Aluminum Containing Patents (Class 420/478)
-
Patent number: 11830638Abstract: A covered electrical wire comprises a conductor and an insulating covering layer provided outside the conductor, the conductor being a stranded wire composed of a plurality of copper alloy wires composed of a copper alloy and twisted together, and having a wire diameter of 0.5 mm or less, the copper alloy containing Fe in an amount of 0.1% by mass or more and 1.6% by mass or less, P in an amount of 0.05% by mass or more and 0.7% by mass or less, and one or more elements selected from Ni, Al, Cr and Co in an amount of 0.01% by mass or more and 0.7% by mass or less in total, with a balance being Cu and impurities.Type: GrantFiled: June 13, 2019Date of Patent: November 28, 2023Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Wiring Systems, Ltd., AutoNetworks Technologies, Ltd.Inventors: Kei Sakamoto, Akiko Inoue, Tetsuya Kuwabara, Yusuke Oshima, Minoru Nakamoto, Kazuhiro Nanjo, Taichiro Nishikawa, Yoshihiro Nakai, Yasuyuki Otsuka, Fumitoshi Imasato, Hiroyuki Kobayashi
-
Patent number: 10041144Abstract: Provided is a method for smelting nickel oxide ore by which the occurrence of cracking due to heat shock can be suppressed when nickel oxide ore is pelletized and charged into a smelting step (reduction step). A method for smelting nickel oxide ore according to the present invention uses pellets of nickel oxide ore, the method being characterized by comprising a pellet production step S1 for producing pellets from nickel oxide ore, and a reduction step S2 for heating the resulting pellets at a predetermined reduction temperature in a reduction furnace, the reduction step S2 comprising preheating the pellets obtained in the pellet production step S1 to a temperature of 350 to 600° C. in the reduction furnace and thereafter charging the pellets into the reduction furnace and raising the temperature of the reduction furnace to the reduction temperature.Type: GrantFiled: June 30, 2015Date of Patent: August 7, 2018Assignee: SUMITOMO METAL MINING CO., LTD.Inventors: Junichi Takahashi, Taku Inoue, Shuuji Okada
-
Publication number: 20150132179Abstract: An advantage of the invention is to provide a master alloy used in a casting of a modified copper alloy, grains of which can be refined during a melt-solidification, and also a method of casting a modified copper alloy using the same. In order to achieve the advantage, master alloy for casting a copper alloy in a form of Cu: 40 to 80%, Zr: 0.5 to 35% and the balance of Zn; and Cu: 40 to 80%, Zr: 0.5 to 35%, P: 0.01 to 3% and the balance of Zn are used, and thus grain-refined copper alloy casting products are obtained.Type: ApplicationFiled: November 6, 2014Publication date: May 14, 2015Inventor: Keiichiro OISHI
-
Publication number: 20150071813Abstract: A brass alloy is provided having good mechanical properties and castability, and excellent general-purpose properties, while its dezincification corrosion is inhibited. The brass alloy contains 0.4% by mass or more and 3.2% by mass or less of Al; 0.001% by mass or more and 0.3% by mass or less of P; 0.1% by mass or more and 4.5% by mass or less of Bi; 0% by mass or more and 5.5% by mass or less of Ni; 0% by mass or more and 0.5% by mass or less of Mn, Fe, Pb, Sn, Si, Mg, and Cd, respectively; and Zn; the balance being Cu and a trace element or elements. The zinc equivalent (Zneq) calculated from the content of Zn and other elements, and the content of Al (% by mass) satisfy the following Equations (1) and (2): Zneq+1.7×Al?35.0??(1) Zneq?0.45×Al?37.0??(2).Type: ApplicationFiled: February 21, 2013Publication date: March 12, 2015Inventors: Hiroshi Yamada, Masaaki Yamamoto
-
Publication number: 20150044089Abstract: The free-cutting copper alloy according to the present invention contains a greatly reduced amount of lead in comparison with conventional free-cutting copper alloys, but provides industrially satisfactory machinability. The free-cutting alloys comprise 69 to 79 percent, by weight, of copper, 2.0 to 4.0 percent, by weight, of silicon, 0.02 to 0.4 percent, by weight, of lead, and the remaining percent, by weight, of zinc.Type: ApplicationFiled: August 19, 2014Publication date: February 12, 2015Inventor: Keiichiro Oishi
-
Patent number: 8950941Abstract: High-strength brass alloy having superior wear maintains single-structure ? phase and Fe-Cr-Si-based intermetallic compounds dispersed in the ? phase. A high-strength brass alloy for sliding member comprises, Zn from 17% to 28%, Al from 3% to 10%, Fe from 1% to 4%, Cr from 0.1% to 4%, Si from 0.5% to 3%, mass ratio, and the remnant including Cu and inevitable impurities. The high-strength brass alloy has structure in which the matrix shows single-phase structure of ? phase and Fe-Cr-Si-based intermetallic compounds are dispersed in the ? phase. The high-strength brass alloy for sliding member has the structure in which the matrix shows single-structure of ? phase and hard Fe-Cr-Si-based intermetallic compounds are dispersed in the ? phase. Thus the hardness is increased and wear resistance is improved.Type: GrantFiled: May 21, 2010Date of Patent: February 10, 2015Assignee: Oiles CorporationInventors: Maki Hirayama, Taku Watakabe, Kentaro Okubo
-
