Abstract: A multi-zoned fluidized bed reactor system may include a multi-zoned fluidized bed reactor and at least one catalyst regeneration loop. The multi-zoned fluidized bed reactor comprising a housing, a fluid bed distributor plate positioned at the bottom of the housing, a fluidized catalyst bed disposed vertically above the fluid bed distributor plate and a condensation zone disposed vertically above the fluidized catalyst bed. The at least one catalyst regeneration loop may be fluidly coupled to the stripping zone and a reaction zone. The at least one catalyst regeneration loop may be operable to withdraw a portion of spent catalyst from the stripping zone, regenerate the portion of spent catalyst to produce regenerated catalyst, and return the regenerated catalyst to the reaction zone. A method of regenerating catalyst in a multi-zoned fluidized bed reactor may include passing a portion of spent catalyst from a stripping zone to a catalyst regeneration loop.

Abstract: The present invention relates to a fluidized bed reactor. The fluidized bed reactor includes: a catalyst bed; a dust collector provided in an upper portion of the fluidized bed reactor collecting catalyst particles in a gas discharged toward the upper portion of the fluidized bed reactor; and a filter portion provided in a region between the dust collector and the catalyst bed, wherein the filter portion includes a filtering screen and a plurality of conical caps coupled to the filtering screen.

Abstract: Embodiments relate to generating non-thermal plasma to selectively convert a precursor to a product. More specifically, plasma forming material, a precursor material, and a plasma promoter material are provided to a reaction zone of a vessel. The reaction zone is exposed to microwave radiation, including exposing the plasma forming material, the precursor material, and the plasma promoter material to the microwave radiation. The exposure of the plasma forming material and the plasma promoter material to the microwave radiation selectively converts the plasma forming material to a micro-plasma. The precursor material is mixed with the plasma forming material and the precursor material is exposed to the micro-plasma. The exposure of the precursor material to the micro-plasma and the microwave radiation selectively converts the precursor material to a product.

Abstract: Systems and methods to provide low carbon intensity (CI) transportation fuels through one or more targeted reductions of carbon emissions based upon an analysis of carbon emissions associated with a combination of various options for feedstock procurement, feedstock refining, processing, or transformation, and fuel product distribution pathways to end users. Such options are selected to maintain the total CI (carbon emissions per unit energy) of the transportation fuel below a pre-selected threshold that defines an upper limit of CI for the transportation fuel.

Abstract: Integrated systems are provided for the production of higher hydrocarbon compositions, for example liquid hydrocarbon compositions, from methane using an oxidative coupling of methane system to convert methane to ethylene, followed by conversion of ethylene to selectable higher hydrocarbon products. Integrated systems and processes are provided that process methane through to these higher hydrocarbon products.

Abstract: Processes and systems for the production of ethylbenzene using a dilute ethylene feed and subsequent recovery of ethane in the alkylation vent gas.

Abstract: A fuel tank inerting system for an aircraft, the system comprises a catalytic heat exchanger comprising a first flow path and a second flow path for heat exchange with the first flow path. The system further comprises a first inlet arranged upstream of the first flow path of the catalytic heat exchanger for providing a mixture of fuel vapour and oxygen to the first flow path for sustaining a catalysed reaction, and a second inlet arranged upstream of the second flow path for providing a flow of fuel to the second flow path of the catalytic heat exchanger for exchanging heat with the first flow path.

Abstract: The present disclosure is directed to an apparatus and a compact riser separation system for separating a gaseous mixture from a stream of particles entering from a central riser reactor used for cracking a hydrocarbon feed with the stream of particles. The apparatus provides improved gas solid separation efficiency and maximize containment of the hydrocarbon and minimize residence time in the separation system and thereby minimizing undesired post riser cracking reactions.

