Abstract: This invention comprises a method and apparatus for optimizing a rubber manufacturing process having multiple process steps, wherein the process steps can be adjusted during the manufacturing process to achieve a desired rubber product, the method comprising obtaining a rubber material sample during the manufacturing process; analyzing the rubber material sample to generate processability data; comparing the generated processability data with known processability data; determining any process adjustments required to achieve optimal processability of the rubber material sample; and means for implementing the process adjustments during the rubber manufacturing process to achieve a desired rubber product.

Abstract: A rapid prototyping and manufacturing (e.g. stereolithography) method and apparatus for making three-dimensional objects on a layer-by-layer basis by selectively exposing layers of material to prescribed synergistic stimulation including forming portions of a lamina using a first exposure, allowing a time delay, and then applying a second exposure. The time delay is sufficient to allow shrinkage of the material to occur that results from the first exposure. It is preferred that the solidified portion resulting from the first exposure does not adhere to the previously formed lamina. It is also preferred that the portion solidified by this first exposure does not adhere to any boundary region that may have been exposed and adhered to the previously formed lamina. The time delay associated with a given cross-sectional region may be occupied by exposing other cross-sectional regions. The delay may occur between two exposures of overlaying hatch or fill vectors.

Abstract: A film production process having a film tentering step and a recovering step, characterized by detecting the side edge positions of the film running toward the recovering step, transferring the film running direction based on the detected information, and controlling the clamp start position of the film arriving at a tenter in the tentering step by clamp means, in the transverse direction of the film. A film production process having a film tentering step, characterized by controlling the clamp start position of a film arriving at a tenter by clamp means, in the range from 5 mm to 1,000 mm from the tip of the film in the longitudinal direction of the film.

Abstract: A method for manufacturing a plurality of kinds of sheets is provided. Each of sheets has a substrate and an ionizing radiation curing type resin layer on at least one of the substrate. There is carried out formation of the ionizing radiation curing type resin layer for each of the sheets, while changing forming conditions based on preset values for each of the sheets.

Abstract: Presented is a process to purge film extrusion systems with at least one extruder (A, B, C, D) for the purpose of changing batches, wherein the speed is changed periodically in at least that part of the extruder, wherein the material is changed.

Abstract: A stereolithographic shaping method used for manufacturing a shaped article on a shaping table, and a stereolithographic shaping apparatus for implementing this stereolithographic shaping method are disclosed. The stereolithographic shaping method includes the steps of coating a liquid optically-curable resin onto the surface of a shaped article under manufacture, irradiating light onto the optically-curable resin to cure a required portion to form an optically-shaped resin layer, and repeating this process to sequentially laminate optically-shaped resin layers. After the shaping table is supported so as to be able to control a posture position of the shaping table in an optional three-dimensional direction, the optically-curable resin is blown onto a shaped article on the shaping table, thereby to coat the surface of the shaped article with the optically-curable resin in a predetermined film thickness.

Abstract: A method for monitoring characteristics of materials includes placing a material in an application zone, measuring a change in at least one property value of the application zone caused by placing the material in the application zone and relating changes in the property value of the application zone caused by the material to at least one characteristic of the material An apparatus for monitoring characteristics of a material includes a measuring device for measuring a property value resulting from applying a frequency signal to the application zone after placing a material in the application zone and a processor for relating changes in the property value caused by placement of the material in the application zone to at least one desired characteristic of the material. The application zone is preferably a resonant cavity.

Abstract: Heating and extruding a polymeric sheet having a predetermined thickness and introducing it into and through a gap between cooling rolls, measuring directly by laser beam and without reflection the gap between the cooling rolls, and controlling the gap to control minimal pressure on the softened and heat-plastified sheet.

Abstract: To prevent a skid panel attached with wear resistance material of porcelain tiles or the like on its surface from warping in a longitudinal direction of laying the skid panel, a warp amount of a skid panel is predictively calculated from shrinkage strain, shrinkage force and upper and lower edge stresses of concrete, reverse camber is provided in the longitudinal direction of a mold of the skid panel with tensioning devices to nullify the final warp amount and concrete is fed to the mold to thereby fabricate the panel.

