Abstract: Improved apparatus and methods for forming a layer of material over a surface of a previously-formed cross-section of a three-dimensional object in anticipation of forming a next cross-section of the object out of the layer. A volume of material, including at least some excess material, is placed over the surface, and the excess material is swept off by placing the excess material in the predetermined path of a sweeping member, the path being substantially in a plane spaced from a working surface of material. The member may be directed to sweep the excess material away through a successive number of sweeps, which may vary for each cross-section, at least a velocity which may vary for each sweep. Additionally, the clearance between the member and the surface of the previous cross-section may vary for each sweep. A "winged" member is also provided, comprising two legs extending from a base, and a "Trident" embodiment is also provided, comprising three legs extending from a base.

Abstract: An apparatus for stabilizing the amount of belt-form edible dough produced per hour by a production system. The apparatus features a calculating device (67) to calculate the hourly throughput of the edible dough (W) by dividing the weight of the proper number of the divided edible dough bodies (W) by the time used to charge that proper number of the divided dough bodies (W). If by the calculation the hourly throughput of the edible dough is found to be below the predetermined goal, a controlling section (65) controls a motor (47) for gap-adjusting to expand the size of a gap for discharging between a pair of roller members (29L) and (29R). If the hourly throughput is found to be above the predetermined goal, the controlling section (65) controls the motor (47) to reduce the size of the gap for discharging.

Abstract: In the production of thin film that is extruded onto a cooling roller and then fed through a further treatment station such as stretching roller station, it may become necessary to stop the extrusion if a fault is present in the further treatment station. In order to avoid stopping the extrusion, a detour station with a roller set is positioned between the extrusion station and the further treatment station for detouring extruded film in response to a detected fault in any system component, except the extruder, whereby the extrusion can continue while the film is supplied to some other use while its supply to the further treatment station is interrupted. The detouring roller set includes at least one guide roller and a press-on roller that is automatically movable, for example by a piston cylinder device into a working position in response to a fault signal.

Abstract: An automated method and apparatus is provided to mold and cure soft contact lenses. A molding station injection molds first and second mold parts for the production of the lenses and these mold parts are transferred to an inert gas or low oxygen environment wherein a series of automated stations receive the mold parts, deposit a polymerizable hydrogel within the first mold part, assemble and clamp the first and second mold parts together, apply radiant energy for polymerizing the hydrogel and subsequently separate the mold parts.

Abstract: The invention involves an improved system for producing a three-dimensional object by forming successive cross-sections of the object from a material which is normally solid but which may be made flowable, including using data manipulation for converting a three-dimensional object representation into cross-sectional representations.

Abstract: A method of controlling lateral wandering of flattened tubular plastic film in gauge distribution apparatus in which gauge distribution is effected by passing a flattened tubular plastic film around at least one turning bar whose position with respect to the film is varied. The method comprises adjusting the position of a turning bar in response to a signal from the sensor which senses the position of one of the side edges of the flattened film before it is wound on a storage roll. When lateral wandering of the flattened tubular film is sensed, the position of the turning bar is varied until the sensor detects that the film has returned to its desired path.

Abstract: The yarn manufacturing process is monitored by detecting a yarn tension while the yarn spun by a spinning device is wound by a winding device. The yarn tension detected by the yarn tension sensor is corrected based on the rate of change in a winding condition such as a traverse speed or a winding speed, and whether the yarn manufacturing process is in a normal condition or not is judged based on the corrected tension. Also, an abnormal judging reference is corrected based on the rate of change in a winding condition, and whether the yarn manufacturing process is in a normal condition or not is judged based on the corrected abnormal judging reference.

Abstract: A warning apparatus for an injection molding machine includes a detection device for detecting an operation performed by an operator of the injection molding machine; a warning section for warning the operator in response to a detection signal from the detection device; and a cancellation section for canceling the warning when the operator correctly operates the injection molding machine. When there is a possibility that an operator incorrectly operates the injection molding machine, a warning is generated by the warning section. Therefore, the operator is prevented from incorrectly operating the injection molding machine. Thus, breakage of the mold unit is avoided. Further, since the cancellation section is provided, the operator does not have to perform any operation for canceling the warning, so that work efficiency is improved.

