Treating Carbon Patents (Class 423/460)
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Patent number: 12173165Abstract: The present application is directed to methods for solvent-free preparation of polymers and their subsequent processing into activated carbon materials. These methods unexpectedly demonstrate ability to tune pore structure in the polymer gel and carbon produced there from, while also providing distinct advantages over the current art.Type: GrantFiled: April 7, 2023Date of Patent: December 24, 2024Assignee: Group14 Technologies, Inc.Inventors: Henry R. Costantino, Alan Tzu-Yang Chang, Benjamin E. Kron, Avery J. Sakshaug, Leah A. Thompkins, Aaron M. Feaver
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Patent number: 11858814Abstract: The disclosure provides for crystalline graphene nanoribbon-covalent organic frameworks (GNR-COFs) that have a two-dimensional (2D) sheet or film morphology, methods of making thereof, and uses thereof.Type: GrantFiled: September 15, 2020Date of Patent: January 2, 2024Assignee: The Regents of the University of CaliforniaInventors: Felix Raoul Fischer, Gregory Clinton Veber
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Patent number: 11789004Abstract: A sensitive and selective, in-line method to measure and validate the sulfur content at ppb levels in both the liquid and gas phase of an analyte. The method includes patterning graphene, for example to form a mesa structure comprising horizontal or vertical lines or an array of multidentate star features; functionalizing the patterned graphene and attaching nanoparticles to the functionalized graphene to form a device; exposing the device to an analyte in the gas or liquid phase; detecting a change in electrical response when sulfur is present in the analyte; and recovering the device for future use. Also disclosed is the related sulfur detector.Type: GrantFiled: April 12, 2021Date of Patent: October 17, 2023Assignee: The Government of the United States of America, as represented by the Secretary of the NavyInventors: Evgeniya H. Lock, F. Keith Perkins, Anthony K. Boyd, Rachael L. Myers-Ward, David Kurt Gaskill, Anindya Nath
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Patent number: 11697590Abstract: A method for making a soft carbon includes providing a coke, and subjecting the coke to a carbonization process. The carbonization process includes a preliminary calcination treatment conducted by calcining the coke at a first temperature ranging from 800° C. to 1000° C. to obtain a pre-calcinated coke, followed by a main calcination treatment conducted by calcining the pre-calcinated coke at a second temperature ranging from 1000° C. to 1200° C., and/or a surface-modifying calcination treatment conducted by calcining the pre-calcinated coke in the presence of a carbonaceous material for modifying surfaces thereof at a third temperature ranging from 1000° C. to 1200° C. A soft carbon made by the method is also disclosed.Type: GrantFiled: April 27, 2020Date of Patent: July 11, 2023Assignee: CPC CORPORATION, TAIWANInventors: Yan-Shi Chen, Chia-Lin Chang, Kuei-Sen Chang, Guo-Hsu Lu
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Patent number: 11575123Abstract: A negative electrode which satisfies a need for high energy density while allowing high-speed charging of a battery. A lithium secondary battery including the negative electrode is also provided. The negative electrode includes: a first negative electrode active material having a first core including a silicon oxide-based composite and a carbon coating layer covering the first core including a silicon oxide-based composite; and a second negative electrode active material having a second core including an artificial graphite and a carbon coating layer covering the second core.Type: GrantFiled: March 31, 2020Date of Patent: February 7, 2023Assignee: LG ENERGY SOLUTION, LTD.Inventors: Sun-Young Shin, Dong-Hyuk Kim, Yong-Ju Lee, Je-Young Kim, Su-Min Lee
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Patent number: 11511996Abstract: A carbon nanotube composite is a carbon nanotube composite including one carbon nanotube and an amorphous carbon-containing layer that coats the carbon nanotube, the carbon nanotube having a D/G ratio of 0.1 or less, the D/G ratio being a ratio of a peak intensity of a D band to a peak intensity of a G band in Raman spectroscopic analysis with a wavelength of 532 nm, the carbon nanotube composite being fibrous and having a diameter of 0.1 ?m or more and 50 ?m or less.Type: GrantFiled: August 29, 2019Date of Patent: November 29, 2022Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., UNIVERSITY OF TSUKUBAInventors: Toshihiko Fujimori, Takeshi Hikata, Soichiro Okubo, Jun-ichi Fujita
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Patent number: 11292720Abstract: Method for producing single wall carbon nanotubes, including obtaining a vapor containing nanoparticles of a catalytic substance in an evaporation chamber; obtaining a working mixture in a mixing node at 650-1,400° C. by delivering the vapor to the mixing node from the evaporation chamber in a carrier gas flow, and introducing gaseous hydrocarbons into the mixing node so that the working mixture includes the carrier gas, hydrocarbons, and the nanoparticles, with the nanoparticles having an average size of 1-10 nm, and single wall carbon nanotubes forming on the nanoparticles; feeding the working mixture at 650-1,400° C. to the reaction chamber, the reaction chamber having a distance of at least 0.5 m between its opposite walls; discharging the single wall carbon nanotubes from the reaction chamber in a stream of gaseous products of hydrocarbon decomposition; filtering the single wall carbon nanotubes from the gaseous products of hydrocarbon decomposition.Type: GrantFiled: April 10, 2020Date of Patent: April 5, 2022Inventor: Mikhail Rudolfovich Predtechenskiy
