Mold Having Movable Core Or Movable Pin Patents (Class 425/577)
  • Patent number: 5827548
    Abstract: An improved golf ball injection mold is characterized by upper and lower support plates each containing corresponding hemispherical cavities which define spherical mold cavities when the plates are brought together. A plurality of retractable core pins are arranged in each cavity for supporting a core of a golf ball. A runner within the plates delivers fluid thermoplastic material to each cavity to form a cover on the golf ball core supported therein, and a cooling channel is provided adjacent to each cavity to provide even cooling of the thermoplastic material. Independently operated ejection assemblies are provided for the golf ball and for the residual thermoplastic material in the runner. With the improved ejection mold, the size and roundness of the golf ball and the surface configuration of the golf ball cover are more consistent and the molding time is reduced.
    Type: Grant
    Filed: January 14, 1997
    Date of Patent: October 27, 1998
    Assignee: Lisco, Inc.
    Inventors: Gerald A. Lavallee, Douglas L. Miller
  • Patent number: 5824256
    Abstract: A male member has a cylindrical core with an internal poppet that is displaced by air pressure to open an air passage for pressurized air to an end of the poppet. The female cavity and poppet form a container bottom wall. A thermoplastic copolymer polyethylene is injected into the mold at about 470.degree. F., the mold having a surface temperature of about 100.degree.-130.degree. F. and the plastic material a temperature of about 130.degree.-160.degree. F. at the time of ejection of the container from the mold. Ribs are formed at the container rim having a depth such as to cause the container to stretch about 6% when removed from the core. The ribs outer edges are coextensive with the container side wall. A lid engaging lip is formed at the container rim edge. The process has a preferred 14 second cycle time and uses a core with no draft. The mold surface is maintained at the desired temperature by a cooling water circuit in the mold.
    Type: Grant
    Filed: December 5, 1996
    Date of Patent: October 20, 1998
    Assignee: Fortiflex, Inc.
    Inventor: Jose F. Ballester
  • Patent number: 5824257
    Abstract: An improved core detail tooling assembly for use in the injection molding of electrical connector housings utilizes opposing sets of tooling elements and one set of tooling elements positively engages the other set at a location exterior of openings in the mold cavity. This engagement location permits the molding of electrical connector housings with greater reliability and at smaller pitches.
    Type: Grant
    Filed: February 14, 1997
    Date of Patent: October 20, 1998
    Assignee: Molex Incorporated
    Inventors: Vladimir A. Dashevsky, Robert A. Owsley, Gregory R. Pratt, Kent E. Regnier
  • Patent number: 5820803
    Abstract: A valve pin (24b) of a valve for injecting molten resin is inserted into a cavity (31) formed in a mold (22), then the molten resin is injected and filled by way of a gate (30) into a space formed between the valve pin (24b) and the cavity (31). Then the molten resin is cooled and solidified so as to provide a molded product of synthetic resin.
    Type: Grant
    Filed: June 27, 1997
    Date of Patent: October 13, 1998
    Assignee: Takaoka Seiko Co., Ltd.
    Inventor: Noritsugu Hashimoto
  • Patent number: 5814356
    Abstract: A moving mold 100 consisting of slidable housing molds 110 and 110 and retainer molds 120 and 120 and a fixed mold 200 pairing with the moving mold 100 are used to mold a housing 20 and retainers 30a and 30b in resin at the same time. When the fixed mold 200 and the moving mold 100 are opened, the housing molds 110 and 110 are opened and a space is formed between the housing 20 and the retainers 30a and 30b to be fitted to each other. The retainers 30a and 30b are pressed against the housing 20 with the retainers 30a and 30b held in the retainer molds 120 and 120 from both the left and right sides, whereby the housing 20 and the retainers 30a and 30b are assembled.
    Type: Grant
    Filed: March 7, 1996
    Date of Patent: September 29, 1998
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Hikaru Ito, Shinsuke Tsutsui, Yasunori Wada, Osamu Taniuchi, Seiichi Kurosawa
  • Patent number: 5814357
    Abstract: A core lifter system for a plastic injection mold, where one or more core blades is used to not only provide an undercut in the formed molded part, but also aid in ejecting the molded part from the mold. A blade retainer for the core blade is located in a support, with the support having a semi-circular socket shaped to engage a coupling end of the blade retainer. The blade retainer is immobily secured in the socket at a desired angle of inclination relative to the support.
