With Heat Exchange Means Affecting Reaction Chamber Or Reactants Located Therein Patents (Class 422/146)
  • Patent number: 8333928
    Abstract: Provided is an apparatus for producing carbon nanotubes. The apparatus includes a reaction chamber and a rotating member. The reaction chamber provides a reaction space in which metal catalysts and a source gas react with one another to produce carbon nanotubes. The rotating member increases fluidizing of the metal catalysts in the reaction space to increase productivity and raise the gas conversion rate, thereby reducing the price of carbon nanotubes and preventing adhering of metal catalysts to the sidewall of the reaction chamber.
    Type: Grant
    Filed: November 4, 2008
    Date of Patent: December 18, 2012
    Assignee: Korea Kumho Petrochemical Co., Ltd.
    Inventors: Suk-Won Jang, Chung-Heon Jeong, Jong-Kwan Jeon, Ho-Soo Hwang
  • Publication number: 20120315390
    Abstract: Apparatus and methods are described for transporting and cooling silicon-coated granules produced in a fluidized bed reactor. The described system allows consistent silicon-coated granule production with fewer impurities than traditional silicon granule coolers. Granules flow from the reactor into a cooling vessel and subsequently are transported to a post production treatment system below the cooler. The cooling vessel is constructed as a single standpipe, vertical or near vertical, with a pipe diameter that allows granules to flow freely while providing adequate residence time for cooling. The standpipe is cooled by flowing a cooling medium through a passageway that extends along an external surface of the standpipe. The passageway can be provided by a pipe jacket or conduit.
    Type: Application
    Filed: June 8, 2012
    Publication date: December 13, 2012
    Inventor: Daniel Ohs
  • Patent number: 8318102
    Abstract: The present invention is directed to a cooling system for removing heat from a Fischer-Tropsch (F-T) slurry reactor. The cooling system including at least one downcomer having an upper portion, a lower portion, and a diameter; the at least one downcomer disposed within the F-T reactor to deliver a coolant downward through the F-T reactor at a predetermined velocity, the at least one downcomer extending a length within the F-T reactor wherein the coolant is introduced into the upper portion of the at least one downcomer in a substantially liquid phase; the diameter of the at least one downcomer and the pressure of the introduced coolant cooperate to increase the coolant velocity thereby generating backpressure in the at least one downcomer to maintain the coolant in the substantially liquid phase along the length of the at least one downcomer.
    Type: Grant
    Filed: December 15, 2008
    Date of Patent: November 27, 2012
    Assignee: Syntroleum Corporation
    Inventors: H. Lynn Tomlinson, William Manning, William Schaefer, Tsungani Record
  • Patent number: 8313700
    Abstract: The water gas shift reactor includes a gas reaction tank including a reaction chamber formed in the shape of a hollow body provided with a porous plate installed therein to divide the inside of the reaction chamber into an upper reaction space and a lower collection space and a catalyst stacked on the upper surface of the porous plate to convert carbon monoxide into hydrogen, and an insulating layer provided at the outer surface of the reaction chamber, a syngas storage tank to store the syngas, a syngas supply pipe to supply the syngas to the gas reaction tank, after the syngas is heated by a preheater, a steam supply pipe to supply steam generated from a steam generator to the gas reaction tank such that the steam reacts with the syngas, after the steam is heated by a preheater, and a reaction gas discharge pipe.
    Type: Grant
    Filed: July 29, 2009
    Date of Patent: November 20, 2012
    Assignee: Korea Institute of Energy Research
    Inventors: See Hoon Lee, Jae Ho Kim, Jae Goo Lee
  • Patent number: 8309031
    Abstract: A gas hydrate production apparatus capable of reacting a raw gas with a raw water to thereby form a slurry gas hydrate and capable of removing water from the slurry gas hydrate by means of a gravitational dewatering unit. The gravitational dewatering unit is one including a cylindrical first tower body; a cylindrical dewatering part disposed on top of the first tower body; a water receiving part disposed outside the dewatering part; and a cylindrical second tower body disposed on top of the dewatering part, wherein the cross-sectional area of the second tower body is continuously or intermittently increased upward from the bottom.
    Type: Grant
    Filed: February 14, 2011
    Date of Patent: November 13, 2012
    Assignee: Mitsui Engineering & Shipbuilding Co., Ltd.
    Inventors: Yuichi Katoh, Shigeru Nagamori, Toru Iwasaki, Takashi Arai, Kiyoshi Horiguchi, Tetsuro Murayama, Akira Tokinosu, Masahiro Takahashi, Toshio Yamaki
  • Patent number: 8298491
    Abstract: The disclosed invention relates to a process, comprising: conducting unit operations in at least two process zones in a process microchannel to treat and/or form a non-Newtonian fluid, a different unit operation being conducted in each process zone; and applying an effective amount of shear stress to the non-Newtonian fluid to reduce the viscosity of the non-Newtonian fluid in each process zone, the average shear rate in one process zone differing from the average shear rate in another process zone by a factor of at least about 1.2.
