Abstract: A device for molding a container having a first member including an opening defined therein. A manifold member, operatively attached to the first member for channeling a plastic fluid to an insert device is included. The insert devices are positioned within the opening located within the first member, with the insert containing a first slide and a second slide. The first slide and second slide will have an extended position and a contracted position, and wherein the contracted position defines a cavity profile. The second member will have a first end that contains a plurality of core pins. A piston is adapted to the second end of the second member for reciprocating the second member into engagement with the insert so that the first slide and second slide are moved to the contracted position. During the reciprocating motion, the plurality of core pins are received in the cavity profile. The apparatus will further comprise heater means for suppling a heat to the fluidized plastic.

Abstract: An injection molding apparatus and method of injection molding a closure having projections extending inwardly from a skirt of the closure includes a plurality of slides for movement obliquely with respect to an inner mold core. A ring contacts the closure and surrounds the slides. Movement of the ring relative to the mold core results in the movement of the closure which moves the slides to disengage recesses on the slides. The recesses are used to form the projections on the closure. The ring contacts the closure and advances the closure away from the mold core. The projections seated within the recesses on the slides move the slides obliquely relative to the mold core and ultimately disengage the recesses from the projections thereby releasing the closure from the mold. The movement of the slides is independent from the movement of the ring so that complicated mechanisms for movement of the slides are not required according to this invention.

Abstract: A connector including a housing which includes terminal receiving grooves in which metal terminals are inserted and received, respectively, from one insertion opening, an upper wall closing upper sides of the terminal receiving grooves, and retaining holes formed in the upper wall in such a manner that the inside and outside of each terminal receiving groove communicate with each other through the associated retaining hole, and a flexible retaining arm, formed on and projecting from the metal terminal, is retainingly engaged in the retaining hole.

Abstract: A multiple hole, preferably a two hole spray dispensing system and sprayer in which colliding streams of viscous liquid are dispensed to the atmosphere are provided. The spray dispenser includes a reservoir for storing a fluid product. An aerosol or manually pressurized dispensing system preferably a hand held dispensing system may be used. Liquid is delivered from the reservoir under pressure to a delivery passageway. A nozzle having two or more outlets to the atmosphere is mounted to the delivery passageway to provide colliding streams of fluid.

Abstract: An apparatus for injection molding bent pipe made of plastic material which has a bend part (8) with an arcuate centerline and with uniform internal cross-section, and cylindrical connecting parts (9, 22) adjoining the bend part at one or both sides. The connecting parts (9, 22) have larger internal cross-section than the bend part (8). The apparatus includes an injection mold which can be divided along a plane containing an arcuate centerline of the bend part into at least two outer mold portions which form a mold cavity. The injection mold includes a bend core with a pivotal member (5) which is pivotable along the arcuate centerline of the bend part and a cylindrical core (13) which is displaceable axially along its centerline, for each connecting part (9, 22).

Abstract: A mold for forming a container is provided with an upper die, a lower die, a first semi-cylindrically shaped collar and a second semi-cylindrically shaped collar. The upper die includes a downwardly-depending central core portion which cooperates with a concentric annular lip portion and spaced outwardly from the central core portion defining a groove therebetween sized to provide a continuous neck finish on the container. The lower die is provided with a core-receiving pocket sized to receive the central core portion of the upper die. The first and second collars are disposed in abutting relation and are provided with mating surfaces having thread grooves to form a thread region of the container neck, the first and second collars being sandwiched between the upper and lower dies in a use condition.

Abstract: An end-face-side core 5 from which an optical fiber hole forming pin 1 is projected is fastened by a mold to a fiber-side core 10 from which an optical fiber hole forming pin 6 and a cavity forming member (for example, a tape fiber hole forming rectangular body 8) are projected, while the end-face-side core and the fiber-side core are opposed to each other, the cavity forming member being behind the optical fiber hole forming pin 6 and larger than the optical fiber hole forming pin. A resin is injected into a cavity formed in the mold. The mold is opened, the end-face-side core 5 and the fiber-side core 10 are slid in directions in which the end-face-side core and the fiber-side core are separated from each other, and a resin molded product is then taken out.

Abstract: An apparatus for producing molded coils of the present invention includes a molding machine having threaded spindles for receiving the coils to be molded. The coils are threaded over the spindles so that during the molding process the pitch and diameter of the coils are accurately maintained. The process is automated by use of a controller and automated assembly machinery. The controller and automated assembly machinery integrate a coil winder, a molding machine, and an auto bagger to automate the entire process of producing the molded coils.

