Cobalt Base Patents (Class 420/435)
  • Patent number: 7771650
    Abstract: A material comprising cobalt (Co), platinum (Pt) and phosphorus (P) having a composition of 94-98 wt % Co, 0-1 wt % Pt and 2-4 wt % P. The material may be subjected to annealing at a temperature between 100 and 500 degrees Celsius. The material is formed by electroplating a substrate in a suitable electrochemical bath. The electroplated CoPtP material forms a layer on the substrate. The CoPtP material has enhanced perpendicular magnetic properties and may be advantageous for use in microelectromechanical system (MEMS) devices.
    Type: Grant
    Filed: January 24, 2006
    Date of Patent: August 10, 2010
    Assignee: Sony Corporation
    Inventors: Wei Beng Ng, Akio Takada
  • Publication number: 20100196190
    Abstract: The process, according to the invention, comprises the following stages: (a) processing (1) of the laterite ore (O) by crushing, scrubbing, attrition, separation, and high-intensity magnetic separation; (b) Leaching (2) of the non-magnetic fraction (CN) obtained form the previous stage (a); (c) optionally, neutralization (3) of the effluent from the leaching and/or solid-liquid separation stages (4); (d) treatment of the effluents from stages (b) or (c) using an ion-exchange hybrid system (5) comprising at least one circuit for removal of impurities and at least one circuit for recovery of nickel and cobalt; (e) elution (6) of the ion-exchange resin used; (f) separation, purification, and recovery (7) of the nickel and cobalt.
    Type: Application
    Filed: November 11, 2007
    Publication date: August 5, 2010
    Applicant: COMPANHIA VALE DO RIO DOCE
    Inventor: Flavia Dutra Mendes
  • Publication number: 20100135845
    Abstract: A method for generating metallic nanomaterials using acetylenic-bridged metal-carbonyl complexes as a precursor allows control of nanoparticle properties. The novel method produced metallic nanomaterials resistant to oxidation.
    Type: Application
    Filed: September 14, 2007
    Publication date: June 3, 2010
    Inventors: Challa S.S.R. Kumar, Rohini M. de Silva, Josef Hormes
  • Publication number: 20100061883
    Abstract: A cobalt-base superalloy chemical composition is disclosed which includes, in % by weight: 25-28 W; 3-8 Al; 0.5-6 Ta; 0-3 Mo; 0.01-0.2 C; 0.01-0.1 Hf; 0.001-0.05 B; 0.01-0.1 Si; and remainder Co and unavoidable impurities. This superalloy can be strengthened by ?? dispersions and further dispersion mechanisms. Exemplary compositions can provide good oxidation properties and improved strength values at high temperatures.
    Type: Application
    Filed: September 4, 2009
    Publication date: March 11, 2010
    Applicant: ALSTOM Technology Ltd
    Inventors: Mohamed Nazmy, Andreas Künzler, Markus Staubli
  • Publication number: 20100061879
    Abstract: The invention relates to novel pre-alloyed metal powders a method for production and use thereof.
    Type: Application
    Filed: November 28, 2007
    Publication date: March 11, 2010
    Applicant: H.C. Starck GmbH
    Inventors: Bernd Mende, Gerhard Gille, Ines Lamprecht
  • Publication number: 20090270251
    Abstract: The present invention is directed to cobalt compounds and methods for making such metal oxide compositions, specifically, metal oxide compositions having high surface area, high metal/metal oxide content, and/or thermal stability with inexpensive and easy to handle materials.
    Type: Application
    Filed: November 1, 2007
    Publication date: October 29, 2009
    Applicant: Symyx Technologies, Inc.
    Inventor: Alfred Hagemeyer
  • Patent number: 7608172
    Abstract: The method manufactures high-purity ferromagnetic sputter targets by cryogenic working the sputter target blank at a temperature below at least ?50° C. to impart at least about 5 percent strain into the sputter target blank to increase PTF uniformity of the target blank. The sputter target blank is a nonferrous metal selected from the group consisting of cobalt and nickel; and the nonferrous metal has a purity of at least about 99.99 weight percent. Finally, fabricating the sputter target blank forms a sputter target having an improved PTF uniformity arising from the cryogenic working.
    Type: Grant
    Filed: August 11, 2003
    Date of Patent: October 27, 2009
    Assignee: Praxair S.T. Technology, Inc.
    Inventors: Andrew C. Perry, Holger J. Koenigsmann, David E. Dombrowski, Thomas J. Hunt
  • Publication number: 20090257907
    Abstract: SmCo-based alloy nanoparticles composed mainly of a SmCo-based alloy containing Sm and Co as constituent elements, wherein the content of metal elements other than Sm and Co is 0.05-20 wt % with respect to the SmCo-based alloy.
