Abstract: The apparatus of the present invention includes a stationary assembly and a movable assembly. The stationary assembly is comprised of a stationary platen which has a heat plate mounted thereon, a temperature-controlled sprue bushing mounted in the heat plate and a plurality of mold faces positioned on the heat plate surrounding the periphery of the sprue bushing. The movable assembly is comprised of a movable platen which has a heat plate mounted thereon and a plurality of mold faces, corresponding to, and adapted to be aligned with, the mold faces on the stationary assembly. Means are provided to move the movable assembly into close proximity with the stationary assembly to form partially open mold cavities. Means are provided to feed a supply of thermosetting molding material through the sprue bushing into a manifold area and into the partially open mold cavities. Means are provided to completely close the mold cavities and place the apparatus in a compression stage.

Abstract: Raw material of less than 10% of the one injection amount is heated at a time to a high temperature just before injected into the mold cavity by an intermittent heater and is injected continuously into the cavity keeping that temperature. Heat capacity of the heater is small to obtain quick response and to give no heat effect to the raw material to be injected for the next product. The device of this invention comprises a device to inject a predetermined amount of raw material for one injection intermittently, a flow path for the raw material which connects said device and the mold, and electric resistant heater in the flow path to generate Joule heat and to transfer the generated heat to the raw material flowing through said flow path.

Abstract: The apparatus of the present invention includes a stationary assembly and a movable assembly. The stationary assembly is comprised of a stationary platen which has a heat plate, a temperature-controlled sprue bushing and a mold face positioned thereon. The movable assembly is comprised of a movable platen which has a heat plate mounted thereon and a mold face, corresponding to, and adapted to be aligned with, the mold face on the stationary assembly to form a partially open mold cavity. Means are provided to feed a supply of thermosetting molding material through the sprue bushing into the partially open mold cavity. Means are provided to completely close the mold cavity and place the apparatus in a compression stage.

Abstract: Disclosed herein is a mold assembly including first and second mold members assembled together to define a mold cavity, which first and second mold members each include a peripheral surface extending outwardly from the cavity, a gasket captured between the peripheral surfaces, and one or more tubes extending through the gasket and between the peripheral surfaces to provide communication between the cavity and the atmosphere.

Abstract: A hand grip for a hand-held implement, e.g., a golf club, that consists of a rigid cap and a one-piece flexible foam tubular sleeve. The cap is structured to cooperate with the implement's handle shaft for locating and retaining the grip on that shaft, and for protecting the end of the shaft and the outer end of the foam sleeve. The one-piece flexible foam sleeve, preferably with an outer skin thereon to resist abrasion, provides a cushioned grip to the user. A novel method is also provided by which the rigid cap and foam sleeve grip are fabricated.

Abstract: An injection molding device for molding shaped bodies of natural or synthetic rubber comprising a heatable mold for shaping and vulcanizing therein the bodies to be molded and an elongated feed duct communicating with the mold via an injection nozzle. Plasticized material is fed into the duct by a plasticizing device and injection is effected by a piston-type injection device, both communicating with the duct. There is provided in the duct a valve which in its closed position blocks ingress of plasticized material into the duct but opens the duct for ingress of the material to be pressed by the injection means into the mold via the nozzle. The valve head is axially displaceable in the duct and mounts a member so dimensioned that in the open position of the valve it fully closes the nozzle opening, thereby pushing any residual plasticized material into the mold and in the closed position is completely withdrawn from the nozzle opening.

Abstract: A tire is cast and cured in a stationary mold having an annular mold cavity, an inlet opening and an outlet vent. The mold is tilted for optimum foam flow and minimum air or bubble entrapment. A liquid reactive mixture is injected into the mold through the inlet opening and moves through the mold cavity in different directions providing two leading surfaces which meet to form an interface adjacent the outlet vent. The air, foam gases and interface portion are extruded from the mold cavity through a slot in the vent into a reservoir. After curing of the elastomeric material formed by the liquid reactive mixture in the mold, the material in the slot and reservoir may be severed from the tire.