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Patent number: 11247906Abstract: A method of producing graphene sheets directly from graphite mineral (graphite rock) powder, comprising: (a) forming an intercalated graphite compound by an electrochemical intercalation procedure conducted in an intercalation reactor, containing (i) a liquid solution electrolyte comprising an intercalating agent and a graphene plane-wetting agent dissolved therein; (ii) a working electrode that contains the graphite material powder as an active material; and (iii) a counter-electrode, and wherein a current is imposed upon the working electrode and counter electrode at a current density sufficient for effecting electrochemical intercalation of the intercalating agent and/or wetting agent into interlayer spacing, wherein the wetting agent is selected from melamine, ammonium sulfate, sodium dodecyl sulfate, Na(ethylenediamine), tetraalkylammonium salts, ammonia, carbamide, hexamethylenetetramine, organic amine, poly(sodium-4-styrene sulfonate), or a combination thereof; and (b) exfoliating and separating the inType: GrantFiled: March 9, 2016Date of Patent: February 15, 2022Assignee: Global Graphene Group, Inc.Inventors: Aruna Zhamu, Bor Z Jang
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Patent number: 11208571Abstract: A method termed “superacid-surfactant exchange” (S2E) for the dispersion of carbon nanomaterials in aqueous solutions. This S2E method enables nondestructive dispersion of carbon nanomaterials (including single-walled carbon nanotubes, double-walled carbon nanotubes, multi-wall carbon nanotubes, and graphene) at rapidly and at large scale in aqueous solution without a requirement for expensive or complicated equipment. Dispersed carbon nanotubes obtained from this method feature long length, low defect density, high electrical conductivity, and in the case of semiconducting single-walled carbon nanotubes, bright photoluminescence in the near-infrared.Type: GrantFiled: August 8, 2019Date of Patent: December 28, 2021Assignee: UNIVERSITY OF MARYLAND, COLLEGE PARKInventors: YuHuang Wang, Peng Wang, Mijin Kim, Chiyu Zhang
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Patent number: 11065603Abstract: One aspect of the present invention relates to a porous carbon material having a nitrogen content of 0.6 to 2.0% by mass, a G band half-value width of 51 to 60 cm?1 and an R value of 1.08 to 1.40 measured in a Raman spectrum using a laser having a wavelength of 532 nm, and iodine adsorption performance of 1000 to 1500 mg/g.Type: GrantFiled: December 20, 2019Date of Patent: July 20, 2021Assignee: KURARAY CO., LTD.Inventors: Keita Takahashi, Takayuki Yoshikawa, Mitsunori Hitomi, Takayuki Yamada
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Patent number: 11011748Abstract: This invention relates to particulate electroactive materials comprising a plurality of composite particles, wherein the composite particles comprise: (a) a porous carbon framework including micropores and optional mesopores having a total volume of at least 0.7 cm3/g and up to 2 cm3/g, wherein at least half of the total micropore and mesopore volume is in the form of pores having a diameter of no more than 1.5 nm; and (b) silicon located within the micropores and optional mesopores of the porous carbon framework in a defined amount relative to the total volume of the micropores and optional mesopores.Type: GrantFiled: February 12, 2019Date of Patent: May 18, 2021Assignee: Nexeon LimitedInventors: Charles Mason, Richard Taylor, James Farrell, William Macklin
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Patent number: 10361450Abstract: In various embodiments, exfoliated carbon nanotubes are described in the present disclosure. The carbon nanotubes maintain their exfoliated state, even when not dispersed in a medium such as a polymer or a liquid solution. Methods for making the exfoliated carbon nanotubes include suspending carbon nanotubes in a solution containing a nanocrystalline material, precipitating exfoliated carbon nanotubes from the solution and isolating the exfoliated carbon nanotubes. In some embodiments, methods for making exfoliated carbon nanotubes include preparing a solution of carbon nanotubes in an acid and filtering the solution through a filter to collect exfoliated carbon nanotubes on the filter. In other various embodiments, energy storage devices and polymer composites containing exfoliated carbon nanotubes are described herein.Type: GrantFiled: December 18, 2009Date of Patent: July 23, 2019Assignee: Designed Nanotubes, LLCInventors: Clive P. Bosnyak, Kurt W. Swogger
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Patent number: 10066883Abstract: Compressed carbon nanotube aerogel materials can be used in heat management and thermal shielding applications. Methods for heat management and thermal shielding of an object can include placing a compressed carbon nanotube aerogel material between an object and its surrounding environment, and establishing a thermal gradient within the compressed carbon nanotube aerogel material by exposing the compressed carbon nanotube aerogel material to the object or to the surrounding environment. When the object and the surrounding environment are in thermal communication with one another, the compressed carbon nanotube aerogel material can reduce an amount of heat transferred between the object and the surrounding environment. As a result of establishing the thermal gradient within the compressed carbon nanotube aerogel material, an electric current may be generated in some instances.Type: GrantFiled: January 25, 2017Date of Patent: September 4, 2018Assignee: LOCKHEED MARTIN CORPORATIONInventors: Jonathan W. Ward, James M. Spatcher