    Type: Application
    Filed: March 4, 2009
    Publication date: October 15, 2009
    Applicants: TDK Corporation, Tokyo University of Science Educational Foundation Administrative Organization
    Inventors: Mamoru Satoh, Naoki Toshima, Mutsuko Kinjo, Haruki Kinjo, Shiho Tokonami
  • Patent number: 7591911
    Abstract: A gold-cobalt based amorphous alloy plated film consisting of a homogeneous amorphous phase not having microcrystals is formed by electroplating conducted by use of an electroplating bath containing a gold cyanide salt in a concentration of 0.01 to 0.1 mol/dm3 in terms of gold, a cobalt salt in a concentration of 0.02 to 0.2 mol/dm3 in terms of cobalt, and a tungstate in a concentration of 0.1 to 0.5 mol/dm3 in terms of tungsten. The gold-cobalt based amorphous alloy plated film obtained consists of a homogeneous amorphous phase not having microcrystals, and has an enhanced hardness while retaining the good contact resistance and chemical stability intrinsic of gold on such levels as to be free of problems on a practical use basis; therefore, the gold-cobalt based amorphous alloy plated film is effective for use as a contact material in electric and electronic component parts such as relays.
    Type: Grant
    Filed: September 29, 2006
    Date of Patent: September 22, 2009
    Assignees: Kanto Kagaku Kabushiki Kaisha, Waseda University
    Inventors: Kazutaka Senda, Masaru Kato, Tetsuya Osaka, Yutaka Okinaka
  • Patent number: 7582171
    Abstract: A high-strength, soft-magnetic iron-cobalt-vanadium alloy selection is proposed, consisting of 35.0?Co?55.0% by weight, 0.75?V?2.5% by weight, O?Ta+2×Nb?0.8% by weight, 0.3<Zr?1.5% by weight, remainder Fe and melting-related and/or incidental impurities. This zirconium-containing alloy selection has excellent mechanical properties, in particular a very high yield strength, high inductances and particularly low coercive forces. It is eminently suitable for use as a material for magnetic bearings used in the aircraft industry.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: September 1, 2009
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Joachim Gerster, Johannes Tenbrink
  • Publication number: 20090214417
    Abstract: A method of making a cobalt-boron alloy includes contacting an aqueous suspension of an oxide of cobalt, particularly a highly crystalline cobalt oxide, with a borohydride such as sodium borohydride. The resulting alloy may be used as a catalyst to produce gaseous hydrogen by hydrolysis of aqueous sodium borohydride.
    Type: Application
    Filed: December 26, 2008
    Publication date: August 27, 2009
    Applicant: University of Delaware
    Inventors: Ajay K. Prasad, Suresh G. Advani, Krishnan Palanichamy
  • Publication number: 20090181183
    Abstract: A metal nanoparticle composition includes a thermally decomposable or UV decomposable stabilizer. A method of forming conductive features on a substrate, includes providing a solution containing metal nanoparticles with a stabilizer; and liquid depositing the solution onto the substrate, wherein during the deposition or following the deposition of the solution onto the substrate, decomposing and removing the stabilizer, by thermal treatment or by UV treatment, at a temperature below about 180° C. to form conductive features on the substrate.
    Type: Application
    Filed: January 14, 2008
    Publication date: July 16, 2009
    Applicant: XEROX CORPORATION
    Inventors: Yuning LI, Yiliang WU, Hualong PAN, Ping LIU, Paul F. SMITH, Hadi K. MAHABADI
  • Patent number: 7553793
    Abstract: A method for recovering a catalyst for a fuel cell includes a collection step in which a catalyst is collected by attracting, using a magnetic force, a magnetic material contained in at least one of the catalyst and a carrier on which the catalyst is supported. A system for recovering a catalyst for a fuel cell includes a collection device that attracts, using a magnetic force, a magnetic material contained in at least one of a catalyst and a carrier on which the catalyst is supported.
    Type: Grant
    Filed: September 20, 2006
    Date of Patent: June 30, 2009
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Kazuhiro Taniwaki
  • Patent number: 7491361
    Abstract: A burning-on alloy for the production of ceramically veneered dental restorations, containing: cobalt 55-65 percent by weight, chromium 20-30 percent by weight, tungsten and/or where the sum of the content by weight molybdenum of molybdenum and half the content by weight of tungsten is in the range of 4-12 percent by weight, gallium 2-4 percent by weight, silicon 0-2 percent by weight, manganese 0.05-1.9 percent by weight, nitrogen 0-0.4 percent by weight, carbon 0-0.02 percent by weight, vanadium, niobium, in total 0-5 percent by weight, tantalum, iron, titanium, zirconium, hafnium nickel 0-0.1 percent by weight, rhenium, gold, in total 0-0.09 percent by weight, silver, copper other metals, 0-1 percent by weight, semi-metals and impurities where the percent by weight data are in each case based on the total weight of the alloy, is described.
