Iron Containing Patents (Class 420/581)
  • Patent number: 4576638
    Abstract: A process for the production of ferromanganese from iron-containing manganese ores, in which the reduction of the ore, which is mixed with coal and slag-forming constituents, is conducted in a rotary kiln at 1200.degree. to 1350.degree. C. in the presence of a CO-containing atmosphere for 20 to 240 minutes, and in which melting follows in a melting furnace at 1400.degree. to 1600.degree. C. By this process, the greatest part of the gangue of manganese ore can be separated off before melting the reduced ore.
    Type: Grant
    Filed: December 20, 1984
    Date of Patent: March 18, 1986
    Assignee: Fried. Krupp Gesellschaft mit beschraenkter Haftung
    Inventors: Hermann Doerr, Thomas Hoster, Dieter Neuschuetz, Dietrich Radke, Wilhelm Janssen, Klaus Ulrich
  • Patent number: 4568388
    Abstract: Compacted graphite (CG) cast iron is obtained in the inmold casting process employing as an additive an alloy comprising 1.5-3 percent magnesium, 10-20 percent titanium, 40-80 percent silicon, 0-2 percent rare earth, 0-0.5 percent calcium, 0-2 percent aluminum and balance iron.
    Type: Grant
    Filed: February 11, 1985
    Date of Patent: February 4, 1986
    Assignee: Foote Mineral Company
    Inventors: Charles E. Dremann, Thomas F. Fugiel
  • Patent number: 4533389
    Abstract: A homogeneous boron containing alloy is disclosed with a composition which can be essentially represented by the formula of: M.sub.i T.sub.j B.sub.k where M is a metal from the group of nickel, iron, cobalt or a mixture thereof; T is a refractory metal from the group of molybdenum, tungsten, or a mixture thereof; and B is the element boron. The subscripts i, j, k are the respective atomic percent of each of the constituents and vary respectively between about 25 and 98, between about 1 and 40, and between 1 and 35 with the proviso that j>k, and i+j+k=100. By further limitation of the chemistry, it is possible to assure the alloy will age harden.
    Type: Grant
    Filed: December 29, 1980
    Date of Patent: August 6, 1985
    Assignee: Allied Corporation
    Inventors: Deepak Kapoor, Chung-Chu Wan, Rong Y. Wang
  • Patent number: 4523950
    Abstract: A homogeneous boron containing alloy is disclosed with a composition which can be essentially represented by the formula of: M.sub.i T.sub.j B.sub.k where M is a metal from the group of nickel, iron, cobalt or a mixture thereof; T is a refractory metal from the group of molybdenum, tungsten, or a mixture thereof; and B is the element boron. The subscripts i, j, k are the respective atomic percent of each of the constituents and vary respectively between about 25 and 98, between about 1 and 40, and between 1 and 35 with the proviso that j>k, and i+j+k=100. By further limitation of the chemistry, it is possible to assure the alloy will age harden.
    Type: Grant
    Filed: November 9, 1981
    Date of Patent: June 18, 1985
    Assignee: Allied Corporation
    Inventors: Chung-Chu Wan, Rong Y. Wang, Deepak Kapoor
  • Patent number: 4504310
    Abstract: A process for the production of high purity metals or metallic alloys comprises the steps of:(a) producing a metal or metallic alloy, the non-metallic inclusions of which are, preferably, easily reducible oxides of the base metal;(b) milling the metal or metallic alloy thus obtained and agglomerating the milled metal or metallic alloy with an agglomerating agent and a reducing agent, so as to form balls; and(c) subjecting the balls to a reducing treatment under regulated conditions of reduced pressure and elevated temperature, at which the reducing agent acts on the non-metallic inclusions while substantial sublimation of the alloying metal or metals is avoided.The invention is particularly applicable to the production of high purity chromium.
    Type: Grant
    Filed: August 5, 1983
    Date of Patent: March 12, 1985
    Assignee: C. Delachaux
    Inventor: Laurent L. Boulier
  • Patent number: 4490169
    Abstract: Low grade ores, such as low-grade manganese ore, are reduced in an electric smelting furnace having two melting zones divided by a barrier. The ore and a small quantity of carbon are melted in the first zone at a temperature sufficient to reduce the iron oxide contained in the ore to molten iron, leaving molten layers of ore and slag which are richer in manganese than the starting material. The melt and slag are allowed to flow over the barrier to the second zone where a second charge of ore and a greater amount of carbon are deposited. Electrode melting in the second zone is carried out at a higher temperature to reduce the manganese and remaining iron therein to form a high-grade ferromanganese product. The molten products are tapped from the furnace in the respective zones. The method of the present invention may be used with other ores such as low grade chromium ore and the method may also be used for the production of silicomanganese.
