO AG, WOHLENInventors: Bernd Distler, Peter Ernst
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Patent number: 9863030Abstract: A method of treating the surface of an aluminum-based engine block cylinder bore that has been mechanically roughened. In one form, this method includes using vibratory stress relief, elevated temperature stress relief or cryogenic stress relief so that residual stresses imparted to the surface by the roughening process are reduced. In this way, a protective coating that is also applied to the bore surface will exhibit better adhesion and lower incidence of stress-induced or fatigue-induced cracking.Type: GrantFiled: February 12, 2016Date of Patent: January 9, 2018Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Yucong Wang, Martin S. Kramer
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Patent number: 9783904Abstract: This electrolytic refining method of high-purity electrolytic copper includes: performing electrolysis by using an electrolyte which includes a copper nitrate solution, a cathode made of stainless steel, and an anode made of copper so as to deposit high-purity electrolytic copper on the cathode. (a) The electrolyte includes a mixture of polyethylene glycol and polyvinyl alcohol at a content of 20 ppm or more as an additive. (b) When a molecular weight of the polyethylene glycol is given as Z and a current density during the electrolysis is given as X (A/dm2), the electrolysis is performed under conditions that fulfill the following relational expressions, 1000?Z?2000 1.2?(Z?1000)×0.0008?X?2.2?(Z?1000)×0.001.Type: GrantFiled: June 11, 2013Date of Patent: October 10, 2017Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Mami Watanabe, Kiyotaka Nakaya, Naoki Kato
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Patent number: 9500228Abstract: The present invention discloses a sliding member, comprised of a base layer including soft particles made of a soft material softer than a matrix and deposited in the matrix, and a soft layer made of the soft material formed on a surface of the base layer, wherein: the soft layer includes an epitaxial growth portion that is epitaxially grown from the soft particles.Type: GrantFiled: March 25, 2014Date of Patent: November 22, 2016Assignee: Taiho Kogyo Co., Ltd.Inventor: Hitoshi Wada
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Patent number: 9434005Abstract: A method of producing a Pb-free copper-alloy sliding material containing 1.0 to 15.0% of Sn, 0.5 to 15.0% of Bi and 0.05 to 5.0% of Ag, and Ag and Bi from an Ag—Bi eutectic. If necessary, at least one of 0.1 to 5.0% of Ni, 0.02 to 0.2% P, 0.5 to 30.0% of Zn, and 1.0 to 10.0 mass % of at least one of a group consisting of Fe3P, Fe2P, FeB, NiB and AlN may be added.Type: GrantFiled: June 11, 2012Date of Patent: September 6, 2016Assignee: Taiho Kogyo Co., Ltd.Inventors: Hiromi Yokota, Ryo Mukai, Shinichi Kato, Nahomi Hamaguchi
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Patent number: 9222505Abstract: A thrust bearing including a back metal layer and a sliding layer joined to a front face of the back metal layer. The thrust bearing having a thickness. The back metal layer includes an intermediate sub-layer and a buffer sub-layer disposed on a back face of the back metal layer. The sliding layer is joined to the intermediate sub-layer. Both of the sub-layers include iron or an iron alloy, and the buffer sub-layer has a thickness of 2 to 20% relative to the thickness of the thrust bearing, and a porosity ratio of 10 to 50%.Type: GrantFiled: March 4, 2014Date of Patent: December 29, 2015Assignee: Daido Metal Company Ltd.Inventor: Kazuaki Toda
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Patent number: 9051967Abstract: Slide member is provided with an Al-based bearing alloy layer including Al and Si particles, and DLC layer laminated over Al-based bearing alloy layer. At least some of the Si particles included in Al-based bearing alloy layer are exposed on DLC layer side surface.Type: GrantFiled: July 7, 2011Date of Patent: June 9, 2015Assignee: DAIDO METAL COMPANY LTD.Inventors: Shigeru Inami, Koji Zushi, Yukihiko Kagohara