Abstract: A method and apparatus for forming a laminated object using a laser-discharging means a laser beam, a material capable of forming a solid layer by receiving the laser beam, and a mask for interrupting the laser beam. The method includes the steps of: forming a layer of the material on a surface, covering the material with the mask, and discharging the laser beam onto the material covered with the mask to solidify the material and form the solid layer on the surface. The above cycle is repeated to produce a laminated object. The method and the apparatus are characterized in the adjusting at least one of a distance from the laser-discharging means to the mask and a distance from the mask to the material, so that the extent of the laser beam is adjusted and the dimension of the laminated object is adjusted.

Abstract: Filament stress in a newly spun filament is reduced in that the air friction between the filament and the contiguous air layer is prevented or limited. For this purpose an air current is generated, flowing in the running direction of the yarn at a speed which is the same or approximately the same as the surface speed of the filament. The air current can be guided on to the filament surface through a tube.

Abstract: An optical forming apparatus which can form a homogeneous three-dimensional object exhibiting desired properties over all parts, while effectively suppressing sedimentation of filler even though the filler is easily precipitated in a photo-curable resin composition. The optical forming apparatus can produce a three-dimensional object consisting of laminated layers of cured resin produced by repetition of forming cured resin layers by selectively irradiating a photo-curable liquid resin composition placed in a container (20), wherein the apparatus is characterized by having a means (60) for circulating the photo-curable liquid resin composition.

Abstract: A exit chute for a pharmaceutical tablet press machine comprising a first exit chute portion having a first end and a second end wherein the first end is adapted to be secured to the tablet press for receiving tablets formed thereby. A second exit chute portion is provided that has a first end and a second end and the first end is adapted to be removably secured to the second end of the first exit chute portion to form an extended tablet pathway, and the second chute portion includes an aperture therein whereby rejected tablets can be diverted to pass therethrough and accepted tablets will be allowed to pass through the second exit chute portion and out of the second end thereof.

Abstract: This invention relates to the stepwise layer-by-layer formation of a three-dimensional object through application of the principles of stereolithography and to the automatic detection of surface features of each layer of a three-dimensional object to manufacture parts more reliably, more accurately and more quickly. Automatic detection of trapped volume regions and size of solidified cross-sectional regions are disclosed. Automatic selection of recoating styles is made based on (1) the detected regions,(2) empirically or otherwise determined optimum recoating styles for different types of regions, and (3) a look-up table, other correlation system, or processor for associating recoating style information with laminae containing particular identified regions.

Abstract: A carbonaceous article is made by baking paste under continuously applied high pressure. The paste is extruded as it is baked to form the article, and the article may be further machined after baking. A force opposing extrusion is applied to the article to allow high pressures to be provided to the paste. The location of the baking zone both longitudinally and peripherally is carefully controlled to preclude over or under baking. Longitudinal control of the baking zone is effected by measuring the force required to extrude baked paste, and peripheral control is effected by measuring the extent of the baking at several peripheral locations and controlling the baking current at these locations. The article may be an electrode for supply to an electric arc furnace immediately after baking or to a furnace remote from the baking station.

Abstract: Method and apparatus for manufacturing a composite insulator which includes an FRP core rod covered by a sheath and provided with a plurality of sheds which are made of an electrically insulating polymeric material. The sheds are set on a support member arranged on a downstream side of an extruder. The extruder is fed with a core rod and extrudes a polymeric material to form a sheath on the core rod. The core rod with the sheath is moved toward the downstream side through an opening in the support member. The sheds are sequentially moved along the support member toward the downstream side and transferred onto predetermined locations on the sheath that have passed through the opening and have reached the downstream side. An assembly is thus formed which includes the core rod, sheath formed on the core rod, and sheds transferred onto the sheath. The assembly is then heated to vulcanize the sheath and adhere it to the core rod and the sheds.

Abstract: A method and arrangement for producing a basic element of a multi-element fibre optic cable having a coating tool (6) for forming a tubular sheathing around a single optical fibre (3) or a fibre bundle formed of several optical fibres (3), and a pulling device (8) placed after the coating tool (6) for pulling the sheathing and the fibres forward as a unit. In order to produce a stable product, the tension (t.sub.3) of the fibres (3) passed to the coating tool (6) is kept continuously at a controlled level. The direction of travel of the fibres and the sheathing is kept straight before and at the pulling device (8), and the pulling device (8) is spaced from the coating tool (6) at a distance depending on the production rate of the production line, so that desired sliding of the fibres (30 inside the sheathing is provided at the pulling device (8).

