And Means Providing Flow Of Particulate Matter Into Or Out Of Reaction Chamber Patents (Class 422/145)
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Patent number: 12090474Abstract: A fluidized reactor system includes a reactor containing a fluidized bed situated above a distributor plate arranged within the reactor, a fluidizing gas fed into the fluidized bed via the distributor plate to cause uniform fluidization of the fluidized bed and promote creation of solid polymeric granules, and a valve assembly penetrating a sidewall of the reactor to remove a mixture of the fluidizing gas and the solid polymeric granules from the fluidized bed. The valve assembly is coupled to the sidewall at a downward angle relative to the sidewall such that an upward-facing opening of the valve assembly extends into the fluidized bed.Type: GrantFiled: October 21, 2020Date of Patent: September 17, 2024Assignee: EXXONMOBIL CHEMICAL PATENTS INC.Inventors: Kevin W. Lawson, Brett A. Smith, Jason M. Reverendo
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Patent number: 11344823Abstract: Methods and apparatus for liquid/solid separation for use in applications such as dewatering fine particulate solids, and recovery of valuable metals from ore in a leaching process are provided. One application relates to methods of agitation leaching of metals such as gold from gold-bearing feedstock. A slurry is formed in a tank by agitation, and allowed to settle. A filter bed forms to drain the liquid from the tank, and a vertical screen pipe such as a well point addresses the formation of an impervious film on the upper surface of the filter bed.Type: GrantFiled: October 31, 2018Date of Patent: May 31, 2022Assignee: SEPRO MINERAL SYSTEMS CORP.Inventors: Steven Alexander McAlister, Mark Donald Van Kleek, Michael Charles Jillings, Brennan James Mallory, Mark Henry Vinchoff
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Patent number: 11014021Abstract: Separators for separating a multi-phase composition include a separator casing defining a chamber and a permeate outlet, at least one hydrocyclone within the separator casing, and at least one ceramic membrane. Each hydrocyclone includes a hydrocyclone inlet, a tapered section downstream of the hydrocyclone inlet, an accepted outlet, and a reject outlet. The ceramic membrane may be disposed within the separator casing and downstream of the accepted outlet of the hydrocyclone or may be disposed within at least a portion of the tapered section of the hydrocyclone. The ceramic membrane includes a retentate side and a permeate side, where the permeate side is in fluid communication with the chamber. Systems and methods for separating a multi-phase composition into a lesser-density fluid, a greater-density fluid, and a medium-density fluid using the separators are also disclosed.Type: GrantFiled: November 26, 2019Date of Patent: May 25, 2021Assignee: Saudi Arabian Oil CompanyInventors: Regis Didier Alain Vilagines, Guillaume Robert Jean-Francois Raynel, Fahd Ibrahim Alghunaimi, Abdullah A. Alomier
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Patent number: 10919052Abstract: There are provided a cyclone body (50) into which a pressurized mixed fluid of slag and water is guided to centrifuge the slag from the water, and a pressure container (51) for housing the cyclone body (50), the cyclone body (50) being provided in its vertically lower portion with an opening (50d) that opens in the pressure container (51). The cyclone body (50) is provided in its inner peripheral surface with an abrasion-resistant material (56). The pressure container (51) includes a slag receiver (51d) below the opening (50d) of the cyclone body (50) to temporarily store slag.Type: GrantFiled: February 3, 2017Date of Patent: February 16, 2021Assignee: MITSUBISHI POWER, LTD.Inventor: Fumihiro Chuman
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Patent number: 10815170Abstract: Processes and associated reaction systems for the oxidative dehydrogenation of ethane are provided. In particular, a process is provided that comprises supplying a feed gas comprising ethane and oxygen to a multitubular fixed-bed reactor and allowing the ethane and oxygen to react in the presence of an oxidative dehydrogenation catalyst to yield a reactor effluent comprising ethylene; and supplying a coolant to an interior shell space of the multitubular fixed-bed reactor in a flow pattern that is co-current with the flow of the feed gas through reactor.Type: GrantFiled: July 24, 2017Date of Patent: October 27, 2020Assignee: Shell Oil CompanyInventors: Alouisius Nicolaas Renée Bos, Ryan Mark Stephens, Guus Van Rossum
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Patent number: 10752564Abstract: Processes and associated reaction systems for the oxidative dehydrogenation of ethane are provided. In particular, a process is provided that comprises supplying a feed gas comprising ethane and oxygen to a multitubular fixed-bed reactor, allowing the ethane and oxygen to react in the presence of an oxidative dehydrogenation catalyst to yield a reactor effluent comprising ethylene; supplying a coolant to an upstream region of an interior shell space of the reactor in a flow pattern that is counter-current with the flow of the feed gas; and withdrawing the coolant from the upstream region and supplying at least a portion of the coolant withdrawn from the upstream region to the downstream region in a flow pattern that is co-current with the flow of the feed gas.Type: GrantFiled: July 24, 2017Date of Patent: August 25, 2020Assignee: Shell Oil CompanyInventors: Ronald Jan Schoonebeek, Guss Van Rossum, Alouisius Nicolaas Renée Bos