    Type: Grant
    Filed: August 15, 1997
    Date of Patent: September 29, 1998
    Inventor: Borislav Boskovic
  • Patent number: 5814257
    Abstract: An organic photosensitive member for electrophotography is formed of a cylindrical supporting member and an organic photosensitive layer on an outer surface of the supporting member. The supporting member is formed of a material of 10.sup.4 ohm.cm in volume resistivity containing a cross-linking type polyphenylenesulfide resin as a main component, and a highly conductive carbon black of 10.sup.-1 ohm.cm or less in volume resistivity. Thus, the supporting member has a light weight with good productivity and good chemical and thermal resistance. The supporting member can be made with dimensional accuracy despite its thin and long shape, and also has a uniform surface roughness, stable surface quality and good adhesion.
    Type: Grant
    Filed: January 16, 1996
    Date of Patent: September 29, 1998
    Assignee: Fuji Electric Co., Ltd.
    Inventors: Noriaki Kawata, Kiyoshi Hikima
  • Patent number: 5804227
    Abstract: The multi-chamber containers with a dispenser/doser are blow molded as a single integral item. They then are fitted with dip tubes with the dip tube fitment forming a seal in the transition of the container to the dispenser/doser. The dividing walls in the container are continued up into and through the dispenser/doser. A closure with a rotatable contact surface seals the container. The container preform is made by injection molding using an elongated gate pad in one embodiment in another embodiment an arrangement of recesses on the ends of the core projections with a complementary shaped gate pad. The webs of the container are of a thickness so that they flex upon a compression force being applied to the container walls.
    Type: Grant
    Filed: September 18, 1996
    Date of Patent: September 8, 1998
    Assignee: Colgate-Palmolive Company
    Inventors: Lawrence Robert Deardurff, Daniel J. Durham
  • Patent number: 5804123
    Abstract: A plastic molded part having a parting line free O-ring groove formed on a tubular portion of the part is made by molding the groove utilizing cooperating inner and outer axially moveable die portions in which an inner die member is withdrawn from the tubular plastic just before the outer die member is withdrawn, with the withdrawal of the members occurring after the plastic has begun to set but before it has assumed its final cure, whereby the plastic may flex inwardly as the outer die is withdrawn and then may spring back outwardly to its proper position for final cure.
    Type: Grant
    Filed: May 5, 1994
    Date of Patent: September 8, 1998
    Assignee: Huron Plastics Group, Inc.
    Inventors: Jaime L. Klomhaus, Richard J. Barton
  • Patent number: 5798073
    Abstract: A mold assembly includes first and second housings having generally curved surfaces inside the mold cavity. The first housing has apertures extending therethrough. The second housing may have apertures, axially aligned with the apertures of the first housing, extending partially or completely therethrough. At least one guided, flexible, elongated rod member is configured for reception in the apertures of the first and second housings, the rod members being movable in a direction non-parallel to a direction of movement of the mold assembly with respect to the rod members. The mold-assembly is particularly useful for forming a molded body having a plurality of apertures, aligned in arbitrary non-parallel directions relative to one another, extending therethrough.
    Type: Grant
    Filed: October 7, 1997
    Date of Patent: August 25, 1998
    Assignee: Lucent Technologies, Inc.
    Inventors: Michael G. Johnson, George Knoedl, George J. Shevchuk
  • Patent number: 5786002
    Abstract: A guide block assembly is provided for retaining a plurality of fiber bore forming pins and at least one guide bore forming pin in precise relation to each other during molding of a multi-fiber ferrule used in a multi-fiber connector. The assembly includes an array of fiber bore blocks each with a fiber bore therethrough to retain a respective one of the fiber bore forming pins. At least one guide bore block that defines a guide bore for retaining a guide bore forming pin is assembled with the array of fiber bore blocks. Adjoining surfaces are defined between adjacent fiber bore blocks and between the guide bore blocks and the array fiber bore blocks. The use of bores more precisely retains the pins during the molding process, and the use of blocks with adjoining surfaces allows for the machining of such surfaces to precisely establish the relationships between successive fiber bore blocks and between the array of fiber bore blocks and the guide bore blocks.