Abstract: A control system for a molding machine includes a control unit having a communication function to connect the control unit with a portable data terminal such as a mobile phone through the Internet so that operation of the molding machine can be controlled based on instructions given from remote locations via the mobile phone.

Abstract: A method of manufacturing a honeycomb structure and a through hole forming device used in the manufacture of the honeycomb structure are disclosed, in which the step of closing a part of the cell ends at an end surface of the honeycomb structure is rationalized. In closing a part of the cell ends (82) at the end surface (861) of a honeycomb structure body (86), a film (2) is attached to the end surface (861) of the honeycomb structure body (86) in such a manner as to cover the cell ends (82). The portion of the film (2) located at the cell ends (82) to be closed is thermally melted or burnt off thereby to form through holes (20). The end surface (861) is dipped in a slurry containing an end surface closing material, so that the slurry is caused to enter the cell ends (82) by way of the through holes (20). After that, the slurry is hardened while at the same time removing the resin film (2).

Abstract: An injection molding method includes a holding step, a cavity forming step, a first injection step, a compression molding step, and a second injection step. In the holding step, a skin layer is held under tension by tension pins. In the cavity forming step, a male mold and a female mold are disposed in facing relation to each other, forming a molding cavity therebetween with a gap between the male and female molds being grater than the thickness of a door trim (body of synthetic resin) by a predetermined distance. In the first injection step, a molten synthetic resin is injected from a first injection gate into the molding cavity. In the compression molding step, the male mold and the female mold are displaced toward each other by the predetermined distance, compression-molding an upper portion (first portion) of the door trim of the molten synthetic resin.

Abstract: According to this invention, there is provided a molding method and apparatus which increase the gas permeation speed in obtaining a foamed resin molded product by letting a gas permeate a molten resin material.

Abstract: The process and device are intended for controlling the molding of a container during the manufacture of containers from a thermoplastic material. At least two previously injection-molded preforms are temperature-treated and delivered in succession to at least one blow station for blow molding of the preforms into containers. In order to compensate for nonuniform temperature distribution in the material of the preforms relative to one another, at least one blow parameter during molding of the preforms into containers is specified in a fashion that differs from one to the next. The differing specification is made in such a manner as to compensate for the nonuniform temperature distribution so that containers with approximately identical spatial distribution of wall material, orientation properties, and crystallization characteristics exist when the blow-molding process is finished.

Abstract: A variable speed powder compacting press includes a generally horizontal table with a powder compacting die cavity defined in the table. A movable compacting punch is disposed in the die cavity and can move upwardly towards the die cavity opening to compact powder disposed in the cavity. A sliding anvil is disposed on the horizontal table and has a powder dispensing portion, a compacting portion, and a pick up portion. The anvil is movable between a filling position wherein the dispensing portion is above the cavity, a compacting position wherein the compacting portion is above the cavity, and a pick up position wherein the pick up position is above the cavity. A rotary drive operates to move the compacting punch and the sliding anvil in a coordinated manner. A safety cover can cover a portion of the table and the sliding anvil during operation of the machine. An interlock determines if the safety cover is in a closed position.

Abstract: Improved, high-capacity extrusion systems (20, 220) are provided which minimize product losses and permit the user to conduct multiple, segregated short extrusion runs with a minimum of down time between runs. The systems (20, 220) include an extruder assembly (21, 221) having a special, multiple-position die assembly (28), as well as an upstream preconditioner (24) and feed bin assembly (22). A variable speed, variable output discharge screw feeder (78) is located between the preconditioner outlet (62) and extruder barrel inlet (90). A PLC-type controller (30) coupled to the extruder assembly components establishes a choke full condition at the discharge feeder (78) so that continuous uninterrupted flow of preconditioned material to the extruder (26) at a uniform mass flow rate is maintained for as long as possible. In preferred forms, load cells (46, 72) are operatively coupled to the bin assembly (22) and preconditioner (24) so as to monitor material flow through the systems (20, 220).