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Patent number: 9922745Abstract: An aggregate of carbon nanotubes has an acid adsorption amount equal to or greater than 0.6 mass % and equal to or less than 12 mass %, which is obtained by subjecting a starting material composition containing carbon nanotubes to a two-stage wet oxidation treatment. A method of producing an aggregate of carbon nanotubes includes a primary oxidation treatment step, wherein a starting material composition containing carbon nanotubes is subjected to a wet oxidation treatment to give a primary treated aggregate of carbon nanotubes having a ratio (G/D ratio) of the height of G band to that of D band in Raman spectroscopic analysis at 532 nm wavelength equal to or greater than 30; and a secondary oxidation treatment step of performing a wet oxidation treatment under an oxidizing condition stronger than that of the primary oxidation treatment step.Type: GrantFiled: February 25, 2014Date of Patent: March 20, 2018Assignee: Toray Industries, Inc.Inventors: Naoyo Okamoto, Kazunori Hondo, Hidekazu Nishino, Kenichi Sato
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Patent number: 9724667Abstract: The present disclosure provides biorefining systems for co-producing activated carbon along with primary products. A host plant converts a feedstock comprising biomass into primary products and carbon-containing co-products; a modular reactor system pyrolyzes and activates the co-products, to generate activated carbon and pyrolysis off-gas; and an oxidation unit oxidizes the pyrolysis off-gas, generating CO2, H2O, and energy. The energy is recycled and utilized in the host plant, and the CO2 and H2O may be recycled to the reactor system as an activation agent. The host plant may be a saw mill, a pulp and paper plant, a corn wet or dry mill, a sugar production facility, or a food or beverage plant, for example. In some embodiments, the activated carbon is utilized at the host plant to purify one or more primary products, to purify water, to treat a liquid waste stream, and/or to treat a vapor waste stream.Type: GrantFiled: January 16, 2015Date of Patent: August 8, 2017Assignee: Carbon Technology Holdings, LLCInventors: James A. Mennell, Daniel J. Despen, David Reamer
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Patent number: 9682363Abstract: A method for producing an activated carbon material comprises the steps of producing a hot flue gas stream from a combustion process in a first reactor; routing a first part of said flue gas stream to a second reactor that is substantially vertical; routing a second part of said flue gas stream to eventual venting; injecting and suspending a carbonaceous starting material into said second reactor to devolatilize and activate the carbonaceous starting material to produce an activated carbon material; separating the activated carbon material in a separating device; and routing the gas stream from said separating step to the first reactor for incineration of the volatile contents released from said injecting and suspending step. The activated carbon material is suited for the removal of vapor phase air toxics, such as mercury, from the flue gas of a coal fired power plant. An apparatus for producing the activated carbon material for the same purpose is also described.Type: GrantFiled: November 10, 2015Date of Patent: June 20, 2017Assignee: Preferred Utilities Manufacturing CorporationInventors: Jianhui Hong, Charles A. White, Dan Wallace, Peter Lavelle, Darrel Scribner
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Patent number: 9623371Abstract: A method for digestion and gasification of graphite for removal from an underlying surface is described. The method can be utilized to remove graphite remnants of a formation process from the formed metal piece in a cleaning process. The method can be particularly beneficial in cleaning castings formed with graphite molding materials. The method can utilize vaporous nitric acid (HNO3) or vaporous HNO3 with air/oxygen to digest the graphite at conditions that can avoid damage to the underlying surface.Type: GrantFiled: September 28, 2015Date of Patent: April 18, 2017Assignee: Savannah River Nuclear Solutions, LLCInventor: Robert A. Pierce
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Patent number: 9617151Abstract: A method for controlling density, porosity and/or gap size within a nanotube fabric layer is disclosed. In one aspect, this can be accomplished by controlling the degree of rafting in a nanotube fabric. In one aspect, the method includes adjusting the concentration of individual nanotube elements dispersed in a nanotube application solution. A high concentration of individual nanotube elements will tend to promote rafting in a nanotube fabric layer formed using such a nanotube application solution, whereas a lower concentration will tend to discourage rafting. In another aspect, the method includes adjusting the concentration of ionic particles dispersed in a nanotube application solution. A low concentration of ionic particles will tend to promote rafting in a nanotube fabric layer formed using such a nanotube application solution, whereas a higher concentration will tend to discourage rafting. In other aspects, both concentration parameters are adjusted.Type: GrantFiled: February 14, 2011Date of Patent: April 11, 2017Assignee: Nantero Inc.Inventors: Rahul Sen, J. Thomas Kocab, Feng Gu