    Type: Grant
    Filed: April 4, 1996
    Date of Patent: July 28, 1998
    Assignee: Siecor Corporation
    Inventors: David L. Dean, Alan J. Malanowski, Michael D. Domaille
  • Patent number: 5783224
    Abstract: A reconfigurable injection mold machine (10) having a fixed mold body (60, 60') and two movable mold bodies (62, 62' and 64, 64') that can be automatically repositioned with respect to each other to make different mold cavities for molding different parts. The three mold bodies (60,60', 62,62' and 64,64') each include a laminate subassembly (140,140', 142,142', 144,144') composed of a plurality of laminates (162,162', 164,164', 204,204', 234,234') and a mounting frame (146,146', 192,192', 218,218') arranged to hold and position the laminates during assembly to the mold. The mounting frame permits preassembly of the laminates on the workbench into a subassembly (140,140', 142,142', 144,144') that is then easily inserted into an opening in the mold (60,60', 62,62' and 64,64') and secured in place.
    Type: Grant
    Filed: August 22, 1996
    Date of Patent: July 21, 1998
    Assignee: The Whitaker Corporation
    Inventors: Frederick Jay Heinlen, Louis vanderSanden, Bruce Merrill Whitney
  • Patent number: 5780079
    Abstract: An apparatus for molding a connector includes a stationary body, a moving body, a first and a second blocks detachably fixed to the moving body, and a core block having at least one core. The first block has at least one hole and the second block has at least one through-hole corresponding to the first hole. When the molding apparatus is closed, the stationary body, the moving body, and the first and the second blocks cooperate to define a cavity which will be filled with a molten plastic material and a leading end of the core fits through the through-hole of the second block and into the hole of the first block.
    Type: Grant
    Filed: July 29, 1996
    Date of Patent: July 14, 1998
    Assignee: Daewoo Telecom Ltd.
    Inventor: Ho-kyung Lee
  • Patent number: 5776522
    Abstract: A method and apparatus for making a thermoplastic air bag cover having a hidden tear seam. A molten thermoplastic is injected into a mold cavity of a mold having a shape defining the air bag cover. An insert having a shape defining the tear seam is extended into the mold cavity before the molten plastic completely solidifies. The resulting air bag cover is cooled to a temperature beneath the softening point of the plastic. The completed air bag cover is then removed from the mold. The thickness of the air bag cover at the tear seam is within a range of 0.2 to 0.4 millimeters.
    Type: Grant
    Filed: April 29, 1996
    Date of Patent: July 7, 1998
    Assignee: Larry J. Winget
    Inventor: Roger R. Budnick
  • Patent number: 5776533
    Abstract: Precut, solid water-in-oil emulsion compositions are prepared by providing a mold having an outer frame and a plurality of configured partitioning plates disposed within the outer frame. The mold is at least partially filled with a fluid form of the emulsion so as to form precuts in the emulsion corresponding to the partitioning plates. The emulsion is then allowed to set. An extrusion die is advanced into the mold. The extrusion die has grooves configured complimentary to the configuration of the partitioning plates so as to receive the partitioning plates therein. The set emulsion is then discharged from the mold by at least partially passing the extrusion die through the mold so as to discharge the set emulsion with the precuts therein.
    Type: Grant
    Filed: March 6, 1997
    Date of Patent: July 7, 1998
    Assignee: Snow Brand Milk Products Co., Ltd.
    Inventors: Kiyotaka Okamoto, Yoshihiko Honda, Mototake Murakami, Shigeru Oniki, Koji Suzuki
  • Patent number: 5773048
    Abstract: A cylindrical retainer assembly for an injection molding machine includes a cylindrical body having a diametral through channel with a curved wall for receiving a complementarily configured end of an actuator. A spacer disc having a diameter substantially equal to the diameter of the cylindrical retainer body defines an aperture which receives and centers the actuator. The retainer assembly is received within a stepped cylindrical opening in the pin plate of the injection molding machine. An alternate embodiment retainer assembly includes a peripheral flange disposed adjacent the bottom of the retainer which may be received and retained within a cylindrical opening in the pin plate having straight walls and an adjacent recessed region. Pairs of resilient biasing members may be utilized to center the actuator in the cylindrical retainer.
    Type: Grant
    Filed: August 7, 1995
    Date of Patent: June 30, 1998
    Inventor: William C. Ramsey
  • Patent number: 5766655
    Abstract: An apparatus for manufacturing an injection molded steering wheel pad having a cover and a pocket formed between a first projection and a second hook-shaped projection, that together hold an arm of an air bag device. The apparatus includes fixed and movable mold members opposed to one another. The movable mold member moves along a predetermined moving path to selectively contact and separate from the fixed mold member. Core members are provided in one of the mold members for forming the first and second projections in the pad. The core members are movable between retracted and extended positions with respect to one of the movable and fixed mold members so that the formed pad projections can be separated from the mold by varying movements of the core members, relative to each other and the mold in which they operate.