    Type: Grant
    Filed: October 26, 2011
    Date of Patent: October 30, 2012
    Assignee: Velocys, Inc.
    Inventors: Anna Lee Tonkovich, Ravi Arora, David Kilanowski, Eric Daymo
  • Publication number: 20120269687
    Abstract: A fluidized bed reactor is disclosed. The fluidized bed reactor includes a reaction pipe comprising silicon particles provided therein; a flowing-gas supply unit configured to supply flowing gas comprising silicon elements to the silicon particles provided in the reaction pipe; and a heater unit configured to supply heat to an internal space of the reaction pipe, with a heater channel in which inert gas flows serially.
    Type: Application
    Filed: September 28, 2011
    Publication date: October 25, 2012
    Applicant: SILICONVALUE LLC.
    Inventors: YUNSUB JUNG, KEUNHO KIM, YEOKYUN YOON, TED KIM
  • Patent number: 8292977
    Abstract: The invention has its object to arbitrarily adjust an amount of particles to be circulated without changing a flow rate of a gasification agent to thereby enhance gasification efficiency in a fluidized bed gasification furnace. The fluidized bed gasification furnace 107 comprises first and second chambers 113 and 114 in communication with each other in a fluidized bed 105. The hot particles 102 separated in the separator 104 and raw material M are introduced into the first chamber 113. The particles 102 introduced from the first chamber 113 through interior in the fluidized bed 105 to the second chamber 114 are supplied in an overflow manner to the fluidized bed combustion furnace 100.
    Type: Grant
    Filed: March 2, 2007
    Date of Patent: October 23, 2012
    Assignee: IHI Corporation
    Inventors: Toshiyuki Suda, Yoshiaki Matsuzawa, Toshiro Fujimori
  • Publication number: 20120256133
    Abstract: A system, for production of high-quality syngas, comprising a first dual fluidized bed loop having a fluid bed conditioner operable to produce high quality syngas comprising a first percentage of components other than CO and H2 from a gas feed, wherein the conditioner comprises an outlet for a first catalytic heat transfer stream comprising a catalytic heat transfer material and having a first temperature, and an inlet for a second catalytic heat transfer stream comprising catalytic heat transfer material and having a second temperature greater than the first temperature; a fluid bed combustor operable to combust fuel and oxidant, wherein the fluid bed combustor comprises an inlet connected with the outlet for a first catalytic heat transfer stream of the conditioner, and an outlet connected with the inlet for a second catalytic heat transfer stream of the conditioner; and a catalytic heat transfer material.
    Type: Application
    Filed: June 19, 2012
    Publication date: October 11, 2012
    Applicant: RENTECH, INC.
    Inventors: George Apanel, Harold A. Wright
  • Patent number: 8283512
    Abstract: A waste elimination apparatus includes a natural gas ignition system, a silica material bed, a heat transfer device, and a system for collecting plasma produced energy. A reaction formed by heat from ignition, carbon from the waste material, supercritical water, —OH radicals, and muons released from the silica bed transform the waste into a fuel. This fuel is more efficiently consumed by the complete combustion process resulting in near total elimination of the waste, increased energy production, and virtually no emissions.
    Type: Grant
    Filed: October 5, 2011
    Date of Patent: October 9, 2012
    Inventor: Thomas C. Maganas
  • Patent number: 8282886
    Abstract: An improved process and system for the endothermic dehydrogenation of an alkane stream is described. The process and system for catalytic dehydrogenation comprise a back-mixed fluidized bed reactor. The alkane stream is dehydrogenated in a single reactor stage by contacting the alkane stream with a back-mixed fluidized bed of catalyst. Deactivated catalyst is withdrawn from the back-mixed fluidized reactor and heated to produce hot regenerated catalyst. The hot regenerated catalyst is returned to the back-mixed fluidized bed reactor at a rate sufficient to maintain the back-mixed fluidized bed reactor at substantially isothermal conditions.
    Type: Grant
    Filed: January 25, 2011
    Date of Patent: October 9, 2012
    Assignee: UOP LLC
    Inventors: Bryan K. Glover, Julie A. Zarraga, Michael A. Schultz
  • Patent number: 8282885
    Abstract: An FCC apparatus may include a distributor disposed in a recess in a wall of the riser for distributing gaseous hydrocarbon feed to a riser. The distributor may be shielded from upwardly flowing catalyst by a shield. An array of nozzles from the distributor may extend through openings in the shield.