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Patent number: 8876390Abstract: A load slot bearing system for a mounting system for a gearbox on a geared turbofan engine includes a load slot bearing assembly having a cobalt alloy inner member and a precipitation-hardenable alloy outer member. The inner member defines an outer engagement surface and the outer member defines an inner engagement surface slidably and rotatably engaged with the inner engagement surface. One of the outer engagement surface or the inner engagement surface has boron diffused therein. The load slot bearing system includes first and second slots extending inward from a face defined by the outer member, the second slot being positioned generally diametrically opposite the first slot. A first element is located in the bore of the inner member of the load slot bearing assembly and is connected to the inner member. A second element is connected to the outer member of the load slot bearing assembly.Type: GrantFiled: December 14, 2012Date of Patent: November 4, 2014Assignee: Roller Bearing Company of America, Inc.Inventor: Scott McNeil
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Patent number: 8793878Abstract: A method for manufacturing a rolling-element bearing includes forming an inner ring from a steel having a sulfur content of 0.002 to 0.015 mass % and an oxygen content of less than 15 ppm, subjecting the inner ring to a hardening heat treatment that ends by performing a final heat treatment step at a predetermined temperature, cold working the inner-ring raceway to generate compressive residual stresses at least in a surface layer of the inner-ring raceway, subjecting the inner ring to a bluing treatment and subjecting the blued inner ring to a thermal post-treatment process at a temperature below the predetermined temperature of the final hardening heat treatment step. The resulting rolling-element bearing may exhibit compressive residual stresses having an absolute value of at least 200 MPa at 0.1 mm beneath the outer surface of the inner-ring raceway and a maximum value of 1500 MPa or less throughout the inner ring.Type: GrantFiled: November 15, 2012Date of Patent: August 5, 2014Assignee: Aktiebolaget SKFInventors: Juergen Gegner, Wolfgang Nierlich, Armin Olschewski, Kenred Stadler, Arno Stubenrauch, Markus Volkmuth
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Patent number: 8783961Abstract: A bearing for alternators and a bearing for pulleys is capable of reducing hydrogen embrittlement or cracking despite that the bearing is used in an environment under such a severe condition that hydrogen is generated from grease or the like and the bearing experiences a load of a condition facilitating hydrogen embrittlement or cracking. The bearing includes a rolling element, an inner ring and an outer ring, and at least one of the rolling element and the inner and outer rings has a nitrogen enriched layer and contains austenite crystal grains having a grain size number exceeding 10.Type: GrantFiled: November 19, 2012Date of Patent: July 22, 2014Assignee: NTN CorporationInventors: Chikara Ohki, Tomoaki Goto
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Patent number: 8771838Abstract: The invention relates to a sliding bearing element comprising a supporting layer, an aluminum alloy-based intermediate layer, and an aluminum alloy-based bearing metal layer. The aluminum alloy composition of the intermediate layer includes at least the following components in percent by weight: 3.5 to 4.5 of copper; 0.1 to 1.5% of manganese; 0.1 to 1.5% of magnesium; and 0.1 to 1.0% of silicon.Type: GrantFiled: April 26, 2010Date of Patent: July 8, 2014Assignee: Federal-Mogul Wiesbaden GmbHInventors: Thomas Grooteboer, Karl-Heinz Lindner, Karl-Heinz Lebien
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Patent number: 8763988Abstract: A butterfly valve comprises a housing including a bore, a rotatable shaft passing through the bore, a disc mounted to the shaft for controlling the flow of a fluid through the bore, a thrust load reacting section and a wear interface. The thrust load reacting section includes a thrust plug assembled in a thrust reacting end of the shaft and a thrust plate secured to the housing. The thrust plate has a well for axially retaining the thrust plug and the thrust reacting end of the shaft. The wear interface includes a first contact region on the thrust plug with a first contact surface and a second contact region at the base of the well with a second contact surface. A portion of the first contact surface is spherical and in contact with a portion of the second contact surface.Type: GrantFiled: January 17, 2011Date of Patent: July 1, 2014Assignee: Hamilton Sundstrand CorporationInventors: Peter J. Dowd, John M. Dehais, Blair A. Smith, Kevin M. Rankin, Timothy R. Boysen, Keith J. Brooky, Aaron T. Nardi