    Type: Grant
    Filed: February 16, 2006
    Date of Patent: February 17, 2009
    Assignee: BEGO Bremer Goldschlägerei Wilh. Herbst GmbH & Co. KG
    Inventor: Roland Strietzel
  • Publication number: 20080232997
    Abstract: A method for processing CoPt alloys with improved magnetic properties. The method includes sealing a sample of a CoPt alloy in an evacuated quartz tube, and heating the alloy to a temperature of approximately 1000 degrees C. to homogenize the alloy for approximately 3 hours. The sample is then cooled at a controlled cooling rate of 120-150 degrees C. per minute to 600 degrees C. The sample is then held at 600 degrees C. for 10 hours to promote isothermal ordering. Finally, the sample is quenched in mineral oil.
    Type: Application
    Filed: March 19, 2008
    Publication date: September 25, 2008
    Inventors: Baozhi Cui, Ke Han
  • Publication number: 20080226843
    Abstract: This invention relates to laser cladding of components used in high temperature-corrosive applications, such as those associated with metallurgical vessels' lances, nozzles and tuyeres, for extending their service life under such severe conditions. In particular, this invention relates to a method for applying a high melting point material onto a substrate, said substrate having a melting point temperature below the melting point temperature of the high melting point material, comprising: (a) moving a laser beam generated from a laser over the surface of said substrate, said laser beam comprised of wavelengths from about 300 to about 10,600 nanometers; (h) providing a metal, alloy, or metal-alloy composite powder to the surface of said substrate; and (c) generating sufficient power to the laser to superficially heat said substrate and to effect a fusion bond between the metal, alloy or metal-alloy composite powder and the surface of said substrate.
    Type: Application
    Filed: June 20, 2006
    Publication date: September 18, 2008
    Inventors: Harold Haruhisa Fukubayashi, Roland C. Gassmann
  • Publication number: 20080202641
    Abstract: A nickel based alloy coating and a method for applying the nickel based alloy as a coating to a substrate. The nickel based alloy comprises about 0.1-15% rhenium, about 5-55% of an element selected from the group consisting of cobalt, iron and combinations thereof, sulfur included as a microalloying addition in amounts from about 100 parts per million (ppm) to about 300 ppm, the balance nickel and incidental impurities. The nickel-based alloy of the present invention is applied to a substrate, usually an electromechanical device such as a MEMS, by well-known plating techniques. However, the plating bath must include sufficient sulfur to result in deposition of 100-300 ppm sulfur as a microalloyed element. The coated substrate is heat treated to develop a two phase microstructure in the coating.
    Type: Application
    Filed: June 22, 2007
    Publication date: August 28, 2008
    Applicant: TYCO ELECTRONICS CORPORATION
    Inventors: Robert D. HILTY, Valerie LAWRENCE, George J. CHOU
  • Publication number: 20080190865
    Abstract: A stabilized, chemically reactive, metallic nano-material effective for degradation of chlorinated organic compounds in soils, sediments and groundwater. The nano-material is composed of a magnetic metal nanoparticle and a carbohydrate stabilizer bound to the nanoparticle. The preferred metal nanoparticle is iron and the preferred carbohydrate stabilizer is either a starch or a water soluble cellulose such as sodium carboxymethyl cellulose. The nanoparticle may be either mono-metallic, bi-metallic or multi-metallic in nature, but is preferably bi-metallic wherein it is coated with a secondary catalytic metal coating, preferably palladium. A method of making the metallic nano-material is further disclosed wherein a solution of the metal nanoparticle and carbohydrate stabilizer is prepared, and the nanoparticle is then reduced under inert conditions.
    Type: Application
    Filed: June 30, 2005
    Publication date: August 14, 2008
    Inventors: Dongye Zhao, Feng He
  • Publication number: 20080181810
    Abstract: A magnetic film of an oxide-containing cobalt base alloy has a smaller coercivity difference than conventional magnetic films. A target material and a sputtering target of the invention are capable of forming the magnetic film. A manufacturing method of the target material is also disclosed. The magnetic film of an oxide-containing cobalt base alloy and the oxide-containing cobalt base alloy target material each have a Fe content of 100 ppm or less. The sputtering target includes the target material bonded to a backing plate. The manufacturing method of the oxide-containing cobalt base alloy target material includes preparing a Co—Cr alloy by melting Cr ingot and at least one Co source selected from Co ingot and Co powder, preparing Co—Cr alloy powder by atomizing the Co—Cr alloy, preparing a mixed powder by mixing the Co—Cr alloy powder, Pt powder and oxide powder, and sintering the mixed powder after forming or simultaneously with forming.
    Type: Application
    Filed: September 18, 2007
    Publication date: July 31, 2008
    Applicant: MITSUI MINING & SMELTING CO., LTD.
    Inventor: Kazuteru Kato
  • Publication number: 20080173543
    Abstract: A method of forming Heusler or Heusler-like alloys of formula X2YZ or XYZ comprises providing a crucible comprised of at least one metal oxide material thermodynamically stable to molten transition metals; supplying predetermined amounts of constituent elements or master alloy materials of the alloy to the crucible; and melting the constituent elements or master alloy materials under vacuum or a partial pressure of an inert gas to form alloys containing less than about 50 ppm oxygen. Crack-free alloys are formed by casting the alloys in a mold utilizing a multi-stage stress-relieving, heat-assisted casting process. Also disclosed are crack-free Heusler and Heusler-like alloys of formula X2YZ or XYZ containing less than about 50 ppm oxygen and deposition sources, e.g., sputtering targets, fabricated therefrom.