    Type: Grant
    Filed: October 26, 1983
    Date of Patent: December 25, 1984
    Assignee: Lectromelt Corporation
    Inventor: John A. Persson
  • Patent number: 4488906
    Abstract: A hydrogen absorbing and desorbing metal material which comprises elements belonging to the IIa-Va groups having the ability to form metal hydrides, and S at an atomic ratio of 0.004-0.04 in terms of one of the elements.
    Type: Grant
    Filed: October 14, 1983
    Date of Patent: December 18, 1984
    Assignee: Nippon Steel Corporation
    Inventors: Hisashi Gondo, Ryutaro Matsumoto, Jiro Ohno, Ryoichi Suzuki
  • Patent number: 4487743
    Abstract: In an age hardenable controlled expansion alloy essentially devoid of chromium, the combination of short term tensile properties and elevated temperature properties, particularly notch rupture strength, are improved by the inclusion therein of silicon in an amount leass than 1%.
    Type: Grant
    Filed: August 20, 1982
    Date of Patent: December 11, 1984
    Assignee: Huntington Alloys, Inc.
    Inventors: John S. Smith, Darrell F. Smith, Jr.
  • Patent number: 4481045
    Abstract: The disclosed permanent magnet consists of an iron-palladium alloy consisting of 25 to 40 atomic % of palladium, and the remainder of iron with less than 0.5 atomic % of impurities or an iron-palladium-silver alloy consisting of 19.5 atomic % of palladium, 0.1 to 27.5 atomic % of silver and the remainder of iron with less than 0.5 atomic % of impurities and having a crystalline structure with fine dispersion of .alpha.+.gamma..sub.1 phase in a matrix, so that the permanent magnet has a coercive force of higher than 500 Oe, a residual magnetic flux density of larger than 6 kG, and a maximum energy product of larger than 2 MG.Oe. The disclosed method of producing the aforementioned permanent magnet comprises steps of homogenizing solid solution treatment at a temperature depending on the specific alloy composition, cooling, and tempering at a suitable temperature so as to generate the aforementioned crystalline structure.
    Type: Grant
    Filed: April 11, 1983
    Date of Patent: November 6, 1984
    Assignee: The Foundation: The Research Institute of Electric and Magnetic Alloys
    Inventor: Kiyoshi Watanabe
  • Patent number: 4465526
    Abstract: The disclosed permanent magnet consists of an iron-palladium alloy consisting of 25 to 40 atomic % of palladium, and the remainder of iron with less than 0.5 atomic % of impurities or an iron-palladium-silver alloy consisting of 19.5 atomic % of palladium, 0.1 to 27.5 atomic % of silver and the remainder of iron with less than 0.5 atomic % of impurities and having a crystalline structure with fine dispersion of .alpha.+.gamma..sub.1 phase in a matrix, so that the permanent magnet has a coercive force of higher than 500 Oe, a residual magnetic flux density of larger than 6 kG, and a maximum energy product of larger than 2 MG.Oe. The disclosed method of producing the aforementioned permanent magnet comprises steps of homogenizing solid solution treatment at a temperature depending on the specific alloy composition, cooling, and tempering at a suitable temperature so as to generate the aforementioned crystalline structure.
    Type: Grant
    Filed: September 23, 1982
    Date of Patent: August 14, 1984
    Assignee: The Foundation: The Research Institute of Electric and Magnetic Alloys
    Inventor: Kiyoshi Watanabe
  • Patent number: 4464208
    Abstract: Disclosed is an amorphous alloy for a magnetic head, which is of the formula:(Co.sub.1-a-b-c Fe.sub.a Ru.sub.b TM.sub.c).sub.100-x-y Si.sub.x B.sub.ywherein TM is at least one of Ti, V, Cr, Mn, Ni, Zr, Nb, Mo, Hf, Ta and W, and, in atomic concentrations, 0.02.ltoreq.a.ltoreq.0.08, 0.07.ltoreq.b.ltoreq.0.2, c=0 or 0.01.ltoreq.c.ltoreq.0.1, 0.ltoreq.x.ltoreq.20 and 4.ltoreq.y.ltoreq.9, which is excellent in abrasion-resistance and simultaneously has high permeability.