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Patent number: 8748006Abstract: The invention relates to a slide bearing composite material having at least one carrier layer and a sintered bearing metal layer. The sintered bearing metal layer is designed in at least one layer region as a gradient layer.Type: GrantFiled: March 10, 2010Date of Patent: June 10, 2014Assignee: Federal-Mogul Wiesbaden GmbHInventors: Holger Schmitt, Thomas Enghof, Daniel Meister
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Patent number: 8714831Abstract: An outer ring, an inner ring and a roller serving as a bearing component that adopts as a source material a steel ensuring a large fracture toughness value and also having an alloy element added thereto in a reduced amount and also provides sufficient wear resistance, are configured of a steel containing 0.15-0.3% by mass of carbon, 0.15-0.7% by mass of silicon, and 0.15-1.0% by mass of manganese, with a remainder of iron and an impurity, and have a raceway/rolling contact surface included in a region having a carbon enriched layer and a nitrogen enriched layer. In the nitrogen enriched layer the raceway/rolling contact surface has a nitrogen concentration equal to or larger than 0.3% by mass.Type: GrantFiled: March 17, 2010Date of Patent: May 6, 2014Assignee: NTN CorporationInventor: Nobuyuki Mori
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Patent number: 8596875Abstract: A bearing constituent member includes a surface layer, at least one of particles composed of vanadium nitride having a particle diameter of 0.2 to 2 ?m and particles composed of vanadium carbonitride having a particle diameter of 0.2 to 2 ?m are present in the surface layer ranging from the surface to a depth of 10 ?m and at least one of the area ratio of the particles composed of vanadium nitride having a particle diameter of 0.2 to 2 ?m and the particles composed of vanadium carbonitride having a particle diameter of 0.2 to 2 ?m in the surface layer ranging from the surface to a depth of 10 ?m is 1 to 10%.Type: GrantFiled: December 11, 2009Date of Patent: December 3, 2013Assignee: JTEKT CorporationInventors: Katsuhiko Kizawa, Tsuyoshi Mikami, Kentarou Ono, Chikara Nakajima
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Patent number: 8485730Abstract: An outer ring and an inner ring of a rolling bearing are constituted of steel containing 0.77 to 0.85% of carbon, 0.01 to 0.25% of silicon, 0.01 to 0.35% of manganese, 0.01 to 0.15% of nickel, 3.75 to 4.25% of chromium, 4 to 4.5% of molybdenum and 0.9 to 1.1% of vanadium with the rest consisting of iron and impurities, a nitrogen-enriched layer having a nitrogen concentration of at least 0.05 mass % is formed on a region including a rolling surface, and the total of a carbon concentration and the nitrogen concentration in the nitrogen-enriched layer is at least 0.82 mass % and not more than 1.9 mass %. A DLC coating layer is arranged on a region including an outer ring contact surface.Type: GrantFiled: March 25, 2009Date of Patent: July 16, 2013Assignee: NTN CorporationInventors: Hiroshi Morishita, Takashi Ito, Chikage Akai, Chikara Ohki, Kazuhiro Yagita
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Patent number: 8440322Abstract: The copper alloy (lining) prevails in an overwhelmingly large amount in a plain-bearing layer structure. Cu of the plain bearing copper-alloy diffuses into the Sn-based overlay diffuses into the Sn-based overlay and detrimentally impairs the performance of the overlay. The present invention takes a measure against this problem. An Sn-based overlay having a thickness of 3 to 19 ?m is deposited by electro-plating without an intermediate layer for diffusion prevention on a plain-bearing layer, which contains Sn and Ni in a total amount of more than 4 mass % to 20 mass % (the minimum amount of Sn is 4 mass %) and has a hardness of Hv 150 or less.Type: GrantFiled: March 12, 2008Date of Patent: May 14, 2013Assignee: Taiho Kogyo Co., Ltd.Inventors: Shigeyuki Suga, Hitoshi Wada, Takashi Tomikawa