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Patent number: 10755952Abstract: Disclosed is a chemical liquid discharge mechanism. The mechanism includes: a storage portion including a chemical liquid storage space; a diluent supply port opened to supply a diluent for reducing a viscosity of the chemical liquid to the storage space; a vertex flow forming portion that forms vortex flows in the diluent and the chemical liquid by supplying a fluid to the storage space to stir the diluent and the chemical liquid; and a liquid discharge port opened to an upper side of the diluent supply port in the storage space such that, by the supply of the diluent, the diluent and the chemical liquid flow into the liquid discharge port to be discharged from the storage space. Thus, the viscosity of the waste liquid discharged from the liquid discharge port may be reduced, and thus, it is not necessary to largely set the inclination of the liquid discharge path.Type: GrantFiled: August 9, 2018Date of Patent: August 25, 2020Assignee: Tokyo Electron LimitedInventors: Norihiko Sasagawa, Hiroichi Inada, Masahito Hamada
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Patent number: 10683373Abstract: A polyolefin production system is provided. The polyolefin production system includes a plurality of gas-phase polymerization tanks configured to polymerize an olefin gas to form a polyolefin, a gas transfer series line connecting the plurality of the gas-phase polymerization tanks to each other in series, a compressor having an inlet and an outlet and being configured to compress an olefin-containing gas, a gas main feed line disposed at the frontmost gas-phase polymerization tank and configured to guide the gas fed from the outlet of the compressor to the frontmost gas-phase polymerization tank, a gas discharge line disposed at the rearmost gas-phase polymerization tank, and a first valve installed in the gas main feed line.Type: GrantFiled: August 28, 2018Date of Patent: June 16, 2020Assignee: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Satoshi Itoguchi, Naganjaneyulu Suruvu, Shunpei Funaoka
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Patent number: 10686204Abstract: A solid oxide fuel cell system includes a primary fuel supply passage for supplying fuel, plural fuel cell stacks each uses a solid oxide fuel cell and that are provided in line on the primary fuel supply passage and includes at least a first fuel cell stack and a second fuel cell stack, a first reformer that is provided on an upstream side from the first fuel cell stack on the primary fuel supply passage and reforms the fuel by utilizing endothermic reforming reactions, a second reformer that is provided between the first fuel cell stack and the second fuel cell stack on the primary fuel supply passage and reforms the fuel by utilizing endothermic reforming reactions and exothermic methanation reactions, and a secondary fuel supply passage connected between the first fuel cell stack and the second reformer.Type: GrantFiled: August 10, 2015Date of Patent: June 16, 2020Assignee: NISSAN MOTOR CO., LTD.Inventors: Maki Hoshino, Tatsuya Yaguchi
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Patent number: 10464036Abstract: A catalyst regenerator for combusting carbonaceous deposits from a catalyst comprising a first chamber which comprises a catalyst inlet for feeding spent catalyst with carbonaceous deposits to said first chamber, a supplemental fuel gas distributor, and a distributor for an oxygen containing gas for distributing oxygen containing gas into said first chamber to contact said spent catalyst and combust carbonaceous deposits and supplemental fuel which further deactivates the spent catalyst and generates flue gas; a riser section extending from said first chamber for transporting the spent catalyst and the flue gas, the riser section comprising an outer wall, at least one slot in the outer wall, and a riser termination device which comprises a substantially internally flat cover plate, at least one arm extending from the cover plate, wherein the arm extends about the slot from the outer wall, the arm comprising an outer shell that encloses the arm and wherein no internal portion of the cover plate extends above aType: GrantFiled: September 28, 2016Date of Patent: November 5, 2019Assignee: Dow Global Technologies LLCInventors: Matthew T. Pretz, Don F. Shaw, Richard E. Walter, Madhusudhan Kodam
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Patent number: 10087381Abstract: The invention relates to a process for conversion of a feedstock comprising solid particles into at least a gaseous compound in a reactor comprising a vertically extending swirl chamber comprising a conical upper part with a decreasing diameter in upward direction, at least one tangential inlet at the bottom of the swirl chamber, and an outlet at the upper end of the swirl chamber, wherein the process is selected from pyrolysis, allothermal gasification or carbonization of a carbonaceous feedstock. The invention further relates to a process for conversion of a feedstock comprising solid particles into at least one or more gaseous compounds in such reactor.Type: GrantFiled: November 6, 2013Date of Patent: October 2, 2018Assignee: ALUCHA MANAGEMENT B.V.Inventors: Gerrit Brem, Eduard Augustinus Bramer
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Patent number: 9290708Abstract: A system includes a gasification feed injector. The gasification feed injector includes a first injector portion configured to inject a first fuel at a first flow rate and a second injector portion configured to inject a second fuel at a second flow rate. The system also includes a fuel circulation system configured to circulate at least one fuel and supply the at least one fuel to the gasification feed injector and a controller configured to transition the gasification feed injector from injecting the first fuel to injecting the second fuel based at least on a pressure downstream of the gasification feed injector.Type: GrantFiled: January 18, 2012Date of Patent: March 22, 2016Assignee: GENERAL ELECTRIC COMPANYInventors: Thomas Frederick Leininger, John Saunders Stevenson