Abstract: An inert gas generating system includes a source of a liquid hydrocarbon fuel, and a fractioning unit configured to receive a portion of the liquid hydrocarbon fuel from the source. The fractioning unit includes a perm-selective membrane configured to separate the portion of the liquid hydrocarbon fuel into substantially sulfur-free vapors and a sulfur-containing remainder. The system further includes a catalytic oxidation unit configured to receive and react the substantially sulfur-free vapors to produce an inert gas.

Abstract: A method for simultaneously producing carbon nanotubes and hydrogen according to the present invention is a method for simultaneously producing carbon nanotubes and hydrogen, in which using a carbon source containing carbon atoms and hydrogen atoms and being decomposed in a heated state, and a catalyst for producing carbon nanotubes and H2 from the carbon source, the above carbon nanotubes are synthesized on a support in a heated state, placed in a reactor, and simultaneously, the above H2 is synthesized from the above carbon source, the method comprising a synthesis step of flowing a source gas comprising the above carbon source over the above support, on which the above catalyst is supported, to synthesize the above carbon nanotubes on the above support and simultaneously synthesize the above H2 in a gas flow.

Abstract: This patent application discloses engineering design modifications to the VSS exit, stripper entrance and the primary cyclone diplegs that can significantly reduce the underflow of reactor riser products into the stripper and reactor vessel and thereby produce higher desired product selectivities, improved stripping efficiency and a stripper vent gas, that continuously flows through the reactor vessel, with a low coke forming potential due to its low concentration of ethylene and higher molecular weight material, that could, if desired, be recovered separately from the primary riser products.

Abstract: An inert gas generating system includes a source of a liquid hydrocarbon fuel, and a fractioning unit configured to receive a portion of the liquid hydrocarbon fuel from the source. The fractioning unit includes a perm-selective membrane configured to separate the portion of the liquid hydrocarbon fuel into substantially sulfur-free vapors and a sulfur-containing remainder. The system further includes a catalytic oxidation unit configured to receive and react the substantially sulfur-free vapors to produce an inert gas.

Abstract: Example apparatus and methods providing for the improved chemical conversion of the combustible components of a gaseous medium are disclosed. In some examples, the apparatus includes a guiding body that guides the flow of the gaseous medium within a reaction chamber of the apparatus. In some examples, the guiding body of the disclosed apparatus is configured to stabilize a residence period of the gaseous medium in the reaction chamber. In some examples, the guiding body results in a flow path of the gaseous medium within the reaction chamber being optimized and/or maximized, and/or results in a short circuit flow of the gaseous medium in the reaction chamber being suppressed. In some disclosed examples, the guiding body causes at least a portion of the flow path of the gaseous medium within the reaction chamber to take the form of a cyclone flow.

Abstract: A packing system is disclosed that has a series of flat blades arranged to promote mixing in a fluidized bed such as one in a FCC stripper, with an upward flowing gas stream and a downward flowing solid particle stream. The blade arrangement provides for different gas solids flow directions within a single layer of packing system to enhance cross mixing of gas and catalyst in all directions and reduces the potential for gas and catalyst bypassing. The blade arrangement has splits which minimizes the tendency for phase separation around the blade. The arrangement and sizing of the blades is intended to promote intimate contact between the two phases to ensure efficient mass transfer of material trapped inside the particles to the gas phase. The arrangement of the blades prevents excessive bubble growth and channeling, both of which reduce surface area for mass transfer.

Abstract: The invention relates to a termination device of a tubular reactor comprising at least one separation element adapted for the separation of solid particles and gaseous effluents and at least one coupling element that is part of an end of said tubular reactor, said separation element being connected to said coupling element, characterized in that each element of the termination device is made of ceramic material. The invention also relates to a tubular reactor, having a vertical or substantially vertical axis, of a fluid catalytic cracking unit equipped with a termination device according to the invention and to a corresponding fluid catalytic cracking unit.

Abstract: A process and apparatus for combusting coke from catalyst two stages is disclosed. Catalyst and flue gas from a lower chamber ascends to an upper chamber to be roughly separated by swirl ducts extending from a combustion conduit. The swirl ducts may discharge into a container in the upper chamber.