    Type: Application
    Filed: January 17, 2008
    Publication date: July 24, 2008
    Applicant: HERAEUS INC.
    Inventor: Abdelouahab ZIANI
  • Publication number: 20080170959
    Abstract: A sputter target is provided with a first elemental phase of a first material, the first material being either cobalt or tungsten, a first intermetallic phase including the first material and a second material, the second material being either tungsten or cobalt and different from the first material, the first material in a greater atomic percentage than the second material, and a second intermetallic phase including the second material and the first material, the second material in a greater atomic percentage than the first material. The sputter target includes 20-80 at. % cobalt, and has a density greater than 99% of a theoretical maximum density thereof. The sputter target is fabricated by selecting a cobalt powder and a tungsten powder having the same particle size distribution, blending the cobalt powder and the tungsten powder to form a blended powder, canning the blended powder, hot pressing the blended powder to form a solid, and machining the solid to form a sputter target.
    Type: Application
    Filed: January 11, 2007
    Publication date: July 17, 2008
    Applicant: Heraeus Incorporated
    Inventors: Fenglin Yang, Bernd Kunkel, Steven Roger Kennedy, Anirban Das
  • Patent number: 7381282
    Abstract: A Co alloy target comprising 1 to 10 atomic % of Zr and 1 to 10 atomic % of Nb and/or Ta, the balance being unavoidable impurities and Co, is produced by rapidly solidifying a melt of the Co alloy to produce an alloy powder, classifying the alloy powder to maximum particle size of 500 ?m or less, and pressure-sintering the classified alloy powder.
    Type: Grant
    Filed: April 5, 2005
    Date of Patent: June 3, 2008
    Assignee: Hitachi Metals, Ltd.
    Inventors: Tomonori Ueno, Hide Ueno, Hiroshi Takashima, Mitsuharu Fujimoto
  • Publication number: 20080081213
    Abstract: An amorphous alloy member including an irregular region having a center line average roughness Ra of about 0.1 ?m to about 1000 ?m on a surface, at least the irregular region including an amorphous alloy having an amorphous phase at a volume ratio of about 50% to about 100%. A process for manufacturing the amorphous alloy member, and an authenticity determination device and an authenticity determination method using the amorphous alloy member.
    Type: Application
    Filed: April 26, 2007
    Publication date: April 3, 2008
    Applicants: FUJI XEROX CO., LTD., YKK CORPORATION
    Inventors: Kensuke Ito, Takashi Nagayasu, Tomonari Sugata, Tadashi Shimizu, Tetsuya Kimura
  • Publication number: 20080078267
    Abstract: A process of making metal nanoparticles comprising the steps of: providing a precursor composition comprising at least one metallic compound and at least one organic compound; wherein the organic compound is selected from the group consisting of an ethynyl compound, a metal-ethynyl complex, and combinations thereof; wherein the precursor composition is a liquid or solid at room temperature; and heating the precursor composition under conditions effective to produce metal nanoparticles. A metal nanoparticle composition comprising metal nanoparticles dispersed homogenously in a matrix selected from the group consisting of ethynyl polymer, crosslinked ethynyl polymer, amorphous carbon, carbon nanotubes, carbon nanoparticles, graphite, and combinations thereof.
    Type: Application
    Filed: June 24, 2004
    Publication date: April 3, 2008
    Inventors: Teddy M. Keller, Syed B. Qadri
  • Patent number: 7347885
    Abstract: A process of making metal nanoparticles comprising the steps of: providing a precursor composition comprising at least one metallic compound and at least one organic compound; wherein the organic compound is selected from the group consisting of an ethynyl compound, a metal-ethynyl complex, and combinations thereof; wherein the precursor composition is a liquid or solid at room temperature; and heating the precursor composition under conditions effective to produce metal nanoparticles. A metal nanoparticle composition comprising metal nanoparticles dispersed homogenously in a matrix selected from the group consisting of ethynyl polymer, crosslinked ethynyl polymer, amorphous carbon, carbon nanotubes, carbon nanoparticles, graphite, and combinations thereof.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: March 25, 2008
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Teddy M. Keller, Syed B. Qadri
  • Publication number: 20080070058
    Abstract: An alloy is provided based on a palladium-cobalt binary system, has a coefficient of thermal expansion (CTE) of about 14.0 to about 15.5 and may include one or more of the following additive metals: aluminum, boron, chromium, gallium, lithium, rhenium, ruthenium, silicon, tantalum, titanium, and tungsten.
    Type: Application
    Filed: August 28, 2007
    Publication date: March 20, 2008
    Applicant: Ivoclar Vivadent, Inc.