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Patent number: 9257713Abstract: A solid oxide fuel cell system has a carbon monoxide generator using ash-free coal or graphite, which includes a carbon supply unit, a carbon dioxide supply unit, a carbon monoxide generating unit, and a fuel cell unit. The carbon monoxide generating unit supplies CO to the anode of the fuel cell unit, and CO2 discharged from the fuel cell unit is recycled to the carbon dioxide supply unit. Because ash-free coal or graphite is used, a separate reformer does not need to be used, and thus energy can be produced with high efficiency even at low costs. Because CO2 discharged from the solid oxide fuel cell, which uses carbon monoxide as a fuel, after a fuel cell reaction, is reused as reactant gas, carbon dioxide is not emitted into the atmosphere. Gasification can be smoothly achieved by the carbon monoxide generating unit including heating powder or a heating reaction chamber.Type: GrantFiled: April 22, 2011Date of Patent: February 9, 2016Assignee: INSTITUTE FOR RESEARCH & INDUSTRY COOPERATION PUSAN NATIONAL UNIVERSITYInventors: Chung Hwan Jeon, Jong-Pil Kim, Seung Mo Kim
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Patent number: 9242221Abstract: A plant for chemical or physical treatment of granular solids includes a fluidized-bed reactor, a solids supply conduit and a central gas supply tube. A cooling tube is disposed relative to the gas supply tube so as to form an annular cooling duct, which is configured to cool the gas supply tube and the process gas and is connected with a coolant source configured to supply a coolant with a temperature of below about 400° C. Outlet openings are disposed in the cooling tube. The fluidized-bed reactor is a Venturi reactor in which the cooling tube opens into a flared portion with the outlet openings connecting the annular cooling duct with the reactor interior. The cooling tube adjoins the gas supply tube and extends substantially parallel to the flared portion of the reactor.Type: GrantFiled: August 6, 2014Date of Patent: January 26, 2016Assignee: OUTOTEC OYJInventors: Michael Missalla, Edgar Gasafi, Jean Claude Hein, Andreas Orth, Jean-Paul Nepper
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Patent number: 9162171Abstract: A method, system, and apparatus for separation in processing of feedstocks are disclosed. According to one embodiment, an apparatus comprises a tubular vessel having a square pipe entry and a vapor outlet, wherein the vapor outlet is positioned at the top of the tubular vessel, and wherein the square pipe entry is tangential to an inner diameter of the tubular vessel; a barrel positioned below the tubular vessel; and a double isolation knife valve positioned between the tubular vessel and the barrel, wherein a stream of gas and solids enters the tubular vessel through the square pipe entry, and wherein the gas and solids are separated by using centrifugal force, and wherein the gas exits the vapor outlet and the solids are collected in the barrel.Type: GrantFiled: December 30, 2011Date of Patent: October 20, 2015Assignee: Ivanhoe HTL Petroleum Ltd.Inventors: Stephen K. Pavel, Michael A. Silverman, Steven A. Kalota
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Patent number: 9102890Abstract: The present application generally relates to a fluidized catalytic cracking apparatus having one or more ports for injecting a renewable fuel oil for co-processing the renewable fuel oil and a petroleum fraction.Type: GrantFiled: September 18, 2014Date of Patent: August 11, 2015Assignee: Ensyn Renewables, Inc.Inventors: Barry A. Freel, Robert G. Graham
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Publication number: 20150123039Abstract: The invention relates to a rotary disc device (1) in a rotary fluidised bed, the outer edge of said disc rotating inside, and faster than, the fluidised bed, thereby allowing: the rotation speed of the fluidised bed to be accelerated, solid particles and/or micro-droplets to be supplied to the fluidised bed or to the free central area, and different annular areas of the fluidised bed to be separated. The invention also relates to methods for transforming solid particles or micro-droplets on contact with the fluids flowing through the rotary fluidised bed or for transforming fluids on contact with solids in suspension in the rotary fluidised bed, using said device.Type: ApplicationFiled: April 4, 2013Publication date: May 7, 2015Inventor: Axel De Broqueville
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Patent number: 8999248Abstract: A fluid catalytic cracking reactor including a vessel, a chamber housed within the vessel, and a plurality of cyclones housed within the vessel, but externally of the chamber. The plurality of cyclones are arranged in a plurality of cyclone clusters, where each of the cyclone clusters includes a grouping of at least two cyclones that share common outlet piping for communication with the chamber. Alternatively, a fluid catalytic cracking reactor including a vessel, a chamber housed within the vessel, and a plurality of catalytic separation devices housed within the vessel, but externally of the chamber. The catalytic separation devices are in communication with the chamber via outlet piping. Preferably, the catalytic separation devices of the reactor are also in communication with a plenum via separator gas outlet piping, and optionally at least one of the catalytic separation devices feeds an outlet vapor stream into at least two different separator gas outlet piping members.Type: GrantFiled: November 4, 2013Date of Patent: April 7, 2015Assignee: UOP LLCInventors: Michael S. Sandacz, Michael A. Stine, Paolo Palmas, Sathit Kulprathipanja
