Abstract: A movable material injection device for a rubber injection machine includes two heat two heat isolating boards and a mediate part sandwiched between the two heat isolating boards. The movable material injection device is connected to a pushing device which sends the movable material injection device horizontally to the position between the top set and the mold assembly of the rubber injection machine. Runners are defined in the two heat isolating boards and the mediate part, and communicate with the cavities of the mold assembly and the material feeding device connected to the top set. The movable material injection device is removed from the mold assembly after rubber is injected into the cavities in the mold assembly so that the rubber in the runners of the movable material injection device is not heated with the mold assembly.

Abstract: An injection molded resin gear 1, which is molded by injecting a resin material from a plurality of pinpoint gates 13 into a cavity 2 of a die, includes a rim 7 having teeth 8 on its outer periphery, a shaft supporting portion 5 into which a shaft 3 is to be fitted, a web 6 extending in radial directions to connect the rim 7 to the shaft supporting portion 5, and a plurality of resin flow velocity regulating grooves 11.

Abstract: A rubber injection machine includes a top board with two grooves so that a material supply device is movably engaged with the grooves. A material injection device is movably connected to an underside of the top board and a nozzle of the material supply device is located above the material injection device. A lower board is connected to a hydraulic device and a mold assembly is supported on the hydraulic device. The material injection device is movable to match with the mold assembly and then removed from the mold assembly. The material injection device is not heated with the mold assembly.

Abstract: A molding machine includes an upper board connected to a material injection device and a runner base is connected to an underside of the upper board. The runner base includes a heat-isolating board and a scrap removal board connected to the heat-isolating board. A plurality of runners are defined through the heat-isolating board and communicate with an entrance on the upper board so that material enters from the entrance into the runners. A lower board is connected to a hydraulic device and a mold assembly with concavities is connected to a top of the lower board. The heat is removed by the heat isolating board so that the material is not over-heated and can be reused.

Abstract: The present invention is directed towards the hybrid combination of a drop gate injection molding system and a lattice gate. The lattice gate is located prior to the orifice of the drop gate. The lattice gate is comprised of a series of cross-direction flow channels through which the rubber flows, with mixing of the rubbers at the intersections of the flow channels. This hybrid molding system permits shorter cure times, and improved process cycle time for curing rubbers.

Abstract: The present invention is directed to the structure of an inline runner for injection molding which uniformly increases the temperature of the injected compound as the compound flows from the injection port to single or multiple drop gates at the entrance to single or multiple injection mold cavities. The inline runner has two opposing series of parallel channels formed into the runner for the purpose of mixing the compound as it flows through the runner.

Abstract: Solid rollers of a urethane material are formed in closed mold formed by a tube and two end plugs spaced by a shaft, the latter becoming the shaft for the roller. The closed mold avoids rough grinding to a cylindrical shape, as well as avoiding the resulting waste of material and introduction of defects that arise from rough grinding. The formation of bubbles during injection of the urethane material is avoided by filling the closed mold with carbon dioxide gas prior to injection. The formation of gate marks in the urethane material is avoided by repositioning the end caps after injection to separate the injection gate from the cylindrical cavity. The need to trim the ends of the roller is avoided by providing an annular cavity between the top end cap and the tube that receives excess urethane material to be drawn into the cylindrical cavity as the urethane shrinks during curing.

Abstract: The invention comprises an adjustable frame for a the concave mold of a pre formed two piece mold having a convex mold and a concave mold adapted to be closed to mold a product. The adjustable frame has surrounding sides and a bottom with an open top to removably receive and support the preformed concave mold of the two piece mold, said surrounding sides and bottom with the surrounding sides have a plurality of elongated pins extending inward toward one another, and with the bottom having a plurality of pins extending upward to thereby support the surrounding sides and bottom of a concave mold, with the pins being adjustable along their length inward toward one another and upward to enable the same frame to support different concave molds of different shapes and sizes therein in connection with the convex molds to form products of different sizes and shapes.