    Inventors: Tridib Dasgupta, Clyde Ingersoll, George Tysowsky
  • Patent number: 7261856
    Abstract: This invention takes advantage of the characteristics that the effective charge numbers of different metals have different values and even with different signs, and alloys are prepared with the metals of different signs of effective charge numbers. The effective charge numbers of the alloys are the summation of the mole fraction of each constituent metal times its respective effective charge number. Based on the knowledge of the calculated effective charge number, alloys are prepared with proper selection of constituent metals and proper ratios. When the alloy is under the influence of an electric field, the atoms, with the tendency to move in the same direction of the electron flow, interact with the atoms, with the tendency to move in the opposite. The alloys are thus electromigration effect-free or electromigration effect-insignificant.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: August 28, 2007
    Assignee: National Tsing Hua University
    Inventor: Sinn-Wen Chen
  • Patent number: 7022303
    Abstract: Polycrystalline materials of macroscopic size exhibiting Single-Crystal-Like properties are formed from a plurality of Single-Crystal Particles, having Self-Aligning morphologies and optionally ling morphology, bonded together and aligned along at least one, and up to three, crystallographic directions.
    Type: Grant
    Filed: May 13, 2002
    Date of Patent: April 4, 2006
    Assignee: Rutgers, The State University
    Inventors: Richard E. Riman, Larry E. McCandlish
  • Patent number: 6986951
    Abstract: The present invention relates to a cobalt-based alloy for the coating of organs subject to erosion by liquid comprising chromium 28–32% by weight, tungsten 6–8% by weight, silicon 0.1–2% by weight, carbon 1.2–1.7% by weight, nickel 3–6% by weight, molybdenum 1–3%, cobalt the complement to 100%. The invention also relates to an application method of the alloy on organs subject to erosion by liquid, in particular vapour turbine blades, to reduce the metal erosion rate following impact with liquids.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: January 17, 2006
    Assignee: Nuovo Pignone Holdings S.p.A.
    Inventor: Massimo Giannozzi
  • Patent number: 6984458
    Abstract: The present invention relates to a method for treating organs subject to erosion by liquids, in particular vapour turbine components, which contemplates laser plating with a cobalt-based alloy comprising chromium from 28 to 32% by weight; tungsten from 5 to 7% by weight; silicon from 0.1 to 2% by weight; carbon from 1.2 to 1.7% by weight; nickel from 0.5 to 3% by weight; iron from 0.01 to 1% by weight; manganese from 0.01 to 1% by weight; molybdenum from 0.2 to 1% by weight; possible impurities or other elements from 0 to 0.5% by weight and cobalt the complement to 100%.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: January 10, 2006
    Assignee: Nuovo Pignone Holding S.p.A.
    Inventor: Massimo Giannozzi
  • Patent number: 6946097
    Abstract: A high strength and creep resistant soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, at least 35% Co, and 2.5%?(V+Mo+Nb), wherein 0.4%?Mo and/or 0.4%?Nb. This alloy can further include B, C, W, Ni, Ti, Cr, Mn and/or Al. A vanadium-free high strength soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, and at least 15% Co, the alloy further satisfying (0.1%?Nb and 0.1%?W) or 0.25%?Mn. This alloy can further include B, C, Ni, Ti, Cr and/or Al.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: September 20, 2005
    Assignee: Philip Morris USA Inc.
    Inventors: Seetharama C. Deevi, Rangaraj S. Sundar
  • Patent number: 6921422
    Abstract: This invention relates to a ductile binder phase for use with AlMgB14 and other hard materials. The ductile binder phase, a cobalt-manganese alloy, is used in appropriate quantities to tailor good hardness and reasonable fracture toughness for hard materials so they can be used suitably in industrial machining and grinding applications.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: July 26, 2005
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Bruce A. Cook, Alan Russell, Joel Harringa
  • Publication number: 20040208776
    Abstract: This invention takes advantage of the characteristics that the effective charge numbers of different metals have different values and even with different signs, and alloys are prepared with the metals of different signs of effective charge numbers. The effective charge numbers of the alloys are the summation of the mole fraction of each constituent metal times its respective effective charge number. Based on the knowledge of the calculated effective charge number, alloys are prepared with proper selection of constituent metals and proper ratios. When the alloy is under the influence of an electric field, the atoms, with the tendency to move in the same direction of the electron flow, interact with the atoms, with the tendency to move in the opposite. The alloys are thus electromigration effect-free or electromigration effect-insignificant.
    Type: Application
    Filed: September 9, 2003
    Publication date: October 21, 2004
    Applicant: National Tsing Hua University
    Inventor: Sinn-Wen Chen
  • Patent number: 6797137
    Abstract: A cobalt-chromium-boron-platinum sputtering target alloy having multiple phases. The alloy can include Cr, B, Ta, Nb, C, Mo, Ti, V, W, Zr, Zn, Cu, Hf, O, Si or N. The alloy is prepared by mixing Pt powder with a cobalt-chromium-boron master alloy, ball milling the powders and HIP'ing to densify the powder into the alloy.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: September 28, 2004
    Assignee: Heraeus, Inc.