Abstract: An improved injection molding apparatus for molding parts of thermosetting plastic material. First and second mold portions which together form a mold cavity at their molding surfaces are heated to allow thermosetting plastic material to set within the mold cavity when under pressure. A fluid distribution member comprises a manifold having an inlet port, two or more spaced outlet ports and a passage interconnecting the inlet port with the outlet ports guides the flow of plastic material therein. The manifold is cooled and includes a first manifold section disposed within a channel formed at the upper surface of a second manifold section such that the interconnecting passage is formed by a first wall portion of the first manifold section and a second wall portion of a second manifold section within the channel. The first and second manifold sections are separable to permit access to the passage to permit cleaning thereof.

Abstract: The present invention relates to a method and a device for producing shaped articles from a multi-component reaction mixture which forms, for example, polyurethane, epoxy resin, polyester resin or polyamide, by mixing at least two of the individual components in at least two premixing chambers to form multi-component reaction mixture and these mixtures are subsequently mixed in a single-stage mixing chamber to form a mixture which is introduced into a shaping zone in which it is cured to form the shaped article.

Abstract: The invention relates to a method of filling cavities and, in particular, mold cavities, with a reactive solid-forming or foam-forming mixture, wherein at least two reactants are introduced into a spatially limited mixing zone, mixed therein as they pass through, and the mixture produced is introduced into a mold cavity where it reacts and wherein the mold cavity is initially enlarged in-part for storing a portion of the mixture, which portion is subsequently transferred to the final mold cavity volume. The object of the invention is to produce plastic articles which are shaped in molds, but also to fill out other cavities, for example, for the purposes of reinforcement.

Abstract: The instant invention is directed to a method of producing a reaction mixture for forming solid or cellular materials from flowable reactants and, optionally, fillers, comprising premixing the components and, optionally, fillers in a first mixing zone and after-mixing in a second mixing zone, the improvement wherein said after-mixing is carried out in a slit-like annular zone which extends radially from the center, the surface boundaries of said annular zone are not parallel and one of said surface boundaries is rotated while the opposite facing surface boundary remains stationary.

Abstract: This mould assembly for elastomers is of the type comprising a center block whose temperature is regulated. The block has means for injection of the elastomer into each mould cavity fed with elastomer by a nozzle of the injection device of the press. The center block has projections which are mounted on the block, or are part of the same material as the block, and project from two of opposite sides of the block. Small nozzles for directly injecting the elastomer into the mould cavities are detachably secured on the ends of the projections and adapted to cooperate with adjacent sections of at least two moulds in two or more sections which are disposed on the opposite sides of the center block. Means distinct from those of the block are provided for separately controlling the temperature of the projections and of the small nozzles. Means are provided for controlling the flow through the small nozzles. Means are provided for compensating for the expansion of the block and the moulds.

Abstract: Two component polyurethane soles for footwear are molded continuously in an apparatus including a turntable with a plurality of mold stations therearound. While a first sole portion is being molded at one mold station, a second sole portion interconnecting the first sole portion to a lasted upper is molded at the same mold station. Such simultaneous molding is achieved using a mold bottom or top which retains the first sole portion and with such first sole portion forms part of the mold for forming the second sole portion. The second sole portion mold is completed by mold sides and a lasted upper.

Abstract: An improved molding apparatus for injection-compression molding thermosetting materials is described. The apparatus comprises a stationary platen assembly, a moveable platen assembly and a feed nozzle assembly.The stationary assembly is comprised of a stationary platen member, a heated plate mounted on the support plate and a plurality of mold faces mounted on the heat plate.The movable assembly is comprised of a moveable platen member, a heated plate mounted thereon and a plurality of mold faces mounted on the heat plate aligned with the mold faces on the stationary assembly.The feed, or injection, nozzle assembly is comprised of a cylindrical nozzle member, having an internal temperature controlling means, and a plurality of feed outlets positioned on the periphery.