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Patent number: 8404356Abstract: A contact material which provides improved wear resistance as well as reduced adhesion utilizing the features of an intermetallic compound having an ordered phase, with the intention of (i) improving the seizure resistance and/or wear resistance of an implement bearing which slides under low-speed, high-surface-pressure conditions and is susceptible to lubricant starvation; (ii) preventing abnormal noises; and (iii) achieving prolonged greasing intervals. The contact material contains 10% by volume or more a metallic alloy phase having such a composition range that causes an order-disorder transition. The metallic alloy phase is a Fe base alloy phase containing one or more elements selected from the group consisting of Al, Si, Co and Ni.Type: GrantFiled: January 26, 2005Date of Patent: March 26, 2013Assignee: Komatsu, Ltd.Inventors: Takemori Takayama, Yoshikiyo Tanaka, Tetsuo Onishi
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Patent number: 8337089Abstract: An outer ring, an inner ring and a ball serving as mechanical components configuring a deep groove ball bearing are formed of steel containing at least 0.77 mass % and not more than 0.85 mass % of carbon, at least 0.01 mass % and not more than 0.25 mass % of silicon, at least 0.01 mass % and not more than 0.35 mass % of manganese, at least 0.01 mass % and not more than 0.15 mass % of nickel, at least 3.75 mass % and not more than 4.25 mass % of chromium, at least 4 mass % and not more than 4.5 mass % of molybdenum and at least 0.9 mass % and not more than 1.1 mass % of vanadium with a remainder consisting of iron and impurity, and have raceway/rolling contact surfaces, the surface being included in a region having a nitrogen enriched layer having a nitrogen concentration of at least 0.05 mass %, the nitrogen enriched layer having a carbon concentration and the nitrogen concentration, in total, of at least 0.82 mass % and not more than 1.9 mass %.Type: GrantFiled: November 21, 2008Date of Patent: December 25, 2012Assignee: NTN CorporationInventors: Chikara Ohki, Kazuhiro Yagita, Takashi Ito, Hiroshi Morishita
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Patent number: 8333516Abstract: A bearing for alternators and a bearing for pulleys for reducing hydrogen embrittlement or cracking is used when the bearing is in an environment having a severe condition, such as, when hydrogen is generated from grease or the like. The bearing includes a rolling element, an inner ring and an outer ring, and at least one of the rolling element, where the inner and outer rings have a nitrogen enriched layer containing austenite crystal grains having a grain size number exceeding 10.Type: GrantFiled: May 21, 2010Date of Patent: December 18, 2012Assignee: NTN CorporationInventors: Chikara Ohki, Tomoaki Goto
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Patent number: 8317943Abstract: Disclosed is a ball for a constant velocity joint, and a method for producing the same. The ball for a constant velocity joint is produced via a quenching step for heating a spherical body consisting of a material corresponding to a high carbon chromium bearing steel regulated by Japanese Industrial Standards (JIS) to 840-900° C. and then cooling the spherical body under such a condition as 10-25 vol. % of austenite remains up to a first part where the depth from the surface is 0.1 mm, a step for tempering the spherical body at 150° C. or more, and a step for shot peening the spherical body and imparting a compression residual stress of ?1000 MPa or more to a region reaching second part where the depth from the surface is 0.2 mm.Type: GrantFiled: May 22, 2009Date of Patent: November 27, 2012Assignee: Honda Motor Co., Ltd.Inventors: Takafumi Murakami, Naoto Shibata, Shunta Osako
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Patent number: 8283046Abstract: A ferrous sintered multilayer roll-formed bushing having a ferrous sintered sliding material layer which is sinter-bonded to a back metal steel, wherein the ferrous sintered sliding material layer is produced in such a manner that a Fe—C—Cu—Sn based sintered sliding material mixed powder containing at least carbon of 0.40 to 15 wt %, Cu of 13 to 40 wt % and Sn of 0.5 to 10 wt % is preliminarily sinter-bonded to said back metal steel and then finally sinter-bonded by a liquid-phase sintering at high temperatures higher than 1000° C. after bending into a roll.Type: GrantFiled: January 30, 2007Date of Patent: October 9, 2012Assignee: Komatsu Ltd.Inventor: Takemori Takayama