Abstract: There is provided an intermediate for an optical recording medium, which can be uniformly coated with resin by the spin coating method without using a resin coating-assisting member, and allows formation of a central mounting hole without burrs. The intermediate comprises a hollow cylindrical protruding portion protruding from one surface on which functional layers are formed and a circular recess formed in a central portion of the other surface and having a diameter equal to that of the central mounting hole, and a temporary central hole formed to extend through a central portion of the recess and having a diameter smaller than that of the recess. The protruding portion has an outer diameter smaller than the diameter of the mounting hole and an inner diameter not smaller than the diameter of the temporary central hole, and has a central axis thereof substantially aligned with a center of the temporary central hole.

Abstract: An apparatus and method for molding and curing silicone includes a press, one nozzles operatively engaged to the press, a liquid cooled manifold plate disposed to cool the nozzles, a heatable top platen having nozzle receptacles therein to receive the nozzles therein and a mold plate having a mold cavity therein. The mold plate and top platen are oriented for placement in the injecting position to allow the top platen to contact the mold plate while the nozzles are inserted into the nozzle receptacles of the top platen so that silicone is injected into the mold plate and into the mold cavity. The apparatus may be placed in the curing position when the top platen is heated and contacts the mold plate to allow silicone injected in mold plate to cure. The apparatus may be placed in a home position where the mold plate is uncontacted by the heated top platen which is uncooled by the manifold plate in the home position.

Abstract: The invention provides an electrophoresis cassette to cast electrophoresis gels and to separate and analyze molecular components by electrophoresis. The electrophoresis cassette comprises a top plate assembly, a spacer and a bottom plate. The top plate assembly is seated to the bottom plate with the spacer there between to define a thickness of the electrophoresis cassette and to seal an outer perimeter of the assembly. The top plate assembly includes a cathode reservoir connected to a first terminal end of a central plate, and an anode reservoir connected to a second terminal end of the central plate. When the electrophoresis cassette is assembled, the cathode and anode reservoirs are in alignment with the first and second terminal ends of the central plate to facilitate formation of leak-proof seals between the reservoirs and the assembly components.

Abstract: In an injection molding device used to inject a thermoset casting resin into a mold wherein the device includes a source of resin, a mold for receiving and curing the resin, a delivery vessel for injecting the resin into the mold, and a conduit in fluid communication between the mold and the delivery vessel, the improvement being a uniquely-configured piston for injecting the resin wherein the moveable end of the piston ram is substantially cone-shaped with the vertex of the ram cone extending toward the distal end of the ram body from which the casting resin is injected through the conduit into the mold. The interior, distal end of the ram body is also substantially cone-shaped, with the vertex of the body cone extending inwardly in opposed relation to the ram cone.

Abstract: Polyurethane molded articles are produced from a flowable polyol-polyisocyanate reaction mixture on a shot-wise basis. The flowable reaction mixture is formed by combining the components of that mixture in the mixing chamber of a mixhead. The contents of the mixhead are introduced (preferably via an outlet pipe) into a mold in a manner such that the mixing chamber is substantially emptied in each case. Any ambient gas in the mixing chamber is then removed before the respective next shot is initiated.

Abstract: The present invention is directed towards the hybrid combination of a drop gate injection molding system and a lattice gate. The lattice gate is located prior to the orifice of the drop gate. The lattice gate is comprised of a series of cross-direction flow channels through which the rubber flows, with mixing of the rubbers at the intersections of the flow channels. This hybrid molding system permits shorter cure times, and improved process cycle time for curing rubbers.

Abstract: In an injection mold comprising a cavity and a gate for feeding a molding material into the cavity, the molding material fed from the gate into the cavity is divided into two streams that flow through the cavity and then meet at a confluent point so that the molding material portions are joined together along a joint plane. Two air vent gates are spaced apart from the confluent point so as to provide a larger area of the joint plane. Articles having a good outer appearance and improved strength at the material joint can be consistently manufactured to a high precision.

Abstract: An apparatus for making a golf ball is disclosed. The apparatus is a molding assembly for making a golf ball which includes a mold body that defines a molding cavity. The molding cavity is adapted to accommodate and preferably retain a golf ball core during a molding operation of one or more layers about the core. The molding assembly includes at least one material flow inlet, at least one material flow channel extending between and providing fluid communication with a material flow inlet and the molding cavity. At least one portion of the material flow channel has a plurality of bends and at least one branching intersection adapted to promote turbulence in a liquid flowing therethrough. A method of making a golf ball is also disclosed. A golf ball made from the disclosed molding apparatus and/or process is also disclosed.