Abstract: A cyclonic reactor vessel comprising: a primary cyclonic separation device disposed within the shell and having an outlet; a plurality of secondary cyclones, said secondary cyclones being disposed within the shell, and each of said secondary cyclones having a body, an inlet and an outlet; wherein the outlet of the primary cyclonic separation device is connected to the inlet of at least one secondary cyclone; a first plenum having a skirt and a floor forming a sealed annular chamber within the shell; a second plenum having a smaller volume than a volume of the first plenum; and a secondary cyclone support system minimizing or eliminating mechanical thermal stresses; and wherein the outlets of the plurality of secondary cyclones are fluidly connected to the second plenum is provided.

Abstract: A method for separating carbon dioxide (CO2) from a gas stream is provided. The method includes reacting at least a portion of CO2 in the gas stream with a plurality of liquid sorbent particles to form a plurality of solid adduct particles and a first CO2-lean gas stream; the solid adduct particles entrained in the first CO2-lean gas stream to form an entrained gas stream. The method includes separating at least a portion of the plurality of solid adduct particles from the entrained gas stream in a separation unit to form an adduct stream and a second CO2-lean gas stream. The method further includes heating at least a portion of the adduct stream in a desorption unit to form a CO2 stream and a regenerated liquid sorbent stream. A system for separating CO2 from a gas stream is also provided.

Abstract: A fluid solids contacting device comprising a vessel; one or more grid structures comprising two or more levels, wherein each level comprises a plurality of grid assembly sections; a base formed from structural members used to support the multi-tiered structure; and three or more chairs attached to an inside surface of the vessel and spaced apart to support the base; and wherein the base is supported by the chairs is provided.

Abstract: A flexible display panel peeling apparatus for peeling a flexible display panel attached to a top surface of a substrate includes a stage fixed to the substrate and a peeling plate comprising a bottom surface that is convex toward the flexible display panel and a plurality of adsorption units defined in the bottom surface to adsorb the flexible display panel to the bottom surface. Since the flexible display panel is successively peeled through the peeling plate, the flexible display panel may be peeled from the substrate without being damaged.

Abstract: Embodiments of methods and apparatuses for rapid thermal processing of carbonaceous material are provided herein. The method comprises the step of contacting a carbonaceous feedstock with heated inorganic heat carrier particles at reaction conditions effective to rapidly pyrolyze the carbonaceous feedstock to form a product stream comprising pygas, pyrolysis oil, and solids. The solids comprise char and cooled inorganic heat carrier particles. The reaction conditions include a reactor pressure of about 70 kPa gauge or greater.

Abstract: A process and device for the flow of catalyst in a reactor is presented. The device includes a series of grids within a reactor vessel, where each grid includes small openings for the passage of gas and some catalyst particles, and larger openings for the more continuous passage of catalyst. The grids span horizontally across the vessel, and are spaced vertically apart to provide for the flow of catalyst down through the reactor.

Abstract: One exemplary embodiment can be a hydroprocessing method. The hydroprocessing method can include providing a feed and a stream including hydrogen to a vessel. The vessel may have a catalyst collector and an internal riser. Generally, a catalyst circulates within the vessel by at least partially rising within the internal riser.

Abstract: A process for generating refrigeration, electricity or work utilizing a sorption system is disclosed. The sorption system includes a sorbent material and a fluid, in which the sorbent material and fluid in combination have a pressure index of at least 1.2.

Abstract: Apparatuses and processes are provided for stripping gaseous hydrocarbons from particulate material. One process comprises the step of contacting particles containing hydrocarbons with a stripping vapor in countercurrent flow to remove at least a portion of the hydrocarbons with the stripping vapor to form stripped particles. Contacting the particles includes advancing the particles down a sloping element of a structured packing toward a reinforcing rod that is disposed along a lower channel portion of the sloping element. The particles are advanced over the reinforcing rod. The particles are contacted with the stripping vapor that is rising up adjacent to the lower channel portion.