    Type: Grant
    Filed: February 19, 1997
    Date of Patent: June 16, 1998
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Kazunari Tajiri, Soji Nimura
  • Patent number: 5762983
    Abstract: This invention relates a mold for molding an air bag cover having an upper wall and a rectangular side wall extended from the back surface of the upper wall. The mold comprises first and second split molds, with the second split mold including a main body, an inner core and pushing pins. The inner core forms the inner surface of the side wall. When the mold opens, the inner core is pulled out from the main body before the pushing pins move.
    Type: Grant
    Filed: November 27, 1996
    Date of Patent: June 9, 1998
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Soji Nimura, Ryoji Kagohashi, Shinichi Goto
  • Patent number: 5759647
    Abstract: A long tubular article characterized by having a smooth surface and a substantially uniform wall thickness in the circumferential direction and the longitudinal direction and by being produced by injection molding a thermoplastic resin and a method for the injection molding.
    Type: Grant
    Filed: December 27, 1994
    Date of Patent: June 2, 1998
    Assignee: Nippon Petrochemicals Co., Ltd.
    Inventors: Rikio Kuroda, Sadahiro Nishimura, Akio Hashimoto
  • Patent number: 5750161
    Abstract: A mold core assembly for removable installation in a molding machine includes a first lock element attached to a core and a second lock element movably attached to a core retainer. The second lock element is movable between a locked position fitted in locking connection with the first lock element and an unlocked position separated from the first lock element. A slip ring surrounds the first lock element of the core, engaging and holding the second lock element in its locked position. A spring is connected between the core retainer and the slip ring, with the spring biased to oppose movement of the slip ring away from its locked position so that the core is normally held in its locked position in the core retainer.
    Type: Grant
    Filed: May 5, 1995
    Date of Patent: May 12, 1998
    Assignee: Electra Form, Inc.
    Inventors: Richard J. Schock, Jr., Charles J. Brun, Jr.
  • Patent number: 5744088
    Abstract: Method for manufacturing plastic objects, in particular preforms, in which the raw material for manufacturing said objects is injected into a mould, in which said objects are cooled for hardening said injected raw material to a solid object and in that the manufactured objects are removed from the mould by means of two gripper elements (41, 42) and apparatus therefor.
    Type: Grant
    Filed: July 19, 1995
    Date of Patent: April 28, 1998
    Assignee: Simeco
    Inventor: Dirk De Cuyper
  • Patent number: 5741446
    Abstract: A method is disclosed for the production of a molded article, using a mold assembly including a mold having a cavity, for producing a molded article from a thermoplastic resin; an insert block formed of ceramic or glass having a thermal conductivity of 2.times.10.sup.-2 cal/cm.sec..degree.C. or less, the insert block being disposed inside the mold, constituting part of the cavity, and having a thickness of 0.5 mm to 10 mm; and a cover plate for covering a peripheral portion of the insert block. The cover plate is attached to the mold and constitutes part of the cavity, wherein a clearance between the insert block and the cover plate is 0.001 mm to 0.03 mm, an amount of overlapping of the insert block and the cover plate is at least 0.1 mm. The method includes filling a molten thermoplastic resin in the cavity, and then cooling the thermoplastic resin to solidness.
    Type: Grant
    Filed: May 23, 1996
    Date of Patent: April 21, 1998
    Assignee: Mitsubishi Engineering-Plastics Corp.
    Inventors: Hisashi Tahara, Toshiaki Izumida
  • Patent number: 5738886
    Abstract: A mold for molding a substrate of a disk, including a stationary and a movable mold half which are movable relatively to each other, a positioning ring portion on the movable mold half, for positioning an annular stamper at its center hole, and an ejector sleeve located radially inwardly of the positioning ring portion and movable to remove the substrate from the movable mold half. The ejector sleeve includes a recessing end portion which extends in an axial direction thereof beyond an end face of the positioning ring portion into the mold cavity when the stationary and movable mold halves are placed in the closed position. The recessing end portion has an outer circumferential surface which is perpendicular to the end face of the positioning ring portion, so that an annular recess partly defined by a circumferential shoulder surface is formed by the recessing end portion of the ejector sleeve. The circumferential shoulder surface is formed by the outer circumferential surface of the recessing end portion.