Abstract: A method of manufacturing a panel, provided with a frame of a synthetic material at least at one side edge face thereof, a laminate composed of a particled board core coated on either side with a coating, with reservation of a molding cavity along the entire or partial panel circumference for the frame to be formed, being applied in the bottom portion of a mold likewise containing a cover portion, after which the mold is closed, while the cover portion is sealingly clamped onto the bottom portion, after which a curing bi-component synthetic material foaming through exothermic reaction is admitted substantially pressure-less into the mold cavity and the panel is removed from the mold after curing, whereby the exothermic reaction of the bi-component synthetic material is utilized for increasing the pressure and the temperature in the molding cavity during the foaming and curing.

Abstract: Phenolic novolak resins are described which are structurally characterized as having from about 55% to about 90% of the available theoretical paraphenyl linkages in the resin chain bridged to a phenyl group. The resin compositions of this invention provide extended resin stability at relatively low temperatures without significant adverse affect on the cure speed at the molding temperature. The resins are especially suited for use in runnerless injection or cold manifold molding processes, but can also be used in transfer, compression and injection molding processes.

Abstract: A sprue bushing for an injection molding machine comprising a body surrounding a core. The core has a central passageway for flow of the plastic from the nozzle of the machine to the mold and has on its exterior surface longitudinal grooves. Assembly of the body and core forms fluid channels with the grooves. The temperature of the bushing is controlled by the flow of water through the channels.

Abstract: An improved nozzle feed assembly is described. The assembly includes temperature-controlled member, preferably cylindrical in shape, having a closed end and an open end. The open end is fitted with standard threads to facilitate attachment of the nozzle member to the feed barrel of a conventional screw-type molding machine. The nozzle member has an internal temperature controlling means and a plurality of feed outlets positioned on the periphery of the nozzle member near the closed end. The temperature maintained in the nozzle member is sufficiently high to maintain the thermosetting molding material within the nozzle member in a plasticized state and sufficiently low that no substantial curing of the thermosetting molding material takes place. In an alternate mode, the assembly includes a sleeve member positioned around the periphery of the nozzle member and moveable to cover and uncover the feed outlets in the periphery of the nozzle member.

Abstract: The invention relates to a method, and an apparatus, for the production of articles which consist of filler-containing synthetic material, in particular a foam, wherein flowable reactants, at least one of which has previously been charged with filler, are injected into a mixing zone under predetermined injection pressures, wherein the reaction mixture is subsequently introduced into a mold.Cellular materials such as flexible, semi-rigid, rigid or structured foam based, for example, on polyurethane or isocyanurate, and also non-cellular materials such as elastomers, may be produced by methods of this type.

Abstract: This invention provides process and apparatus for the injection molding of epoxy resin molding compositions. The constituent materials of the epoxy resin feed mixture are separated into at least two groups in at least two separate chambers. Each of the chambers is subjected to a vacuum of from about 50 to 100 Torr in order to degassify the feed material and thereby avoid the formation of voids in the final molded product. The degassified molding materials are then fed under pressure to a mixing tube which may be heated. The mixing tube is connected by means of a valve having a discharge orifice alignable with the entry passage of a mold. The mixing tube, valve and orifice are movable toward the mold so that the orifice engages the mold and is maintained in engagement therewith at a greater pressure than the pressure exerted on the molding composition fed to the mixing tube and mold.

Abstract: The instant invention broadly relates to a process and apparatus for filling a cavity with a reactive mixture. More particularly, the invention relates to a process for filling cavities, particularly mold cavities, with a reactive, flowable mixture which preferably forms foam, wherein at least two reaction components are brought into a mixing zone, where they are mixed and then brought into the cavity, the improvement wherein at the beginning of the filling process, during a limited time interval, the reaction mixture is fed into the cavity under low flow velocity until the mixture has reached a certain level in the cavity, and subsequently the remaining mixture to be injected, is fed in under increased flow velocity.

Abstract: A station for running foam-plastics material into shut molds has a mixing head with first and second driving systems, the one for moving the mixing head sideways to an inlet opening of each mold, and the other for moving the mixing head downwards into and upwards out of the inlet opening. The mixing head and the first driving system together with the second driving system are supported by a slide or carriage, which is guided along a section of the transport way of the smoothly moving molds. By way of a driving connection, the slide may be joined up with the mold which is to take up the plastics material and cleared from it again when the mold is full.