    Type: Grant
    Filed: December 30, 1982
    Date of Patent: August 7, 1984
    Assignee: Tokyo Shibaura Denki Kabushiki Kaisha
    Inventor: Hiroshi Tateishi
  • Patent number: 4457891
    Abstract: A hydrogen storage material is described which comprises an alloy of the composition of 25 to 30.9% by weight of Ti, about 10 to about 42% by weight of V and about 27.1 to about 65.1% by weight of Mn. The proviso is that more than 2 up to at most 2.2 atoms are present per titanium atom. Up to about 40%, preferably about 10 to about 40%, of the vanadium atoms can be replaced by iron atoms and up to about 10%, preferably about 3 to about 10%, can be replaced by aluminum atoms, but not more than about 40% of the vanadium atoms in total are replaced. Moreover, in place of titanium, a mixture can be used in which up to about 20% of the titanium fraction are replaced by Ca, Y, La, misch metal, or mixtures thereof. Up to about 0.2 atom of Cr per the titanium atom, up to about 0.1 atom of Ni per titanium atom and up to about 0.05 atom of Cu per titanium atom can also be present, but not more than about 0.1 atom of Ni plus Cu, these atoms replacing the same number of vanadium atoms.
    Type: Grant
    Filed: March 14, 1983
    Date of Patent: July 3, 1984
    Assignee: Daimler-Benz Aktiengesellschaft
    Inventors: Otto Bernauer, Klaus Ziegler
  • Patent number: 4446101
    Abstract: A storage material for hydrogen comprising an alloy with the following composition:______________________________________ Ti(V.sub.1-a-b Fe.sub.a Al.sub.b).sub.x Cr.sub.y Mn.sub.2-x-y, ______________________________________ wherein: x = greater than 1, less than 2 y = 0 to approximately 0.2 x + y = not greater than 2 a = 0 to approximately 0.25 b = 0 to approximately 0.33 a + b = not greater than approximately 0.35 (1 - a - b) .multidot. x = not less than 1 ______________________________________This storage material for hydrogen can, in the cold state, absorb a maximum of 3.2% by weight of H.sub.2 and already possesses, at low temperatures, a high reaction speed for the absorption of hydrogen. During the absorption of hydrogen, the storage material exhibits self-heating to high temperatures. Thus, in addition to its use for storing hydrogen, it is also particularly suitable for use in preheating systems for hydride-type storage units of motor vehicles.
    Type: Grant
    Filed: September 29, 1982
    Date of Patent: May 1, 1984
    Assignee: Daimler-Benz Aktiengesellschaft
    Inventors: Otto Bernauer, Klaus Ziegler
  • Patent number: 4442068
    Abstract: A heat resistant cast iron-nickel-chromium alloy outstanding in creep fracture strength at high temperatures and resistance to thermal shock and to carburizing and containing the following components in the following proportions in terms of % by weight:C: 0.3-0.6,O<Si.ltoreq.2.0,O<Mn.ltoreq.2.0,Cr: 20-30,Ni: 30-40,W: 0.5-5.0,N: 0.04-0.15,B: 0.0002-0.004,Ti: 0.04-0.50 and0.07<Al.ltoreq.0.50the balance being substantially Fe.
    Type: Grant
    Filed: September 17, 1982
    Date of Patent: April 10, 1984
    Assignee: Kubota Ltd.
    Inventors: Junichi Sugitani, Teruo Yoshimoto, Makoto Takahashi
  • Patent number: 4440568
    Abstract: A boron alloying additive for continuous casting of boron steel having the desired hardenability without tundish nozzle blockage. The additive comprises 0.25-3.0% boron, 2.5-40% rare earth metals (RE), 6-60% titanium, and the balance iron. The additive may also contain silicon, calcium, manganese, and zirconium. In the additive the weight ratios of Ti to B and (Ti+RE) to B are 20:1-60:1 and 30:1-90:1, respectively.