Abstract: A process and device for the regeneration of catalyst is presented. The device includes a series of grids within a regeneration vessel, where each grid includes small openings for the passage of gas, and larger openings for the passage of catalyst. The grids span horizontally across the vessel, and are spaced vertically apart to create a flow of catalyst down through the regenerator.

Abstract: A process and apparatus described is for distributing hydrocarbon feed to catalyst in a riser. Hydrocarbon feed is delivered to a plenum in the riser. Nozzles from the plenum inject feed into the riser to contact the catalyst. Streams of regenerated catalyst and carbonized catalyst may be passed to the riser and mixed around an insert in a lower section of a riser. The plenum may be located in the riser.

Abstract: One exemplary embodiment can be a process for mixing catalyst in a regenerator. The process can include providing a first stream of catalyst, a second stream of catalyst mixed with the first stream of catalyst, and an oxygen-containing gas to a chamber via a distributor of the regenerator. Generally, the chamber imparts a swirl to at least one of the oxygen-containing gas, the first catalyst, and the second catalyst for regenerating the catalyst.

Abstract: Methods and apparatuses are provided for cracking a hydrocarbon. The method includes contacting a hydrocarbon feed stream with a cracking catalyst at cracking conditions to produce a reactor effluent and a spent catalyst. The spent catalyst is transferred to a regenerator, where it is regenerated by contact with an oxygen supply gas at regeneration conditions to produce a regenerated catalyst.

Abstract: A method and assembly for producing substantially tar free product gas from gasification of carbonaceous material. The assembly preferably includes a first stage gasifier to produce char-ash and tar laden product gas and a second stage gasifier which has a char-ash heating zone, at least one cyclone, and at least one standpipe for the purpose of allowing selective delivery of char-ash to the char-ash heating zone. A char-ash heating zone that utilizes oxidation of char-ash is preferred and this results in the heat required to convert tar, additional yield of product gas, and an oxidized, activated carbon surface to facilitate tar conversion in the riser, thereby reducing the temperature required to achieve the desired tar conversion. Alternatively, external heat is supplied to the heating zone.

Abstract: An apparatus and method for processing different feeds in a fluid catalytic cracking unit are disclosed which result in improved yields of C3, C4 and gasoline range hydrocarbons as compared to conventional systems. The process comprises injecting a main hydrocarbon feed into a catalyst-containing riser reactor through a plurality of main feed injectors, and injecting a light hydrocarbon feed into the riser reactor at a location upstream from the main feed injectors and downstream from a control valve such as a regenerated catalyst slide valve, the light feed being injected in a region having a high density of catalyst particles. The light feed is injected in a dispersed way such the amount of feed injected corresponds to the density of catalyst particles at that particular point, with greater amounts of feed being injected at locations having a large number of catalyst particles.

Abstract: A method of preparing a spray dried catalyst by combining spray dried catalyst particles with wax so the spray dried catalyst particles are coated with wax, yielding wax coated catalyst particles, and shaping the wax coated catalyst to provide shaped wax coated catalyst. A method of activating Fischer-Tropsch catalyst particles containing oxides by contacting the catalyst particles with a reducing gas in an activation vessel to produce an activated catalyst, wherein contacting is performed in the absence of a liquid medium under activation conditions. A system for activating a Fischer-Tropsch catalyst containing an activation reactor configured to introduce an activation gas to a fixed or fluidized bed of the Fischer-Tropsch catalyst in the absence of a liquid medium and at least one separation device configured to separate a gas stream comprising entrained catalyst fines having an average particle size below a desired cutoff size from the activation reactor.

Abstract: A process and apparatus for mixing streams of regenerated and carbonized catalyst involves passing a catalyst stream around an insert in a lower section of a riser. The insert fosters mixing of the catalyst streams to reduce their temperature differential before contacting hydrocarbon feed.