Abstract: A method and apparatus are described. A thermosetting molding material, suitably a synthetic resin composition such as a phenolic molding composition, is initially heated and plasticized. The plasticized mass is passed as a stream through an injection nozzle which is maintained at a temperature sufficiently high to keep the mass in a plasticized condition but sufficiently low to avoid any substantial curing or setting-up of the mass. The plasticized mass is next passed through a temperature-controlled manifold maintained at a temperature sufficiently high to keep the mass in a plasticized condition but sufficiently low to avoid any substantial curing or setting-up of the mass. In the manifold the plasticized stream is divided into two or more smaller streams which are passed through a plurality of outlets into a plurality of partially open, heated molds. The mold cavities are maintained at temperatures sufficiently high to cure the thermosetting molding material.

Abstract: A method and apparatus for forming a thermoset in-the-mold coating on a hot, cured glass fiber reinforced thermoset resin substrate by (1) separating the mold halves slightly while maintaining a seal with the shear edge, (2) injecting an in-the-mold coating resin in a stream which flows parallel from the injector onto a surface of the substrate, and (3) closing the mold and curing the coating under pressure. The separation and of the mold halves is performed by the conventional mold ram. Preferably the mold surface forming the coated surface of the substrate is roughened.

Abstract: Multi-station reaction injection molding apparatus is disclosed for in-place foaming of polymerizable resins in articles advanced along a production line, as for example in the manufacture of insulated appliance housings such as refrigerator cabinets. The articles are selectively diverted from a feed conveyor, one to each of a plurality of pour stations adjacent the feed conveyor. At the stations, injection of foamable resin mix is accomplished by reaction injection type molding heads which combine at least two liquid resin components. These components are suitably catalyzed to react and form a cellular or foamed polymerized resin. The liquid components are separately but continuously supplied to respective supply manifolds to which all of the heads are connected in parallel by shunting ducts. Excess unmixed liquid components are returned separately from each of the heads through recycle shunting ducts to respective recycle manifolds.

Abstract: A molding system for large-scale containers using closely-spaced bladders, one inside the other, to contain a resinous material that will harden to form a rigid container. The bladders float in a liquid of the same specific gravity as that of the resinous material, and the inner bladder is filled with a liquid of the same specific gravity. The inner bladder may be filled first to establish the size or volume of the container, and then the resinous material may be filled between the inner and outer bladder layers whereat it will harden to form the container.

Abstract: A molding apparatus, using raw material substantially comprised of crumbed rubber tires, and producing end products of durability and structural integrity. Products such as fence posts and dimensioned pieces like dimension-lumber products, have a hardened, dense outer wall structure surrounding a comparatively less dense and relatively porous central core, with the attendent structure integrity advantages of tubular and hollow-walled products. Heat fused raw material is fed under pressure, as from a screw extruder mechanism, through selectively controlled input valves to mold bodies, with the mold bodies carried in a chilled environment to establish fluid flow paths and hardening sequences leading to the desired end product body structure.

Abstract: An improved injection molding method and apparatus for use with a press that is movable between open and closed positions is disclosed which involves the utilization of a mechanical temperature control assembly which includes a laminated plate assembly comprising a plurality of plates movable into and out of the contact with the usual cavity containing mold sections and which includes heating and insulation components so that when the plate assembly is interposed in contact with the cavity containing molds within the bite of the press, the material supply source is insulated from the high molding temperature, thereby avoiding pre-mature cure of the material contained in the supply source while insuring complete cure of the cavity material.

Abstract: Thermoplastic articles with highly porous cores and less porous or nonporous skins are injection-molded with the aid of a nozzle having a flow divider disposed upstream of its sprue for splitting the oncoming plastic mass into a homogeneous outer stream and an inner stream admixed with a foaming agent, the two streams merging inside the gate of a mold cavity. The foaming agent enters through a central channel which may be provided with one or more ducts alternately usable to introduce pressure fluid and coolant into the cavity lined with coalescing layers of nonfoamed and foamed plastic. The flow divider may be axially movable within the nozzle to serve as a control valve and flow regulator.