    Type: Grant
    Filed: June 30, 1981
    Date of Patent: April 3, 1984
    Assignee: Foote Mineral Company
    Inventors: John O. Staggers, Samir K. Banerji, Michael J. Lalich
  • Patent number: 4439236
    Abstract: Boron-containing transition metal alloys based on one or more of iron, cobalt and nickel, and containing at least two metal components, are characterized by being composed of ultrafine grains of a primary solid-solution phase randomly interspersed with particles of complex borides which are predominantly located at the junctions of at least three grains of the primary solid-solution phase. These alloys are obtained by devitrification of the solid, amorphous state under specific heat-treatment conditions. These alloys can be consolidated into three-dimensional bodies.
    Type: Grant
    Filed: April 26, 1982
    Date of Patent: March 27, 1984
    Assignee: Allied Corporation
    Inventor: Ranjan Ray
  • Patent number: 4412982
    Abstract: A quaternary alloy consisting of zirconium, titanium, manganese and iron is characterized in having C14 hexagonal crystal structure and ZrMn.sub.2 stoichiometry. Members of a preferred class of compounds, represented by the empirical formula Zr.sub.1-x Ti.sub.x Mn.sub.2-y Fe.sub.y wherein "x" has a value between 0.05 and 0.3 and "y" has a value between 0.1 and 1, are particularly suitable for use as hydrogen storage materials.
    Type: Grant
    Filed: April 30, 1982
    Date of Patent: November 1, 1983
    Assignee: Koppers Company, Inc.
    Inventors: William E. Wallace, Vijay K. Sinha, Faiz Purarian
  • Patent number: 4410604
    Abstract: An economical brazing alloy composition includes high amounts of iron. A brazed assembly includes iron-based brazing alloys.
    Type: Grant
    Filed: November 16, 1981
    Date of Patent: October 18, 1983
    Assignee: The Garrett Corporation
    Inventors: Matthew J. Pohlman, Lynn E. Kindlimann
  • Patent number: 4409043
    Abstract: An amorphous alloy of iron, boron, lanthanum, and a lanthanide wherein lanthanum and the lanthanide comprise up to 15 atomic percent of the alloy is obtained by rapidly quenching the molten alloy. The amorphous alloy is useful as a soft magnetic alloy.
    Type: Grant
    Filed: October 23, 1981
    Date of Patent: October 11, 1983
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Norman C. Koon
  • Patent number: 4409181
    Abstract: A composition is provided consisting essentially of from about 50% to about 99% by weight of a silver-copper based brazing alloy and as an additive, from about 1% to about 50% to the composition, of a metal or metal alloy having essentially the same density as the brazing alloy and being essentially insoluble in the brazing alloy. The additives are selected from (a) molybdenum, (b) mixtures of molybdenum and at least one metal selected from the group consisting of cobalt, iron and tungsten and (c) mixtures of tungsen and at least one metal selected from iron and cobalt.
    Type: Grant
    Filed: August 24, 1981
    Date of Patent: October 11, 1983
    Assignee: GTE Products Corporation
    Inventor: Brian C. Coad
  • Patent number: 4405368
    Abstract: New iron base alloys containing aluminum and boron are disclosed. The alloys are subjected to a rapid solidification processing (RSP) technique which produces cooling rates between .about.10.sup.5 to 10.sup.7 .degree. C./sec. The as-quenched ribbon or powder, etc consists primarily of a metastable crystalline solid solution phase. The metastable crystalline phases are subjected to suitable heat treatments so as to produce a transformation to a stable multiphase microstructure which includes borides. The heat treated alloy exhibits superior mechanical properties with good corrosion and oxidation resistance.
    Type: Grant
    Filed: May 7, 1981
    Date of Patent: September 20, 1983
    Assignee: Marko Materials, Inc.
    Inventors: Ranjan Ray, Viswanathan Panchanathan, Bill C. Giessen
  • Patent number: 4400348
    Abstract: An alloy of the composition represented by the formula, Mm.sub.1-x Ca.sub.x Ni.sub.5-y A.sub.y, wherein Mm stands for Mischmetal, A for one member selected from the group consisting of Al, Co, Cr, Fe, Mn, Si and Zn, x for a number within the range of 0.01 to 0.99 and y for a number within the range of 0.05 to 3 is useful for storage of hydrogen.