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Patent number: 8999247Abstract: In one exemplary embodiment, a system for reacting a first feed can include a petroleum fraction having at least about 90%, by volume, with a boiling point of at least about 300° C. The system can include a bubble column reactor. The bubble column reactor, in turn, can include a first inlet for the first feed and a second inlet for a second feed including a gas rich in hydrogen. In addition, the petroleum fraction may be in counter-current flow with respect to the gas rich in hydrogen inside the bubble column reactor.Type: GrantFiled: October 17, 2012Date of Patent: April 7, 2015Assignee: UOP LLCInventor: Paul R. Zimmerman
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Publication number: 20150093296Abstract: A plant for refining raw materials containing organic constituents includes a reactor configured to receive raw materials; a furnace configured to receive solids and fuel from the reactor; a return conduit configured to recirculate hot solids generated in the furnace to the reactor; and a sealing device configured to separate an oxidizing atmosphere of the furnace from an atmosphere of the reactor. The sealing device includes: a downpipe disposed between the furnace and the reactor, the downpipe being configured to withdraw a stream of solids from the furnace; a rising pipe disposed near a bottom of the downpipe and branching off there from to a top, the rising pipe being configured to transport a fluidized stream of solids to the reactor; and a conveying gas supply disposed below the rising pipe, the conveying gas supply being configured to fluidize a stream of solids withdrawn from the furnace.Type: ApplicationFiled: December 9, 2014Publication date: April 2, 2015Inventors: Nikola Anastasijevic, Michael Missalla, Guenter Schneider, Andreas Orth
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Patent number: 8968693Abstract: A fluidized bed reactor comprising a reaction column having a fluid portion; a gas inflow means for flowing a gas upwardly from the fluid portion of the reaction column; a particle feed means for feeding particles to the fluid portion of the reaction column; a cyclone capable of separating particles from the gas flowing upwardly from the fluid portion of the reaction column, the cyclone being located within the reaction column and being in communication with the gas flowing upwardly, wherein the cyclone comprises a cyclone body having an inlet, a gas outlet, and a particle drop port; and a particle discharge pipe having an upper part connected to the particle drop port of the cyclone body, and a lower part, wherein the particle discharge pipe is located substantially outside of the reaction column.Type: GrantFiled: August 26, 2013Date of Patent: March 3, 2015Assignee: Honeywell International Inc.Inventors: Terris Yang, Robert Johnson, Hsueh Sung Tung
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Patent number: 8967919Abstract: A preferred embodiment of a system for loading catalyst and/or additives into a fluidized catalytic cracking unit includes a bin for storing at least one of the catalyst and/or additives, and a loading unit in fluid communication with the storage bin and the fluidized catalytic cracking unit on a selective basis. The loading unit is capable of being evacuated so that a resulting vacuum within the loading unit draws the catalyst and/or additive from the bin. The loading unit is also capable of being pressurized so that the catalyst and/or additive is transferred from the loading unit to the fluidized catalytic cracking unit.Type: GrantFiled: July 28, 2011Date of Patent: March 3, 2015Assignee: W. R. Grace & Co.-Conn.Inventors: George Yaluris, Lenny Albin, Alfred Jordan
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Patent number: 8945474Abstract: This invention is a heater used to heat the feed process gas from 450° C. to greater than about 600° C. for the fluidized bed reactor (FBR) used for conversion of silicon tetrachloride (STC) to trichlorosilane (TCS). The invention involves stacked heater element carbon plates. The design of the plates allow the plates to act as baffles which improve heat transfer to the feed gas. Also, the heat gradients across each plate is calculated to be approximately 100° C. which is much lower than the gradient seen by conventional vertical heater elements. The design of the present invention prevents electrical grounding. In the design, the elements are surrounded by graphite wrapped in carbon felt to prevent heat loss by radiation and conduction.Type: GrantFiled: March 15, 2013Date of Patent: February 3, 2015Assignees: Mitsubishi Polycrystaline Silicon America Corporation (MIPSA), Mitsubishi Materials CorporationInventors: Matthias Colomb, Rick Deckbar, Wesley Teichmiller, Bryan Nettles
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Patent number: 8936761Abstract: Embodiments of apparatuses and risers for reacting a feedstock in the presence of a catalyst and methods for fabricating such risers are provided. In one example, a riser comprises a sidewall that defines a cylindrical housing surrounding an interior. The sidewall has a groove formed therein disposed about the interior. A plurality of baffle sections is disposed in the groove. The baffle sections are configured to be packed together in the groove to define a packed condition and to be moved in the groove so as to spread out the baffle sections from the packed condition to define an expanded condition and form a baffle ring. The baffle ring extends inwardly in the interior.Type: GrantFiled: August 21, 2013Date of Patent: January 20, 2015Assignee: UOP LLCInventors: Michael S. Sandacz, Robert L. Mehlberg
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Patent number: 8926907Abstract: Systems for loading catalyst and/or additives into a fluidized catalytic cracking unit are disclosed. Methods of making and using the systems are also disclosed.Type: GrantFiled: March 16, 2011Date of Patent: January 6, 2015Assignee: W. R. Grace & Co.-ConnInventor: Lenny Lee Albin