Abstract: An apparatus and method for melt spinning a plurality of downwardly advancing multifilament polymeric yarns, and winding the advancing yarns into respective packages. Each of the advancing yarns is brought into contact with a separate yarn delivery mechanism which acts to control the yarn tension before the yarn is wound into a package. Thus, the yarn tension of all of the yarns can be made substantially the same when they are wound into packages, which permits all of the packages to have the same winding structure and the same packing density.

Abstract: An apparatus for generating generally uniform compression forces over a film of a relatively low-viscosity liquid by passing the low-viscosity liquid through a porous plate, from an upstream face to a downstream face of the porous plate. The porous plate has a specified porosity and arrangement of the through holes or other pores that results in forming a uniform pressure through and uniform compression forces over a film of the low-viscosity liquid that is at or near the upstream face of the porous plate. The apparatus of this invention results in homogeneous deformation of a material, such as molten polymer, polymer solution, multiphase polymer systems, asphalts or foods.

Abstract: In a control process speed stages are predetermined for the displacement of a movable unit and a nominal speed curve is derived therefrom. From the nominal speed curve a nominal path/time curve is calculated, from which, in turn, a position reference variable for the speed control is determined. At the time t.sub.i determined for the modification position s.sub.i where the speed level is to be changed for the successive speed stage, the speed of the movable unit is maintained until time t.sub.i' which is the moment at which the movable unit actually reaches the modification position s.sub.i. Upon this occurrence a triggering is initiated which equates the actual time t.sub.i' with the nominal time t.sub.i and which causes the nominal speed course to be superseded by a new nominal speed course progressing from the actual point in time t.sub.i'. The new nominal speed course corresponds to that portion of the superseded nominal speed course which progresses forwardly from the nominal time t.sub.

Abstract: A method for evaluating moldability characteristics of a plastic resin in an injection molding process. A vital few process response variables are determined from a plurality of process response variables that are used to characterize the injection molding process. The vital few process response variables control a plurality of quality characteristics that are used to characterize a molded product made from the plastic resin. An empirical model is then developed describing the relationship between the vital few process response variables and the plurality of quality characteristics. The empirical model is then trained with experimental data taken from injection molding process runs using new grades of the plastic resin. The trained empirical model is then used to evaluate the moldability characteristics of new grades of the plastic resin.

Abstract: An apparatus and method for curing a polymerizable monomer or monomer mixture to form a soft contact lens includes a transport device for transporting a plurality of contact lens molds to a precure station in a low oxygen environment, each contact lens mold including a first and second mold half with a polymerizable monomer or monomer mixture therebetween. A clamping member clamps a first contact lens mold half against a second contact lens mold half for a predetermined pressure and time. While the mold halves of the contact lens mold are clamped, the polymerizable monomer or monomer mixture is exposed to a radiant energy source for partially polymerizing the polymerizable monomer or monomer mixture contained in each contact lens mold.

Abstract: In order to achieve a homogeneous density distribution in a layer to be solidified of a three-dimensional object produced by laser sintering a laser beam is passed across the surface of the layer to be solidified, whereby the travelling speed of the beam varies as a function of the length of lines of a line pattern.

Abstract: An apparatus for producing an object by stereolithography is provided with a tank (1) receiving a bath of liquid or powdery material which can be solidified by action of electromagnetic radiation. In known manner the apparatus comprises a support (4) for positioning the object relative to the surface (3) of the bath and a device (8) for solidifying a layer of the material (3) adjacent to the surface using electromagnetic radiation. In order to allow a precise adjustment of the layer thickness the apparatus comprises a supplying device (51) for supplying the solidifiable material (3), the supplying device extending transversely across the tank and having a discharge opening (53) at its bottom side in operational position, a channel extending in the interior thereof and communicating with the discharge opening (53), the channel being connected at one point with a pump (63) through a conduit (62).

Abstract: Methods and apparatus for use in building three-dimensional objects on substantially a cross-sectional basis including methods and apparatus for forming successive layers using counter-rotating rollers, ink jet recoaters, spinning members which sling material, applicator bars that dispense material via a meniscus and/or independently dispensed streams, and also including methods and apparatus to determine a preferred region over which to form a layer and to check for building errors.

Abstract: A composite manufacturing system moves a multi-fiber tow through a processing space. A resin particle source provides particles to the space. This source may include an airstream entrained with particles which is discharged into the space through an orifice; the airstream diverging as it enters the space. An electrode is disposed in the space to electrostatically charge the particles and facilitate deposition of the charged particles on the tow. In one embodiment, the electrode includes a corona wire disposed proximate to the tow to provide a generally cylindrical charging region. An electric field useful to direct deposition of the particles may be generated by appropriately shaping a wire electrode and orienting it in a predetermined manner relative to the tow. After the particles are deposited, a fixation unit may be used to at least partially melt the deposited particles. A processing stage may be included which has a pair of surfaces configured to heat and compress the tow therebetween.