Abstract: The apparatus herein provide a catalyst cooler with a vent that communicates fluidizing gas to a lower chamber of a regenerator. Air that is used as fluidizing gas can then be consumed in the regenerator without promoting after burn in the upper chamber.

Abstract: Apparatuses and processes are provided for stripping gaseous hydrocarbons from particulate material. One process comprises the step of contacting particles containing hydrocarbons with a stripping vapor in countercurrent flow to remove at least a portion of the hydrocarbons with the stripping vapor to form stripped particles. Contacting the particles includes advancing the particles down a sloping element of a structured packing toward a reinforcing rod that is disposed along a lower channel portion of the sloping element. The particles are advanced over the reinforcing rod. The particles are contacted with the stripping vapor that is rising up adjacent to the lower channel portion.

Abstract: A system includes a reactor-adsorber configured to receive a gas, a regenerator configured to receive a saturated CO2 adsorption material from the reactor-adsorber, a first solids pressurizing feeder configured to convey the saturated CO2 adsorption material from the reactor-adsorber to the regenerator, and a second solids pressurizing feeder configured to convey a regenerated CO2 adsorption material from the regenerator to the reactor-adsorber. The reactor-adsorber includes a catalyst material configured to catalyze a water gas shift reaction of the gas to generate a hydrogen-rich gas, and a CO2 adsorption material configured to adsorb CO2 from the hydrogen-rich gas to generate the saturated CO2 adsorption material. The regenerator is configured to regenerate the saturated CO2 adsorption material to provide the regenerated CO2 adsorption material and CO2.

Abstract: A process and apparatus for mixing streams of regenerated and carbonized catalyst utilizes a ramp or bend provided on only one of the catalyst conduits to provide mixing advantages.

Abstract: One exemplary embodiment can be a fluid catalytic cracking system. Generally, the fluid catalytic cracking system includes a first reaction vessel and a second reaction vessel. The first reaction vessel may contain a first catalyst having pores with openings greater than about 0.7 nm and a second catalyst having pores with smaller openings than the first catalyst. What is more, the second reaction vessel may contain the second catalyst. Generally, at least a portion of the second catalyst is directly communicated with the first reaction vessel.

Abstract: Systems and methods for gasifying a feedstock are provided. A gasifier can include a transfer line having a first leg and a second leg. A first end of the first leg can be adapted to be coupled to a cyclone and a second end of the first leg can be coupled to a first end of the second leg. The second end of the second leg can be adapted to be coupled to a standpipe. A centerline through the first leg can be oriented at an angle with a centerline through the second leg of from about 40° to about 140°.

Abstract: A process for lowering the carbon content in ash includes introducing the ash having a carbon content of 1 to 20 wt-% into a reactor where the ash is burnt at a temperature between 700 and 1100° C. Fuel is also introduced into the reactor. During combustion, microwave radiation is fed into the reactor. At least part of the energy released during the combustion is recovered.

Abstract: Fluid catalytic cracking units having risers with improved hydrodynamics through the use of baffles are described. The baffles break up the high concentration of catalyst in the slower moving outer annulus and redistribute it into the faster moving, more dilute center of the riser flow.

Abstract: Apparatuses and processes are provided for stripping gaseous hydrocarbons from particulate material. One process comprises the step of contacting particles containing hydrocarbons with a stripping vapor in countercurrent flow to remove at least a portion of the hydrocarbons with the stripping vapor to form stripped particles. Contacting the particles includes advancing the particles down a sloping element of a structured packing toward a lower section of the sloping element. The particles are passed through a drainage gap formed between a pair of reinforcing rod sections that are disposed adjacent to the lower section of the sloping element. The particles are contacted with the stripping vapor that is rising up adjacent to the drainage gap.