Abstract: An insert is held in a cavity within a die set by a movable hold member. Molten resin is injected into the cavity when the insert is held by the hold member. The hold member is separated from the insert at a given timing. A surface of the hold member is heated to a temperature higher than a temperature of an inner surface of the die set. The hold-member surface contacts the molten resin. The die-set inner surface is exposed in the cavity.

Abstract: A mold for use in a gas-assisted injection molding system having a nozzle includes a runner shut-off subsystem which prevents pressurized gas from flowing through the runner and into the nozzle. A pair of pins are preferably mounted on a plate to move therewith between extended and retracted positions of the plate. The pins are slidably fit within one mold half of the mold to move within the runner between extended gas-blocking positions to block the flow of pressurized gas through the runner and into the nozzle and retracted positions to allow the flow of molten plastic from the nozzle, through the runner, through a gate, and into an article-defining cavity in a closed position of the mold. The runner shut-off subsystem includes a hydraulic cylinder for moving the plate and the pins relative to the mold half. Each of the pins has a free end portion which extends into another mold half of the mold where it is received and retained in its extended gas-blocking position.

Abstract: Injection molding fastener element products employing a series of laterally moveable mold plates that define, in part, mold cavities for fastener elements. The laterally moveable mold plates move into open spaces provided by mold plates that retract or project in a direction normal to the base of the fastener product. This at least partially opens the fastener cavities to release the fastener elements.

Abstract: A golf ball mold includes a pair of mold sections which are removably mated to define a spherical cavity therein, a plurality of support pins for supporting a core at the center of the cavity, and a degassing pin. At least one of the pins is provided at its distal end face with a projection for stamping a symbol. The mold is capable of stamping an identification mark on golf balls at the same time as their molding. The mark is successively stamped on the balls at a predetermined position to a constant clearness in a simple accurate manner.

Abstract: A gas injection apparatus for use with a gas assisted injection molding system. The gas injection apparatus includes a mold part defining an elongated bore communicating upstream with a source of gas and downstream with a mold cavity, and an elongated pin positioned in the bore and coacting with the bore to define a gas flow passage therebetween for movement of gas from the gas source to the mold cavity. The bore and pin include first, second and third corresponding portions. The pin and bore define an annular axial clearance in the first portion, a close fit with an axial linear passage in the second portion and an annular axial passage in the third portion. This arrangement ensures that the pin will remain concentric with respect to the bore so as to discourage entry of resin into the annular axial passage.

Abstract: This invention provides a die for injection molding in which a molded product is supported by a core for a certain time in a cavity block even after an opening operation of the die is started, and the molded product is taken out of the die after the molded product is solidified so that no molded product is deformed at a mold-releasing time and a stable molded product can be obtained with high productivity. A projecting mechanism has a separating delay device for pressing the molded product by the core and supporting the molded product in the cavity block until a movable side die is separated by a predetermined distance from a fixed side die. The separating delay device releases the supporting of the molded product after the movable side die is separated by the predetermined distance from the fixed side die.

Abstract: A mold for molding plastic products includes a fixing plate and a moving plate which is movable toward and away from the fixing plate. The fixing plate and the moving plate include respective cavity-forming portions which form a cavity into which a melted plastic is injected so as to form a molded product. A plurality of molding pins is provided having prominence-depression portions positionable in the cavity for forming undercut portions in the molded product, the molding pins being slidable through the moving plate by an eject plate. The molding pins pass obliquely through the moving plate so that as they slide therethrough, their prominence-depression portions are separated from the undercut portions of the product. Two of the molding pins form on the product a partition wall having undercut portions at opposite sides thereof. Those two molding pins cross over one another so that the prominence-depression portions thereof face each other, with no part of the cavity-forming portions situated therebetween.

Abstract: In the production of a nozzle cartridge with a nozzle formed thereon in a hollow mold, in which a core (26) is located, a centering of the core (26) occurs in an injection phase by means of webs (40) provided on the hollow mold, with a conical centering surface (39) of the core (26) abutting against them. In a subsequent supplementary filling phase, the core (26) or an interior core (28) is withdrawn, the melt flowing over the webs (40) and forming a closed wall in the area of the nozzle base.