    Type: Grant
    Filed: August 2, 1996
    Date of Patent: April 14, 1998
    Assignee: Kabushiki Kaisha Meiki Seisakusho
    Inventor: Ikuo Asai
  • Patent number: 5738885
    Abstract: A molding die assembly includes an outer molding die which forms an outer peripheral surface of a cylindrical mold, and, an inner molding die which forms an inner peripheral surface of the cylindrical mold, wherein the outer molding die is comprised of a plurality of split die elements which are split at an oblique separating surface inclined with respect to the circumferential and axial directions of the cylindrical mold.
    Type: Grant
    Filed: September 27, 1995
    Date of Patent: April 14, 1998
    Assignee: Asahi Kogaku Kogyo Kabushiki Kaisha
    Inventors: Hiroshi Nomura, Takamitsu Sasaki
  • Patent number: 5736091
    Abstract: A method of making a composite tube utilizing known equipment and process to form spaced end sections and a central section having an inner corrugated portion and surrounding portion bonded to at least certain crests of the corrugations. A spaced pair of generally cylindrical end couplings are formed by sequentially telescoping the end sections over an internal cylindrically contoured die part and continuing the telescoping until an inner surface of the telescoped end section engages at least three circumferentially spaced fingers to locate the telescoped end section in concentric relationship with the core part. Positioning an external die part in spaced concentric relationship around the telescoped end section, the external die part having an inner surface contoured to the desired external configuration of a coupling being formed. Injecting a heat softened thermoplastic material into the space between the die inner surface and the core to form a coupling.
    Type: Grant
    Filed: March 8, 1996
    Date of Patent: April 7, 1998
    Assignee: OEM/Miller Corporation
    Inventors: Christopher Scarazzo, Lawrence N. Mears
  • Patent number: 5736172
    Abstract: A staged, sequentially separated injection molding apparatus for forming a molded container closure includes a mold base portion, a plurality of concentric, separable telescopic mold elements, and an opening therein defined by one of the base portion and the mold elements for injecting a mold material into the apparatus. The elements are configured such that they can be separated or removed from the mold, from the inner most element outward, to provide sufficient free space for the newly molded part to flex inward as the mold elements are removed. The inward flexing of the part, permits ready removal of the next outwardly most mold element, while minimizing the possibility of damage to the molded part. Each of the mold elements includes a mold face, which in conjunction with the base portion, in part defines a mold cavity. The inner and outer mold elements and the intermediate mold element include flange portions opposite of their respective mold faces.
    Type: Grant
    Filed: May 7, 1996
    Date of Patent: April 7, 1998
    Assignee: Alcoa Closure Systems International, Inc.
    Inventor: Hugh Urmston
  • Patent number: 5736173
    Abstract: A preform injection mould includes an elongate mould core cooperating with a female mould and a neck ring in a manner to define a mould cavity therebetween. An injection nozzle in the female mould allows molten plastic to be injected into the mould cavity so that a preform moulded article may be formed. The neck ring is constituted by a pair of mating halves which can be separated laterally with respect to the longitudinal axis of the mould core. A taper sleeve surrounds the mould core beneath the neck ring. The neck ring halves are secured to diametrically opposed slides to facilitate lateral separation of the neck ring. A pair of slide taper locks contact a respective one of the slides to inhibit lateral movement of the slides and to back up the neck ring when injection mould is in a mould closed position. An annular formation is formed on the upper surface of the neck ring and is accommodated by a complementary recess formed in the bottom of the female mould.
    Type: Grant
    Filed: April 24, 1996
    Date of Patent: April 7, 1998
    Assignee: Zygo Mold Limited
    Inventors: John B. Wright, Mark W. Burrows, Walter Kovac
  • Patent number: 5725892
    Abstract: A mold utilized for creating a fishing worm having an abdominal cavity that contains an attractant gel having a stimulating taste to a fish, the mold having first and second sections, with each section having a cavity portion. Each cavity portion of the mold represents a part of a desired worm configuration, with the cavity portion of one mold section being able to be brought into careful alignment with the cavity portion of the other mold section, after which molten plastic can be injected into the completed mold cavity constituted by the aligned cavity portions of the first and second mold sections. An elongate plug held in place by a small diameter supporting member is mounted in a mid portion of the cavity of the first mold section, at a position corresponding to the abdominal region of the worm to be created.
    Type: Grant
    Filed: March 26, 1996
    Date of Patent: March 10, 1998
    Assignee: Classic Fishing Products, Inc.