Publication number: 20140251488Abstract: A hot-forged copper alloy part which has a tubular shape, in which an alloy composition contains 59.0 mass % to 84.0 mass % of Cu and 0.003 mass % to 0.3 mass % of Pb with a remainder of Zn and inevitable impurities, a content of Cu [Cu] mass % and a content of Pb [Pb] mass % have a relationship of 59?([Cu]+0.5×[Pb])?64, a shape of the forged part satisfies a formula of 0.4?(average inner diameter)/(average outer diameter)?0.92, 0.04?(average thickness)/(average outer diameter)?0.3, and 1?(tube axis direction length)/(average thickness))?10, a forging material which is to be hot-forged has a tubular shape and satisfies 0.3?(average inner diameter/average outer diameter)?0.88, 0.06?(average thickness)/(average outer diameter)?0.35, and 0.8?(tube axis direction length)/(average thickness))?12, and 0%?(degree of uneven thickness)?30%, 0?(degree of uneven thickness)?75×1/((tube axis direction length)/(average thickness))1/2 in any location in a tube axis direction.Type: ApplicationFiled: November 2, 2012Publication date: September 11, 2014Applicant: Mitsubishi Shindoh Co., LtdInventors: Keiichiro Oishi, Takayuki Oka, Shin Oikawa
-
Publication number: 20140234156Abstract: Disclosed is a brass that possesses high corrosion resistance even without undergoing a heat treatment step contemplated for dezincification corrosion suppression. This brass includes 55% by mass to 75% by mass of Cu (copper), 0.01% by mass to 1.5% by mass of Si (silicon), Sn (tin) and Al (aluminum) in such amounts as to satisfy a prescribed relationship with an apparent Zn content, less than 0.25% by mass of Mn (manganese) as an optional ingredient, less than 0.05% by mass of Ti (titanium) as an optional ingredient, less than 0.3% by mass of Mg (magnesium) as an optional ingredient, less than 0.15% by mass of P (phosphorus) as an optional ingredient, and less than 0.004% by mass of a rare earth metal as an optional ingredient with the balance consisting of Zn (zinc) and unavoidable impurities, the apparent zinc content being 37 to 45.Type: ApplicationFiled: February 1, 2013Publication date: August 21, 2014Inventor: Toru Uchida
-
Publication number: 20140014240Abstract: A Cu—Si—Co-based alloy having an enhanced spring limit is provided. The copper alloy comprises 0.5-2.5 mass % of Co, 0.1-0.7 mass % of Si, the balance Cu and inevitable impurities, wherein, from a result obtained from measurement of an X ray diffraction pole figure, using a rolled surface as a reference plane, a peak height at ? angle of 90° among diffraction peaks in {111} Cu plane with respect to {200} Cu plane by ? scanning at ?=35° is at least 2.5 times that of a standard copper powder.Type: ApplicationFiled: March 2, 2012Publication date: January 16, 2014Applicant: JX NIPPON MINING & METALS CORPORATIONInventors: Yasuhiro Okafuji, Hiroshi Kuwagaki
-
Publication number: 20140014241Abstract: Cu—Co—Si-based alloy strip, which has not only an excellent balance between strength and electrical conductivity but also suppressed hanging curl, is provided. The copper alloy strip for electronic materials comprises 0.5-2.5 mass % of Co, 0.1-0.7 mass % of Si, the balance Cu and inevitable impurities, wherein, from a result obtained from measurement of an X ray diffraction pole figure, using a rolled surface as a reference plane, the following (a) is satisfied. (a) A diffraction peak height at ? angle 120° among diffraction peak intensities by ? scanning at ?=25° in a {200} pole figure is at least 10 times that of standard copper powder.Type: ApplicationFiled: March 15, 2012Publication date: January 16, 2014Applicant: JX NIPPON MINING & METALS CORPORATIONInventors: Hiroshi Kuwagaki, Yasuhiro Okafuji
-
Patent number: 8568656Abstract: The present invention provides an environment-friendly manganese brass alloy, which comprises 55˜65 wt % of Cu, 1.0˜6.5 wt % of Mn, 0.2˜3.0 wt % of Al, 0˜3.0 wt % of Fe, 0.3˜2.0 wt % of Sn, 0.01˜0.3 wt % of Mg, 0˜0.3 wt % of Bi and/or 0˜0.2 wt % of Pb, the balance being Zn and unavoidable impurities. The alloys not only have superior mechanical properties, castability, cutability and corrosion resistance, especially stress corrosion resistance properties, but also have the advantages of low manufacturing costs and simple manufacturing process etc, which is suitable for making components through forging, casting, cutting and other manufacturing methods, especially suitable for making water tap bodies and valves through forging, casting and cutting processes.Type: GrantFiled: March 2, 2011Date of Patent: October 29, 2013Assignee: Xiamen Lota International Co., Ltd.Inventors: Zhenqing Hu, Chuankai Xu, Qing Lv, Nianrun Zhou, Jia Long, Siqi Zhang
-
Publication number: 20130280120Abstract: The present invention relates to Cu33Al17 alloys and Cu33Al17-based bulk alloys and coatings that exhibit significantly increased hardness characteristics compared to traditional copper-aluminum alloysType: ApplicationFiled: March 15, 2013Publication date: October 24, 2013Inventor: United States Department of Energy
-
Publication number: 20130276938Abstract: The free-cutting copper alloy according to the present invention contains a greatly reduced amount of lead in comparison with conventional free-cutting copper alloys, but provides industrially satisfactory machinability. The free-cutting alloys comprise 69 to 79 percent, by weight, of copper, 2.0 to 4.0 percent, by weight, of silicon, 0.02 to 0.4 percent, by weight, of lead, and the remaining percent, by weight, of zinc.Type: ApplicationFiled: March 14, 2013Publication date: October 24, 2013Inventor: Mitsubishi Shindoh Co., Ltd.