Abstract: In an insert pin (1) for being pressed against a terminal (18), inserted in a mold, to hold the terminal against a flow of a resin material (19) poured into the mold, a resistance-alleviating portion (2) of a generally isosceles triangular shape, having an apex (2a) disposed on a symmetrical line (3) of a cross-section of the insert pin, is formed on and projects from a peripheral surface (1a) of the insert pin (1) in a direction of the flow.

Abstract: A method for injection molding plastic material items and an appropriate mold are disclosed. The mold comprises at least one cavity and a gate channel for feeding molten plastic material to the cavity. The gate channel is connected to the cavity through an opening. The molten plastic material is injected into the gate channel and through the opening into the cavity. A piston may be displaced along the gate channel and over the opening for interrupting flow of molten plastic material into the cavity and for shearing off the molten plastic material along the opening, thereby closing the cavity.

Abstract: A process is disclosed for manufacturing thin-walled moldings with a ground layer (4) made of thermoplastic materials and a covering layer (5) made of prefabricated flat covering materials pressed together with the ground layer by a back pressing technique in a form tool (8) having a top die (6) and a bottom die (7). The object of the process is to produce thin-walled moldings having laminated and non-laminated areas in a simple manner, with no danger of damaging sensitive covering layer materials and with non-laminated areas having a high quality surface. For that purpose, during or after back pressure lamination, while or after the two dies are closed, besides at least one molding area (2) laminated with a covering layer by a back pressing technique, at least another area (3) of the molding is produced by injection molding thermoplastic material in the part of the molding cavity (17) in which the area of the molding which is not laminated with a covering layer (5) is produced.

Abstract: Under the condition that the stationary metallic mold and the movable metallic mold are closed, the housing is molded into a shape having the retainer insertion hole by the existence of the sliding mold. At same time, a retainer is also molded in the below portion. First, when only the rear metallic mold is opened, the core pin is withdrawn, and at the same time the sliding mold is withdrawn along the advancing and withdrawing passage in the longitudinal direction by the cam action of the angular pin, so that the molding portion is withdrawn from the retainer insertion hole. Successively, when the metallic mold is opened, the sliding mold is relatively drawn out to the front of the advancing and withdrawing passage together with the stationary metallic mold, and the advancing and withdrawing passage becomes open. Next, the auxiliary sliding mold is advanced, and the retainer held by the auxiliary sliding mold is inserted into the retainer insertion hole and temporarily assembled to the housing.

Abstract: A molding apparatus has a fixed mold part having a pair of flat side faces and formed on each face with a plurality of laterally open half cavities and respective movable mold parts each having a side face juxtaposed with a respective fixed-part side face and displaceable transversely into and out of a molding position with the movable-part side face flatly engaging the respective fixed-part side face of the stationary mold part. Each movable mold part is formed with a plurality of half cavities forming full mold cavities with the half cavities of the respective fixed-part side face in the molding position. Each movable-part half cavity is formed with at least two inwardly open pockets, one of the pockets of each movable-part half cavity being open at the respective movable-part side face and being transversely closed by the respective fixed-part side face.

Abstract: A disc is provided which includes a disc body of disc shape having a center hole. An information recording area is formed on one side surface of the disc body. The information recording area has information thereon read by reflection of laser light. The information recording area has an inner circumferential edge positioned adjacent to the center hole. The disc body has a radius ranging from 39 mm to 80 mm, the center hole has a radius ranging from 7.5 mm to 7.55 mm, and the inner circumferential edge of the information recording area being positioned to extend from a radius of 15 mm to 22 mm from the center of the disc body.

Abstract: A cup of plastics material incorporating foaming agent has thin wall portions, namely a base 101, a lower side wall 102 and an upper side wall 103. These portions have their wall thickness determined by mould part gap. The cup also has thick wall portions, namely the corner 104, the band 105 and the rim 106, in which foaming occurs after mould opening so that the wall thickness is increased beyond that provided by the mould.

Abstract: A method is disclosed for making a multi-layer up molded article.

Abstract: An improved method of molding a container finish for containers containing liquid at or above atmospheric pressures in which the frusto-conical sealing area thereof is formed in substantially unflawed condition. To accomplish this, the mold for the container includes the usual upper and lower members which move axially when the mold is opened, which members mate with a pair of side members which move laterally when the mold is opened. However, as contrasted with prior art molds of this type, the upper mold member is provided with an axially oriented cavity which encloses that portion of the neck finish which includes the sealing surface to a degree wherein the laterally extending parting line at the upper end of the side members is positioned below the lower edge of the frusto-conical sealing surface thus eliminating the presence of either axially oriented or transversely oriented parting lines on the sealing surface itself.