    Inventor: Louie W. Gibbs
  • Patent number: 5725819
    Abstract: A plate for an IC card having recesses for mounting components is formed by injection molding of plastics. First, a mold for forming recesses for mounting components is formed to have a slide core. After molten resin is filled in a cavity, the slide core is forced to penetrate into the cavity. Thus, the molten resin is removed by the slide core so as to form the recesses and walls. Because the resin has been filled beforehand, even if the wall is thin, the filling process is carried out normally, and the walls can be formed without increasing an injection pressure.
    Type: Grant
    Filed: July 21, 1995
    Date of Patent: March 10, 1998
    Assignees: Hitachi Maxell, Ltd., Maxell Seiki, Ltd.
    Inventors: Masayoshi Onishi, Seiji Kegai, Koichi Ozaki, Kaname Tamada, Hiroyoshi Takagi
  • Patent number: 5720907
    Abstract: A method and apparatus for manufacturing an optical connector subassembly provide an improved device at lower cost. The optical connector includes a plastic base member 150 which is overmolded onto a cylindrical ferrule 140 having an axial passageway 145 which extends from one end face 141 of the ferrule to the other 142. A mold 900 includes two parts 910, 960 which are joined together before heated and pressurized thermoplastic material is injected. The ferrule is held within a first channel 914 of the mold and a spring-loaded core pin 950 is held within a second channel 964 of the mold. These channels are coaxially aligned when the mold parts are joined together. The core pin includes a conical point 951 at one end which enters the axial passageway of the ferrule before the thermoplastic material is injected. A third channel 912, 962 receives the thermoplastic material and routes it into the first and second channels.
    Type: Grant
    Filed: April 24, 1995
    Date of Patent: February 24, 1998
    Assignee: Lucent Technologies Inc.
    Inventors: Jerry Max Anderson, Norman Roger Lampert, George John Shevchuk
  • Patent number: 5718930
    Abstract: A device for removing cast molded parts from a mold of an injection molding machine, the device including a carrier plate connected to a movable mold plate and spaced therefrom by spacer elements. A screw-out motor is provided on the carrier plate coaxially to the central axis of the mold, and the motor shaft journal runs through a central bore in the carrier plate. At least two ejector cylinders that are axially parallel to the mold central axis are attached to the carrier plate and have piston rods which run through openings in the carrier plate. An ejector plate is attached at the head end of the piston rods and has a central bore through which a drive-side shaft part of the screw-out motor runs.
    Type: Grant
    Filed: November 28, 1995
    Date of Patent: February 17, 1998
    Assignee: Mannesmann Aktiengesellschaft
    Inventor: Frank Stengel
  • Patent number: 5716582
    Abstract: During operation of a molding apparatus that combines a cavity part having a plurality of cavity sections and a core part having a plurality of cores to define a plurality of mold cavities therebetween, when the cavity part and the core part are first separated from one another following formation of products in the mold cavities, force is applied to the products in order to retain the products in the cavity part. While the cavity part and the core part are being further separated from one another the products are moved from the cavity part to the core part; and the products are ejected from the core part when the cavity part and the core part are still further separated from one another. Alternatively, the products are ejected from the cavity part.
    Type: Grant
    Filed: May 20, 1996
    Date of Patent: February 10, 1998
    Assignee: Universal Ventures
    Inventors: Paul Philip Brown, Jens Ole Sorensen
  • Patent number: 5705112
    Abstract: The invention concerns a procedure for the manufacture of an assembled object intended for repeated assembling and disassembling, e.g. a tube (1) with matching cap (4), and a machine for the execution of this procedure. According to the invention the tube (1) and the cap (4) are cast in the same mould (7) end ejected simultaneously and assembled in the exact position they are to have when used. This can suitably be done by first casting the part (4), which at the boundary surface is placed outermost. When it has assumed its final shape, it serves as an independent mould when producing the other part (1). The first cast part (4) thus contributes to the securing of the core system (9, 10, 11) for the other part (1), whereby the wall thickness of this part can be made especially uniform and thin. The machine for the execution of the procedure can thus cast e.g. the assembled cap (4) and tube (1), and it can, therefore, also be adapted to perform an automatic filling, sealing and possibly stamping of the tube.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: January 6, 1998
    Inventor: Jes Tougaard Gram
  • Patent number: 5702736
    Abstract: An assembly for manufacturing a plastic piston using a first mold and a second mold, each mold having an axial recess, centering element, core element and contact face. The second mold is movable toward and away from the first mold and can be connected to the first mold using a transverse slide on the first mold and a holding apparatus.