Abstract: An apparatus for mixing streams of regenerated and carbonized catalyst utilizes bend provided on only one of the catalyst conduits to provide mixing advantages. A pair of horizontally aligned openings with a band between the pair of openings provided a robust design and superb catalyst mixing performance.

Abstract: Catalyst that is used in the catalytic pyrolysis of biomass is regenerated by oxidation and washing with a liquid to remove minerals and restore catalyst activity and selectivity to aromatics.

Abstract: Disclosed is a dry carbon dioxide capturing device which can improve sorption efficiency by supplying sorbent for absorbing carbon dioxide or exhaust gas containing carbon dioxide to a recovery reactor in multistages at various heights. The dry carbon dioxide (CO2) capturing device with multistage supply structure comprises a recovery reactor 102 to recover CO2 by contacting a solid sorbent with exhaust gas; a recovery cyclone 110 connected to the recovery reactor 102 to discharge a gas while separating the CO2-captured solid sorbent only; a regenerator 114 connected to the recovery cyclone 110 to receive the CO2-captured solid sorbent and separate CO2 captured in the solid sorbent; and a pre-treatment reactor 122 connected to the regenerator 114 for cooling the solid sorbent free from CO2, wherein at least one of the exhaust gas supply line and the sorbent supply line has two or more arranged according to the height of the recovery reactor 102.

Abstract: An apparatus for catalytic cracking of feedstock includes a first channel in which a feedstock is treated with an adsorbent to obtain a treated intermediate. The apparatus further comprises a separator-reactor vessel. The separator-reactor vessel includes an adsorbent separating region to remove the adsorbent from the treated intermediate. The separator-reactor vessel further includes a second channel connected to the adsorbent separating region. The treated intermediate is contacted with a catalyst in the second channel to produce a cracking yield. The second channel terminates in a catalyst separating region of the separator-reactor vessel. The catalyst is removed from the cracking yield in the catalyst separating region. The separator-reactor vessel further includes a physical partition disposed between the adsorbent separating region and the catalyst separating region to separate the two regions.

Abstract: A system for distributing particulate material into a particulate vessel includes a particulate material distributor for introducing the particulate material into the particulate vessel. The particulate material distributor includes a declined header that defines a plurality of orifices that are spaced along a length of the declined header for accommodating flow of particulate material from the declined header. The system also includes a vessel level controller for controlling a level of the particulate material in the particulate vessel. The vessel level controller controls flow of the particulate material through one or more of the orifices in the declined header through adjustment of the level of particulate material in the particulate vessel between the plurality of orifices in the declined header. A FCC unit including the system is also provided, along with a method for distributing particulate material into a particulate vessel using the system.

Abstract: A process and apparatus for mixing streams of regenerated and carbonized catalyst involves passing a catalyst stream around an insert in a lower section of a riser. The insert fosters mixing of the catalyst streams to reduce their temperature differential before contacting hydrocarbon feed.

Abstract: The present invention discloses a process for the catalytic cracking of a weakly coking feedstock having a Conradson carbon residue of 0.1% by weight and a hydrogen content of greater than 12.7% by weight, comprising at least a feedstock cracking zone, a zone for separating/stripping the effluents from the coked catalyst particles and a zone for regenerating said particles, characterized in that at least a solid carbon material in the fluidized state, having a carbon content equal to or greater than 80% by weight, is injected upstream of and/or during the catalyst regeneration step into a dense bed of coked catalyst.

Abstract: Disclosed is a dry CO2 capturing device using multi sorbents so as to maintain the sorption rate for exhaust gas containing CO2. The dry carbon dioxide (CO2) capturing device comprises at least two dry carbon dioxide (CO2) capturing parts comprising: a first and second recovery reactors 104 and 105 to recover CO2 by contacting a solid sorbent with exhaust gas; a first and second recovery cyclones 106 and 122 connected to the recovery reactors; a first and second regenerators 110 and 126 connected to the recovery cyclones; and a first and second pre-treatment reactors 116 and 132 connected to the regenerators through sorbent supply lines.