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Patent number: 8273465Abstract: A slide member including a base material; and an overlay that is formed over the base material and that consists of Ag or Ag alloy including crystal planes (hk1) represented by Miller indices; wherein a relative X-ray diffraction intensity of crystal plane (200) to a sum of X-ray diffraction intensities of crystal planes (200), (111), (220), (311), and (222) of the overlay ranges between 1%?(200)/{(200)+(111)+(220)+(311)+(222)}?20% and the relative X-ray diffraction intensity of the crystal plane (200) to the X-ray diffraction intensity of the crystal plane (111) ranges between 1%?(200)/(111)?30%.Type: GrantFiled: March 24, 2010Date of Patent: September 25, 2012Assignee: Daido Metal Company Ltd.Inventors: Manabu Izumida, Hideo Tsuji
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Patent number: 8267589Abstract: A bush bearing (1) is a wrapped bush bearing which has a cylindrical inner peripheral surface (2) serving as a sliding surface as well as an outer peripheral surface (3), and whose abutting faces (4) are abutted against each other. The outer peripheral surface (3) includes a cylindrical surface (11); a tapered surface (13) interposed between the cylindrical surface (11) and one annular end face (12) in an axial direction X and formed by roll forming; a smooth circular arc surface (14) interposed between the tapered surface (13) and the cylindrical surface (11); and a smooth circular arc surface (15) interposed between the tapered surface (13) and the end face (12).Type: GrantFiled: November 23, 2011Date of Patent: September 18, 2012Assignee: Oiles CorporationInventors: Kohachi Tsuji, Yuzo Makinae, Shigeru Kajiwara
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Patent number: 8240922Abstract: A wheel support bearing assembly, which enables an increase in the strength and the fatigue strength of its wheel mounting flange or vehicle body fitting flange against high stress and repeated stress and the suppression of the increase of the number of processes, includes an inner member and an outer member rotatable relative to each other through rolling elements. The flange is formed on the inner member or the outer member. A component part having the flange is a hot-forged product of steel in which a matrix portion is formed as a standard structure and the non-standard structural portion is formed on the surface of the flange. The non-standard structure is formed of either of a fine ferrite/pearlite structure, an upper bainite structure, a lower bainite structure, and a tempered martensite structure, or mixture of two or more of these structures.Type: GrantFiled: July 10, 2006Date of Patent: August 14, 2012Assignee: NTN CorporationInventors: Isao Hirai, Kohei Yoshino, Takayasu Takubo, Akira Fujimura, Takuya Obata
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Patent number: 8216692Abstract: A slide member including a base material; an intermediate layer consisting of Ag or Ag-based alloy and an additive element of a first quantity formed over the base material; and an overlay comprising Bi or Bi-based alloy and the additive element of a second quantity formed over the intermediate layer, wherein the additive element consists of a low melting point metal, the first quantity being five times or greater than the second quantity.Type: GrantFiled: April 15, 2010Date of Patent: July 10, 2012Assignee: Daido Metal Company Ltd.Inventors: Mikihito Yasui, Hideo Tsuji, Hiroyuki Asakura
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Patent number: 8167270Abstract: The invention improves reliability of a valve gear in which a cobalt-based alloy is welded by plasma power building up. The valve gear includes a bearing 2 having a sliding surface against a valve shaft 1. The valve gear having a welded layer 12 made of heat-resistant cobalt-based alloy, based on plasma powder building up, formed on the sliding surface against the valve shaft 1. The welded layer 12 includes a first welded layer 12a formed on the surface of the bearing 2, having a dilution ratio of 5 to 25% and a second welded layer 12b formed on the first welded layer 12a, having a dilution ratio of 50% or less of the dilution ratio of the first welded layer 12a. The dilution ratio indicates the penetration amount of the welding metal into the base metal, and is a value obtained by B/A×100 (%) wherein A represents the total amount of the welded metal and B represents the amount of the welding metal penetrating into the base metal.Type: GrantFiled: March 12, 2007Date of Patent: May 1, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Mao Takei, Toshinari Nishimura, Takahiko Hirohata, Masaya Kanikawa