    Type: Grant
    Filed: June 20, 1995
    Date of Patent: December 30, 1997
    Assignee: ITT Automotive Europe GmbH
    Inventor: Nabil Henein
  • Patent number: 5700501
    Abstract: An injection mold for molding discs is provided, wherein the injection mold comprises a base die, a board fitted inside the base die, a stamper in the form of a doughnut fitted to the front surface of the board, an outer ring fitted to the front end of the base die, and a sleeve having a flange fitted to the center of the board, the ring and/or the flange fixing the stamper to the board. The injection mold further comprises a thin disc thicker than the stamper interposed closely between the stamper and the board so as that the front surface of the thin disc contacts with the back surface of the stamper. According to the thus constructed injection mold of the present invention, it is possible to prevent dust or dirt from sticking when the stamper is replaced in the field, and to make it unnecessary to replace the mirror surface board, by mounting the combination of the stamper and thin disc on the mold.
    Type: Grant
    Filed: January 30, 1996
    Date of Patent: December 23, 1997
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventor: Kazuki Miyairi
  • Patent number: 5700493
    Abstract: An apparatus is disclosed for making a composite tube with end couplings. The composite tube is made utilizing known equipment and process to form spaced end sections and a central section having an inner corrugated portion and surrounding portion bonded to at least certain crests of the corrugations. A spaced pair of generally cylindrical end couplings are formed by sequentially telescoping the end sections over an internal cylindrically contoured die part and continuing the telescoping until an inner surface of the telescoped end section engages at least three circumferentially spaced fingers to locate the telescoped end section in concentric relationship with the core part. An external die part is positioned in spaced concentric relationship around the telescoped end section, the external die part having an inner surface contoured to the desired external configuration of a coupling being formed.
    Type: Grant
    Filed: March 8, 1996
    Date of Patent: December 23, 1997
    Assignee: OEM/Miller Corporation
    Inventors: Christopher Scarazzo, Lawrence N. Mears
  • Patent number: 5700415
    Abstract: A molded article having a large undercut part is efficiently produced by a method of molding a synthetic resin with the use of an apparatus comprising an outer mold (S) and an inner mold (N) arranged so as to form a cavity (C) inside the outer mold (S), said inner mold (N) comprising a central mold segment having a part whose size is reduced toward its head and mold segments (6, 7) for forming an inner surface of a molded article which are supported so as to be able to meet and get apart from each other around the central mold segment (4) and divided into a plurality of separate segments, wherein said mold segments for forming the inner surface of the molded article are rendered movable toward the center of the apparatus by moving the central mold segment and wherein the inner mold (N) is withdrawn in the form of its size reduced as a whole from inside the molded article (21) supported in the outer mold (S).
    Type: Grant
    Filed: October 10, 1995
    Date of Patent: December 23, 1997
    Assignees: Toska Co., Ltd., Optec Co., Ltd.
    Inventors: Toyohisa Hiroki, Tadashi Suzuki
  • Patent number: 5695791
    Abstract: In an apparatus for producing foamed plastics parts, a closed mold (1) is filled with polymer molding compound and, after the elapse of a reaction time, the finished part is removed. A plurality of identical molds (1) run on mold carriers (5) through a production installation. For the purpose of reducing the production outlay, a demolding device (11) shared by all the molds (1) is brought into operative connection successively with the molds (1) and in each case one mold (1) is opened. The movements required in this operation are executed by the demolding device (11). An unlocking unit (19) and a swiveling unit (20) of the demolding device (11) are brought into engagement with the mold (1) by a positioning unit (21), after which the mold (1) is unlocked and one mold half (1a) of the mold (1) is swung open. For unlocking the mold (1), the latter is raised against spring force and a positive locking is brought out of engagement.
    Type: Grant
    Filed: October 19, 1995
    Date of Patent: December 9, 1997
    Assignee: BASF Aktiengesellschaft
    Inventors: Karl-Heinz Baumann, deceased, Johann Nikolitsch, Manfred Genz
  • Patent number: 5695706
    Abstract: A molded container top 140 has engravings 145 formed by an embossing 108. The core 120 withdrawn from the cavity 102 and a retaining ring 110 holds the hot molded part 140 in the cavity 102. The molded part 140 shrinks away from the cavity 102 and is pushed out of the cavity 102 by an ejector 105. The part 140 has no witness lines on its circumferential skirt 142.