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Patent number: 9163192Abstract: A process for treating input coal includes treating input coal in a pyrolysis step to form coal char. The pyrolysis step includes heating the coal substantially in the absence of oxygen to remove volatile material from the coal. The volatile material evolved from the coal in the pyrolysis step is treated to separate the volatile material into gases and liquids, wherein the liquids contain condensed volatile material. A portion of the liquids is directed to the coal char, and the returned portion of the liquids is mixed with the coal char, thereby returning some of the volatile material to the coal char.Type: GrantFiled: September 16, 2011Date of Patent: October 20, 2015Assignee: C2O Technologies, LLCInventor: Franklin G. Rinker
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Patent number: 9040015Abstract: Provided are a method for post-treatment of a carbonaceous material using dehydrocyclization, a carbonaceous material post-treated by the method, and a polymer composite material including the carbonaceous material. More particularly, provided are a method for post-treatment of a carbonaceous material using dehydrocyclization, including subjecting the carbonaceous material to dehydrocyclization at room temperature to heal structural defects in the carbonaceous material, while increasing the effective conjugated length of the carbonaceous material to improve the electrical conductivity thereof, as well as a carbonaceous material post-treated by the method and a polymer composite material including the carbonaceous material.Type: GrantFiled: March 12, 2013Date of Patent: May 26, 2015Assignee: KOREA INSTITUTE OF SCIENCE AND TECHNOLOGYInventors: Munju Goh, Ok-kyung Park, Yong Mun Choi, Bon-Cheol Ku, Joong Hee Lee, Nam Ho You, Han Sol You
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Patent number: 9023308Abstract: Methods of ex situ synthesis of graphene, graphene oxide, reduced graphene oxide, other graphene derivative structures and nanoparticles useful as polishing agents are disclosed. Compositions and methods for polishing, hardening, protecting, adding longevity to, and lubricating moving and stationary parts in devices and systems, including, but not limited to, engines, turbos, turbines, tracks, races, wheels, bearings, gear systems, armor, heat shields, and other physical and mechanical systems employing machined interacting hard surfaces through the use of nano-polishing agents formed in situ from lubricating compositions and, in some cases, ex situ and their various uses are also disclosed.Type: GrantFiled: April 29, 2014Date of Patent: May 5, 2015Assignee: Peerless Worldwide, LLCInventor: Richard S. Shankman
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Publication number: 20150118492Abstract: The method of the present disclosure is directed towards the formation of a three-dimensional carbon structure and includes the steps of adding a radical initiator to an amount of carbon starting material, forming a mixture, placing the mixture in a mold, maintaining the mixture and the mold at an elevated temperature for a period of time to form a thermally cross-linked molded mixture and removing the thermally cross-linked molded mixture from the mold. The disclosure also includes a three-dimensional carbon structure, with that structure including a thermally cross-linked carbon base material in a predetermined formation.Type: ApplicationFiled: April 4, 2013Publication date: April 30, 2015Inventors: Balaji Sitharaman, Gaurav Lalwani
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Patent number: 9018131Abstract: The disclosure relates to methods for forming activated carbon comprising providing a feedstock mixture comprising a carbon feedstock and at least one chemical activating agent, heating the feedstock mixture to at least the fluxing temperature of the feedstock mixture to form a feedstock melt, atomizing the feedstock melt and introducing the atomized feedstock mixture into a reactor, rapidly heating the atomized feedstock to at least the solidification temperature by introducing a hot stream into the reactor, introducing the heated feedstock mixture into a reaction vessel, and holding the heated feedstock mixture in the reaction vessel at a temperature and for a time sufficient to react the carbon feedstock with the at least one chemical activating agent to form activated carbon, wherein rapidly heating the atomized feedstock comprises heating the mixture within a time period sufficient to maintain the feedstock mixture in a substantially solid state throughout the rapid heating stage.Type: GrantFiled: March 27, 2013Date of Patent: April 28, 2015Assignee: Corning IncorporatedInventor: James Gerard Fagan
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Publication number: 20150110707Abstract: A method for making activated carbon includes heating a mixture of a carbon precursor or a carbonized precursor and a chemical activating agent in a furnace. The furnace includes an internal surface either formed from or lined with a corrosion resistant material such as high purity silicon carbide or silicon nitride.Type: ApplicationFiled: January 22, 2014Publication date: April 23, 2015Applicant: Corning IncorporatedInventors: Kishor Purushottam Gadkaree, Jia Liu