    Type: Grant
    Filed: January 5, 1981
    Date of Patent: August 23, 1983
    Assignees: Agency of Industrial Science & Technology, Ministry of International Trade & Industry
    Inventors: Yasuaki Osumi, Hiroshi Suzuki, Akihiko Kato, Keisuke Oguro, Masanori Nakane
  • Patent number: 4396576
    Abstract: An alloy having a composition of the general formula, MmNi.sub.5-x A.sub.x-y B.sub.y, wherein Mm is misch metal, A is one member selected from the group consisting of Al, Cu, and Mn and B is one member selected from the group consisting of Al, Co, Cu, Fe, Mn, and Si, providing that both A and B do not represent one same compound, is useful for the occlusion of hydrogen.
    Type: Grant
    Filed: June 24, 1981
    Date of Patent: August 2, 1983
    Assignees: Agency of Industrial Science & Technology, Ministry of International Trade & Industry
    Inventors: Yasuaki Osumi, Hiroshi Suzuki, Akihiko Kato, Keisuke Oguro, Masanori Nakane
  • Patent number: 4379720
    Abstract: Nickel-aluminum alloys containing boron in powder form are disclosed. These alloys are subjected to melt-spinning to form a brittle filament consisting in large measure of a metastable solid solution phase. This is then pulverized to powder configuration. Such powders exhibit excellent sprayability to form a dense, homogeneous, hard coating on a metallic substrate. The alloys, also exhibit excellent resistance to high temperature oxidation.
    Type: Grant
    Filed: March 15, 1982
    Date of Patent: April 12, 1983
    Assignee: Marko Materials, Inc.
    Inventors: Ranjan Ray, Viswanathan Panchanathan
  • Patent number: 4377411
    Abstract: An inoculating alloy for addition to molten cast iron is disclosed. The composition is a silicon ferro alloy containing five to eight percent calcium as its active ingredient.
    Type: Grant
    Filed: September 8, 1981
    Date of Patent: March 22, 1983
    Inventor: William H. Moore
  • Patent number: 4358316
    Abstract: An alloy capable of reversible sorption of hydrogen having the formula Fe.sub.1-x Mn.sub.x Ti.sub.1-y V.sub.y, where x is within the range from 0 to 0.2 and y is within the range of from 0.005 to 0.08.
    Type: Grant
    Filed: December 29, 1980
    Date of Patent: November 9, 1982
    Assignee: University Patents, Inc.
    Inventors: James Liu, Charles E. Lundin, deceased
  • Patent number: 4353865
    Abstract: This invention relates to special ferromanganese type master-alloys, such as normally are added to steels during the process of melting and/or deoxidation, except that in the new master-alloy substantial amounts of zirconium and boron are added to make the new material especially suitable as an addition for boron in various boron-containing steels.A typical aim composition for the new Fe-Mn-Zr-B master-alloy would be about 20% Fe, about 40% Mn, about 35% Zr, about 2.5% B, about 2.0% C, and the balance residual elements with preferably not more than about 0.5% Al. It can be noted that the ratio of the Zr to the B contents is about 14:1. This means that for a steel addition of 0.0025% B, an amount of 0.035% Zr would be available in the steel to enhance the hardenability contribution of the B to the steel and to prevent "fading" of the boron during the heating operations.
    Type: Grant
    Filed: April 24, 1981
    Date of Patent: October 12, 1982
    Inventor: Alex E. Petrus
  • Patent number: 4334924
    Abstract: Molten molybdenum-(copper)-iron-sulfur mattes or alloys, obtained for example, by reacting slags or other molybdenum containing oxide residues or waste materials with an iron and/or sulfide reductant, are enriched in molybdenum and copper (if present) by a pyrometallurgical process. The molten matte or alloy material is oxidized to remove sulfur, as sulfur oxides, while varying amounts of iron are converted to iron oxides which separate from the metallics. The oxidation thus enriches the molybdenum and copper content of the remaining alloy. Silica flux may be added during the reaction process to form a fluid slag with the iron oxide which separates from the remaining molybdenum-iron-(copper) material which constitutes the product.
    Type: Grant
    Filed: December 15, 1980
    Date of Patent: June 15, 1982
    Assignee: Kennecott Corporation
    Inventors: Jonathan J. Kim, Paul R. Ammann