    Type: Grant
    Filed: June 29, 2010
    Date of Patent: October 9, 2012
    Assignee: UOP LLC
    Inventors: Paolo Palmas, Paul S. Nishimura
  • Publication number: 20120234727
    Abstract: The present invention relates to a combustion device for meeting the energy demand of processes for producing light olefins (ethylene and propene) in fluidized-bed catalytic cracking units. Said combustion device is used to burn heating oil and to keep burning the coke deposited on the catalyst, with a view to heating it to meet the energy demand of the reaction, combustion taking place smoothly and uniformly, preventing the formation of hotspots within the catalytic bed and in the dilute phase following combustion (afterburning), thereby minimizing deactivation of the catalyst and the risk of damage to the equipment inside of the combustion device.
    Type: Application
    Filed: September 14, 2010
    Publication date: September 20, 2012
    Applicant: PETROLEO BRASILEIRO S.A. - PETROBRAS
    Inventors: Jose Mozart Fusco, Emanuel Freire Sandes, Naiara Dos Santos Lages, Geovani Aliatti, Jose Geraldo Furtado Ramos, Ricardo Serfaty, Nelson Patricio Junior, JR.
  • Patent number: 8268451
    Abstract: A material intended for personal protective equipment, such as a suit for escaping chemicals or a flash fire is disclosed, wherein the material includes at least four different layers, the layers being: an outer first layer of a material comprising at least one polymer, which material is self-extinguishing; a second layer of a fiber material, which fiber material is self-extinguishing; a third layer being adhesive; and an inner fourth layer being a barrier laminate. All of the at least four different layers individually are attached to layers located next to them.
    Type: Grant
    Filed: January 26, 2012
    Date of Patent: September 18, 2012
    Assignee: Ansell Protective Solutions AB
    Inventor: Pontus Danielsson
  • Publication number: 20120217440
    Abstract: The invention relates to a device for using oxygen for the thermochemical gasification of biomass in at least one fluidized-bed reactor, a heating system being located in the fluidized bed of said reactor and the fluidized-bed reactor being heated by the at least partial oxidation of a combustible gas using oxygen.
    Type: Application
    Filed: September 3, 2010
    Publication date: August 30, 2012
    Inventor: Karl-Heinz Tetzlaff
  • Patent number: 8252241
    Abstract: An apparatus for producing trichlorosilane in which metallurgical grade silicon powder supplied to a reactor is reacted with hydrogen chloride gas while being fluidized by the hydrogen chloride gas, thereby discharging trichlorosilane generated by the reaction from the reactor, includes: a plurality of gas flow controlling members which are installed along a vertical direction in an annular shape R from an inner peripheral wall of the reactor in an internal space of the reactor; and a heat transfer tube which is installed along the vertical direction in the annular space R and through which a heating medium passes.
    Type: Grant
    Filed: January 19, 2010
    Date of Patent: August 28, 2012
    Assignee: Mitsubishi Materials Corporation
    Inventor: Mitsutoshi Narukawa
  • Patent number: 8211371
    Abstract: A device for heat transfer, particularly in fluidized bed equipment. Several layers of heat exchanger tubes are provided, with radial arms mounted in between to mix and loosen the product. In addition, a process is disclosed for heat transfer in high-temperature processes for bulk material, particularly granulates or powders, in fluidized bed units, where the heat is transferred to and absorbed by the fluidized bed on several levels, and by the fluidized bulk material being agitated mechanically between these levels. This allows transfer of high energy densities without the risk of bridging or local overheating.
    Type: Grant
    Filed: July 22, 2009
    Date of Patent: July 3, 2012
    Assignee: Andritz Technology and Asset Management GmbH
    Inventors: Klaus Stanke, Mathias von Lewinski, Paul Kröhl
  • Patent number: 8203024
    Abstract: A method for torrefying biomass comprises using an oxidation catalyst to combust gas produced by torrefaction, and thereby produce combustion flue gas. The method also comprises introducing the combustion flue gas into a torrefaction reactor and/or a cooler.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: June 19, 2012
    Assignee: Advanced Toffefaction Systems, LLC
    Inventor: Mark Alan Leonhardt
  • Patent number: 8192694
    Abstract: A polyester production system employing a vertically elongated esterification reactor. The esterification reactor of the present invention is an improvement over conventional CSTR esterification reactors because, for example, in one embodiment, the reactor requires little or no mechanical agitation. Further, in one embodiment, the positioning of the inlets and outlets of the reactor provides improved operational performance and flexibility over CSTRs of the prior art.
    Type: Grant
    Filed: January 7, 2011
    Date of Patent: June 5, 2012
    Assignee: Grupo Petrotemex, S.A. DE C.V.
    Inventor: Bruce Roger DeBruin
  • Publication number: 20120134882
    Abstract: A fluidized bed reactor includes a bottom portion, a roof portion and side walls vertically extending between the bottom portion and the roof portion, forming a reaction chamber of the fluidized bed reactor. A solids separator is in connection with the reaction chamber. At least one side wall of the reaction chamber forms at least one indentation in the reaction chamber, which indentation is substantially vertical and extends from the plane of the side wall towards the reaction chamber.