Abstract: A molding equipment for a resin shielding semiconductor device includes a lower platen having a lower cavity, and an upper platen having an upper cavity, and a recess which is adjacent to the upper cavity. A lead frame has an opening serving as a passage of resin. The opening has one end rounded.

Abstract: An encapsulation system is used to encapsulate semiconductor products. A bottom mold unit includes a mold pot and a mold piston. A substrate loader loads a substrate into a cavity in the bottom mold unit. A liquid dispenser dispenses encapsulation material into the mold pot. The encapsulation material is in an uncured liquid state when placed into the mold pot. A top mold unit is clamped to the bottom mold unit.

Abstract: An encapsulation system is used to encapsulate semiconductor products. A bottom mold unit includes a mold pot and a mold piston. A substrate loader loads a substrate into a cavity in the bottom mold unit. A liquid dispenser dispenses encapsulation material into the mold pot. The encapsulation material is in an uncured liquid state when placed into the mold pot. A top mold unit is clamped to the bottom mold unit.

Abstract: A mixer method and apparatus for use generally in injection molding machines is provided. The apparatus and method is generally comprised of a mixer insert that retains a mixing element that is sealingly inserted in the injection molding machine, for example a hot runner manifold. The mixing element reduces the melt imbalances in a flowing melt stream for the formation of improved molded parts.

Abstract: An injection molding machine with a vertically displaceable closing unit, comprises a plate-like lower yoke as the counterpressure plate; a plate-like upper yoke as the stationary mold clamping plate; at least three vertically aligned struts connecting the lower yoke and the upper yoke with each other in a force-locked manner; as well as another plate-like element serving as the displaceable mold clamping plate, which is displaceable on the struts by one or more driving cylinders having a small cross section and a large stroke length. The displaceable mold clamping plate is displaceable by one or more driving cylinders stopped on the displaceable mold clamping plate and on the counterpressure plate, such that molding tool halves arranged on surfaces of the mold clamping plates can be driven from a maximum spacing into a position of mutual abutment, and vice-versa.

Abstract: A molding machine comprising an injection portion with an injection nozzle which injects a molding material, a turntable comprising a rotation driving apparatus, a plurality of molds placed along a peripheral edge of the turntable, an attaching and detaching station, an injection station and a plurality of curing stations. Each mold comprises a material receiving port communicating with the injection nozzle when the mold is positioned at the injection station. Each mold further comprises a mechanism which close the material receiving port so as to prevent the molding material from flowing backward when the mold is separated from the injection nozzle. The molds are transferred by rotation of the turntable to each station one by one. Primary formed products are attached to the molds at the attaching and detaching station, injected at the injection station, cured to =be second formed products at the curing stations and finally took out at the attaching and detaching station.

Abstract: Flowable reaction components of a reaction mixture which form solid or foamed material comprising filling material are transported from a storage container to a high-pressure mixing head in pressure stages by the use of gear pumps connected in series without major wear of the gear pumps.

Abstract: A combination rubber injection gate system (24) and method of injection molding rubber to produce desired flow patterns in the rubber is disclosed. The combination gate (24) directs rubber through a first region (26) to flow at cross angles (38, 40) through the injection gate (24), relative to the direction of flow of the rubber (22) through the injection gate (24). The rubber (22) is then directed through an adjacent region (28) to flow through the injection gate (24) at a direction parallel to the direction of flow of the rubber (22) through the entire injection gate (24). The combination gate (24) yields a highly mixed and uniform flow of rubber (22) that is particularly useful when injection molding fiber-loaded rubber where it is desired to orient the fibers in a particular direction.

Abstract: A mold and a method for manufacturing a support to be mounted on a rim of a vehicle by injection or transfer molding in which the molding material is force fed into a closed molding cavity. The mold includes an internal core for molding the inner surface of the support, upper and lower platens or shells for molding the body of the support and segments for molding the outer bearing surface. The mold includes a mechanism capable of imparting relative movement to the platens or shells which not only permits opening and closing of the mold but also ensures the specific movements of the core. The core includes at least three separable rigid parts: a center part and at least two complementary parts. The center part has two flat bearings, inclined at the same angle relative to the axis of the mold. These flat bearings are designed to cooperate with corresponding bearings arranged on each of the complementary parts to place the mold in a molding condition or in a stripping condition.