    Inventors: Michael Sandlin, Bernd Kunkel, Willy Zhang, Phillip Corno
  • Patent number: 6740290
    Abstract: High purity cobalt with a very few content of impurities such as copper, a method of manufacturing thereof, and high purity cobalt targets are provided. The cobalt containing impurities such as copper is dissolved in a hydrochloric acid solution, and the concentration of the hydrochloric acid of the aqueous solution of cobalt chloride is adjusted to 0.1 kmol/m3 to 3 kmol/m3. Then, cobalt is added in the aqueous solution of cobalt chloride, and an inert gas is injected into the solution with agitating, in order to convert the divalent copper ions contained in the aqueous solution of cobalt chloride to monovalent copper ions. Then, the aqueous solution of cobalt chloride is fed into a column filled up with the anion exchange resins. Cobalt is not absorbed on the anion exchange resins although the monovalent copper ions are absorbed on the anion exchange resins. Therefore, copper can be separated from the aqueous solution of cobalt chloride.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: May 25, 2004
    Assignees: Sony Corporation
    Inventors: Masahito Uchikoshi, Norio Yokoyama, Tamas Kekesi, Minoru Isshiki
  • Patent number: 6733603
    Abstract: Co-based cutting tool insert alloys having a wrought microstructure and 3-15% Mo, 25-35% Cr, 0.5-2.5% C. The presence of W is avoided, and held below 1%. The alloys have enhanced resistance to abrasive and corrosive attack, and are especially suited for manufacturing router bits, router cutters, shaper cutters, molder cutters, etc. for cutting wood in secondary cutting operations such as furniture making or other cutting inserts such as inserts for cutting optical fibers.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: May 11, 2004
    Assignee: Deloro Stellite Company, Inc.
    Inventors: James B. C. Wu, Bradley McKee, Ian Purvis
  • Patent number: 6720088
    Abstract: A group of alloys suitable for use in a high-temperature, oxidative environment, a protective coating system comprising a diffusion barrier that comprises an alloy selected from the group, an article comprising the diffusion barrier layer, and a method for protecting an article from a high-temperature oxidative environment comprising disposing the diffusion barrier layer onto a substrate are presented.
    Type: Grant
    Filed: February 5, 2002
    Date of Patent: April 13, 2004
    Assignee: General Electric Company
    Inventors: Ji-Cheng Zhao, Melvin Robert Jackson, Richard John Grylls, Ramgopal Darolia
  • Patent number: 6648990
    Abstract: Disclosed is a Co-base magnetic alloy excellent in high-frequency magnetic properties, of which chemical composition is represented by the following general formula, by atomic %, (Co1-aFea)100-y-cM′yX′c, where M′ is at least one element selected from the group consisting of V, Ti, Zr, Nb, Mo, Hf, Sc, Ta and W; X′ is at least one element selected from the group consisting of Si and B; and a, y and c are defined by the formulas of a<0.35, 1.5≦y≦15, and 4≦c≦30, respectively. At least a part of the alloy structure of the alloy consists of crystal grains having an average grain size of not more than 50 nm. The alloy has a relative initial permeability of not more than 2000.
    Type: Grant
    Filed: February 28, 2002
    Date of Patent: November 18, 2003
    Assignee: Hitachi Metals, Ltd.
    Inventor: Yoshihito Yoshizawa
  • Publication number: 20030147769
    Abstract: To provide a corrosion-resisting and wear resisting alloy including cobalt, nickel or iron as a base used for a sliding part or a valve seat for a machine, and restraining erosion and corrosion caused by eutectic carbide constituting the alloy in an atmosphere with dissolved oxygen.
    Type: Application
    Filed: October 15, 2002
    Publication date: August 7, 2003
    Applicant: Hitachi, Ltd.
    Inventors: Yoshihisa Kiyotoki, Yoshiteru Chiba, Shin Kumagai, Yasuhiro Ogawa, Akira Sakamoto, Hiroyuki Shinohara
  • Patent number: 6592811
    Abstract: A magnetic material includes a main component expressed by a general formula CoNiFeX, wherein X is at least one element selected from the group consisting of Cr, TI, V, Ru, Rh, Os, Ir and Pt, and wherein weight percentages a, b, c and d of Co, Ni, Fe and X contents, respectively, in the main component are such that 40%≦a≦75%, 5%≦b≦20%, 10%≦c≦30%, and 0%≦d≦10%.