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Publication number: 20150104372Abstract: Methods for forming holey carbon allotropes and graphene nanomeshes are provided by the various embodiments. The various embodiments may be applicable to a variety of carbon allotropes, such as graphene, graphene oxide, reduced graphene oxide, thermal exfoliated graphene, graphene nanoribbons, graphite, exfoliated graphite, expanded graphite, carbon nanotubes (e.g., single-walled carbon nanotubes, double-walled carbon nanotubes, few-walled carbon nanotubes, multi-walled carbon nanotubes, etc.), carbon nanofibers, carbon fibers, carbon black, amorphous carbon, fullerenes, etc. The methods may produce holey carbon allotropes without the use of solvents, catalysts, flammable gas, additional chemical agents, or electrolysis to produce the pores (e.g., holes, etc.) in the carbon allotropes. In an embodiment, a carbon allotrope may be heated at a working window temperature for a working period of time to create holes in the carbon allotrope.Type: ApplicationFiled: October 14, 2014Publication date: April 16, 2015Inventors: Yi Lin, Jae-Woo Kim, John W. Connell, Michael R. Funk, Caroline J. Campbell
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Patent number: 8993170Abstract: A composite carbon material of negative electrode in lithium ion, which is made of composite graphite, includes a spherical graphite and a cover layer, wherein the cover layer is pyrolytic carbon of organic substance. Inserted transition metal elements are contained between layers of graphite crystal. Preparation of the negative electrode includes the steps of: crushing graphite, shaping to form a spherical shape, purifying treatment, washing, dewatering and drying, dipped in salt solution doped by transition metal in multivalence, mixed with organic matter, covering treatment, and carbonizing treatment or graphitization treatment. The negative electrode provides advantages of reversible specific capacity larger than 350 mAh/g, coulomb efficiency higher than 94% at first cycle, conservation rate for capacity larger than 8-% in 500 times of circulation.Type: GrantFiled: March 29, 2006Date of Patent: March 31, 2015Assignee: BTR New Energy Materials Inc.Inventors: Min Yue, Wanhong Zhang
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Publication number: 20150030527Abstract: A method for producing activated carbon includes heating a coconut shell carbon precursor at a carbonization temperature effective to form a carbon material, and reacting the carbon material with CO2 at an activation temperature effective to form the activated carbon. The resulting activated carbon can be incorporated into a carbon-based electrode of an EDLC. Such EDLC can exhibit a potential window and thus an attendant operating voltage of greater than 3V.Type: ApplicationFiled: January 28, 2014Publication date: January 29, 2015Applicant: Corning IncorporatedInventors: Kishor Purushottam Gadkaree, Atul Kumar
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Publication number: 20150030526Abstract: A method for producing activated carbon includes heating a phenolic novolac resin carbon precursor at a carbonization temperature effective to form a carbon material, and reacting the carbon material with CO2 at an activation temperature effective to form the activated carbon. The resulting activated carbon can be incorporated into a carbon-based electrode of an EDLC. Such EDLC can exhibit a potential window and thus an attendant operating voltage of greater than 3V.Type: ApplicationFiled: January 28, 2014Publication date: January 29, 2015Applicant: Corning IncorporatedInventors: Kishor Purushottam Gadkaree, Andrew Fleitz Husted, Xiaorong Liu
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Patent number: 8940267Abstract: A method of purifying a nanodiamond powder includes preparing the nanodiamond powder, heating the nanodiamond powder at between 450° C. and 470° C. in an atmosphere including oxygen, performing a hydrochloric acid treatment on the heated nanodiamond powder, and performing a hydrofluoric acid treatment on the nanodiamond powder obtained after performing the hydrochloric acid treatment.Type: GrantFiled: June 28, 2012Date of Patent: January 27, 2015Assignees: The Arizona Board of Regents on Behalf of the University of Arizona, Canon Kabushiki KaishaInventors: Robert A. Norwood, Palash Gangopadhyay, Alexander Ashton Miles, Jun Kato, Shabnam Virji-Khalfan, Mamoru Miyawaki
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Patent number: 8926932Abstract: The present invention provides a high surface area porous carbon material and a process for making this material. In particular, the carbon material is derived from biomass and has large mesopore and micropore surfaces that promote improved adsorption of materials and gas storage capabilities.Type: GrantFiled: November 8, 2007Date of Patent: January 6, 2015Assignee: The Curators of the University of MissouriInventors: Peter Pfeifer, Galen J. Suppes, Parag Shah, Jacob W. Burress
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Patent number: 8920764Abstract: A method of forming a composition includes oxidation of graphene oxide to form holey graphene oxide having defects therein and reduction of the holey graphene oxide.Type: GrantFiled: February 9, 2012Date of Patent: December 30, 2014Assignee: University of Pittsburgh—Of the Commonwealth System of Higher EducationInventors: Alexander Star, Narasimha Harindra Vedala, Gregg Peter Kotchey
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Patent number: 8894962Abstract: A carbon material and a method of manufacturing the carbon material are provided that can improve hardness and physical properties while fully gaining the benefit of SPS method, which makes it possible to obtain a dense carbon material with very short time. The carbon material is manufactured by a first step of filling mixture powder containing a carbon aggregate and a binder in a mold, and a second step of sintering the mixture powder by a spark plasma sintering method while compressing the mixture powder. The carbon material is characterized by having a Shore hardness HSD value of 60 or greater, and having a thermal expansion anisotropy ratio, an electrical resistivity anisotropy ratio, or a thermal conductivity anisotropy ratio, of 1.5 or greater.Type: GrantFiled: October 13, 2010Date of Patent: November 25, 2014Assignee: Toyo Tanso Co., Ltd.Inventors: Megumu Doi, Tsuyoshi Matsumoto, Yoshinari Miyamoto, Masao Tokita