Abstract: The present invention relates to a lattice gate for directing streams of rubber into an injection molding device through a plurality of intersecting channels (78, 80) which thermally mix the streams of rubber within the gate (76) as they pass through the intersections of the flow channels permitting the injection time of the rubber into the mold cavity to be decreased while simultaneously reducing the time for curing the rubber within the mold.

Abstract: Polyurethane molded articles are produced from a flowable polyolpolyisocyanate reaction mixture on a shot-wise basis. The flowable reaction mixture is formed by combining the components of that mixture in the mixing chamber of a mixhead. The contents of the mixhead are introduced (preferably via an outlet pipe) into a mold in a manner such that the mixing chamber is substantially emptied in each case. Any ambient gas in the mixing chamber is then removed before the respective next shot is initiated.

Abstract: Plastic moldings reinforced with long fibers are made without the risk of forming loops in a continuous thread or roving fed to a cutting unit at the end of a mold filling operation or tearing thereof during renewed start-up for the next molding filling operation, even at a relatively high take-off speed of the continuous thread. This is achieved by keeping the continuous thread permanently under tension pneumatically against the conveying direction. The device useful for carrying out this process is equipped with at least one tensioning air inlet in the guide for the continuous thread or roving.

Abstract: Method for implementing a multi-phase plastic package for electronic components, and packaged electronic components produced according to the method. The present invention contemplates the use of molding compounds having two or more discrete phases in a transfer molding process wherein a temperature differential is induced between the electronic component to be packaged and the mold of the molding apparatus prior to molding. Each of the molding compound phases, when used in a current transfer molding apparatus, generates a separate layer in the resultant package, and each of the resultant layers possesses certain unique properties. In its simplest implementation, the present invention provides a two-phase molding compound pellet which provides an outer layer containing mold release compounds to facilitate release of the completed packaged device from the mold, and an inner layer without mold release agents. Other implementations include multiple layers.

Abstract: The present invention relates to a rubber injection molding nozzle, and an injection molding machine and method using the nozzle, used mainly for the injection molding of rubber articles such as rubber vibration insulators for automobiles. It is aimed to increase the molding efficiency and productivity of rubber products and to reduce production cost. At least one portion of an injection channel extending through the injection molding nozzle is formed as an orifice having a non-circular flattend cross section, such that, at least at around major axial ends, a dimension measured orthogonal to its major axis gradually decreases as either of major axial ends is approached. For example, in the cross section, two opposed curved interior wall faces join together to form an acute-angled corner, at major axial ends.

Abstract: The present invention relates to an integrally molded article of polyamide resin comprising at least one primary molded pieces made of a primary molding material and at least one secondary molded pieces made of a secondary molding material, and having a welded part, said secondary molding material being injection molded on the surface of said primary molded piece, thereby welding the secondary molded piece comprising the secondary molding material to said primary molded piece, and said primary and secondary molding materials each comprising 100 parts by weight of a polyamide resin and 0.05 to 10 parts by weight of nigrosine or a nigrosine derivative.

Abstract: For the production of polyurethane moldings by the shot process from isocyanate and polyol components, the production is improved in that, in addition to the conditioning already known for the line system, at least one of the commercially available but modified metering pumps is also conditioned in that some of the reaction component made available flows in circulation through the intermediate space between the enclosed metering component and housing of the pump.

Abstract: A rubber composition containing 20 parts by weight-200 parts by weight of hydrogenated styrene thermoplastic elastomer and poly-olefin for 100 parts by weight of rubber which is dynamically vulcanized with a resin vulcanizing agent to disperse the rubber in a mixture of the hydrogenated styrene thermoplastic elastomer and the poly-olefin.