Abstract: A motor drive apparatus is provided in an injection molding machine in order to supply electrical energy to a motor. The motor drive apparatus includes an electricity accumulation unit for accumulating electrical energy; and an electricity accumulation circuit for accumulating in the electricity accumulation unit electrical energy regenerated from the motor during a deceleration period of the motor and for supplying the electrical energy accumulated in the electricity accumulation unit to the motor during an acceleration period of the motor.

Abstract: A rapid prototyping and manufacturing (e.g. stereolithography) method and apparatus for producing three-dimensional objects by selectively subjecting a liquid or other fluid-like material to a beam of prescribed stimulation. In a preferred embodiment a source of prescribed stimulation is controlled to reduce or inhibit the production of the prescribed stimulation during at least some periods when the prescribed stimulation is not needed to expose the material. In another preferred embodiment, the source of stimulation is controlled to vary the quantity of prescribed stimulation that is produced and allowed to reach the material. In an additional preferred embodiment control of laser output occurs based on a combination of supplying a regulated amount of voltage to an AOM in conjunction with temporary sensing of laser power and a known desired power to attain.

Abstract: There is provided a plastic working machine for plastically working a tube by employing tube holding and spinning means for holding and spinning the plastically workable tube around the axis of the tube and first and second plastic working tools which face to each other so as to pinch the tube in the radial direction of the tube and which are movable along the radial and axial directions of the tube while being pressed against the tube. The plastic working machine executes a step of plastically working the tube by the first and second plastic working tools by continuously spinning the tube around the axis thereof and by applying compressive load or tensile load along the axial direction of the tube to the tube.

Abstract: A substantially continuous method for forming a structural panel of indefinite length is disclosed. The method includes the steps of preparing a settable mixture, conveying the mixture in a flowable state to a load chamber, progressively forcing the mixture from the load chamber through an inlet toward an outlet of an open ended mold chamber by a compression device at least partially curing the mixture within the mold chamber, resisting movement of the mixture through the mold chamber until a predetermined consolidation pressure or density within the mold chamber is achieved, subsequently allowing movement of the mixture through the mold chamber in response to further mixture being forced through the inlet by the compression device, and allowing the mixture to cure, thereby progressively forming a structural panel of substantially indefinite length.

Abstract: An apparatus and method for spinning a synthetic yarn, wherein a heated polymeric melt is extruded through a spinneret and the resulting filaments are combined and wound to a package by means of a take-up device located downstream of the spinneret. A cooling tube for the filaments is positioned below the spinneret, and an inlet cylinder which has a gas permeable wall is positioned between the inlet cylinder and the cooling tube. The cooling tube connects to an air stream generator in such a manner that an air stream develops in the cooling tube in the direction of the advancing yarn. The air stream is formed by a quantity of air that enters the cooling tube via the inlet cylinder, and the inlet cylinder is subdivided in the direction of the advancing yarn into several zones, each with a different gas permeability, for controlling the quantity of air entering the inlet cylinder. It is thereby possible to influence with advantage the precooling of the yarn and the formation of the air stream.

Abstract: Simulations are performed for (1) the change in shape of the molten resin when a parison is formed by extruding said resin through the gap between the extruder die and core, (2) the change in shape of the molten resin due to clamping the mold around the extruded parison and blowing compressed air into the parison, and (3) the thermal deformation that will occur in the molded product due to cooling after the molded product, obtained when the molten resin has solidified in the mold, is removed from the mold in a high-temperature state. The shapes of the mold, extruder die and core that will give the desired shape of molded product are determined from the results of these simulations.

Abstract: A motor drive apparatus for an injection molding machine includes a servo amplifier connected to a servomotor; a controller connected to the servo amplifier; and an interface unit for selectively connecting the controller to one of a plurality of different servo amplifiers. When the servomotor is to be replaced with another, different servomotor, the interface unit can cope with the replacement. Specifically, an interface printed circuit board corresponding to a servo amplifier for the replacement servomotor is selected from among a plurality of interface printed circuit boards which constitute the interface unit.

Abstract: When a process measurement metering operation is performed during a molding cycle, a plunger is forcibly caused to retract to a position behind measurement metering completed position, while at the same time a periodic forced purge operation is implemented in which the plunger is immediately restored to the vicinity of the position at which the forced retraction operation commenced. By this operation, leaked resin is removed to the rear, i.e., beyond the plunger metering stroke range, and any increase in resistance to movement of the plunger due to disposition of leaked resin is avoided. The forced purge operation is preferably performed either immediately prior to the normal metering operation, or after a specified time has elapsed following completion of a metering operation.