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Patent number: 8920737Abstract: A system includes a reactor-adsorber configured to receive a gas, a regenerator configured to receive a saturated CO2 adsorption material from the reactor-adsorber, a first solids pressurizing feeder configured to convey the saturated CO2 adsorption material from the reactor-adsorber to the regenerator, and a second solids pressurizing feeder configured to convey a regenerated CO2 adsorption material from the regenerator to the reactor-adsorber. The reactor-adsorber includes a catalyst material configured to catalyze a water gas shift reaction of the gas to generate a hydrogen-rich gas, and a CO2 adsorption material configured to adsorb CO2 from the hydrogen-rich gas to generate the saturated CO2 adsorption material. The regenerator is configured to regenerate the saturated CO2 adsorption material to provide the regenerated CO2 adsorption material and CO2.Type: GrantFiled: July 27, 2012Date of Patent: December 30, 2014Assignee: General Electric CompanyInventor: Thomas Frederick Leininger
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Publication number: 20140377139Abstract: A mixing device used in a fluidized catalytic cracking apparatus which mixes feed and a catalyst includes a cylindrical reaction container which supplies a catalyst in a vertical direction; a plurality of feed injection nozzles arranged along an outer circumference of the reaction container; and a catalyst flow regulator which is provided in the reaction container and regulates a flow of the catalyst in the vicinity of the feed injection nozzles. The catalyst flow regulator has no feed supply function and forms a catalyst moving bed having a hollow tubular shape which is coaxial with the reaction container in the vicinity of the feed injection nozzles. The catalyst flow regulator can effectively prevent backward flow of injected fuel. Although the mixing device has a simple structure, it has a high cracking rate and maintenance of the fluidized catalytic cracking apparatus can be performed easier.Type: ApplicationFiled: September 9, 2014Publication date: December 25, 2014Inventors: Koji SHIMADA, Naoya SAITO
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Patent number: 8911673Abstract: A process and apparatus described is for distributing hydrocarbon feed to catalyst in a riser. Hydrocarbon feed is delivered to a plenum in the riser. Nozzles from the plenum inject feed into the riser to contact the catalyst. Streams of regenerated catalyst and carbonized catalyst may be passed to the riser and mixed around an insert in a lower section of a riser. The plenum may be located in the riser.Type: GrantFiled: June 27, 2012Date of Patent: December 16, 2014Assignee: UOP LLCInventors: Roger L. Throndson, Paolo Palmas, Lev Davydov, Mohammad-Reza Mostofi-Ashtiani
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Publication number: 20140348713Abstract: A process for at least one of a chemical and a physical treatment of fluidizable substances in a reactor includes introducing a hot gas into an interior of the reactor through a gas supply tube and cooling at least one of the hot gas and the gas supply tube with a coolant. The cooling is performed by contacting the hot gas with the coolant so as to provide a temperature of a wall of the gas supply tube at least 50° C. lower than a temperature of the gas at an inlet of the gas supply tube facing away from the interior of the reactor.Type: ApplicationFiled: August 6, 2014Publication date: November 27, 2014Inventors: Michael Missalla, Edgar Gasafi, Jean Claude Hein, Andreas Orth, Jean-Paul Nepper
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Publication number: 20140348712Abstract: A dome valve selectively dispenses a silicon product from a chamber of a vessel. The dome valve comprises a valve body defining a pass-through channel in communication with the chamber of the vessel to allow the silicon product to exit the vessel. The dome valve also comprising a valve seat defining an opening through which the silicon product enters the pass-through channel. The dome valve further comprising a domed body having a semi-hemispherical configuration. The domed body has a sealing surface. The domed body is rotatable between a closed position and an open position for allowing the selective dispensing of the silicon product from the vessel.Type: ApplicationFiled: June 14, 2012Publication date: November 27, 2014Applicant: HEMLOCK SEMICONDUCTOR CORPORATIONInventors: Don Baranowski, Matthew Bishop, Max Dehtiar, Michael John Molnar, P. Christian Naberhaus
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Publication number: 20140338531Abstract: A solids transport system for use in a flue gas desulfurization system is disclosed. Flue gas can be recycled from downstream and used as a fluidizing gas for transporting solids between different locations. Exemplary systems include fluidization slide gravity conveyors, fluidization pads in bins, and in hoppers. The flue gas is generally already at an elevated temperature, reducing power consumption needed to heat the fluidizing gas.Type: ApplicationFiled: March 19, 2014Publication date: November 20, 2014Inventors: Jeb W GAYHEART, Douglas R LORENZ, James M MacINNIS, Eric S MILLER, Jonathan C ROTH
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Patent number: 8889076Abstract: One exemplary embodiment can be a fluid catalytic cracking system. Generally, the fluid catalytic cracking system includes a first reaction vessel and a second reaction vessel. The first reaction vessel may contain a first catalyst having pores with openings greater than about 0.7 nm and a second catalyst having pores with smaller openings than the first catalyst. What is more, the second reaction vessel may contain the second catalyst. Generally, at least a portion of the second catalyst is directly communicated with the first reaction vessel.Type: GrantFiled: December 29, 2008Date of Patent: November 18, 2014Assignee: UOP LLCInventors: Robert L. Mehlberg, Lawrence L. Upson, James P. Glavin