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Patent number: 8883114Abstract: A method of producing nano-scaled graphene platelets (NGPs) having an average thickness no greater than 50 nm, typically less than 2 nm, and, in many cases, no greater than 1 nm. The method comprises (a) intercalating a supply of meso-carbon microbeads (MCMBs) to produce intercalated MCMBs; and (b) exfoliating the intercalated MCMBs at a temperature and a pressure for a sufficient period of time to produce the desired NGPs. Optionally, the exfoliated product may be subjected to a mechanical shearing treatment, such as air milling, air jet milling, ball milling, pressurized fluid milling, rotating-blade grinding, or ultrasonicating. The NGPs are excellent reinforcement fillers for a range of matrix materials to produce nanocomposites. Nano-scaled graphene platelets are much lower-cost alternatives to carbon nano-tubes or carbon nano-fibers.Type: GrantFiled: December 26, 2007Date of Patent: November 11, 2014Assignee: Nanotek Instruments, Inc.Inventors: Aruna Zhamu, Jiusheng Guo, Bor Z. Jang
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Patent number: 8883042Abstract: Graphene production using a continuous or pulsed laser beam focused on a substrate of graphite oxide in a significantly inert environment is disclosed. Laser-induced graphene features are characterized by a 2D-band in the Raman spectra. When the photons of the laser at a various frequencies and power levels beam impinge a graphite oxide foil for various amounts of time, a strip, divet, trench, or hole, having graphene at the bottom or sides is produced. The concentration of the graphite oxide and the laser beam may be adjusted so that the depth of the trench created is a certain depth less than the thickness of the foil. Additionally, in some embodiments, the evaporation of the water during the Hummers method is adjusted so that there remains interlaminar water in the graphite oxide foil. The presently disclosed subject matter may also be used in patterning using rastering or substrate motion.Type: GrantFiled: December 16, 2010Date of Patent: November 11, 2014Assignee: Georgia Tech Research CorporationInventors: Denis Aleksandrovich Sokolov, Kristin Rene Shepperd, Thomas Michael Orlando
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Publication number: 20140328745Abstract: Disclosed herein is a method for producing a roll-shaped carbonaceous film by polymer pyrolysis while suppressing the occurrence of fusion bonding in the roll-shaped carbonaceous film. The carbonaceous film production method includes the step of heat-treating a polymer film wound into a roll, wherein, at a temperature equal to or higher than the pyrolysis onset temperature of the polymer film but equal to or lower than a temperature at which the weight of the polymer film is reduced by 40% as compared to that before heat treatment, the roll-shaped polymer film has (2-1) a gap between layers of the polymer film so that a value determined for the whole roll-shaped polymer film by dividing the thickness of the gap between adjacent layers of the polymer film (Ts) by the thickness of the polymer film (Tf) (Ts/Tf) satisfies a relationship of 0.33?Ts/Tf?1.Type: ApplicationFiled: July 25, 2012Publication date: November 6, 2014Applicant: KANEKA CORPORATIONInventors: Makoto Mishiro, Yusuke Ohta, Takashi Inada, Yasushi Nishikawa
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Patent number: 8865106Abstract: In one embodiment of the disclosure, a composite raw material and a method for forming the same are provided. The method includes sulfonating a polycyclic aromatic compound to form a polycyclic aromatic carbon sulfonate (PCAS); and mixing the polycyclic aromatic carbon sulfonate and a polyacrylonitrile (PAN) to form a composite raw material. In another embodiment of the disclosure, a carbon fiber containing the composite raw material described above and a method for forming the same are provided.Type: GrantFiled: September 13, 2012Date of Patent: October 21, 2014Assignee: Industrial Technology Research InstituteInventors: Tun-Fun Way, Yu-Ting Chen, Jiun-Jy Chen, Hsiao-Chuan Chang
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Patent number: 8865113Abstract: Methods of ex situ synthesis of graphene, graphene oxide, reduced graphene oxide, other graphene derivative structures and nanoparticles useful as polishing agents are disclosed. Compositions and methods for polishing, hardening, protecting, adding longevity to, and lubricating moving and stationary parts in devices and systems, including, but not limited to, engines, turbos, turbines, tracks, races, wheels, bearings, gear systems, armor, heat shields, and other physical and mechanical systems employing machined interacting hard surfaces through the use of nano-polishing agents formed in situ from lubricating compositions and, in some cases, ex situ and their various uses are also disclosed.Type: GrantFiled: March 15, 2012Date of Patent: October 21, 2014Assignee: Peerless Worldwide, LLCInventor: Richard S. Shankman