Abstract: A motor drive 50 of an induction motor IM includes an inverter section 20, a charger 60, a charging and discharging circuit 70 and a control section 80. The charger 60 is for storing regenerated electric power of the induction motor via the inverter section. The charging and discharging circuit 70 is for making the charger charge electric power and making the charger discharge the electric power. The control section carries out control of the charging and discharging circuit for making the charger charge the electric power when the induction motor generates regenerated electric power and making the charger supply the electric power to the induction motor in accelerating the induction motor or in electricity interruption.

Abstract: An apparatus for forming a substantially uniform distribution of particulate material within the cross direction of a fibrous web includes a conveying mechanism for providing a gas entrained supply of the particulate material. A transferring mechanism directs the particulate into a delivery gas stream to provide a flow volume of the particulate material a delivery conduit and a delivery nozzle into a web forming chamber. A fiberizing mechanism provides a flow of a selected fibrous material into the web forming chamber, and a directing mechanism controls the flow of particulate material from the delivery conduit and the delivery nozzle into the web forming chamber. A foraminous forming layer is disposed within the web forming chamber for receiving the fibrous material and the particulate material to produce a fibrous web which includes a substantially uniform distribution in the cross direction of the particulate material therein.

Abstract: Closed loop control apparatus and methods for reducing ripples in an extruded plastic sheet include, for example, a closed loop speed control system having a roll speed sensor, a roll speed controller, and a roll drive. The roll speed sensor is communicatively coupled to the active extruder roll and configured to determine an actual roll speed of the active extruder roll. The roll speed controller is communicatively coupled to the roll speed sensor and utilizes the actual roll speed and desired roll speed to generate a command signal and transmit such signal to the roll drive. The roll drive is communicatively coupled between the roll speed controller and the active extruder roll, and utilizes the command signal to drive the active extruder roll, through its controllers and power electronics.

Abstract: A rapid prototyping and manufacturing (e.g. stereolithography) method and apparatus for producing three-dimensional objects by selectively subjecting a liquid or other fluid-like material to a beam of prescribed stimulation. In a preferred embodiment a source of prescribed stimulation is controlled to reduce or inhibit the production of the prescribed stimulation during at least some periods when the prescribed stimulation is not needed to expose the material. In another preferred embodiment, the source of stimulation is controlled to vary the quantity of prescribed stimulation that is produced and allowed to reach the material. In an additional preferred embodiment control of laser output occurs based on a combination of supplying a regulated amount of voltage to an AOM in conjunction with temporary sensing of laser power and a known desired power to attain.

Abstract: An apparatus and method for semi-automatically forming a sheet of material into an article, such as a flower pot cover, is provided. The apparatus includes a male die, a female die, a presence sensing assembly, and a control assembly. The presence sensing assembly is positioned for sensing the presence of an operator in a sheet feeding zone which is located between an operator's station and a zone of operation of the male die and the female die. The control assembly initiates an article forming sequence, wherein the male die and the female die are moved from a discharge position to a forming position to form the article from the sheet of material and subsequently returned to the discharge position, in response to the operator clearing the presence sensing assembly subsequent to the operator breaking the presence sensing assembly while positioning a sheet of material between the male die and the female die via the sheet feeding area.

Abstract: A solid freeform fabrication process and apparatus for making a three-dimensional reinforcement shape. The process comprises the steps of (1) operating a multiple-channel material deposition device for dispensing a liquid adhesive composition and selected reinforcement materials at predetermined proportions onto a work surface; (2) during the material deposition process, moving the deposition device and the work surface relative to each other in an X-Y plane defined by first and second directions and in a Z direction orthogonal to the X-Y plane so that the materials are deposited to form a first layer of the shape; (3) repeating these steps to deposit multiple layers for forming a three-dimensional preform shape; and (4) periodically hardening the adhesive to rigidize individual layers of the preform.