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Patent number: 8092091Abstract: A bearing with strength and abrasion resistance for a flow rate control valve of an exhaust gas recirculation system of an internal combustion engine. By using a sintered Cu alloy with a composition consisting of, by mass %, Ni: 10 to 30%, Sn: 5 to 12%, C: 3 to 10%, P: 0.1 to 0.9% and Cu and inevitable impurities as the balance, the bearing exhibits a thermal expansion coefficient corresponding to that of a shaft made of austenitic stainless steel. As a result, a bearing with strength and abrasion resistance under high temperature conditions is obtained.Type: GrantFiled: August 25, 2005Date of Patent: January 10, 2012Assignee: Diamet CorporationInventors: Teruo Shimizu, Tsuneo Maruyama
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Patent number: 8083414Abstract: A bush bearing (1) is a wrapped bush bearing which has a cylindrical inner peripheral surface (2) serving as a sliding surface as well as an outer peripheral surface (3), and whose abutting faces (4) are abutted against each other. The outer peripheral surface (3) includes a cylindrical surface (11); a tapered surface (13) interposed between the cylindrical surface (11) and one annular end face (12) in an axial direction X and formed by roll forming; a smooth circular arc surface (14) interposed between the tapered surface (13) and the cylindrical surface (11); and a smooth circular arc surface (15) interposed between the tapered surface (13) and the end face (12).Type: GrantFiled: November 25, 2003Date of Patent: December 27, 2011Assignee: Oiles CorporationInventors: Kohachi Tsuji, Yuzo Makinae, Shigeru Kajiwara
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Patent number: 8053088Abstract: A slide member provided with an Al-based alloy layer including Si and having a first contoured surface having first planar surfaces and first convexities consisting of Si particles protruding from the first planar surfaces; an intermediate layer that coats the Al-based alloy layers an overlay that coats the intermediate layer; wherein 90% or more of the Si particles protruding from the first planar surfaces are configured to have a predetermined particle diameter of 2 ?m or less, the Si particles having the predetermined particle diameter being distributed in the Al-based alloy layer with a distance between centers of gravity of the Si particles having the predetermined particle diameter averaging 6 ?m or less, and wherein the overlay has a second contoured surface having second planar surfaces and second convexities conforming with the first planar surfaces and the first convexities of the first contoured surface.Type: GrantFiled: June 22, 2009Date of Patent: November 8, 2011Assignee: Daido Metal Company Ltd.Inventors: Kouichi Saruwatari, Yukihiko Kagohara, Tomoyuki Nirasawa
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Patent number: 8053087Abstract: The invention relates to an antifriction composite comprising a metal support layer, an intermediate layer produced from an aluminum alloy and a bearing layer produced from an aluminum alloy. The components of the aluminum alloys of the intermediate layer and the bearing layer are identical except for an additional soft phase portion in the bearing layer. Said soft phase portion may include lead, tin and/or bismuth. The invention also relies to a method for producing the inventive antifriction composite.Type: GrantFiled: May 22, 2006Date of Patent: November 8, 2011Assignee: Federal-Mogul Wiesbaden GmbHInventor: Peter Neuhaus
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Patent number: 7998238Abstract: A sintered sliding member comprises a back metal (21a) and a ferrous sintered sliding body (20) which is sintering-bonded to the back metal (21a). The ferrous sintered sliding body (20) has martensite phase having a solid soluble carbon concentration of 0.15 to 0.5 wt % and contains carbide in a content of 5 to 50% by volume. The sintered sliding member is excellent in abrasion resistance, seizing resistance and heat crack resistance.Type: GrantFiled: July 30, 2004Date of Patent: August 16, 2011Assignee: Komatsu Ltd.Inventors: Takemori Takayama, Tetsuo Ohnishi, Kazuo Okamura