    Type: Grant
    Filed: October 5, 2000
    Date of Patent: July 15, 2003
    Assignee: NEC Corporation
    Inventors: Mikiko Saito, Nobuyuki Ishiwata, Tsutomu Ishi, Hiroaki Honjo, Tamaki Toba, Shinsaku Saito, Yoshihiro Nonaka
  • Publication number: 20030129075
    Abstract: In the joint construction of cobalt-based alloy, a cobalt-based alloy layer 1, in which granular or massive eutectic carbide 2 disperses, is joined to a metal of a base metal 37 via an insert metal layer 36. For the joint construction of cobalt-based alloy, liquid phase diffusion bonding is performed at a temperature of 1100° C. for a retention time of 1 hour with an insert metal with a thickness of about 40 &mgr;m being interposed between the base metal, which is S45C carbon steel, and a cobalt-based alloy material which has granular or massive eutectic carbide with a grain size not larger than 30 &mgr;m in a matrix of cast structure and contains 1.03 wt % C, 29.73 wt % Cr, 3.86 wt % W, 2.59 wt % Ni, 2.67 wt % Fe, 0.59 wt % Si, and 0.07 wt % Mo, the balance substantially being Co. The cobalt-based alloy layer 1 after bonding contains granular or massive eutectic carbide.
    Type: Application
    Filed: October 16, 2002
    Publication date: July 10, 2003
    Applicant: Hitachi, Ltd.
    Inventors: Yoshihisa Kiyotoki, Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Takahiko Kato, Yoshiteru Chiba
  • Patent number: 6585866
    Abstract: A high purity cobalt sputter target is disclosed which contains a face centered cubic (fcc) phase and a hexagonal close packed (hcp) phase, wherein the value of the ratio of X-ray diffraction peak intensity, Ifcc(200)/Ihcp(10 1), is smaller than the value of the same ratio in a high purity cobalt material obtained by cooling fcc cobalt to room temperature from the high temperature at which it is molten. High purity cobalt is defined as having an oxygen content of not more than 500 ppm, a Ni content of not more than 200 ppm, contents of Fe, Al and Cr of not more than 50 ppm each, and Na and K of less than 0.5 ppm. The disclosed sputter target is manufactured by subjecting the material to cold-working treatments (less than 4221C). Annealing the material, at a temperature in the range 300-4221C for several hours, between cold working treatments significantly increases the amount of cold work which could be imparted into the material.
    Type: Grant
    Filed: March 21, 2002
    Date of Patent: July 1, 2003
    Assignee: Honeywell International Inc.
    Inventors: Robert S. Cole, Mathew S. Cooper, Stephen P. Turner, Yinshi Liu, Michael McCarty, Rodney L. Scagline
  • Publication number: 20020117025
    Abstract: High purity cobalt with a very few content of impurities such as copper, a method of manufacturing thereof, and high purity cobalt targets are provided. The cobalt containing impurities such as copper is dissolved in a hydrochloric acid solution, and the concentration of the hydrochloric acid of the aqueous solution of cobalt chloride is adjusted to 0.1 kmol/m3 to 3 kmol/m3. Then, cobalt is added in the aqueous solution of cobalt chloride, and an inert gas is injected into the solution with agitating, in order to convert the divalent copper ions contained in the aqueous solution of cobalt chloride to monovalent copper ions. Then, the aqueous solution of cobalt chloride is fed into a column filled up with the anion exchange resins. Cobalt is not absorbed on the anion exchange resins although the monovalent copper ions are absorbed on the anion exchange resins. Therefore, copper can be separated from the aqueous solution of cobalt chloride.
    Type: Application
    Filed: September 28, 2001
    Publication date: August 29, 2002
    Inventors: Masahito Uchikoshi, Norio Yokoyama, Tamas Kekesi, Minoru Isshiki
  • Patent number: 6398880
    Abstract: Cobalt-based Ta-containing magnetic target alloy materials are produced in which homogeneity of the magnetic material is improved by eliminating Ta-rich second phases in the microstructure by a process comprising soaking ingots of said alloy from which targets are to be produced at temperatures ranging from 1600° to 2600° F. for periods of 10 minutes to 24 hours prior to hot-rolling, preferably using multiple steps, then hot-rolling at similar temperatures utilizing at least a 3% reduction for pass, and optionally soaking the rolled plates from said rolling step at temperatures ranging from 2000° to 2600° F. for periods of 10 minutes to 24 hours.
    Type: Grant
    Filed: August 8, 1997
    Date of Patent: June 4, 2002
    Assignee: Heraeus, Inc.
    Inventors: Michael Bartholomeusz, Carlos Chappa
  • Patent number: 6391172
    Abstract: A high purity cobalt sputter target is disclosed which contains a face centered cubic (fcc) phase and a hexagonal close packed (hcp) phase, wherein the value of the ratio of X-ray diffraction peak intensity, Ifcc(200)/Ihcp(10 {overscore (1)}1), is smaller than the value of the same ratio in a high purity cobalt material obtained by cooling fcc cobalt to room temperature from the high temperature at which it is molten. High purity cobalt is defined as having an oxygen content of not more than 500 ppm, a Ni content of not more than 200 ppm, contents of Fe, Al and Cr of not more than 50 ppm each, and Na and K of less than 0.5 ppm. The disclosed sputter target is manufactured by subjecting the material to cold-working treatments (less than 422° C.). Annealing the material, at a temperature in the range 300-422° C. for several hours, between cold working treatments significantly increases the amount of cold work which could be imparted into the material.