    Type: Application
    Filed: June 11, 2010
    Publication date: May 31, 2012
    Applicant: FOSTER WHEELER ENERGIA OY
    Inventors: Pentti Lankinen, Pertti Kinnunen, Teemu Nevalainen
  • Publication number: 20120117860
    Abstract: A two-stage reactor is disclosed for the conversion of solid particulate biomass material. The reactor is designed to maximize conversion of the solid biomass material, while limiting excess cracking of primary reaction products. The two-stage reactor comprises a first stage reactor, in which solid biomass material is thermally pyrolyzed to primary reaction products. The primary reaction products are catalytically converted in a second stage reactor.
    Type: Application
    Filed: November 16, 2010
    Publication date: May 17, 2012
    Applicant: KiOR, Inc.
    Inventors: Michael Brady, Ronald Lee Cordle, Peter Loezos, Dennis Stamires
  • Patent number: 8178051
    Abstract: A reactor for hydrogenation of a silicon tetrahalide and metallurgical grade silicon to trihalosilane includes a bed of metallurgical silicon particles, one or more gas entry ports, one or more solids entry ports, one or more solids drains and one or more ports for removing the trihalosilane from the reactor. Fresh surfaces are generated on the bed particles by internal grinding and abrasion as a result of entraining feed silicon particles in a silicon tetrahalide/hydrogen feed stream entering the reactor and impinging that stream on the bed of silicon particles. This has the advantages of higher yield of the trihalosilane, higher burnup rate of the MGS, removal of spent MGS as a fine dust carryover in the trihalosilane effluent leaving the reactor and longer times between shutdowns for bed removal.
    Type: Grant
    Filed: November 5, 2008
    Date of Patent: May 15, 2012
    Inventor: Stephen Michael Lord
  • Publication number: 20120082592
    Abstract: A fluidized bed reactor is disclosed. The fluidized bed reactor includes a head; a first body part connected with the head, located under the head, the first body part having a first reaction pipe provided therein; a second body part connected with the first body part, located under the first body part, the second body part having a second reaction pipe provided therein; and a bottom part connected with the second body part, located under the second body part, the bottom part having a flowing-gas supply nozzle, a reaction gas supply nozzle, a heater and an electrode assembled thereto.
    Type: Application
    Filed: September 28, 2011
    Publication date: April 5, 2012
    Applicant: SILICONVALUE LLC.
    Inventors: YUNSUB JUNG, KEUNHO KIM, YEOKYUN YOON, TED KIM
  • Patent number: 8114352
    Abstract: The present invention relates to a high-pressure fluidized bed reactor for preparing granular polycrystalline silicon, comprising (a) a reactor tube, (b) a reactor shell encompassing the reactor tube, (c) an inner zone formed within the reactor tube, where a silicon particle bed is formed and silicon deposition occurs, and an outer zone formed in between the reactor shell and the reactor tube, which is maintained under the inert gas atmosphere, and (d) a controlling means to keep the difference between pressures in the inner zone and the outer zone being maintained within the range of 0 to 1 bar, thereby enabling to maintain physical stability of the reactor tube and efficiently prepare granular polycrystalline silicon even at relatively high reaction pressure.
    Type: Grant
    Filed: October 30, 2009
    Date of Patent: February 14, 2012
    Assignee: Korea Research Institute of Chemical Technology
    Inventors: Hee Young Kim, Kyung Koo Yoon, Yong Ki Park, Won Choon Choi
  • Patent number: 8114353
    Abstract: Methods and systems for preparing catalyst, such as chromium catalysts, are provided. The valence of at least a portion of the catalyst sent to an activator is changed from Cr(III) to Cr(VI). The catalyst is prepared or activated continuously using a fluidization bed catalyst activator.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: February 14, 2012
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Elizabeth A. Benham, Max P. McDaniel, Ted H. Cymbaluk, Charles K. Newsome, Charles R. Nease, H. Kenneth Staffin, Thomas R. Parr
  • Publication number: 20120025140
    Abstract: A method for the production of synthesis gas from gaseous hydrocarbons includes the use of allothermal steam reforming with catalysts. In order to produce the synthesis gas efficiently without exhaust gas in a compact apparatus, energy is at least partly supplied by electrical energy, that the energy is supplied by electrically heated contact surfaces and that the energy is supplied by contact surfaces within a fixed bed of catalyst pellets and/or within a fluidised bed at least partly consisting of catalyst particles.
    Type: Application
    Filed: October 8, 2009
    Publication date: February 2, 2012
    Inventor: Karl-Heinz Tetzlaff
  • Publication number: 20120006723
    Abstract: This invention relates to a process and system for cracking hydrocarbon feedstock containing vacuum resid comprising: (a) subjecting a vacuum resid to a first thermal conversion in a thermal conversion reactor (such as delayed coker, fluid coker, Flexicoker™, visbreaker and catalytic hydrovisbreaker) where at least 30 wt % of the vacuum resid is converted to material boiling below 1050° F. (566° C.); (b) introducing said thermally converted resid to a vapor/liquid separator, said separator being integrated into a steam cracking furnace, to form a vapor phase and liquid phase; (c) passing said vapor phase to the radiant furnace in said steam cracking furnace; and (d) recovering at least 30 wt % olefins from the material exiting the radiant furnace (based upon the weight of the total hydrocarbon material exiting the radiant furnace).