Abstract: An injection block for the injection molding of thermoset polymers, such as rubber, formed from at least a pair of plates bolted or otherwise releasably held together and defining an improved runner system between the plates. Complimentary grooves formed in each plate substantially completely surrounding the portion of the runner system formed between the two plates to define, when the plates are mated together, a passage or enclosure constructed to receive a sealing member therein to prevent leakage of the material to be molded beyond the sealing member between the plates. Thus, the sealing member limits the leakage or creeping of the molding material from the runners. This is believed to limit the surface area over which the relatively high pressure under which the material is molded acts between the plates to limit the force tending to separate the plates. The plates may be releasably held together by a plurality of cap screws, bolts or screws without failure in use of the injection block.

Abstract: An apparatus and method for molding and curing silicone includes a press, one nozzles operatively engaged to the press, a liquid cooled manifold plate disposed to cool the nozzles, a heatable top platen having nozzle receptacles therein to receive the nozzles therein and a mold plate having a mold cavity therein. The mold plate and top platen are oriented for placement in the injecting position to allow the top platen to contact the mold plate while the nozzles are inserted into the nozzle receptacles of the top platen so that silicone is injected into the mold plate and into the mold cavity. The apparatus may be placed in the curing position when the top platen is heated and contacts the mold plate to allow silicone injected in mold plate to cure. The apparatus may be placed in a home position where the mold plate is uncontacted by the heated top platen which is uncooled by the manifold plate in the home position.

Abstract: A manual loader for use in bypassing an automatic pellet feeder for an automold machine used to encapsulate integrated circuit assemblies in plastic. The loader has a support mounted adjacent the mold section of the machine. The loader also has at least one pellet boat which moves relative to the support into and out of said mold section. The pellet boat includes one or more pellet pots which are adapted to receive and hold a solid pellet of material. The loader has a release mechanism which is movable between a blocking position and a release position. The release mechanism retains the pellets in the pellet pots in the blocking position and releases the pellets from the pots when manipulated to the release position for dropping the pellets into a mold of the machine's mold section.

Abstract: A casting device with which, by introducing a thermocurable plastics into a heatable casting mould (1), the plastics is thermally cum in that casting mould at least to such a degree that a casting moulded in that manner can be released from the mould, comprises a reservoir for the thermocurable plastics and a feed means for feeding plastics from the reservoir into the casting mould (1), which mould has an inlet opening that extends at least along a substantial portion of the length of the casting to be moulded, wherein the casting device comprises a separate adapter (2) in which the feed means (20, 221, 23) for the plastics is arranged and which can be connected to the casting mould (1) in such a manner that, when the adapter (2) has been connected, an outlet opening (23) provided in the adapter (2) is arranged sealed to and substantially congruent with the inlet opening of the casting mould (1).

Abstract: A method of molding a composite insulator having a core member and an overcoat portion arranged on an outer surface of the core member, in which a core member having metal fittings at both ends thereof is set in a metal mold for molding the composite insulator, overcoat portion forming materials are filled in a cavity for molding said overcoat portion formed around the core member, and then the overcoat portion forming materials are cured by heat, is disclosed. The improved method includes a step of making a temperature increase of the overcoat portion forming materials near the metal fittings equal to that of the other portion, when the overcoat portion forming materials are cured by heat, by utilizing an additional heating means.

Abstract: In encapsulating an optocomponent with a plastics material, an MT-connector compatible interface is obtained having bores for guide pins in the wall of the capsule and optical connection surfaces. These bores are obtained from mold cavity guide pins that are used for aligning the optocomponent in a mold cavity in a mold in the molding operation of the encapsulating material on top of the component. In order to achieve a good accuracy in the positioning of the component during the molding operation, the mold guide pins are as short as possible and end directly behind the component where they are supported by projections extending from each mold half. Thus, cavities are created extending straight through the capsule behind the component. The cavities allow that the guide pin bores are cleansed and that material residues are removed after the molding operation. Further, the cavities can be used for spring clamps for retaining the optocomponent capsule at an optical connector having a similar interface.

Abstract: Apparatus, means and method for injection molding of parts from thermoset molding material, especially, but not necessarily limited to, bulk molding compound. The apparatus, means and method employing a live mold runner for reducing the amount of scrap material resulting from the injection molding of parts.

Abstract: An apparatus and method for molding thermosetting polymers onto clothing. The apparatus includes at least one molding device, at least one polymer supply and a control system for controlling the operation of the molding devices and polymer supplies. The molding devices include die sets having an input member and a mold. The polymer supplies supply polymers for injection into the input members of the molding devices for use in molding three dimensional bodies of polymers onto substrates such as clothing.