-
Patent number: 8506730Abstract: The free-cutting copper alloy according to the present invention contains a greatly reduced amount of lead in comparison with conventional free-cutting copper alloys, but provides industrially satisfactory machinability. The free-cutting alloys comprise 69 to 79 percent, by weight, of copper, 2.0 to 4.0 percent, by weight, of silicon, 0.02 to 0.4 percent, by weight, of lead, and the remaining percent, by weight, of zinc.Type: GrantFiled: March 31, 2005Date of Patent: August 13, 2013Assignee: Mitsubishi Shindoh Co., Ltd.Inventor: Keiichiro Oishi
-
Publication number: 20130115128Abstract: Copper-zinc alloys exhibiting enhanced oxidation resistance are provided by adding an amount of sulfur that is effective to enhance oxidative resistance. Such sulfur addition can be achieved by forming a sulfur-rich pre-mix that is added to a base alloy composition. This technique provides improved homogeneity and distribution of the sulfur predominantly in the form of a metal sulfide.Type: ApplicationFiled: November 7, 2012Publication date: May 9, 2013Applicant: NIBCO INC.Inventor: NIBCO INC.
-
Patent number: 8435361Abstract: A novel copper-zinc alloy is particularly suited for a valve guide. The copper-zinc alloy contains 59 to 73% copper, 2.7 to 8.3% manganese, 1.5 to 6% aluminum, 0.2 to 4% silicon, 0.2 to 3% iron, 0 to 2% lead, 0 to 2% nickel, 0 to 0.2% tin, remainder zinc and inevitable impurities.Type: GrantFiled: June 1, 2007Date of Patent: May 7, 2013Assignee: Diehl Metall Stiftung & Co. KGInventors: Norbert Gaag, Alexander Dehnelt
-
Patent number: 8425697Abstract: A tin-free lead-free free-cutting magnesium brass alloy contains 56.0 to 64.0 wt % Cu, 1.05 to about 2.1 wt % Mg, 0.21 to 0.4 wt % P and other elements 0.002 to 0.9 wt % which contain at least two elements selected from Al, Si, Sb, rare earth elements, Ti and B and the balance being Zn with unavoidable impurities, accordingly a cutting percentage of the alloy is at least 80%. The process for producing such alloy is also proposed. The invented alloy is excellent in cuttability, castability, hot and cold workability, corrosion resistance, mechanical properties and weldability and particularly applicable in spare parts, forging and casting which need cutting and grinding process. The cost of necessary metal materials of the invented alloy is lower than lead-free free-cutting bismuth and antimony brass alloy and is equivalent to lead-contained brass alloy.Type: GrantFiled: December 4, 2009Date of Patent: April 23, 2013Assignee: Xiamen Lota International Co., Ltd.Inventors: Chuankai Xu, Zhenqing Hu, Siqi Zhang
-
Publication number: 20130058605Abstract: High-strength brass alloy having superior wear maintains single-structure ? phase and Fe—Cr—Si-based intermetallic compounds dispersed in the ? phase. A high-strength brass alloy for sliding member comprises Zn from 17% to 28% Al from 3% to 10%, Fe from 1% to 4%, Cr from 0.1% to 4%, Si from 0.5% to 3%, mass ratio, and the remnant including Cu and inevitable impurities. The high-strength brass alloy has structure in which the matrix shows single-phase structure of ? phase and Fe—Cr—Si-based intermetallic compounds are dispersed in the ? phase. The high-strength brass alloy for sliding member has the structure in which the matrix shows single-structure of ? phase and hard Fe—Cr—Si-based intermetallic compounds are dispersed in the ? phase. Thus the hardness is increased and wear resistance is improved.Type: ApplicationFiled: May 21, 2010Publication date: March 7, 2013Applicant: OILES CORPOLATIONInventors: Maki Hirayama, Taku Watakabe, Kentaro Okubo
-
Patent number: 8366841Abstract: A lead-free free-cutting corrosion-resistant silicon-bismuth brass alloy, including the following: between 60.0 and 65.0 wt % of Cu, between 0.6 and 1.8 wt % of Si, between 0.2 and 1.5 wt % of Bi, between 0.02 and 0.5 wt % of Al, less than 1.5 wt % of Ni+Mn+Sn, between 0.01 and 0.5 wt % of La—Ce alloy, between 0.002 and 0.02 wt % of B, with the remainder being Zn and inevitable impurities, wherein the total amount of impurities are no more than 0.5 wt %.Type: GrantFiled: September 23, 2011Date of Patent: February 5, 2013Assignees: Ningbo Xingaoda Advanced Metallic Materials Co., Ltd, Ningbo Aoda New Metal Materials Co., LtdInventors: Feng Peng, Baoping Xia, Jianping Liu, Bin Feng, Changshun Zheng, Wenjian Liu
-
Patent number: 8273193Abstract: The present invention supplies a lead-free, bismuth-free free-cutting silicon brass alloy with high zinc which preferably comprises 35.0 to 42.0 wt % Zn, 0.1 to 1.5 wt % Si, 0.03 to 0.3 wt % Al, 0.01 to 0.36 wt % P, 0.01 to 0.1 wt % Ti, 0.001 to 0.05 wt % rare earth metals selected from the group consisting of La and Ce, 0.05 to 0.5 wt % Sn, and/or 0.05 to 0.2 wt % Ni, and the balance being Cu and unavoidable impurities. In yet another embodiment, the alloy may be boron-free. The invented alloy is excellent in castability, weldability, cuttability, electroplating properties, corrosion resistance, mechanical properties. The alloy is especially applicable in castings which need cutting and welding under low pressure die casting, such as castings for faucet bodies in the water supply system. The alloy is also suitable for use in components which are produced from casting ingots by die forging.Type: GrantFiled: January 4, 2010Date of Patent: September 25, 2012Assignee: Xiamen Lota International Co., Ltd.Inventors: Chankai Xu, Zhenqing Hu, Siqi Zhang