    Type: Application
    Filed: July 9, 2010
    Publication date: January 12, 2012
    Inventors: S. Mark Davis, Richard C. Stell, Jiunn-Shyan Liou, Stephen H. Brown, Paul F. Keusenkothen, Arthur R. Dinicolantonio, John J. Waldrop
  • Publication number: 20120006722
    Abstract: A process and apparatus for cracking a hydrocarbon feed containing resid, comprising: heating a hydrocarbon feedstock containing resid; passing said heated hydrocarbon feedstock to a vapor/liquid separator; flashing said heated hydrocarbon feedstock in said vapor/liquid separator to form a vapor phase and a liquid phase containing said resid; passing at least a portion of said resid-containing liquid phase from said vapor/liquid separator to a thermal conversion reactor operating at 649° C. or more, wherein the thermal conversion reactor contains coke particles; and converting at least a portion of said resid into olefins.
    Type: Application
    Filed: July 9, 2010
    Publication date: January 12, 2012
    Inventors: S. Mark Davis, Larry Lee Iaccino, Richard C. Stell, Steven E. Silverberg, Jiunn-Shyan Liou, Howard Freund
  • Patent number: 8092747
    Abstract: Modular reactor for exothermic/endothermic chemical reactions which take place in three-phase systems, comprising a series of modules, superimposed with respect to each other, fixed to each other by means of coupling flanges, each module consisting of an external cylindrical body and a series of tube bundles, for the circulation of a thermal-exchange fluid, positioned inside said body.
    Type: Grant
    Filed: December 18, 2007
    Date of Patent: January 10, 2012
    Assignees: ENI S.p.A., Institut Français du Pétrole
    Inventors: Vincenzo Piccolo, Susi Bonomi, Marzio Piazza
  • Patent number: 8084656
    Abstract: The various embodiments of the present invention relate generally to the process of gasification and the production of synthesis gas. More particularly, the various embodiments of the present disclosure relate to the process of biomass gasification and the reduction or elimination of tars from the hydrocarbon-rich product gas derived from biomass gasification. The present invention comprises systems and methods for the reduction of tar from a synthesis gas derived from biomass gasification.
    Type: Grant
    Filed: October 9, 2008
    Date of Patent: December 27, 2011
    Assignee: Rentech, Inc.
    Inventor: Herman Feldmann
  • Patent number: 8062599
    Abstract: A catalyst cooled is employed for converting oxygenates to light olefins. The catalyst becomes spent as deposits from the reaction clog up pores on the catalyst surface. A portion of the spent catalyst is regenerated in a regenerator and a portion is circulated back to contact more of the oxygenate feedstream. A catalyst cooler attached to the reactor can cool the spent catalyst circulated through the cooler before the spent catalyst contacts more of the oxygenate feedstream. In an embodiment, all of the spent catalyst that enters the catalyst cooler is withdrawn from the bottom of the catalyst cooler.
    Type: Grant
    Filed: October 1, 2009
    Date of Patent: November 22, 2011
    Assignee: UOP LLC
    Inventor: Lawrence W. Miller
  • Patent number: 8057750
    Abstract: A process of producing magnetite with a high purity of greater than 90% magnetite, more typically greater than 98% magnetite, by reducing powdered hematite into magnetite under maximum temperatures of about 700 to 1300° C. against a counter-current of or concurrent with methane or natural gas in a heating device. The amount of methane used to reduce the hematite may be about 0.18 and 1.8 standard cubic feet of methane per pound of hematite. A product of high purity methane produced from the process is also provided, where the magnetite is below 1 ?M in diameter and has a magnetic saturation greater than 90.0 emu/g. Corresponding apparatus using an improved feeder system for powdered hematite is provided.
    Type: Grant
    Filed: January 29, 2010
    Date of Patent: November 15, 2011
    Assignee: Pittsburgh Iron Oxide, LLC
    Inventors: Dale L. Nickels, Thomas E. Weyand, Michael E. Sawayda
  • Patent number: 8057744
    Abstract: According to an exemplary embodiment, a bubble column-type slurry bed Fischer-Tropsch synthesis reaction process can be provided, in which synthesis gas supplied continuously from the bottom of a reactor contacts suspended catalyst particles to form liquid hydrocarbons, gaseous hydrocarbons and water. Additionally, a slurry of suspended liquid products and catalyst particles can move from the reactor to the lower portion of a separation vessel to separate the catalyst particles and gaseous products. Further, a process can be provided in which the liquid products formed are sent to the separation vessel a process in which liquid products can be derived. Additionally, a process can be provided in which a slurry in which catalyst particles are concentrated is derived from the bottom of the separation vessel and circulated to the bottom of the reactor, are driven by the driving force of synthesis gas without using an external drive power source.