Abstract: A method and system for identifying casting includes writers for applying unique identification indicia to the inside and outside of a molding core package. The identification indicia and at least one operating parameter associated with the molding process, such as day, time, melt temperature, melt composition, or other operating variables are tracked and recorded by a molding controller such that castings having a particular characteristic may be identified after the molding process has been completed.

Abstract: The present invention is directed to a blown film extrusion apparatus in which film is extruded as a tube from an annular die and then pulled along a predetermined path. The improved blown film extrusion apparatus includes a system for gauging and controlling the surface of the extruded film tube, which includes a number of components which cooperate together. At least one transducer is provided and positioned adjacent the extruded film tube for transmitting interrogating pulses to, and receiving interrogating pulses from, the extruded film tube, and for producing a signal corresponding to a detected position of the extruded film tube. A control system is provided for substituting a filtered position signal derived from a dynamic filtering process in lieu of the detected position signal. An air flow controller is provided for varying a quantity of air within the extruded film tube in response to the control system for urging the extruded film tube to a desired position.

Abstract: Improved apparatus and methods for forming a layer of material over a surface of a previously-formed cross-section of a three-dimensional object in anticipation of forming a next cross-section of the object out of the layer. A volume of material, including at least some excess material, is placed over the surface, and the excess material is swept off by placing the excess material in the predetermined path of a sweeping member, the path being substantially in a plane spaced from a working surface of material. The member may be directed to sweep the excess material away through a successive number of sweeps, which may vary for each cross-section, at least a velocity which may vary for each sweep. Additionally, the clearance between the member and the surface of the previous cross-section may vary for each sweep. A "winged" member is also provided, comprising two legs extending from a base, and a "Trident" embodiment is also provided, comprising three legs extending from a base.

Abstract: This is a proposal of a process and a device for the serial assembly of extrudates with securing elements or the like, where the securing elements or the like are fed to the extrusion tool during the extrusion process. Then they are inserted in said extrusion tool and anchored in the extrudate as a result of the occurring extrusion.

Abstract: The present invention presents a fluid flow process analyzing apparatus and method, an injection molding process analyzing apparatus and method, an injection molded product and an injection molded product producing method, in which a three-dimensional model divided into a plurality of small elements to present a cavity where fluid flows is used for analyzing a process of fluid flow such as injection molding process in a practical computing time. The fluid flow process analyzing apparatus and method of the present invention comprises; constructing a three-dimensional model divided into a plurality of small elements to represent a cavity where fluid flows, determining the flow conductance .kappa. as a small value when the small element concerned is located close to the cavity wall surface and as a large value when the small element is located far away, and computing the pressures, pressure transitions or flow velocities at the respective small elements based on the flow conductances determined.

Abstract: In an apparatus for molding resin to seal electronic parts, an internal die space defined at least by pots, cull portions, resin passages and cavities when an upper mold section and a lower mold section are closed, is cut off or sealed from the exterior atmosphere. Thereupon the die space is evacuated using a first evacuation by a vacuum source and a second or instantaneous evacuation by an instantaneous evacuation mechanism. The vacuum source for the first evacuation may be an active vacuum pump, while the instantaneous evacuation mechanism may be a vacuum tank that has been previously pumped down, for example. Using this apparatus, it is possible to quickly improve the degree of vacuum in the internal die space by efficiently and reliably discharging air, moisture and gas from the internal die space to the exterior due to a synergistic action of the evacuation and the instantaneous evacuation. Consequently, the formation of voids in resin molded members is prevented.

Abstract: A method of analyzing factors affecting the product quality performs adjustment of molding conditions for an injection molding machine. Data effective to discriminate the product quality is properly selected, and molding conditions for eliminating a molding abnormality are easily determined for an appropriate adjustment of the molding conditions. First and second principal component axes are defined by obtaining correlation coefficients indicating correlations of variations of plural conditions related to an injection molding operation, and performing a principal component analysis. Points representing dispersion of various conditions with respect to each principal component axis, are plotted on a rectangular coordinate system. The characteristic of variation tendency of data of the various conditions is synthetically evaluated on the basis of the first and second principal components which are most affecting the variation of data of the various conditions.