-
Patent number: 8273192Abstract: The present invention relates to a lead-free, bismuth-free free-cutting phosphorous brass alloy and its method of manufacture. The alloy comprises: Cu; Zn; 0.59 to 1.6 wt % P; and other elements in the amount of 0.005 to 0.6 wt %, which comprise at least two elements selected from the group consisting of Al, Si, Sb, Sn, Rare earth element (RE), Ti and B, and the balance being unavoidable impurities. The phosphorous brass alloy contains a combined wt % of Cu and Zn of between 97.0 wt % and 99.5 wt %, within which the content of Zn is above 40 wt %. Considering the solid solubility of P in the matrix of copper will be decreased rapidly with the temperature decrease and form the brittle intermetallic compounds Cu3P with Cu, the present invention relies upon P to ensure excellent cuttability of the invented alloy. The invented alloy is reasonably priced, and has excellent cuttability, castability, hot and cold workability, dezincification corrosion resistance, mechanical properties and weldability.Type: GrantFiled: December 22, 2009Date of Patent: September 25, 2012Assignee: Xiamen Lota International Co., Ltd.Inventors: Chuankai Xu, Zhenqing Hu, Siqi Zhang
-
Publication number: 20120027638Abstract: A high-strength copper alloy contains 20 to 45% of zinc, 0.3 to 1.5% of iron, 0.3 to 1.5% of chromium, and a balance of copper, based on mass.Type: ApplicationFiled: April 16, 2010Publication date: February 2, 2012Applicant: San-Etsu Metals Co., Ltd.Inventors: Yoshiharu Kosaka, Akimichi Kojima, Katsuyoshi Kondoh
-
Publication number: 20110182768Abstract: The present invention provides a lead-free brass alloy, including 0.3 to 0.8 wt % of aluminum, 0.01 to 0.4 wt % of bismuth, 0.05 to 1.5 wt % of iron and more than 96 wt % of copper and zinc, wherein the copper is present in an amount ranging from 58 to 75 wt %. The brass alloy of the present invention meets the standard of the environmental regulation, wherein the lead content is less than 0.25 wt % based on the weight of the alloy. Further, the brass alloy of the present invention has 0.05 to 1.5 wt % of iron and less than 0.4% of bismuth, so as to lower production cost, eliminate cracks and increase production yield.Type: ApplicationFiled: March 25, 2010Publication date: July 28, 2011Applicant: MODERN ISLANDS CO., LTD.Inventors: Wei Te Wu, Wen Lin Lo, Keng Li Lin, Hung Ching Lu
-
Publication number: 20110104000Abstract: The present invention supplies a lead-free, bismuth-free free-cutting silicon brass alloy with high zinc which preferably comprises 35.0 to 42.0 wt % Zn, 0.1 to 1.5 wt % Si, 0.03 to 0.3 wt % Al, 0.01 to 0.36 wt % P, 0.01 to 0.1 wt % Ti, 0.001 to 0.05 wt % rare earth metals selected from the group consisting of La and Ce, 0.05 to 0.5 wt % Sn, and/or 0.05 to 0.2 wt % Ni, and the balance being Cu and unavoidable impurities. In yet another embodiment, the alloy may be boron-free. The invented alloy is excellent in castability, weldability, cuttability, electroplating properties, corrosion resistance, mechanical properties. The alloy is especially applicable in castings which need cutting and welding under low pressure die casting, such as castings for faucet bodies in the water supply system. The alloy is also suitable for use in components which are produced from casting ingots by die forging.Type: ApplicationFiled: January 4, 2010Publication date: May 5, 2011Applicant: XIAMEN LOTA INTERNATIONAL CO., LTD.Inventors: Chuankai Xu, Zhenqing Hu, Siqi Zhang
-
Publication number: 20110064602Abstract: A dezincification-resistant copper alloy is provided. The copper alloy comprises less than 0.3 wt % of lead (Pb), 0.02 to 0.15 wt % of antimony (Sb), 0.02 to 0.25 wt % of arsenic (As), 0.4 to 0.8 wt % of aluminum (Al), 1 to 20 ppm of boron (B), and more than 97 wt % of copper (Cu) and zinc (Zn), wherein the copper is in an amount ranging from 58 to 70 wt %. The dezincification-resistant copper alloy of the present invention has excellent casting properties, good toughness and machinability, and can be corrosion-resistant, thereby reducing dezincification on the surfaces of the alloy.Type: ApplicationFiled: September 17, 2009Publication date: March 17, 2011Applicant: MODERN ISLANDS CO., LTD.Inventors: Wen Lin Lo, Xiao Ming Peng
-
Publication number: 20110002809Abstract: A low lead brass alloy and a method for producing a product comprising the low lead brass alloy are proposed. The low lead brass comprises 0.05 to 0.3 wt % of lead (Pb); 0.3 to 0.8 wt % of aluminum (Al); 0.01 to 0.4 wt % of bismuth (Bi); 0.1 to 0.15 wt % of microelements; and more than 97.5 wt % of copper (Cu) and zinc (Zn), wherein copper is in an amount ranging from 58 to 70 wt %.Type: ApplicationFiled: September 4, 2009Publication date: January 6, 2011Applicant: MODERN ISLANDS CO., LTD.Inventors: Wen Lin Lo, Wei Te Wu, Xiao Ming Peng