Abstract: A method and apparatus for molding a plastic washing machine basket includes a fixed mold core formed with teardrop-shaped projections spaced about a periphery thereof, cavity sidewall members spaced about the periphery of the mold core which carry core pins having tips adapted to abut teardrop-shaped projections on the mold core and a cavity cover member spaced about an end of the mold core and abutting the cavity sidewall members so as to define a cavity between the mold core and both the cavity cover member and the sidewall members.

Abstract: A golf ball mold includes a pair of split mold sections which are removably mated to define a spherical cavity. The cavity surfaces are provided with a plurality of dimple-forming protrusions. Some of the dimple-forming protrusions are constructed by dimple-forming pins whose inner end has substantially the same shape as the protrusions. The dimple-forming pins are axially or radially movable so that the projection distance of the pins into the cavity is adjustable. With a single mold, golf balls having dimples of different shapes can be produced. Golf balls of quality including symmetry and flight performance can be manufactured at low cost.

Abstract: A transducer for measuring the amount of lateral deflection taking place at the tip of a core-pin inside a mold or die cavity. Non-uniform cavity pressure and cooling patterns make core-pins prone to deflection resulting in out-of-tolerance thin and thick wall sections of the finished part. The transducer provides a means of determining deflection as it occurs during the molding process for statistical quality control. Real time measurement of the core deflection allows discrimination of unacceptable and reject parts for an automatic part sorting process. In the preferred embodiment a plurality of strain gauges mounted on the core-pin outside of the mold cavity provide real time electric signals of lateral deflection that can be used to automatically segregate reject parts and provide for statistical process control.

Abstract: A molded container top 140 has engravings 145 formed by an embossing 108. The core 120 withdrawn from the cavity 102 and a retaining ring 110 holds the hot molded part 140 in the cavity 102. The molded part 140 shrinks away from the cavity 102 and is pushed out of the cavity 102 by an ejector 105. The part 140 has no witness lines on its circumferential skirt 142.

Abstract: A moldable material is injected substantially simultaneously into a mold cavity for the outer sleeve formed between an outer sleeve mold and an outer sleeve core in an injection unit and into a mold cavity for the inner sleeve formed between an inner sleeve mold and an inner sleeve core in a clamping unit of a mold. These mold cavities are connected by at least one relatively thin runner to form at least one predetermined breaking point between the rear end of the outer sleeve and the front end of the inner sleeve of a one-part applicator molding. The invention also relates to an apparatus for producing the tampon applicator according to, but not restricted to, the process as described above.

Abstract: The invention relates to a hollow shaped molding process which comprises injecting a molten resin into a main cavity which has an injection port provided with a floating core at its one end and a sub-cavity at the other end through an openable communication port, injecting a compressed fluid from the injection port, moving the floating core toward the communication port, and discharging the resin into the sub-cavity through the communication port, wherein the resin positioned at the center is discharged into the sub-cavity by the moved floating core, and the floating core is moved into the sub-cavity through the communication port.

Abstract: Apparatus, means and method for injection molding of parts from thermoset molding material, especially, but not necessarily limited to, bulk molding compound. The apparatus, means and method employing a live mold runner for reducing the amount of scrap material resulting from the injection molding of parts.

Abstract: An apparatus for forming a trim panel with a one hundred eighty degree periphery edge wrap. The apparatus includes a molding tool having a mold cavity thereon. A loose form block is inserted in the cavity. The form block cooperates with the cavity to define the shape of the periphery edge. Further, the form block supports a trim cover panel such that it is wrapped approximately one hundred eighty degrees about the periphery edge of the trim panel substrate.

Abstract: A method of molding plastic parts, particularly those with low draft angles, textured surfaces or other mold release challenges, comprising the steps of placing a cavity substantially defining the exterior of the plastic part and a core substantially defining the interior of the plastic part into position defining the plastic part therebetween and injecting heated thermoplastic between the cavity and the core to form the plastic part. The molding machine is then operated to simultaneously withdraw the core and incrementally eject the plastic part from the core by an incremental ejection distance insufficient to disengage the plastic part from the core, wherein the plastic part is supported by the cavity during the incremental ejection from the core. The molding machine is next operated to withdraw the core and the part engaged thereon from the cavity, and fully eject the part from the core.