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Patent number: 8888899Abstract: Systems and methods for gasifying a feedstock are provided. A gasifier can include a transfer line having a first leg and a second leg. A first end of the first leg can be adapted to be coupled to a cyclone and a second end of the first leg can be coupled to a first end of the second leg. The second end of the second leg can be adapted to be coupled to a standpipe. A centerline through the first leg can be oriented at an angle with a centerline through the second leg of from about 40° to about 140°.Type: GrantFiled: April 12, 2012Date of Patent: November 18, 2014Assignee: Kellogg Brown & Root LLCInventors: Iwan H. Chan, Yongchao Li
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Patent number: 8889073Abstract: Disclosed herein is an apparatus for recovering residual salt from the reduced uranium metal. The apparatus comprising: an evaporating chamber accommodating mixed molten salt or a reduced uranium metal; a heating furnace surrounding the evaporating chamber to heat the mixed molten salt in the evaporating chamber; an insulator disposed over the evaporating chamber to block heat generated from the evaporating chamber, and including an evaporating pipe in a center thereof to move vapor generated from the evaporating chamber; a receiver disposed over the insulator to collect powder formed by condensing and solidifying vapor passing through the evaporating pipe; and a condenser disposed over the receiver to prevent the vapor passing through the evaporating pipe from leaking out of the apparatus.Type: GrantFiled: August 30, 2011Date of Patent: November 18, 2014Assignees: Korea Atomic Energy Research Institute, Korea Hydro and Nuclear Power Co., Ltd.Inventors: Ik-Soo Kim, Sun-Seok Hong, Jin-Mok Hur, Hansoo Lee
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Patent number: 8877132Abstract: Fluid catalytic cracking units having risers with improved hydrodynamics through the use of baffles are described. The baffles break up the high concentration of catalyst in the slower moving outer annulus and redistribute it into the faster moving, more dilute center of the riser flow.Type: GrantFiled: April 20, 2012Date of Patent: November 4, 2014Assignee: UOP LLCInventors: Daniel R. Johnson, Lev Davydov
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Patent number: 8858890Abstract: The aim of the invention is to devise a flue gas purification system which allows the use of only one absorber even for large systems. The flue gas purification system according to the invention comprises a fluidized-bed reactor having a flue gas inlet unit and a flue gas outlet unit, the flue gas outlet unit having at least two flue gas outlets which are arranged at an angle to each other.Type: GrantFiled: June 16, 2010Date of Patent: October 14, 2014Assignee: Hamon Enviroserv GmbHInventors: Markus Feldkamp, Rüdiger Baege, Markus Dickamp, Joachim Greimann, Christian Moser
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Patent number: 8840846Abstract: An apparatus for catalytic cracking of feedstock includes a first channel in which a feedstock is treated with an adsorbent to obtain a treated intermediate. The apparatus further comprises a separator-reactor vessel. The separator-reactor vessel includes an adsorbent separating region to remove the adsorbent from the treated intermediate. The separator-reactor vessel further includes a second channel connected to the adsorbent separating region. The treated intermediate is contacted with a catalyst in the second channel to produce a cracking yield. The second channel terminates in a catalyst separating region of the separator-reactor vessel. The catalyst is removed from the cracking yield in the catalyst separating region. The separator-reactor vessel further includes a physical partition disposed between the adsorbent separating region and the catalyst separating region to separate the two regions.Type: GrantFiled: March 30, 2011Date of Patent: September 23, 2014Assignee: Indian Oil Corporation Ltd.Inventors: Debasis Bhattacharyya, Gadari Saidulu, Arumugam Velayutham Karthikeyani, Pankaj Kasliwal, Bandaru Venkata Hari Prasad Gupta, Ram Mohan Thakur, Jagdev Kumar Dixit, Sudipta Roy, Ganga Shanker Mishra, Satyen Kumar Das, Santanam Rajagopal
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Patent number: 8841391Abstract: Process for introducing a polymerization catalyst in solid form into a gas-phase fluidized bed using an injection device having an inner tube of internal cross-sectional area of 10-100 mm2 and an outer tube forming an annulus around the inner tube with a cross-sectional area of 1-10 times the internal cross-sectional area of the inner tube. The polymerization catalyst and a carrier gas are passed through the inner tube into the gas-phase fluidized bed at a carrier gas linear velocity of 4-14 m/s and a carrier gas mass flow rate of 10-35 kg/h. A shielding gas is passed through the outer tube and into the gas-phase fluidized bed at a shielding gas linear velocity of 1-10 times the linear velocity of the carrier gas through the inner tube and at a shielding gas mass flow rate of 100-500 kg/h. No cooled recycle process gas is provided to the injection device.Type: GrantFiled: November 21, 2011Date of Patent: September 23, 2014Assignee: Ineos Sales (UK) LimitedInventors: Bruno Bordais, Christopher James Kemp, Jose Andre Laille, Willy Lemesle, Wilhelm Kalz, Loic Perio
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Publication number: 20140271380Abstract: This invention is a heater used to heat the feed process gas from 450° C. to greater than about 600° C. for the fluidized bed reactor (FBR) used for conversion of silicon tetrachloride (STC) to trichlorosilane (TCS). The invention involves stacked heater element carbon plates. The design of the plates allow the plates to act as baffles which improve heat transfer to the feed gas. Also, the heat gradients across each plate is calculated to be approximately 100° C. which is much lower than the gradient seen by conventional vertical heater elements. The design of the present invention prevents electrical grounding. In the design, the elements are surrounded by graphite wrapped in carbon felt to prevent heat loss by radiation and conduction.Type: ApplicationFiled: March 15, 2013Publication date: September 18, 2014Inventors: Mitsubishi Polycrystalline Silicon America Corporation (MIPSA), Mitsubishi Materials Corporation