-
MELT-SOLIDIFIED SUBSTANCE, COPPER ALLOY FOR MELT-SOLIDIFICATION AND METHOD OF MANUFACTURING THE SAME
Publication number: 20100297464Abstract: A melt-solidified substance includes melt-solidified portions formed by welding, build-up spray welding, metallizing or fusing. The melt-solidified portions have the alloy composition containing Zr: 0.0005 to 0.05 mass %, P: 0.01 to 0.34 mass %, Cu: the remainder and satisfying the relationship between the contents of P and Zr, [P]/[Zr]=0.3 to 20, and the mean grain size in the macrostructure after melt-solidification is 300 ?m or less. If Fe and/or Ni are contained in the melt-solidified portion as inevitable impurities, the content of Fe or Ni is restricted to be 0.3 mass % or less when either Fe or Ni is contained, and the total content of Fe and Ni is restricted to be 0.4 mass % or less when both Fe and Ni are contained.Type: ApplicationFiled: September 30, 2005Publication date: November 25, 2010Applicant: SANBO SHINDO KOGYO KABUSHIKI KAISHAInventor: Keiichiro Oishi -
Patent number: 7736448Abstract: The present invention relates to a nanocrystalline metallic material, particularly to nano-twin copper material with ultrahigh strength and high electrical conductivity and its preparation method. High-purity polycrystalline Cu material with a microstructure of roughly equiaxed submicron-sized grains (300-1000 nm) has been produced by pulsed electrodeposition technique, by which high density of growth-in twins with nano-scale twin spacing were induced in the grains. Inside each grain, there are high densities of growth-in twin lamellae. The twin lamellae with the same orientations are inter-parallel, and the twin spacing ranges from several nanometers to 100 nm with a length of 100-500 nm. This Cu material invented has more excellent performance than existing ones.Type: GrantFiled: October 16, 2003Date of Patent: June 15, 2010Assignee: Institute of Metal Research Chinese Academy of SciencesInventors: Lei Lu, Xiao Si, Yongfeng Shen, Ke Lu
-
Publication number: 20100098579Abstract: The present invention relates to a lead-free, bismuth-free free-cutting phosphorous brass alloy and its method of manufacture. The alloy comprises: Cu; Zn; 0.59 to 1.6 wt % P; and other elements in the amount of 0.005 to 0.6 wt %, which comprise at least two elements selected from the group consisting of Al, Si, Sb, Sn, Rare earth element (RE), Ti and B, and the balance being unavoidable impurities. The phosphorous brass alloy contains a combined wt % of Cu and Zn of between 97.0 wt % and 99.5 wt %, within which the content of Zn is above 40 wt %. Considering the solid solubility of P in the matrix of copper will be decreased rapidly with the temperature decrease and form the brittle intermetallic compounds Cu3P with Cu, the present invention relies upon P to ensure excellent cuttability of the invented alloy. The invented alloy is reasonably priced, and has excellent cuttability, castability, hot and cold workability, dezincification corrosion resistance, mechanical properties and weldability.Type: ApplicationFiled: December 22, 2009Publication date: April 22, 2010Applicant: XIAMEN LOTA INTERNATIONAL CO., LTD.Inventors: Chuankai Xu, Zhenqing Hu, Siqi Zhang
-
Publication number: 20100080731Abstract: A tin-free lead-free free-cutting magnesium brass alloy comprises 56.0 to 64.0 wt % Cu, 1.05 to about 2.1 wt % Mg, 0.21 to 0.4 wt % P and other elements 0.002 to 0.9 wt % which comprise at least two elements selected from the group consisting of Al, Si, Sb, rare earth elements, Ti and B and the balance being Zn with unavoidable impurities, wherein a cutting percentage of the alloy is at least 80%. The process for producing such alloy is also proposed. The invented alloy is excellent in cuttability, castability, hot and cold workability, corrosion resistance, mechanical properties and weldability and particularly applicable in spare parts, forging and casting which need cutting and grinding process. The cost of necessary metal materials of the invented alloy is lower than lead-free free-cutting bismuth and antimony brass alloy and is equivalent to lead-contained brass alloy.Type: ApplicationFiled: December 4, 2009Publication date: April 1, 2010Applicant: XIAMEN LOTA INTERNATIONAL CO., LTD.Inventors: Chuankai Xu, Zhenqing Hu, Siqi Zhang
-
Publication number: 20100008817Abstract: A seamless pipe copper alloy includes Zr and at least one of Al, Sn, and Zn, with the balance being Cu and unavoidable impurities, the Al content, the Sn content, the Zn content, and the Zr content of the copper alloy satisfying the expressions 0.05?A+B+C, 0.01?D?0.5, and 0.25?A+B+C+D?0.8 (wherein A represents the Al content (mass %), B represents the Sn content (mass %), C represents the Zn content (mass %), and D represents the Zr content (mass %)). The seamless pipe copper alloy exhibits excellent workability, high strength, and high thermal conductivity. The seamless pipe copper alloy also shows only a small decrease in strength due to brazing.Type: ApplicationFiled: October 2, 2007Publication date: January 14, 2010Inventor: Tetsuya Ando