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Patent number: 8865102Abstract: A method of producing a carbon material which is mainly composed of graphene-containing carbon particles is provided. The method includes a step of producing carbon particles from an organic material by maintaining a mixture containing the organic substance as a starting material, hydrogen peroxide and water under conditions of a temperature of 300° C. to 1000° C. and a pressure of 22 MPa or more. The method further includes a step of heat-treating the carbon particles at a higher temperature than the temperature maintained in the carbon particle producing step. The carbon material produced by the present method has a structure in which substances such as ions can easily enter and leave the graphene structures of the carbon particles, making the carbon material be useful as active materials of secondary batteries and electric double layer capacitors.Type: GrantFiled: April 22, 2010Date of Patent: October 21, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Morinobu Endo, Yong Jung Kim, Akira Tsujiko
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Publication number: 20140306148Abstract: A process for the preparation from a partially decomposed organic material like peat a granulated or pelletized sorption medium using low-temperature, thermal activation of the sorption medium to produce a high degree of granule or pellet hardness balanced against an efficacious level of ion-exchange and adsorption capacity, followed by chemical treatment of the thermally-activated sorption material via an acid solution and a salt solution to increase its ion-exchange and adsorption performance while minimizing the transfer of natural impurities found in the sorption medium to an aqueous solution is provided by this invention. The sorption medium of this invention can be used in a variety of aqueous solution treatment processes, such as wastewater treatment.Type: ApplicationFiled: March 14, 2014Publication date: October 16, 2014Applicants: Regents of the University of Minnesota, American Peat Technology, LLCInventors: Igor V. Kolomitsyn, Peggy Wallgren Jones, Douglas A. Green
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Publication number: 20140294717Abstract: The disclosure relates to methods for forming activated carbon comprising providing a feedstock mixture comprising a carbon feedstock and at least one chemical activating agent, heating the feedstock mixture to at least the fluxing temperature of the feedstock mixture to form a feedstock melt, atomizing the feedstock melt and introducing the atomized feedstock mixture into a reactor, rapidly heating the atomized feedstock to at least the solidification temperature by introducing a hot stream into the reactor, introducing the heated feedstock mixture into a reaction vessel, and holding the heated feedstock mixture in the reaction vessel at a temperature and for a time sufficient to react the carbon feedstock with the at least one chemical activating agent to form activated carbon, wherein rapidly heating the atomized feedstock comprises heating the mixture within a time period sufficient to maintain the feedstock mixture in a substantially solid state throughout the rapid heating stage.Type: ApplicationFiled: March 27, 2013Publication date: October 2, 2014Applicant: CORNING INCORPORATEDInventor: James Gerard Fagan
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Publication number: 20140287306Abstract: An electrode material is provided. The electrode material includes a porous carbon material, wherein the porous carbon material has a half-width of diffraction intensity peak of a (100) face or a (101) face of 4 degrees or less with reference to a diffraction angle 2 theta on a basis of an X-ray diffraction method. An absolute value of a differential value of mass can be obtained when a mixture of the porous carbon material and S8 sulfur mixed at a mass ratio of 1:2 is subjected to thermal analysis, where temperature is employed as a parameter, has a value of more than 0 at 450° C. and a value of 1.9 or more at 400° C. A battery and method of manufacture are also provided.Type: ApplicationFiled: July 19, 2013Publication date: September 25, 2014Applicant: Sony CorporationInventors: Kazumasa Takeshi, Seiichiro Tabata, Hironori Iida, Shun Yamanoi, Yosuke Saito, Koichiro Hinokuma, Shinichiro Yamada
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Patent number: 8840862Abstract: An apparatus for continuous high temperature gas treatment of particulate matter including a starting material supply port (1) through which starting particulate matter is supplied from an upper part of the apparatus; a treatment, gas supply port (2) through which a treating gas is supplied; a product discharge port (3) through which a product after treatment is discharged from a lower part of the apparatus; a treatment chamber (4) in which the particulate matter is treated with the treatment gas; a gas-solid separation chamber (5) provided in fluid communication with an upper part of the treatment chamber (4); and a cooling chamber (6) provided in fluid communication with a lower part of the treatment chamber (4). A heater (7) is provided on the outer periphery of the upper part of the treatment chamber (4), and a cooler (8) is provided on the outer periphery of the cooling chamber (6).Type: GrantFiled: March 30, 2011Date of Patent: September 23, 2014Assignee: Kureha CorporationInventors: Hiroaki Ohashi, Masaru Kagoshima, Yoshiki Shigaki
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Publication number: 20140264143Abstract: Porositized/activated carbon processed from carbon or carbonaceous raw materials. The porositization process comprises: (1) loading porositizing agents; (2) thermal treatment; and (3) porous generation. In another embodiment, the porositization process comprises: (1) loading porositizing agents; and (2) thermal treatment wherein the carbon or carbonaceous materials undergo carbonization and self-activation during the thermal treatment. Activated carbon products that exhibit magnetic functionality.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: UNIVERSITY OF NORTH TEXASInventors: Sheldon Q. Shi, Changlei Xia