Abstract: Method and apparatus for producing a bonded composite disk including a first and a second disk component which are bonded together, using a mold including a first mold half having first concentric elements whose axial end faces cooperate with an annular information-bearing stamper or an annular blank stamper, to provide a first molding surface, and a second mold half having a second concentric elements whose axial end faces provide a second molding surface cooperating with the first molding surface to define a cavity for forming each of the first and second disk components.

Abstract: A fixture for encapsulating microelectronic devices includes a structure defining a device-receiving pocket and a well communicating with the pocket so that the passage and well define an interior space whereby the pocket is disposed above the well when the structure is in a first orientation and the well is disposed above the pocket when the structure is in a second orientation. The fixture also includes an element for sealing the interior space and a port for connecting the sealed interior space to an evacuation device.

Abstract: An apparatus and method for molding thermosetting polymers onto clothing. The apparatus includes at least one molding device, at least one polymer supply and a control system for controlling the operation of the molding devices and polymer supplies. The molding devices include die sets having an input member and a mold. The polymer supplies supply polymers for injection into the input members of the molding devices for use in molding three dimensional bodies of polymers onto substrates such as clothing.

Abstract: An apparatus and method for molding thermosetting polymers onto clothing. The apparatus includes at least one molding device, at least one polymer supply and a control system for controlling the operation of the molding devices and polymer supplies. The molding devices include die sets having an input member and a mold. The polymer supplies supply polymers for injection into the input members of the molding devices for use in molding three dimensional bodies of polymers onto substrates such as clothing.

Abstract: An apparatus for producing a fiber reinforced synthetic resin provides a fiber feed passage through an outer chamber to which the synthetic resin for feed. A feed passage for the fiber extends concentrically in this chamber and has a tubular formation of a diameter less than that of a cleaning piston which is displaceable in the annular space between this tubular formation and the inner wall of the chamber.

Abstract: An organic photosensitive member for electrophotography is formed of a cylindrical supporting member and an organic photosensitive layer on an outer surface of the supporting member. The supporting member is formed of a material of 10.sup.4 ohm.cm in volume resistivity containing a cross-linking type polyphenylenesulfide resin as a main component, and a highly conductive carbon black of 10.sup.-1 ohm.cm or less in volume resistivity. Thus, the supporting member has a light weight with good productivity and good chemical and thermal resistance. The supporting member can be made with dimensional accuracy despite its thin and long shape, and also has a uniform surface roughness, stable surface quality and good adhesion.

Abstract: Molds for injection molding tire components have controlled temperature passages leading to a manifold surrounding each mold cavity. The manifold is positioned to minimize weld lines in the injected tire component. In addition, a narrow gate opening between the manifold and mold cavity provides an elevated temperature of the injected material for decreasing the curing time of the tire component in the mold. Blade members may support and position tire components such as bead apex assemblies in the mold. These tire components may be unloaded by an unloader ring in communication with a source of vacuum for pulling the tire component out of the mold.

Abstract: After a thermoplastic synthetic resin has been injection molded onto a transfer plate in a thermoplastic injection mold, the transfer plate is shifted into a silicone injection mold maintained at a high temperature and a silicone member is injection molded onto the thermoplastic member. The heat transfer to the thermoplastic body is minimized by, for example, providing insulating material between heated portions of the mold system and other portions thereof and/or by maintaining air gaps from which the silicone is excluded between the thermoplastic member and heated portions of the silicone injection mold.

Abstract: A composite insulator-producing lateral type molding apparatus includes a mold body constituted by a first molding unit and a second molding unit, each of said first and second molding units being provided, at an inner peripheral face, with recesses for the formation of a housing constituted by a plurality of shed portions and a axial portion connecting these shed portions, means for opening or tightening the first molding unit and the second molding unit, a pouring passage for pouring a housing-forming material into said recesses, and housing-forming material escape holes. A core member of the insulator is placed between the first and second molding units, the first and second molds are tightened, and the housing-forming material is poured into said recesses to form the housing. The first molding unit and the second molding unit extend laterally, and that the core member is laterally arranged horizontally between first and second molding units.