-
Publication number: 20090311126Abstract: Considering the solid solubility of P in the matrix of copper will be decreased rapidly with the temperature decrease and form the brittle intermetallic compounds Cu3P with Cu, the present invention elects P as one of the main elements for ensuring the excellent cuttability of the invented alloy. The lead-free free-cutting phosphorous brass alloy comprises: Cu, Zn, 0.4 to 1.6 wt % P. and other elements in the amount of 0.005 to 0.6 wt %, which comprise at least two elments selected from the group consisting of Al, Si, Sb, Sn, Re, Ti and B, and the balance being unavoidable impurities. The phosphorous brass alloy contains a combined wt % of Cu and Zn of between 97.0 wt % and 99.5 wt %, within which the content of Zn is above 35 wt %. The method of manufacturing the alloy is also disclosed. The invented alloy has excellent cuttability, castability, hot and cold workability, dezincification corrosion resistance, mechanical properties and weldability.Type: ApplicationFiled: January 15, 2009Publication date: December 17, 2009Inventors: Chuankai Xu, Zhenqing Hu, Siqi Zhang
-
Publication number: 20090311130Abstract: A tin-free lead-free free-cutting magnesium brass alloy comprises 56.0 to 64.0 wt % Cu, 0.6 to 2.5 wt % Mg, 0.15 to 0.4 wt % P and other elements 0.002 to 0.9 wt % which comprise at least two elements selected from the group consisting of Al, Si, Sb, Re, Ti and B and the balance being Zn with unavoidable impurities. The process for producing such alloy is also proposed. The invented alloy is excellent in cuttability, castability, hot and cold workability, corrosion resistance, mechanical properties and weldability and particularly applicable in spare parts, forging and casting which need cutting and grinding process. The cost of necessary metal materials of the invented alloy is lower than lead-free free-cutting bismuth and antimony brass alloy and is equivalent to lead-contained brass alloy.Type: ApplicationFiled: January 15, 2009Publication date: December 17, 2009Inventors: Chuankai Xu, Zhenqing Hu, Siqi Zhang
-
Patent number: 7628872Abstract: A lead-free free-cutting copper-antimony alloy comprises in percentage by weight: 55 to 65% Cu, 0.3 to 2.0% Sb, 0.2 to 1.0% Mn, at least two elements selected from the group of Ti, Ni, B, Fe, Se, Mg, Si, Sn, P and rare-earth metal in amount of 0.1-1.0%, as well as balance Zn and unavoidable impurities. The brass alloys according to the present invention possess superior cutting property, weldability, corrosion resistance, dezincification resistance and high-temperature-oxidation resistance, and are suitable for use in drinking-water installations, domestic appliances, toy for children, fastener, etc. The process for producing such alloys is also proposed.Type: GrantFiled: June 11, 2004Date of Patent: December 8, 2009Assignee: Ningbo Powerway Alloy Material Co., Ltd.Inventors: Ming Zhang, Siqi Zhang, Jihua Cai, Haorong Lou, Xiao Xie
-
Publication number: 20090280026Abstract: A Cu—Zn—Si alloy includes, in % by weight, 70 to 80% of copper, 1 to 5% of silicon, to 0.5% of boron, up to 0.2% of phosphorus and/or up to 0.2% of arsenic, a remainder of zinc, plus inevitable impurities. Products using the alloy and processes for producing the alloy are also provided. The alloy is distinguished by an improved resistance to oxidation and by uniform mechanical properties.Type: ApplicationFiled: June 3, 2009Publication date: November 12, 2009Applicant: DIEHL METALL STIFTUNG & CO. KGInventors: HEINZ STROBL, KLAUS SCHWARM, HERMANN MAYER, NORBERT GAAG, ULRICH REXER, KLAUS MARSTALLER
-
Publication number: 20090263272Abstract: There is provided a brass free from lead (Pb) and possessing excellent machinability, castability, mechanical properties and other properties. A brass consisting of not less than 55% by weight and not more than 75% by weight of copper (Cu), not less than 0.3% by weight and not more than 4.0% by weight of bismuth (Bi), and y % by weight of boron (B) and x % by weight of silicon (Si), y and x satisfying the following requirements: 0?x?2.0, 0?y?0.3, and y>?0.15x+0.015ab, wherein a is 0.2 when Bi is 0.3% by weight ?Bi<0.75% by weight; 0.85 when Bi is 0.75% by weight ?Bi<1.5% by weight; and 1 when Bi is 1.5% by weight ?Bi?4.0% by weight, b is 1 when the apparent content of zinc (Zn) is not less than 37% and less than 41%; and 0.75 when the apparent content of Zn is not less than 41% and not more than 45%, the balance consisting of Zn and unavoidable impurities, is excellent in castability, as well as, for example, in machinability and mechanical properties.Type: ApplicationFiled: October 1, 2008Publication date: October 22, 2009Inventor: Toru Uchida
-