Abstract: Various steps in the operation of an insulated runner injection molding system are automated by computer generated responses to various sensing steps or other steps to thereby reduce the performance requirements of the system operator. In automatic response to a manual operation incident to closure of a machine gate after an end-of sequence signal, a computer causes mold-cavity-encasing mold parts to be engaged. In automatic response to sensing such engagement of the mold-cavity-encasing mold parts, the computer causes the molding system to be adjusted to enable disengagement of insulated-runner-channel-encasing mold parts. In automatic response to sensing such adjustment of the molding system, the computer causes channel-encasing mold parts to be disengaged, whereupon a sprue is automatically removed therefrom in response to relative movement of the channel-encasing mold parts.

Abstract: When sealing an insulating glass pane (51) with at least one corner in which the edges (60) of the glass panes of the insulating glass pane (51), i.e. the edges which lead to the corner, include with one another an angle, for example a right, obtuse or acute angle, the sealing nozzle (4) is moved without stopping in one pass around the corner (61) and as the sealing nozzle (4) moves around the corner the emergence of the sealing mass from the sealing nozzle (4) into the edge joint is not interrupted. When travelling around one corner (61) the path (79) of movement of the axis which is aligned perpendicular to the plane of the insulating glass pane (51) to be sealed and around which the sealing nozzle (4) can turn is guided such that it deviates from the outside contour of the insulating glass pane (51). For sealing nozzles (4) which are guided to slide externally along the edges (60) of the glass panes of the insulating glass pane (51), i.e.

Abstract: A drawing system in which a thickness and degree of orientation of an oriented film or the like is maintained in a uniform manner under a condition of a high speed, shortened is a time required from a time when a molding material is charged in an extruder and drawing started until a time when a film is taken up on a take-up apparatus, and a high quality film or the like is produced at a high speed and besides, a probability for a not-oriented or oriented film or the like to be broken down during drawing is reduced. A thickness and degree of orientation of a film are independently measured in thickness gauges and a film orientation measuring apparatus in a continuous manner after longitudinal drawing or lateral drawing and measured values are input to a computer.

Abstract: Various steps in the operation of an insulated runner injection molding system are automated by computer generated responses to various sensing steps or other steps to thereby reduce the performance requirements of the system operator. In automatic response to a manual operation incident to closure of a machine gate subsequent to removal of a sprue from channel-encasing mold parts, a computer causes the molding system to be adjusted to enable injection of molten plastic into an insulated runner channel to form the insulated runner and through the insulated runner into mold-cavities. In automatic response to sensing such readjustment of the molding system, the computer causes a predetermined quantity of molten plastic to be metered for injection to form the insulated runner. In automatic response to sensing such metering the computer causes the metered quantity to be injected into the channel.

Abstract: A machine for manufacturing thermoplastic tubes from hollow thermoplastic sleeves by a variety of different manufacturing processes. The machine is a single apparatus having an indexing table with a plurality of mandrels for holding hollow thermoplastic sleeves for the purpose of transporting the same around a closed manufacturing path. The manufacturing path of the machine is a series of stations which are mechanical devices for carrying out the manufacturing steps necessary to produce tubes from thermoplastic blank sleeves. The stations of the manufacturing path are modular so that they may be removed, added or rearranged; may be optionally connected to a process logic controller and may optionally have sensors for information feedback to the PLC device.

Abstract: A method of expanding a tube of plastics material in which a longitudinally travelling tube is progressively diametrically expanded in internal fluid pressure in an expansion zone between an upstream plug and an expandable downstream plug. Expansion of the tube is controlled in response to parameters which directly or indirectly indicate variation in the relative velocity at which material is delivered to and removed from the expansion zone, such as detecting upstream velocity, early expansion diameter, axial force on a sizing device or the tube diameter just before the expansion zone.

Abstract: A machine for dispensing a soft-serve product comprises a freezer barrel (12), a mix hopper (14) for containing soft-serve mix (16) and being in flow communication with the freezer barrel so that soft-serve mix can flow from the mix hopper into the freezer barrel, a flow passage (42, 42.1) leading from the freezer barrel to a draw spout (64), and a beater assembly (20) for expelling frozen product from the freezer barrel via the flow passage to the draw spout. A solids hopper (52) for containing a flowable solid topping is further provided, and an archimedes screw (56) for feeding the solid topping from the solids hopper into the flow stream of soft-serve product as it passes through the flow passage. A vaned rotor (44) and a rotation sensor (80) meter the flow of soft-serve product through the flow passage and control the speed of a topping motor (60) driving the archimedes screw.