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Patent number: 7964239Abstract: The present invention provides a bearing material coated slide member manufactured by coating a bearing material on a sliding surface of a slide member, and a method for manufacturing the same, in which the bearing material is composed of an Sn containing alloy powder, and is forced to impact on the sliding surface while being maintained in a solid phase, to thereby form a bearing material coated layer.Type: GrantFiled: July 7, 2006Date of Patent: June 21, 2011Assignee: Toyota Jidosha Kabushiki KaishaInventors: Noritaka Miyamoto, Masaki Hirano
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Patent number: 7931436Abstract: Roller bearings, and struts and gas turbine engines using such bearings are provided. In this regard, a representative roller bearing for a gas turbine engine includes: a roller having a rolling surface and an end; a race having a flange and defining a raceway, the raceway terminating at the flange, the raceway being operative to receive the roller such that the rolling surface of the roller engages in rolling contact with the raceway; and a hard coating applied to the flange such that the end of the roller engages in sliding contact with the coating.Type: GrantFiled: September 12, 2007Date of Patent: April 26, 2011Assignee: United Technologies Corp.Inventors: Louis J. Dobek, Jr., David M. Daley
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Patent number: 7862902Abstract: The invention describes a multi-layered bearing with a supporting metal layer, optionally a bearing metal layer disposed on top of it, an anti-friction layer on top of the latter as well as a wearing layer on top of it. The wearing layer is made from bismuth or a bismuth alloy and the anti-friction layer is made from a copper-bismuth or silver-bismuth alloy or silver.Type: GrantFiled: June 8, 2007Date of Patent: January 4, 2011Assignees: Miba Gleitlager GmbH, KS Gleitlager GmbHInventor: Jakob Zidar
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Patent number: 7829201Abstract: A plain bearing is described having a bearing metal layer, supported by a support shell, made of an aluminum or copper alloy and having a lead-free running layer, possibly applied to the bearing metal layer over an intermediate layer, made of a zinc matrix having at least one further alloy element. To achieve good tribological properties, it is suggested that the zinc matrix of the running layer contains 1 to 49 wt.-% bismuth as an additional alloy element.Type: GrantFiled: December 13, 2007Date of Patent: November 9, 2010Assignees: Miba Gleitlager GmbH, KS Gleitlager GmbHInventors: Jakob Zidar, Werner Schubert, Megjit Seremeti
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Patent number: 7785531Abstract: An alloy for aircraft roller bearings containing: 0.45 to 1.0 wt. % carbon, max 2.0 wt. % manganese, max 1.0 wt. % silicon, 8.5 to 11.5 wt. % chromium, 1.0 to 4.5 wt. % molybdenum, 1.0 to 2.5 wt. % vanadium, max 2.0 wt. % tungsten, max 0.5 wt. % niobium, max 0.5 wt. % tantalum, max 3.0 wt. % nickel, max 0.5 wt. % cobalt, max 0.1 wt. % aluminum, max 0.01 wt. % nitrogen, and the balance being iron and impurities due to production.Type: GrantFiled: March 19, 2007Date of Patent: August 31, 2010Assignee: Boehler Edelstahl GmbHInventors: Roland Rabitsch, Sven Peissl, Reinhold Ebner, Sabine Eglsaeer
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Patent number: 7763124Abstract: Provided are a steel having excellent rolling contact fatigue life and the manufacturing method thereof. The steel consists essentially of 0.7 to 1.1% C, 0.2 to 2.0% Si, 0.4 to 2.5% Mn, 1.6 to 4.0% Cr, 0.1% or more and less than 0.5% Mo, 0.010 to 0.050% Al, bymass, and balance of Fe and inevitable impurities, is treated by quenching and tempering, has residual cementite grain sizes ranging from 0.05 to 1.5 ?m, and has prior-austenite grain sizes of 30 ?m or smaller. When the steel is used to bearing steel, the bearing life extends even under service in more severe environments.Type: GrantFiled: April 14, 2004Date of Patent: July 27, 2010Assignees: JFE Steel Corporation, Koyo Seiko Co., Ltd.Inventors: Takashi Iwamoto, Akihiro Matsuzaki, Kazuhiko Ohno, Masao Goto, Hisashi Harada, Hisato Nishisaka