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Patent number: 8834810Abstract: A method and apparatus for microfluidic processing by programmably manipulating a packet. A material is introduced onto a reaction surface and compartmentalized to form a packet. A position of the packet is sensed with a position sensor. A programmable manipulation force is applied to the packet at the position. The programmable manipulation force is adjustable according to packet position by a controller. The packet is programmably moved according to the programmable manipulation force along arbitrarily chosen paths.Type: GrantFiled: July 10, 2012Date of Patent: September 16, 2014Assignee: Board of Regents, The University of Texas SystemInventors: Frederick F. Becker, Peter Gascoyne, Xiaobo Wang, Jody Valentine Vykoukal, Giovanni De Gasperis
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Patent number: 8821827Abstract: An apparatus for preparing granular polysilicon comprises a reactor tube, a reactor shell, an internal heater, and components for controlling pressure, supplying a fluidizing gas and a reaction gas, discharging gas, and discharging particles. The reactor tube is associated with an inner space comprising an inner zone that contains a bed of silicon particles and is the site at which silicon deposition occurs. The inner zone comprises a heating zone and a reaction zone. The fluidizing gas supplying component supplies a fluidizing gas for fluidizing the bed of silicon particles to a bottom of the heating zone. The apparatus can minimize the problems occurring during the heating of silicon particles at high temperature for silicon deposition on the surface of the silicon particles.Type: GrantFiled: October 30, 2009Date of Patent: September 2, 2014Assignee: Korea Research Institute of Chemical TechnologyInventors: Hee Young Kim, Kyung Koo Yoon, Yong Ki Park, Won Choon Choi
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Patent number: 8815165Abstract: A system for distributing particulate material into a particulate vessel includes a particulate material distributor for introducing the particulate material into the particulate vessel. The particulate material distributor includes a declined header that defines a plurality of orifices that are spaced along a length of the declined header for accommodating flow of particulate material from the declined header. The system also includes a vessel level controller for controlling a level of the particulate material in the particulate vessel. The vessel level controller controls flow of the particulate material through one or more of the orifices in the declined header through adjustment of the level of particulate material in the particulate vessel between the plurality of orifices in the declined header. A FCC unit including the system is also provided, along with a method for distributing particulate material into a particulate vessel using the system.Type: GrantFiled: December 19, 2011Date of Patent: August 26, 2014Assignee: UOP LLCInventor: Patrick D. Walker
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Patent number: 8779225Abstract: A process or a system for converting a solid biomass material is provided, comprising contacting the solid biomass material with a catalytic cracking catalyst at a temperature of more than 400° C. in a riser reactor to produce one or more cracked products. The riser reactor contains: a riser reactor pipe, which riser reactor pipe has a diameter that increases in a downstream direction; and a bottom section connected to the riser reactor pipe, which bottom section has a larger diameter than the riser reactor pipe.Type: GrantFiled: April 23, 2012Date of Patent: July 15, 2014Assignee: Shell Oil CompanyInventors: Andries Quirin Maria Boon, Johan Willem Gosselink, John William Harris, Andries Hendrik Janssen, Sander Van Paasen, Colin John Schaverien, Nicolaas Wilhelmus Joseph Way
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Patent number: 8771629Abstract: Included are a nano-carbon material production unit for producing a nano-carbon material using a fluidized catalyst formed by granulating a carrier supporting an active component, an acid treatment unit for dissolving and separating a catalyst by an acid solution by feeding a catalyst-containing nano-carbon material into the acid solution, and a pH adjustment unit, which is an anti-agglomeration treatment unit, provided on a downstream side of the acid treatment unit, for performing an anti-agglomeration treatment to prevent agglomeration among nano-carbons due to repulsion caused by dissociation among oxygen-containing functional groups added to the nano-carbon material.Type: GrantFiled: May 28, 2009Date of Patent: July 8, 2014Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Kiyoshi Tatsuhara, Tomoaki Sugiyama, Atsushi Tanaka, Toshihiko Setoguchi
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Patent number: 8758692Abstract: There is provided a synthesis reaction system which synthesizes a hydrocarbon compound by a chemical reaction of a synthesis gas including hydrogen and carbon monoxide as main components, and a slurry having solid catalyst particles suspended in liquid and which extracts the hydrocarbon compound from the slurry. The synthesis reaction system includes a reactor main body which accommodates the slurry, a separator which separates the hydrocarbon compound included in the slurry from the slurry, a first flow passage which allows the slurry including the hydrocarbon compound to flow to the separator from the reactor main body, a second flow passage which allows the slurry to flow to the reactor main body from the separator, and a fluid supply nozzle which supplies a fluid toward at least any one of the separator, the first flow passage, and the second flow passage.Type: GrantFiled: September 26, 2008Date of Patent: June 24, 2014Assignees: Nippon Steel Engineering Co., Ltd., Japan Oil, Gas and Metals National Corporation, Inpex Corporation, Nippon Oil Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd.Inventor: Yasuhiro Onishi