Abstract: An apparatus for the continuous production of spun-bond web separates the in-lowing process air section including the aerodynamic drawing shaft at which the thermoplastic filaments form a spinneret are drawn, from the depositing section in which the filaments are passed through a diffusor and deposit in an entangled form as spun-bond web on a perforated sieve belt. The suction below the belt and the process air blower are independently controlled as part of the separation and the drawing channel forms an air lock while an air inlet gap is provided between the drawing channel and the inlet of the diffusor to further separate the two sections. The resulting apparatus has a high versatility with all products made and materials which can be used.

Abstract: An automated method and apparatus is provided to mold and cure soft contact lenses. At a first station, front curve mold halves are partially filled with a polymerizable monomer. At a second station, a surfactant coating may be applied to a flange on the front curve mold half to provide subsequent preferential adhesion of any excess hydrogel to a back curve mold half at the time the mold halves are separated. At a third station, the mold halves are assembled under vacuum, and clamped to displace any excess hydrogel from the mold cavity. This clamping step firmly seats the back curve mold half, severs any excess monomer from the monomer in the cavity, defines the lens edge, and seals the cavity in a vacuum. Following assembly of the mold halves, the assembly is transported to a precure station and reclamped, and the monomer is precured with actinic radiation, such as UV, to partially cure the monomer to a gel like consistency.

Abstract: A drive control apparatus for controlling a plurality of control variables of at least one electrically powered axle of a processing machine, such as an injection molding machine. Multivariable control means including internal signal processing and date storage means for an open and closed-loop control of phase angle, current input and velocity are dominating process computer means for a lag-free control of the control variables.

Abstract: An energy beam is irradiated to a workpiece through a beam transmission hole defined in a mask. At that time, a relative position between an energy beam source and the mask or the mask and the workpiece is changed, so that machining depth of the workpiece is varied depending on machining portions of the workpiece, which correspond to amounts of irradiation of the energy beam. With this method, a machined product having locally different depths very easily can be made and further the product can be machined to desired depths with high accuracy by a single machining operation in a short time.

Abstract: A method of injecting a filler in controlled manner into a protective tube for protecting optical fibers, the method consisting in regulating the delivery rate of the filler being injected as the closed tube advances. In the method, the delivery rate is regulated by detecting the position of the front of the filler contained in the protective tube relative to at least one detection point on the line for advancing the closed protective tube.

Abstract: A system for monitoring and controlling the composition and the plastic deformation of material being processed in a processing machine has at least one measuring arrangement that includes a first pivotable lever connected to the processing machine at a location where the material flows. The first pivotable lever is biased by a force such that the first pivotable lever contacts the material with a force component acting at a right angle onto the surface of the material. A penetration body is connected to the first pivotable lever at an end thereof facing the material. The penetration body has a wedge shape tapered in a direction toward the surface of the material. A first travel sensor for sensing the depth of penetration of the penetration body into the material is provided. The first travel sensor is fixedly connected to the processing machine and cooperates with the first pivotable level at a distance from the penetration body.

Abstract: When producing an object by subsequent solidification of material layers 1 at places corresponding to the object there is a problem of limited production speed because the scanning speed or laser power of the light beam scanning the material layer 1 cannot be increased at will, if the light beam 4 used for solidification is focused as required for exact resolution. According to the invention this problem is solved by providing a variable focusing device 8 in the light beam 4, whereby the focus of the light beam 4 can be varied during the solidification of the layer 1. Thus, a different focus, laser power and scanning speed can be used in different regions of the layer 1.

Abstract: A contact lens production line pallet system transports contact lens mold materials throughout a facility for producing ophthalmic lenses. Specifically, the contact lens production line pallet system includes a pallet for carrying one or more contact lens mold assemblies throughout a contact lens production line, the pallet having one or more first recesses formed in a surface thereof for receiving either a first mold half or a complementary second mold half, the first and second mold halves when placed together constitute an individual contact lens mold assembly. A conveyor device for transporting the pallet from station to station throughout the production line facility is provided, as is a locating device formed in the pallet surface for enabling precise positioning of the pallet at one or more manufacturing stations in the production line facility.

Abstract: An apparatus for adjusting the path that a web formed by striking a contoured surface baffle will take as it descends to a collection surface, in which the baffle is mounted on a pivot plate which will pivot and cause the web to leave the contoured surface baffle at the desired angle.