Abstract: To prevent socalled fish eyes or to reduce the number of fish eyes per unit of area in plastic films, manufactured according to the casting process or according to the blown film process, the number of fish eyes per unit of area is measured in the tubular film, which is cast or blown or collapsed. When the measurement reveals a number of fish eyes per unit of area that exceed a specified value, nitrogen or antioxidants are blown or put into the hopper until the number of fish eyes per unit of area falls below a critical number.

Abstract: A method and an apparatus are disclosed for producing plastic objects with solid regions and hollow regions. The method has the following steps: a) blocking off a part of the cavity (2) of a molding tool (1), so that little or no plastic melt can reach the blocked-off region (8); b) injecting plastic melt into the unblocked region (9) of the cavity (2) of the molding tool (1); c) releasing the blockage, so that plastic melt can reach the previously blocked-off region (8) of the cavity (2); d) injecting a pressurized gas into the melt by means of at least one fluid injection nozzle (7), so that the melt injected into the molding tool is distributed into the desired regions of the cavity (2) while forming a hollow space and is pressed against the cavity walls of the molding tool (1); e) allowing the molded part (6) to cool; f) relieving the cavity (2) of the pressure of the pressurized fluid; and g) demolding the molded part.

Abstract: A mixing and dispensing system for reactively combining organic chemical components to produce a rapidly polymerizing material for use in molding and encapsulating small and usually delicate devices, such as electronic components. The system uses a novel mix head incorporating a high speed rotary mixer having magnetic coupling for mixing and injecting relatively low viscosity polymerizing materials into a mold. The chemical feed to the mix head is from special chemical handling equipment. The design of the system eliminates the need for material control valves and enables relatively low feed line pressures. A novel chemical handling subsystem uses special tubular containers provided by the chemical material manufacturers that mount on specially designed dispensing equipment, and do not require special storage, handling, or mixing by trained personnel.

Abstract: A rapid prototyping and manufacturing (e.g. stereolithography) method and apparatus for producing three-dimensional objects by selectively subjecting a liquid or other fluid-like material to a beam of prescribed stimulation. In a preferred embodiment a source of prescribed stimulation is controlled to reduce or inhibit the production of the prescribed stimulation during at least some periods when the prescribed stimulation is not needed to expose the material. In another preferred embodiment, the source of stimulation is controlled to vary the quantity of prescribed stimulation that is produced and allowed to reach the material. In an additional preferred embodiment, control of laser output occurs based on a combination of supplying a regulated amount of voltage to an AOM in conjunction with temporary sensing of laser power and a known desired power to attain.

Abstract: A rapid prototyping and manufacturing (e.g. stereolithography) method and apparatus for producing three-dimensional objects by selectively subjecting a liquid or other fluid-like material to a beam of prescribed stimulation. In a preferred embodiment a source of prescribed stimulation is controlled to reduce or inhibit the production of the prescribed stimulation during at least some periods when the prescribed stimulation is not needed to expose the material. In another preferred embodiment, the source of stimulation is controlled to vary the quantity of prescribed stimulation that is produced and allowed to reach the material. In an additional preferred embodiment control of laser output occurs based on a combination of supplying a regulated amount of voltage to an AOM in conjunction with temporary sensing of laser power and a known desired power to attain.

Abstract: In a method of controlling an accumulator connected to an oil hydraulic circuit of an injection molding machine, a charge start point and a charge end point for the accumulator are set for each of molding cycles or for each of step divisions constituting a single molding cycle. During molding, control is performed such that the charge start point and the charge end point are synchronized with each molding cycle. Thus, pressures in the respective steps of each molding cycle become constant (stable) among molding cycles.