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Patent number: 8835351Abstract: An additive for hydroconversion processes includes a solid organic material having a particle size of between about 0.1 and about 2,000 ?m, a bulk density of between about 500 and about 2,000 kg/m3, a skeletal density of between about 1,000 and about 2,000 kg/m3 and a humidity of between 0 and about 5 wt %. Methods for preparation and use of the additive are also provided. By the use of the additive of the present invention, the hydroconversion process can be performed at high conversion level.Type: GrantFiled: November 7, 2012Date of Patent: September 16, 2014Assignee: Intevep, S.A.Inventors: Carlos Canelon, Angel Rivas, Omayra Delgado, Miguel Paiva, Giuseppe Di Sarli, Luis Zacaris
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Patent number: 8790610Abstract: A method of forming composite materials includes dispersing a conjugated material, a solvent for the conjugated material, and a plurality of carbon nanotubes (CNTs) or graphene including structures having an outer surface to form a dispersion. The solvent is evaporated from the dispersion to yield a CNT or graphene composite including a plurality of crystalline supramolecular structures having the conjugated material non-covalently secured to the outer surface of the CNT or the graphene including structure. The supramolecular structures have an average length which extends outward in a length direction from the outer surface of the CNT or graphene including structure, where the average length is greater than an average width of the supramolecular structures.Type: GrantFiled: November 12, 2013Date of Patent: July 29, 2014Assignee: University of Central Florida Research Foundation, Inc.Inventors: Lei Zhai, Jianhua Liu, Jianhua Zou, Anindarupa Chunder
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Patent number: 8784663Abstract: A trap Including: an inlet configured to receive a fluid conveying nanostructures; ionic liquid configured to trap the nanostructures; and an outlet for the fluid.Type: GrantFiled: November 20, 2009Date of Patent: July 22, 2014Assignee: Nokia CorporationInventors: Di Wei, Zoran Radivojevic, Markku Antti Kyosti Rouvala, Teuvo Tapani Ryhänen
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Patent number: 8778036Abstract: Disclosed are methods for upgrading carbonaceous materials. Also disclosed are apparatuses for upgrading carbonaceous materials. Also disclosed are systems for upgrading carbonaceous materials. Also disclosed are upgraded carbonaceous materials.Type: GrantFiled: August 22, 2011Date of Patent: July 15, 2014Assignee: Skye Energy Holdings, Inc.Inventor: David R. Shaffer
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Patent number: 8778230Abstract: A subject-matter of the invention is a novel process for the preparation of sulphur-modified monolithic porous carbon-based materials by impregnation with a strong sulphur-based acid, the materials capable of being obtained according to this process and the use of these materials with improved supercapacitance properties to produce electrodes intended for energy storage systems. Electrodes composed of sulphur-modified monolithic porous carbon-based materials according to the invention and lithium batteries and supercapacitors having such electrodes also form part of the invention.Type: GrantFiled: November 11, 2011Date of Patent: July 15, 2014Assignee: HitchinsonInventors: David Ayme-Perrot, Marie Dieudonné, Philippe Sonntag, Anne-Caroline Pasquier
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Publication number: 20140191165Abstract: Provided are a method for post-treatment of a carbonaceous material using dehydrocyclization, a carbonaceous material post-treated by the method, and a polymer composite material including the carbonaceous material. More particularly, provided are a method for post-treatment of a carbonaceous material using dehydrocyclization, including subjecting the carbonaceous material to dehydrocyclization at room temperature to heal structural defects in the carbonaceous material, while increasing the effective conjugated length of the carbonaceous material to improve the electrical conductivity thereof, as well as a carbonaceous material post-treated by the method and a polymer composite material including the carbonaceous material.Type: ApplicationFiled: March 12, 2013Publication date: July 10, 2014Applicant: KOREA INSTITUTE OF SCIENCE AND TECHNOLOGYInventors: Munju GOH, Ok-kyung PARK, Yong Mun CHOI, Bon-Cheol KU, Joong Hee LEE, Nam Ho YOU, Han Sol YOU
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Patent number: 8771623Abstract: Residual impurity reduction methods and apparatus are provided. A method comprises conducting a gaseous stream through an unlined portion of a pipe, wherein the gaseous stream comprises sodium and wherein the unlined portion of the pipe is at least about eighteen inches long, injecting a neutralizing agent into the gaseous stream at an injection point, wherein the injection point is located at a point where the sodium is in at least a partially condensed state. The gaseous stream is conducted through a heated portion of a pipe and a cooled portion of a pipe. In addition, methods and apparatus may include a trap system for use with a carbonization furnace.Type: GrantFiled: October 30, 2009Date of Patent: July 8, 2014Assignee: Goodrich CorporationInventors: Tim Centa, Greg Hawkins, Doug Hayes