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Publication number: 20140158941Abstract: A second stage gasification unit in a staged gasification integrated process flow scheme and operating methods are disclosed to gasify a wide range of low reactivity fuels. The inclusion of second stage gasification unit operating at high temperatures closer to ash fusion temperatures in the bed provides sufficient flexibility in unit configurations, operating conditions and methods to achieve an overall carbon conversion of over 95% for low reactivity materials such as bituminous and anthracite coals, petroleum residues and coke. The second stage gasification unit includes a stationary fluidized bed gasifier operating with a sufficiently turbulent bed of predefined inert bed material with lean char carbon content. The second stage gasifier fluidized bed is operated at relatively high temperatures up to 1400° C. Steam and oxidant mixture can be injected to further increase the freeboard region operating temperature in the range of approximately from 50 to 100° C. above the bed temperature.Type: ApplicationFiled: December 10, 2013Publication date: June 12, 2014Applicant: Southern CompanyInventors: Guohai Liu, Pannalal Vimalchand, WanWang Peng
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Patent number: 8747501Abstract: A fuel gasification system including a gasification furnace including a fluidized bed formed by fluidizing reactant gas for gasifying fuel charged into gasification gas and flammable solid content, a combustion furnace for combustion of the flammable solid content into which the flammable solid content produced in the furnace is introduced together with bed material and that includes a fluidized bed formed by fluidizing reactant gas, a material separator such as hot cyclone that separates bed material from exhaust gas introduced from the combustion furnace, the separated bed material being fed through a downcomer to the gasification furnace, and a tar decomposing mechanism that heats the gasification gas produced in the furnace to decompose tar contained in the gasification gas.Type: GrantFiled: November 21, 2012Date of Patent: June 10, 2014Assignee: IHI CorporationInventors: Takahiro Murakami, Koubun Kyo, Toshiyuki Suda
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Patent number: 8747757Abstract: A process for preparing granular polysilicon using a fluidized bed reactor is disclosed. Upper and lower spaces of the bed are the reaction zone and heating zone, respectively, wherein the height of the reaction gas outlet is the reference height. Reactor productivity is maximized by sufficiently providing the heat required and stably maintaining the reaction temperature in the reaction zone, without impairing the mechanical stability of the fluidized bed reactor. This is achieved through electrical resistance heating in the heating zone where an internal heater is installed between the reaction gas supplying means and the inner wall of the reactor tube, thereby heating the fluidizing gas and the silicon particles in the heating zone. The heat generated is transferred to the reaction zone by supplying the fluidizing gas at a rate silicon particles can be intermixed between the reaction zone and the heating zone in a continuous, fluidized state.Type: GrantFiled: August 9, 2007Date of Patent: June 10, 2014Assignee: Korea Research Institute of Chemical TechnologyInventors: Hee Young Kim, Kyung Koo Yoon, Yong Ki Park, Won Choon Choi
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Publication number: 20140140895Abstract: A process and apparatus for the dehydrogenation of paraffins is presented. The process utilizes a reactor that includes a slower flow of catalyst through the reactor, with a counter current flow of gas through the catalyst bed. The catalyst is regenerated and distributed over the top of the catalyst bed, and travels through the bed with the aid of reactor internals to limit backmixing of the catalyst.Type: ApplicationFiled: November 20, 2012Publication date: May 22, 2014Applicant: UOP LLCInventors: Lev Davydov, Wolfgang A. Spieker, Paolo Palmas
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Patent number: 8722565Abstract: A method for applying a washcoat suspension to a support structure. To provide coatings with largely uniform thickness starting from washcoat suspensions, the method uses a device (10) set up to produce, by means of a process gas (40), a fluid bed of support structures in which the support structures circulate elliptically or toroidally, the method comprising the steps of: a) charging the device (10) with support structures and producing a support-structure fluid bed by means of a process gas (40), wherein the support structures circulate in the fluid bed elliptically or toroidally, preferably toroidally; b) impregnating the support structures with a washcoat suspension by spraying the support structures circulating elliptically or toroidally in the fluid bed with the washcoat suspension; c) drying the support structures sprayed with the washcoat suspension; and d) optionally calcining the support structures loaded with the solids contents of the washcoat suspension.Type: GrantFiled: June 2, 2008Date of Patent: May 13, 2014Assignee: Sued-Chemie IP GmbH & Co. KGInventors: Gerhard Mestl, Christian Gückel, Marvin Estenfelder, Bastian Käding