Publication number: 20090239094Abstract: A Cu—Zn alloy strip and Sn plating strip thereof having improved thermal peel resistance of Sn Plating is provided. In a Cu—Zn alloy strip comprising 15 to 40% by mass of Zn and a balance of Cu and unavoidable impurities, the total concentration of P, As, Sb and Bi is regulated to 100 ppm by mass or less, the total concentration of Ca and Mg is regulated to 100 ppm by mass or less, and the concentrations of O and S are each regulated to 30 ppm by mass or less.Type: ApplicationFiled: May 28, 2007Publication date: September 24, 2009Applicant: Nippon Mining & Metals Co., Ltd.Inventor: Takaaki Hatano
-
Metal Matrix Material Based On Shape-Memory Alloy Powders, Production Method Thereof and Use of Same
Publication number: 20090123329Abstract: The invention relates to a metal matrix material based on shape-memory alloy powders, to the production method thereof and to the use of same. More specifically, the invention relates to a metal matrix material which is characterised in that it is based on particles of shape-memory alloy powder, having a base of copper at a concentration of between 45 vol.-% and 70 vol.-% in relation to the total volume of the material, said powder particles being supported by a metal matrix. The invention also relates to a method of producing the aforementioned material and to the use of same for absorbing vibrations, particularly acoustic and mechanical vibrations.Type: ApplicationFiled: August 30, 2006Publication date: May 14, 2009Applicant: Universidad Del Pais Vasco Euskal Herriko UnibertsitateaInventors: Jose Maria San Juan Nunez, Maria Luisa No Sanchez -
Publication number: 20080298999Abstract: The invention relates to a copper alloy which is used for mechanically stressed components which, during operation, are subjected to vibrations and/or impacts to produce the same, and have particularly good mechanical damping properties. The composition of said copper alloy depends upon the utilisation temperature or working temperature of the component. Said copper alloy consists of 2-12 wt.-% manganese, 5-14 wt.-% aluminum and individually or in total 0-18 wt.-% of one or several elements, nickel, iron, cobalt, zinc, silicon, vanadium, niobium, molybdenum, chromium, tungsten, beryllium, lithium, yttrium, cerium, scandium, calcium, titanium, phosphorous, zirconium, boron, nitrogen, carbon, whereby each element does not contain more that 6% and 100 wt.-% copper.Type: ApplicationFiled: July 27, 2006Publication date: December 4, 2008Inventors: Hennadiy Zak, Soenke Vogelgesang, Agniezka Mielczarek, Babette Tonn, Werner Riehemann
-
Patent number: 7354489Abstract: A lead-free copper alloy based on Cu—Zn—Si and a method of manufacture thereof. The copper alloy is built on the basis of copper, zinc and silicon without toxic additives and consists of: 70 to 83% Cu, 1 to 5% Si and the further matrix-active elements: 0.01 to 2% Sn, 0.01 to 0.3% Fe and/or Co, 0.01 to 0.3% Ni, 0.01 to 0.3% Mn, the remainder Zn and unavoidable impurities.Type: GrantFiled: February 26, 2004Date of Patent: April 8, 2008Assignee: Wieland-Werke AGInventors: Uwe Hofmann, Wolfgang Dannenmann, Doris Humpenoeder-Boegel, legal representative, Monika Breu, Guenter Schmid, Joerg Seeger, Andreas Boegel
-
Patent number: 7056396Abstract: The free-cutting copper alloy according to the present invention contains a greatly reduced amount of lead in comparison with conventional free-cutting copper alloys, but provides industrially satisfactory machinability. The free-cutting alloys comprise 69 to 79 percent, by weight, of copper, 2.0 to 4.0 percent, by weight, of silicon, 0.02 to 0.4, by weight, of lead, and the remaining percent, by weight, of zinc.Type: GrantFiled: October 22, 2001Date of Patent: June 6, 2006Assignee: Sambo Copper Alloy Co., Ltd.Inventor: Keiichiro Oishi
-
Patent number: 6977017Abstract: The present invention provides for Cu—Zn—Al(6%) alloy and an improved process to lower the martensitic transformation temperature, by a low temperature re-betatising treatment from 110° C. to 30° C. i.e. a lowering of 80° C. wherein previously high temperature betatised material has been subjected to re-betatising at lower temperature in order to utilize the material suitably.Type: GrantFiled: October 25, 2001Date of Patent: December 20, 2005Assignee: Council of Scientific & Industrial ResearchInventors: Vijay Rajaram Harchekar, Madanlal Singla
-
Patent number: 6933054Abstract: A bearing material for the manufacture of wear-resistant slide bearings made of a Cu—Al-alloy, consisting of 0.01 to 20% Al, optionally further elements, the remainder copper and the common impurities. The slide bearing has for this purpose an outer, wear-reducing cover layer with a range of thickness D=10 nm to 10 ?m and consists exclusively of aluminum oxide.Type: GrantFiled: December 5, 2002Date of Patent: August 23, 2005Assignee: Weiland-Werke AGInventors: Klaus Ohla, Michael Scharf
-