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Patent number: 7744283Abstract: A bearing for alternators and a bearing for pulleys for reducing hydrogen embrittlement or cracking is used when the bearing is in an environment having a severe condition, such as, when hydrogen is generated from grease or the like. The bearing includes a rolling element, an inner ring and an outer ring, and at least one of the rolling element, where the inner and outer rings have a nitrogen enriched layer containing austenite crystal grains having a grain size number exceeding 10.Type: GrantFiled: March 9, 2004Date of Patent: June 29, 2010Assignee: NTN CorporationInventors: Chikara Ohki, Tomoaki Goto
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Patent number: 7712965Abstract: A piston pin bushing consisting of a brass alloy containing between 30 and 32.2 wt. % zinc. between 1.8 and 2.2 wt. % aluminium, between 1.8 and 2.2 wt. % manganese, between 1.4 an 2.2 wt. % nickel and between 1.4 and 2.0 wt. % iron, in addition to optional contaminant-related constituents with a respective maximum content of 0.2 wt. % and a maximum total content of 1 wt. %, the remaining percentage consisting of copper. The bushing is cut in the form of a longitudinal section from a continuously cast pipe, whose exterior has been previously machined and can be used without being subjected to a forging process following the cutting operation.Type: GrantFiled: March 16, 2005Date of Patent: May 11, 2010Assignee: KS Gleitlager GmbHInventors: Klaus Deicke, Werner Schubert, Theo Buschenhenke, Reimond Rathje, Heinbert Langner
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Patent number: 7691213Abstract: There is provided an inexpensive rolling element used under high interface pressure such as induction hardened gears, the rolling element being improved in the seizure resistance of its tooth flanks and having a temper hardness of HRC 50 or more at 300° C. To this end, the rolling element is made from a steel material containing at least 0.45 to 1.5 wt % C and one or more alloy elements selected from 0.1 to 0.5 wt % V and 0.3 to 1.5 wt % Cr, and has a rolling contact surface layer having a structure tempered at low temperature in which 2 to 18% by volume cementite disperses in a martensite parent phase formed by induction heating and cooling and containing 0.25 to 0.8 wt % carbon solid-dissolving therein.Type: GrantFiled: March 1, 2004Date of Patent: April 6, 2010Assignee: Komatsu Ltd.Inventors: Takemori Takayama, Masanari Furumoto, Chikara Nakao, Noriko Morioka
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Patent number: 7691212Abstract: Various inexpensive rolling elements for use under high interface pressure such as induction hardened gears are provided, which have improved seizure resistance at tooth flanks and a temper hardness of HRC 50 or more at 300 ° C. To this end, a rolling element is made from a steel material which contains at least 0.5 to 1.5 wt % carbon and 0.2 to 2.0 wt % one or more alloy elements selected from V, Ti, Zr, Nb, Ta and Hf; and in which 0.4 to 4.0% by volume one or more compounds selected from the carbides, nitrides and carbonitrides of the above alloy elements and having an average particle diameter of 0.2 to 5 ?m are dispersed. In such a rolling element, the soluble carbon concentration of a martensite parent phase of a rolling contact surface layer is adjusted to 0.3 to 0.8 wt %, the martensite parent phase having been subjected to induction hardening and low temperature tempering, and one or more of the above carbides, nitrides and carbonitrides are dispersed in an amount of 0.4 to 4.Type: GrantFiled: March 1, 2004Date of Patent: April 6, 2010Assignee: Komatsu Ltd.Inventor: Takemori Takayama
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Patent number: 7651784Abstract: The invention describes a sliding element, in particular a sliding bearing, with a support element and a sliding layer, between which a bearing metal layer is arranged, wherein the sliding layer is made from bismuth or a bismuth alloy, and wherein the crystallites of the bismuth or the bismuth alloy in the sliding layer adopt a preferred direction with respect to their orientation, expressed by the Miller index of the lattice plane (012), wherein the X-ray diffraction intensity of the lattice plane (012) is the greatest compared to the X-ray diffraction intensities of other lattice planes. The X-ray diffraction intensity of the lattice plane with the second-largest X-ray diffraction intensity is a maximum of 10% of the X-ray diffraction intensity of the lattice plane (012).Type: GrantFiled: March 27, 2007Date of Patent: January 26, 2010Assignee: Miba Gleitlager GmbHInventor: Thomas Rumpf