    Type: Grant
    Filed: December 14, 2005
    Date of Patent: November 15, 2011
    Assignees: Nippon Steel Engineering Co., Ltd., Japan Oil, Gas and Metals National Corporation, Sekiyushigen Kaihatsu Kabushiki Kaisha, Cosmo Oil Co., Ltd., Inpex Corporation
    Inventors: Yasuhiro Onishi, Kenichiro Fujimoto, Masaru Ihara, Yoshifumi Suehiro, Yasumasa Morita, Kiyoshi Inaba, Toshio Shimizu, Osamu Iwamoto
  • Patent number: 8048380
    Abstract: A plant for producing metal oxide from metal compounds includes a fluidized-bed reactor in which the metal compounds are heated by a combustion of a fuel to produce metal oxide. The fluidized-bed-reactor reactor includes at least one gas supply tube at least partly surrounded by an annular chamber in which a stationary annular fluidized bed is disposed, and a mixing chamber disposed above an orifice region of the gas supply tube. A gas flowing through the gas supply tube entrains solids from the stationary annular fluidized bed when passing through the orifice region.
    Type: Grant
    Filed: July 10, 2009
    Date of Patent: November 1, 2011
    Assignee: Outotec Oyj
    Inventors: Martin Hirsch, Werner Stockhausen, Michael Stroeder
  • Patent number: 8034884
    Abstract: Gas-phase fluidized-bed reactor for polymerizing ethylenically unsaturated monomers, comprising a reactor chamber (1) in the form of a vertical tube, if desired a calming zone (2) following the upper section of the reactor chamber, a circulation gas line (3), a circulation gas compressor (4) and a cooling device (5), where, in the region of transition of the reaction gas from the circulation gas line into the reactor chamber and in the lower section of the reactor chamber itself, there is either no gas distributor plate at all or only a gas distributor plate the total surface area of whose gas orifices is more than 20% of the total surface area of said gas distributor plate.
    Type: Grant
    Filed: September 7, 2009
    Date of Patent: October 11, 2011
    Inventors: Rainer Karer, Kaspar Evertz, Wolfgang Micklitz, Hans-Jacob Feindt, Philipp Rosendorfer, Peter Kölle
  • Publication number: 20110243800
    Abstract: The invention relates to a fluidized-bed reactor having a higher power density and to an exchangeable insert for said fluidized-bed reactor, which insert makes the higher power density possible. The supply and pre-heating of the fluidizing agent, especially air, to the fluidized bed is combined with the cooling of the reactor vessel wall owing to the preferably exchangeable insert in the fluidized-bed reactor. The “cold” fluidizing agent is guided in at least one flow channel in the metal jacket surrounding the fluidized bed and is preheated and said channel and is then injected into the fluidized bed in an appropriate location. The reactor vessel wall is cooled by pre-heating the fluidizing agent. The desired and required values for cooling the reactor vessel and the desired pre-heating of the fluidizing agent can be adjusted by suitably selecting the parameters ‘length’ and ‘volume’ of the flow channels in the insert and the flow rate of the fluidizing agent in the flow channels.
    Type: Application
    Filed: October 7, 2009
    Publication date: October 6, 2011
    Inventors: Georg Gallmetzer, Matthias Hofmeister, Michael Hofmeister, Martin Kröner
  • Publication number: 20110229398
    Abstract: The present invention relates to a device, to the use thereof, and to a method for the substantially energy-independent continuous production of chlorosilanes, particularly for the production of trichlorosilane as an intermediate product for yielding high-purity silicon.
    Type: Application
    Filed: July 10, 2009
    Publication date: September 22, 2011
    Applicant: EVONIK DEGUSSA GMBH
    Inventors: Harald Troll, Peter Adler, Raymund Sonnenschein
  • Publication number: 20110229399
    Abstract: The process for the production of polycrystalline silicon starting from metallurgical silicon, milled up to a predetermined granulometry, implies the reaction of metallurgical silicon with anhydrous hydrogen fluoride (HF), to obtain silicon tetrafluoride (SiF4), and to operate the synthesis of monosilane (SiH4) by a reaction of hydrogenation of the silicon tetrafluoride (SiF4) with alkaline or alkaline earth metals halide in fluid medium of organic solvent or melt salts. Then a thermal decomposition of said monosilane (SiH4) in a boiling-pseudo fluidized bed reactor is carried out, to obtain high purity granulated polycrystalline silicon.