Abstract: An extrusion system utilizes single or tandem extruders and a mixer-cooler to extrude a foamable extrudate through a die in a sealable chamber. The foamable extrudate is shaped and calibrated within the chamber. The die is mounted on the end of a gel tube projecting through a gland seal in a fixed bulkhead forming the upstream end of the chamber. The gel tube and mixer-cooler are mounted on a movable carriage, movement of which may be used to adjust the die with respect to shaping and calibrating equipment inside the chamber. The mixer-cooler achieves a selected narrow range of uniform viscosity of the melt at the die depending on the size of the product and density. The chamber is preferably a vacuum chamber producing low density foams. The product exits the chamber to atmosphere on a continuous basis through a submerged orifice in a water baffle immersion seal.

Abstract: Device for spraying a pulverulent lubricant or release agent dispersed in an air stream onto the pressing tools in a tableting press, having at least one spray nozzle for applying the powder-containing air stream to the pressing tools, a suction system for sucking the excess residues of lubricant off the pressing tools and an air-jet injector for reproducibly loading the air stream with lubricant, wherein the pressing tools are connected to a sensor, which generates an output signal characteristic of the extent to which the lubricant is covering the surfaces of the pressing tools and controls the amount of air sucked off at the suction system, the loading of the air stream with the powder, or both.

Abstract: Cure of the binder used to produce a lignocellulosic composite material in a press is monitored by (1) inserting a transmitter probe and a receiver probe into the composite-forming mixture at parallel points; (2) passing an ultrasonic signal from the transmitter probe through the composite-forming mixture to the receiver probe; (3) measuring the pulse velocity of the ultrasonic signal; and (4) comparing the measured pulse velocity to that of a standard (i.e., velocity of pulse through a composite article in which the binder is completely cured). When the measured velocity and the velocity of the standard are equal, the composite article is removed from the press. This technique is particularly useful for monitoring the commercial production of composite and engineered wood products.

Abstract: An apparatus for producing molded coils of the present invention includes a molding machine having threaded spindles for receiving the coils to be molded. The coils are threaded over the spindles so that during the molding process the pitch and diameter of the coils are accurately maintained. The process is automated by use of a controller and automated assembly machinery. The controller and automated assembly machinery integrate a coil winder, a molding machine, and an auto bagger to automate the entire process of producing the molded coils.

Abstract: A system and method for positioning voids in a medium. A chamber contains e medium, such as a solidifying liquid material, while a source of bubbles disposed at one side of the chamber introduces the bubbles into the chamber. Two or more acoustic wave transmitting devices disposed at respective ones of the sides of the chamber generate and transmit acoustic energy waves at respective frequencies which interact and cooperate to produce a standing wave field in an acoustically active region within the chamber. The standing wave field manipulates the bubbles into a matrix of bubbles having a predetermined spacing. By reducing the temperature of the chamber during the positioning and sizing of the bubbles in a desired pattern within the medium, the medium will be solidified so as to form a solid article with imbedded ordered voids. After solidifying the medium, by increasing the temperature of the sides of the chamber so as to melt the boundary of the solid article, the article will be separated from the chamber.

Abstract: A disk texturing tool is used, for example, to provide textured spots in an annular portion of both sides of a hardfile disk. Disks are moved into and out of the texturing process in cassettes, through two disk-handling stations. An optical system includes a laser directed at a beamsplitter to split the laser beam into two beams having approximately equal power, which are directed along parallel paths through a power control optics block to expose simultaneously opposite sides of a disk to be textured. The power control optics block includes means for attenuating and measuring each of the two beams. A shuttling mirror directs these two beams alternately at a disk within each of the two disk handling stations.

Abstract: An improved stereolithography system for generating a three-dimensional object by creating a cross-sectional pattern of the object to formed at a selected surface of a fluid medium capable of altering its physical state in response to appropriate synergistic stimulation by impinging radiation, particle bombardment or chemical reaction, information defining the object being structurally specified to reduce curl, stress and distortion in the ultimately formed object, the successive adjacent laminae, representing corresponding successive adjacent cross-sections of the object, being automatically formed and integrated together to provide a step-wise laminar buildup of the desired object, whereby a three-dimensional object is formed and drawn from a substantially planar surface of the fluid medium during the forming process.