Abstract: The apparatus is for molding an article of elastomeric material which has circular symmetry and is open at both ends, particularly for the production of protective bellows for vehicles. The apparatus comprises a die comprising an outer portion and an inner portion between which a molding cavity and an injection region are defined. The article of elastomeric material which is formed in the molding cavity remains anchored to the die portion after the outer die portion has been opened. Before the article is removed automatically from the inner die portion, a waste cap formed by the material which solidifies in the injection region is removed by means of a member.

Abstract: A molded cap for sealing a container, and having a core-profiled internal skirt portion is injection molded within a seamless annular cavity mold, wherein segmentation of the interior core die portion bearing the internal form such as a screw thread form for the inside of the cap skirt, permits its inward withdrawal clear of the cap after completion of the injection cycle. Due to the seamless mold cavity the cap has no externally visible mold witness lines along its skirt. The molded cap contracts radially as it cools within the mold, permitting molded parts and decorative features that are on or in the skirt face to withdraw radially inwardly from the mold surfaces, such that the cap can be ejected clear from the mold without damage to fine detailed or hang-up on undercuts into the mold skirt face.

Abstract: There are provided tube-shaped glass monolith fabricating apparatus and method using a sol-gel process. In the tube-shaped glass monolith fabricating method using a tube-shaped glass monolith fabricating apparatus which has an upper mold including cylindrical portions of different sizes, a lower mold including a first lower cylindrical portion inclined toward the center thereof by a predetermined degree and a second lower cylindrical portion having a vacuum releasing hole, a cylindrical central mold for forming a tube-shaped glass, and a rod-shaped rod, the lower mold, the central mold, and the rod are assembled and a sol is poured in the central mold. Then, an unmixable liquid is poured on the sol, and the upper mold is assembled to the central mold. The sol is gelled in the central mold, the upper mold is removed, a cap is opened to release vacuum, and the rod is removed.

Abstract: An improved injection molding apparatus for molding snap-on, thermoplastic air bag covers is provided including a plurality of wedge-shaped outboard mold parts slidably mounted on bearing surfaces of a plurality of gibs which are removably mounted to a central wedge all nested together within a central recess in the lower mold half in retracted positions of the outboard mold parts. Each of the outboard mold parts has a clip member-defining surface for forming front and rear sections and a snap-on groove of its corresponding clip member of the air bag cover. Each outboard mold part is in sliding contact with its respective gib during its entire sliding movement between its retracted and fully extended positions.

Abstract: An actuator for an aerosol container, comprising a body forming an inlet, a top surface (16) defining a multitude of discharge slits (20), and a multitude of body passageways (22) to conduct fluid from the inlet to the discharge slits. Each of the body passageways has a pouch shape, including narrower upper (22a) and lower portions (22b) and a wider mid portion (22c). When the actuator is used to dispense foam from an aerosol container, the shape of the body passageways has several advantages. First, that shape helps the foam to expand as it passes outward through the dispenser, and second, after the container has ben used to dispense a quantity of foam, the shape of the body passageways helps to draw back into the actuator any excess foam remaining on the outside of the actuator. Preferably, the actuator is formed in a plastic injection molding process, and the body passageways of the actuator are formed into the desired shape as the plastic cools during the molding process.

Abstract: A molding apparatus for molding an edge card connector and an edge card connector, wherein the molding apparatus is composed of a male and female molding die. The male molding die has a middle protrusion and a plurality of first holding portions, and said female molding die has a plurality of core pins. When the integral molding apparatus is assembled to mold an edge card connector, each core pin is received securely in a corresponding first holding portion, for retaining each core pin in a straight manner without inclination via injection molding process, so that the formed edge card connector of which each passageway defines a through bore extending into and connected with central slot of housing.

Abstract: A resin-made vehicular lighting unit having protruding portions is formed in a mold apparatus. The mold apparatus includes first and second molds which are used to form a cavity for resin-molding the vehicular lighting unit. Recessed portions are formed in the first mold and are used to form the protruding portions on a front surface side of the vehicular lighting unit. The second mold includes projecting members, each of which correspond to the recessed portions of the first mold.

Abstract: A mold for molding thermoplastic parts having a plurality of pinholes wherein at least one of the mold cavities has a number of projections in the form of three-dimensional tapering shapes, for example, cones, which extend to a point near to but spaced from the confronting surface of the other mold half cavity. The taper of the angle of the projection and spacing between the apices of the projection and the surface of the other mold half are selected so that molten thermoplastic freezes before it covers the apices of the projections during the molding process to thereby form pinholes in the resulting plastic part. A method for molding plastic parts with pinholes with the use of the mold cavity with multiple projections is also disclosed.