    Type: Application
    Filed: October 20, 2009
    Publication date: September 22, 2011
    Inventors: Silvio Tozzoli, Anatoli Vasilievich Pushko
  • Patent number: 8007729
    Abstract: Hydrocarbon feed to a catalytic reactor can be heat exchanged with flue gas from a catalyst regenerator. This innovation enables recovery of more energy from flue gas thus resulting in a lower flue gas discharge temperature. As a result, other hot hydrocarbon streams conventionally used to preheat hydrocarbon feed can now be used to generate more high pressure steam.
    Type: Grant
    Filed: March 20, 2009
    Date of Patent: August 30, 2011
    Assignee: UOP LLC
    Inventors: Yunbo Liu, Xin X. Zhu, Daniel N. Myers, Patrick D. Walker
  • Patent number: 8003059
    Abstract: A system having a reactor for continuous processing of fluid is provided herein. The reactor, in general, includes an outer vessel to accommodate fluids to be processed or used in connection therewith, an inner vessel situated within the outer vessel to serve as an energy exchange surface, and an annular space defined between the outer and inner vessels and along which processing of the fluids can be implemented. The continuous thin film reactor can be used to perform, for example, distillation and evaporation, fluid-fluid or solid-fluid-fluid reactions, organic reactions, cooling, and desalination.
    Type: Grant
    Filed: May 18, 2009
    Date of Patent: August 23, 2011
    Assignee: R3 Fusion, Inc.
    Inventors: Roshan J. J. Jachuck, Supriya Jachuck
  • Publication number: 20110195016
    Abstract: A process for producing calcine products includes dead roasting a metal sulfide concentrate having a low sulfur content. The concentrate is roasted in a circulating fluidized bed at a temperature of about 950 to 1050° C. A waste gas of the fluidized bed is passed through at least one of a recuperator and a Venturi drier so as to respectively provide at least one of a preheating of at least a portion of air fluidizing the fluidized bed and a drying of at least a portion of the concentrate to be roasted. The calcine product obtained in the fluidized bed with a sulfur content of less than 1 wt-% is provided for further processing.
    Type: Application
    Filed: July 10, 2009
    Publication date: August 11, 2011
    Applicant: OUTOTEC OYJ
    Inventors: Joerg Hammerschmidt, Bernd Kerstiens, Peter Sturm
  • Patent number: 7951341
    Abstract: A moving bed of catalyst loses activity as it moves through the reactor. Creating multiple passes for the process fluid moving across a catalyst bed, increases the utilization of the catalyst and creates a pseudo-counter current flow of catalyst and process fluid. The flow improves the temperature profile of the bed and allows higher temperature fluid contacting the less active catalyst.
    Type: Grant
    Filed: June 25, 2008
    Date of Patent: May 31, 2011
    Assignee: UOP LLC
    Inventors: Douglas G. Stewart, Mark G. Riley, Peter M. Bernard
  • Publication number: 20110123423
    Abstract: The invention relates to the realization of synthesis of organic compounds or abatement of volatile organic compounds (VOCs) in gas-solid fluidised bed photocatalytic reactor with improved illumination efficiency. The photoreactor consists of a two-dimensional fluidized bed catalytic reactor with two walls transparent to ultraviolet radiation, by an illumination system bases on a matrix of LEDs positioned near its external walls, and heated for Joule effect inside the catalytic bed to monitor the reaction temperature. Surprisingly, through the choice of a suitable catalyst and fluidized bed photoreactor operating conditions both total and partial oxidation reactions can be achieved with high activity and selectivity. Even more surprisingly, the value of the illuminated catalyst surface area per unit irradiated volume reaches values in the order of 106 m?1, significantly higher than those of microreactors, amounting to 250,000 m?1 and slurry reactors with values in 8500-170000 m?1.
    Type: Application
    Filed: May 29, 2009
    Publication date: May 26, 2011
    Inventors: Paolo Ciambelli, Diana Sannino, Vincenzo Palma, Vincenzo Vaiano
  • Publication number: 20110123428
    Abstract: A method and a system for producing calcium carbide, the method including mixing powdery carbon-containing raw material with powdery calcium-containing raw material, and directly heating the mixture by combusting a part of carbon-containing raw material in an oxygen-containing atmosphere to produce calcium carbide. The carbon-containing raw material can be coal, semi-coke or coke, the calcium-containing raw material can be calcium carbonate, calcium oxide, calcium hydroxide or carbide slag. The system includes a raw material preheating unit, such as a fluidized bed or an entrained flow bed, and a reaction unit such as an entrained flow bed. By combustion of the by-product CO produced during the production of calcium carbide or auxiliary fuel in the air to preheat the raw materials to 500-1500° C., the carbon consumption and the oxygen consumption for the calcium carbide production can be reduced, and thus process energy consumption is further reduced.