Patent number: 6632300Abstract: A copper alloy having improved stress relaxation resistance is formed from a copper base alloy that consists, by weight, essentially of 1.8%-3.0% iron, 0.01%-1.0% zinc, 0.001 %-0.25% phosphorus, 0.1 %-0.35% magnesium and the balance is copper and unavoidable impurities. When compared to other copper base alloys that include iron, zinc and phosphorous, the disclosed alloy has improved resistance to stress relaxation. In addition, directionality of stress relaxation resistance (where stress relaxation resistance is typically poorer in a transverse strip direction relative to a longitudinal strip direction for a copper alloy that is strengthened by cold rolling) is reduced to being nearly equivalent, regardless of strip direction. The alloy is particularly useful for electronic applications, such as being formed into an electrical connectors.Type: GrantFiled: June 12, 2001Date of Patent: October 14, 2003Assignee: Olin CorporationInventors: John F. Breedis, Dennis R. Brauer, Peter W. Robinson
-
Publication number: 20030091461Abstract: An Ni-free white copper alloy of formula CuaZnbTic or CuaZnbTicXd wherein X is at least one element selected from the group consisting of Al, Sn, Ag and Mn, b, c and d are, in mass %, 0.5≦b≦30, 1≦c≦7 and 0.1≦d≦4, and a is the balance, with unavoidable elements, and also a producing method therefor, comprising: preparing a material alloy for the above white copper alloy; heating the alloy to 700 to 885° C.; and cooling the alloy. The Ni-free white copper alloy has a strength and excellent hardness comparable to those of nickel silver, as well as excellent workability, corrosion resistance and whiteness in addition to ductility, and is free from an Ni allergy problem because of containing no nickel, and moreover tends not to cause needle detectors to malfunction.Type: ApplicationFiled: October 24, 2002Publication date: May 15, 2003Applicant: YKK CORPORATIONInventors: Yasuharu Yoshimura, Kazuhiko kita, Takuya Koizumi
-
Patent number: 6391163Abstract: The present invention provides a method and apparatus for forming a copper layer on a substrate, preferably using a sputtering process. The sputtering process involves bombarding a conductive member of enhanced hardness with ions to dislodge the copper from the conductive member. The hardness of the target may be enhanced by alloying the copper conductive member with another material and/or mechanically working the material of the conductive member during its manufacturing process in order to improve conductive member and film qualities. The copper may be alloyed with magnesium, zinc, aluminum, iron, nickel, silicon and any combination thereof.Type: GrantFiled: March 2, 2000Date of Patent: May 21, 2002Assignee: Applied Materials, Inc.Inventors: Vikram Pavate, Murali Abburi, Murali Narasimhan, Seshadri Ramaswami
-
Patent number: 5997663Abstract: A nickel-free white or yellowish copper alloy having excellent corrosion resistance, with high degree of whiteness or yellowness, which is non-allergenic and therefore is suitable for use, for example, in elements, sliders, stoppers and the like for a slide fastener. The alloy consists of a composition represented by the general formula I: Cu.sub.w Zn.sub.x Mn.sub.y (Al and/or Sn).sub.z wherein w, x, y and z denote weight percentages that are within the ranges of 70.ltoreq.w.ltoreq.85, 5.ltoreq.x.ltoreq.22, 7<y.ltoreq.15, and 0<z.ltoreq.4, or by the general formula II: Cu.sub.w Zn.sub.x Mn.sub.y (Al and/or Sn).sub.z wherein w, x, y and z denote weight percentages that are within the ranges of 70.ltoreq.w.ltoreq.85, 10.ltoreq.x.ltoreq.25, 0<y.ltoreq.7, and 0<z.ltoreq.3, wherein both the above alloys could contain other unavoidable elements. The alloy is in a single .alpha.-phase state at room temperature.Type: GrantFiled: October 20, 1998Date of Patent: December 7, 1999Assignee: YKK CorporationInventors: Kazuhiko Kita, Yasuharu Yoshimura
-
Patent number: 5945066Abstract: A Zn--Cu based alloy is disclosed including from about 11 to about 50 wt. % of Cu, from about 0.1 to about 10 wt. % of Al, from about 0.01 to about 1.0 wt. % of Mg, and from about 0.001 to about 0.1 wt. % of at least one member of the group consisting of Ti, Pb, Sn, Cd, Ni, Mn, Cr, Fe and mixtures thereof; and the balance being Zn. The Ti component may be added via an Al--Ti alloy. This alloy yields high-part-number castings especially useful in the automotive parts field.Type: GrantFiled: December 30, 1997Date of Patent: August 31, 1999Inventors: James D. Griffin, David A. Griffin, Michael H. Griffin
-
Patent number: 5919322Abstract: A high-temperature, nickel-free alloy, in particular for spectacle frames, jewelry, etc. With the following composition in percentages by weight:Zn 3.0-7.0%Mn 8.0-13.0%Fe 0.5-3.5%Al 4.5-8.00Cu the remainder.Type: GrantFiled: June 18, 1997Date of Patent: July 6, 1999Assignee: Berkenhoff GmbHInventors: Juergen Fackert, Klaus Tauber, Bruno Rechtziegel
-
Patent number: 5908517Abstract: A high-temperature, nickel-free alloy, in particular for spectacle frames, jewelry, etc. with the following composition in percentages by weight:______________________________________ Zn 13.0-16.0% Mn 9.0-11.0% Fe 1.0-2.0% Al 4.0-5.5% Cu the remainder.Type: GrantFiled: June 17, 1997Date of Patent: June 1, 1999Assignee: Berkenhoff GmbHInventors: Juergen Fackert, Klaus Tauber, Bruno Rechtziegel