Abstract: A method and apparatus for making a thermoplastic air bag cover having a hidden tear seam. A molten thermoplastic is injected into a mold cavity of a mold having a shape defining the air bag cover. An insert having a shape defining the tear seam is extended into the mold cavity before the molten plastic completely solidifies. The resulting air bag cover is cooled to a temperature beneath the softening point of the plastic. The completed air bag cover is then removed from the mold. The thickness of the air bag cover at the tear seam is within a range of 0.2 to 0.4 millimeters.

Abstract: A die casting machine has obliquely slidable die core pieces in an ejector holder block. The ejector holder block may be drawn away from the stationary die half into abutment with an ejection box by linear actuators; complementary male and female surfaces on the ejector holder block and ejection box precisely locate the ejector holder block with respect to the ejection box when the two are in abutment. The ejection box and mated ejector holder block may then be moved into abutment with the stationary die half to complete a die cavity.

Abstract: Balanced injection molding in a multi-cavity mold of a plurality of ridged-wall products having is accomplished by providing mold parts defining therebetween at least two cavities for forming the ridged-wall plastic products, wherein each of at least two cavities defines a plurality of flow channels in which injected plastic material flows within the cavity and in which flow channels the first side strips are formed; wherein the relative disposition of the mold parts is adjustable for adjusting the dimensions of the flow channels in at least two mold cavities separately so that when plastic material is injected approximately simultaneously into the at least two mold cavities the injected plastic material flows within the at least two cavities at respective flow rates that cause the at least two mold cavities to be completely filled approximately simultaneously with the injected plastic material.

Abstract: A foil decorating injection molding machine is provided with an injection mold having a male mold and a female mold. The male mold is provided with a hot runner, a reversing passage connected to the hot runner, and gates connected to the reversing passage and opening into a cavity formed by the male mold and the female mold. The reversing passage has a straight forward feed section connected to the hot runner, a distributing section formed at the downstream end of the forward feed section facing a solid land disposed in the cavity, and reverse feed sections extending from the distributing section to the upstream ends of the gates, respectively, in an obliquely reverse direction at an acute angle to the forward feed section.

Abstract: Disclosed is an injection-molded hollow article having large hollow portions 1 which securely provide the strength required by the injection-molded hollow article without depending upon ribs as more solid remaining portions being unstable in position and size.A melted resin and pressurized fluid are injected under pressure into a metal mold cavity 4, a movable core 5 projected into the metal mold cavity 4 is moved and then a support portion 2 is formed at the position from which the movable core 5 is moved.The position and size of the support portion 2 can be determined by selecting the position and size of the movable core 5.

Abstract: A transducer for measuring the amount of lateral deflection taking place at the tip of a core-pin inside a mold or die cavity. Non-uniform cavity pressure and cooling patterns make core-pins prone to deflection resulting in out-of-tolerance thin and thick wall sections of the finished part. The transducer provides a means of determining deflection as it occurs during the molding process for statistical quality control. Real time measurement of the core deflection allows discrimination of unacceptable and reject parts for an automatic part sorting process. In the preferred embodiment a plurality of strain gauges mounted on the core-pin outside of the mold cavity provide real time electric signals of lateral deflection that can be used to automatically segregate reject parts and provide for statistical process control.

Abstract: A valve gate assembly including a movable valve stem for guiding molten resin to a molding area, a nozzle body portion enclosing the valve stem and a mold cavity for receiving molten plastic to form a molded part formed between cooperating first and second mold halves. An injection orifice is provided downstream of the valve stem communicating with the mold cavity for transfer of the molten plastic to the mold cavity, and a movable core pin is provided contacting the valve stem and movable between a forward position opening the injection orifice and a rearward position closing the injection orifice.

Abstract: An injection molding process for a thermoplastic resin using a mold having disrupters in the location in which weld lines will be formed. Molten resin is injected into a mold cavity as at least two separate streams having a flow front and a flow core. The mold cavity is filled with resin from each of the streams whereby a weld line will be formed at an interfacial area where the flow fronts meet. The disrupters located perpendicular to the resin flow direction disrupt the flow fronts prior to the interfacial area. The flow fronts are thereby fragmented. This allows the flow front fragments, and the flow cores to be more homogeneously dispersed within the interfacial area thereby increasing the weld line strength and appearance.