    Type: Application
    Filed: January 31, 2011
    Publication date: May 26, 2011
    Inventors: Zhenyu Liu, Qingya Liu, Guodong Li
  • Patent number: 7939028
    Abstract: An apparatus for continuous high temperature gas treatment of particulate matter including a starting material supply port (1) through which starting particulate matter is supplied from an upper part of the apparatus; a treatment gas supply port (2) through which a treating gas is supplied; a product discharge port (3) through which a product after treatment is discharged from a lower part of the apparatus; a treatment chamber (4) in which the particulate matter is treated with the treatment gas; a gas-solid separation chamber (5) provided in fluid communication with an upper part of the treatment chamber (4); and a cooling chamber (6) provided in fluid communication with a lower part of the treatment chamber (4). A heater (7) is provided on the outer periphery of the upper part of the treatment chamber (4), and a cooler (8) is provided on the outer periphery of the cooling chamber (6).
    Type: Grant
    Filed: December 4, 2006
    Date of Patent: May 10, 2011
    Assignee: Kureha Corporation
    Inventors: Hiroaki Ohashi, Masaru Kagoshima, Yoshiki Shigaki
  • Patent number: 7935857
    Abstract: A gas-solids reaction system is provided for improving product recovery in a multiple reactor reaction system. The solids of the product gas-solids flows from the multiple reactors are separated out in a separation vessel having a baffled transition zone. Additional product vapor is stripped from the solids as the solids pass through the baffled transition zone. The solids are then returned to the multiple reactors.
    Type: Grant
    Filed: February 14, 2007
    Date of Patent: May 3, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James H. Beech, Richard E. Walter, Arun K. Sharma, Jeffrey S. Smith
  • Patent number: 7922990
    Abstract: A fluidized bed process for the production of polycrystalline silicon granules supplies, in addition to reaction gas, a gas containing 99.5 to 95 mol. percent hydrogen and 0.5 to 5 mol. percent gaseous silicon compounds, and the reactor wall is maintained at the same or a higher temperature than the reaction zone, such that the deposition of silicon on reactor internals is minimized.
    Type: Grant
    Filed: September 4, 2006
    Date of Patent: April 12, 2011
    Assignee: Wacker Chemie AG
    Inventors: Harald Hertlein, Rainer Hauswirth
  • Patent number: 7902416
    Abstract: An improved process and system for the endothermic dehydrogenation of an alkane stream is described. The process and system of the present invention comprise a back-mixed fluidized bed reactor. The alkane stream is dehydrogenated in a single reactor stage by contacting the alkane stream with a back-mixed fluidized bed of catalyst. Deactivated catalyst is withdrawn from the back-mixed fluidized reactor and heated to produce hot regenerated catalyst. The hot regenerated catalyst is returned to the back-mixed fluidized bed reactor at a rate sufficient to maintain the back-mixed fluidized bed reactor at substantially isothermal conditions.
    Type: Grant
    Filed: December 11, 2007
    Date of Patent: March 8, 2011
    Assignee: UOP LLC
    Inventors: Bryan K. Glover, Julie A. Zarraga, Michael A. Schultz
  • Patent number: 7897116
    Abstract: The present invention relates to a composite internal in a circulating fluidized bed reactor, comprising guide plates, disturbing plates and 2 to 30 round tubes, wherein the guide plate (3) is secured with its one side to the round tube (1), and the disturbing plate (4) is secured with its one side to the round tube (1) and with its another side to another side of said guide plate (3), with an angle of 50 to 90° included between the guide plate (3) and disturbing plate (4). The round tubes (1) each provided with respective guide plate and disturbing plate are fixed together at one end, and said 2 to 30 round tubes (1) are arranged in one and the same plane. The other end of each round tube (1) is arranged in a radiate manner with respect to the fixed point as a center, and an angle included between each round tube (1) is different from or equal to each other, in a range of 100 to 180°.
    Type: Grant
    Filed: April 25, 2008
    Date of Patent: March 1, 2011
    Assignee: Institute of Processing Engineering, Chinese Academy of Science
    Inventors: Tingyu Zhu, Jingdong He, Pengfei Jing
  • Patent number: 7896951
    Abstract: A system for reducing carbon dioxide emissions from gasses generated in burning fossil fuel, includes a vessel, separator and reheater. The upper portion of the vessel receives downward flowing, first type solid particles capable of absorbing heat from upward flowing gasses and second type solid particles capable of capturing carbon dioxide from the gasses. The separator separates the second type solid particles with the captured carbon dioxide from the gasses discharged from the first vessel discharge, and directs the separated second type solid particles with the captured carbon dioxide to a separator discharge. The reheater directs the first type solid particles and the second type solid particles with the captured carbon dioxide in a downwardly flow to a first reheater discharge, such that heat from the first type solid particles causes the captured carbon dioxide to be released from the second type solid particles.
    Type: Grant
    Filed: February 16, 2009
    Date of Patent: March 1, 2011
    Assignee: ALSTOM Technology Ltd
    Inventors: Herbert E. Andrus, Jr., Glen D. Jukkola, Michael S. McCartney