Abstract: In an apparatus for producing a three-dimensional object by laser sintering the object is produced by successive solidification of layers of a powder material at points corresponding to a cross-section of said object using radiation for solidifying said powder material. The apparatus includes a support having a substantially plane upper side for supporting the object, a material applying device for applying a layer of the material onto the upper side or onto another layer formed on the upper side, and a solidification device for solidifying a layer of the material by irradiation. The material applying device has a coating device and a drive for displacing the coating device in a direction parallel to the upper side of the support.

Abstract: A system for controlling the color of compounded polymer(s) comprises: a compounder for mixing the constituents of the compounded polymer(s) to produce a substantially homogeneous mixture; a sensor for measuring the color of the substantially homogeneous mixture at predetermined intervals; a colorant additive feeder, responsive to a controller, for providing the colorant additive(s) to the mixture at substantially predetermined colorant additive addition rates; and a controller, responsive to the sensor, for controlling the colorant additive addition rate(s) of the feeder.

Abstract: An apparatus for making a three-dimensional article based upon article defining data may be used to make a mold for the article and molding the article from the mold. Alternately, the apparatus may be used to make articles having filled or solid portions. The apparatus preferably includes a base, a processor for defining a mold skin for producing a mold for the three-dimensional article, and a build material dispenser for dispensing build material responsive to the processor to construct the mold skin extending outwardly from the base and defining at least one cavity. Solidifiable fill material is introduced into the cavity to form solid mold portions. The solid mold portions may be separated from the mold skin, and injection molding, for example, used to mold the three-dimensional article. The base preferably includes a thin plastic layer which is penetrable to permit introduction of the solidifiable fill material into the cavity.

Abstract: A process and apparatus for the continuous solid state forming of semicrystalline polymers using roll-drawing is disclosed. The output of an extruded thick polymer profile is stabilized by a gear pump. The profile is passed through a die for the desired geometry and a cooling calibrator. The profile is heat conditioned in heating tunnels to a temperature below the melting point prior to deformation between sets of rolls. A plurality, e.g. four pairs of rolls apply both compression and tension to the polymer profile. The tension applied on the profile, the roll gap, the linear speed of the profile and its temperature are monitored and controlled for the amount of polymer deformation and relaxation allowed. High tensile modulus and strength, both in the longitudinal and transverse direction of the polymeric strip, can be achieved.

Abstract: Apparatus for and related methods of forming three-dimensional objects out of a building material, which is normally solid, but which is flowable when heated. In one embodiment, a support material is used to fill in portions of layers which are not to be solidified as part of the object, thus providing support to otherwise unsupported portions of other layers. Advantageously, the support material is also normally solid and flowable when heated, and has a lower melting point than the building material enabling the support material to later be removed without damaging the object. In an alternative embodiment this support material can be used to build a support such as a web support, or the like, for supporting an object surface from a second surface.

Abstract: Apparatus for and related methods of forming three-dimensional objects out of a building material, which is normally solid, but which is flowable when heated. In one embodiment, a support material is used to fill in portions of layers which are not to be solidified as part of the object, thus providing support to otherwise unsupported portions of other layers. Advantageously, the support material is also normally solid and flowable when heated, and has a lower melting point than the building material enabling the support material to later be removed without damaging the object. In an alternative embodiment this support material can be used to build a support such as a web support, or the like, for supporting an object surface from a second surface.

Abstract: Apparatus for and related methods of forming three-dimensional objects out of a building material, which is normally solid, but which is flowable when heated. In one embodiment, a support material is used to fill in portions of layers which are not to be solidified as part of the object, thus providing support to otherwise unsupported portions of other layers. Advantageously, the support material is also normally solid and flowable when heated, and has a lower melting point than the building material enabling the support material to later be removed without damaging the object. In an alternative embodiment this support material can be used to build a support such as a web support, or the like, for supporting an object surface from a second surface.

Abstract: A solid three-dimensional article is formed from a liquid medium by initially coating a layer of the liquid medium on a fixedly mounted apertured support plate. An initial cross-section or profile of the article then is formed by solidifying the liquid medium, or at least a portion thereof, on the support plate. In another embodiment, each layer of the liquid medium is formed by dispensing the entire layer from above the fixed support plate. In a further embodiment, a device is disclosed for dispensing a liquid medium in layers of uniform thickness on the medium surface of a laser modeling machine, for solidification when subjected to prescribed energy. The dispenser comprises an elongated applicator or coating bar of rectangular, essentially solid construction, with a liquid medium reservoir and dispensing passageways located adjacent a dispensing side of the bar. A feed tube and traversing mechanism support rods are secured to an opposite side of the bar.