    Type: Grant
    Filed: August 25, 1998
    Date of Patent: May 21, 2002
    Assignee: The Alta Group, Inc.
    Inventors: Robert S. Cole, Mathew S. Cooper, Stephen P. Turner, Yinshi Liu, Michael McCarty, Rodney L. Scagline
  • Patent number: 6375869
    Abstract: Manganese-free rare earth-transition metal AB5-type hydrogen-absorbing alloys having favorable high rate discharge characteristics, suitable for use in rechargeable batteries for electrical vehicles or hybrid electrical vehicles, include compositions of the general formula: R(CouAlvMwNi1−u−v−w)z, where R is at least one element selected from rare earth elements and yttrium (Y), M is at least one refractory metal selected from Groups IVB, VB, and VIB of the periodic table, the value of u is from 0 to about 0.25, v is from 0 to about 0.10, w is from 0 to about 0.05, and z, the ratio of R(CouAlvMwNi1−u−v−w)/R, is from about 4.70 to about 5.50. The unit cell volume is from about 87 to about 88.5 A3 at 25° C., the plateau pressure is from about 3 to about 10 apsi at 25° C., and the composition is essentially free of manganese.
    Type: Grant
    Filed: January 27, 2000
    Date of Patent: April 23, 2002
    Assignee: Santoku Corporation
    Inventors: Tsong P. Perng, Bao-Min Ma, James Landi, Qun Chen
  • Patent number: 6365285
    Abstract: An improved cobalt-base braze alloy composition is provided for use in repairing superalloy articles, such as gas turbine engines, power generation turbines, refinery equipment, and heat exchangers. The improved cobalt-base braze alloy composition includes nickel; at least one element selected from the group of rhenium, palladium, platinum, ruthenium, and iridium; at least one element selected from the group of boron and silicon; and the remaining balance consists of cobalt. This composition may also include aluminum and/or one or more rare earth/lanthanide series elements, and the composition may be combined with one or more powdered base metal superalloy compositions to form an improved diffusion braze alloy mixture. The compositions according to the present invention enable a repair composite formed of such compositions to at least equal the mechanical, environmental, and processing properties of the superalloy base metal being repaired.
    Type: Grant
    Filed: May 7, 1999
    Date of Patent: April 2, 2002
    Assignee: Rolls-Royce Corporation
    Inventor: Richard Patrick Chesnes
  • Publication number: 20020023698
    Abstract: Cobalt-based Ta-containing magnetic target alloy materials are produced in which homogeneity of the magnetic material is improved by eliminating Ta-rich second phases in the microstructure by a process comprising soaking ingots of said alloy from which targets are to be produced at temperatures ranging from 1600° to 2600° F for periods of 10 minutes to 24 hours prior to hot-rolling, preferably using multiple steps, then hot-rolling at similar temperatures utilizing at least a 3% reduction for pass, and optionally soaking the rolled plates from said rolling step at temperatures ranging from 2000° to 2600°F. for periods of 10 minutes to 24 hours.
    Type: Application
    Filed: August 8, 1997
    Publication date: February 28, 2002
    Inventors: MICHAEL BARTHOLOMEUSZ, CARLOS CHAPPA
  • Patent number: 6350323
    Abstract: A high permeability metal glassy alloy for high frequencies contains at least one element of Fe, Co, and Ni as a main component, at least one element of Zr, Nb, Ta, Hf, Mo, Ti, V, Cr, and W, and B. In the metal glassy alloy, the temperature interval &Dgr;Tx of a super cooled liquid region, which is represented by the equation &Dgr;Tx=Tx−Tg (wherein Tx represents the crystallization temperature, and Tg represents the glass transition temperature) is 20° C. or more, and resistivity is 200 &mgr;&OHgr;·cm or more.
    Type: Grant
    Filed: September 2, 1999
    Date of Patent: February 26, 2002
    Assignees: Alps Electronic Co., Ltd.
    Inventors: Akihisa Inoue, Tao Zhang
  • Patent number: 6299703
    Abstract: An article comprising an alloy exhibiting high magnetostriction in relatively low applied magnetic fields is provided, the alloy capable of being formed in a relatively easy manner and having desirable physical properties. The Co—Fe alloy of the invention exhibits a magnetostriction of at least 100×10−6 in a magnetic field less than 400 Oe, advantageously in a magnetic field less than 100 Oe. The alloy is formed by plastically deforming the alloy, e.g., by cold rolling, to a reduction in cross-sectional area of at least 50%, and then heat treating the alloy to induce recrystallization. This combination of plastic deformation and recrystallization was found to provide desirable grain growth and microstructure. The resultant alloy is useful in a variety of device components, including transducers, frequency filters, signal delay lines, and optical fiber grating devices.
    Type: Grant
    Filed: February 9, 2000
    Date of Patent: October 9, 2001
    Assignee: Agere Systems Guardian Corp.
    Inventors: Li-Han Chen, Sungho Jin, Timothy J. Klemmer, Hareesh Mavoori