    Type: Grant
    Filed: April 15, 1996
    Date of Patent: December 9, 1997
    Assignee: Kord Products Limited
    Inventors: Ralph William Welsh, Geoffrey Walker
  • Patent number: 5690974
    Abstract: A novel and improved metal mold for molding a runnerless product can be provided. The metal mold according to the present invention comprises a stationary and a movable mold halves, one of which is provided at the center thereof with a recess and the other of which is provided with a compression core to be retractably received by said recess, said stationary and movable mold halves defining a cavity for the runnerless product, and further comprises a hot nozzle inserted into the recess or the compression core and having a tip projecting therefrom to allow resin to be left around the nozzle. In such a construction, a runner section and a gate are defined by said recess and the compression core so as that they are closable by the movement of said compression core, and thereby the center of the final product, e.g. a disc can certainly be finished without punching, cutting or the like.
    Type: Grant
    Filed: April 10, 1996
    Date of Patent: November 25, 1997
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventor: Kazuki Miyairi
  • Patent number: 5690884
    Abstract: A method for injection molding a thin walled article. The apparatus includes a mold having first and second mold blocks which are designed to mate with one another and form a mold cavity therebetween. The mold cavity has a peripheral surface and first and second ends. The apparatus also includes a third mold block which is designed to mate with the first and second mold blocks and closes off the first end of the mold cavity. The third mold block has an elongated core pin which extends into the mold cavity when the third mold block mates with the first and second mold blocks. The apparatus further includes a lifter designed to mate with the first and second mold blocks and closes off the second end of the mold cavity. The core pin engages with the lifter thereby maintaining a radial distance between it's outer periphery and the peripheral surface of the mold cavity.
    Type: Grant
    Filed: May 4, 1995
    Date of Patent: November 25, 1997
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Zdenek Frank Cerny
  • Patent number: 5688533
    Abstract: A mold assembly and sprue configuration for dental investment casting includes a ring shaped casing, a base and a cover all made of resilient plastic material and fictionally engaged with each other. The base includes a raised neck having a top surface with a sighting bead for use in mounting wax forms on the sprue, positioned within the casing. The sprue includes a post for engaging a blind bore in a hub of the base. The cover includes a downwardly extending plug which extends into the body of the casing, and a curved lip with recess for facilitating the pouring of investment solution into the mold. The sprue has three spokes and a ring which are all triangular in cross-section to reduce the amount of metal needed in the precision casting to be made with the invention and also to provide a convenient flat upper surface for mounting wax forms to the sprue.
    Type: Grant
    Filed: February 12, 1996
    Date of Patent: November 18, 1997
    Assignee: Belle de St. Claire, Inc.
    Inventor: Robert P. Berger
  • Patent number: 5685884
    Abstract: A method of making an encapsulated transducer (10), which includes an injection molded encapsulation (20) having a front end (22) and a back end (24). The encapsulation (20) is a monolith of cured moldable material ensconcing a sensing element (90) proximate the front end (22) and a portion of an information transmitting medium (120) emanating from the back end (24). A component alignment preform (40) operatively couples the sensing element (90) with the information transmitting medium or cable (120). The component alignment preform (40) includes a front ferrule (70) and a rear ferrule (80) bonded thereto and linearly spaced apart along a long axis "A". The component alignment preform (40) further includes an annular recess (44) in which the sensing element or coil (90) is placed so that it is linearly spaced and aligned along the common long axis "A" in which the front and rear ferrules (70), (80) are aligned.
    Type: Grant
    Filed: October 13, 1995
    Date of Patent: November 11, 1997
    Assignee: Bently Nevada Corporation
    Inventor: Dave Van Den Berg
  • Patent number: 5670184
    Abstract: A molding apparatus includes a movable mold-defining member mounted on the movable side of an injection machine and a stationary mold-defining member mounted on its stationary side. Those members are joinable to define a mold cavity and a runner channel therebetween. The movable mold-defining member is provided with a dividing member for dividing the runner channel, or cavity, or both into a plurality of portions. The dividing member is normally urged by an elastic member to project into the channel, or cavity. The dividing member has one side which is substantially perpendicular to the direction of flow of a molding resin material to stop its flow past the dividing member, and an opposite side cut away partly to form a recess at one end thereof, so that another molding resin material reaching the opposite side may flow into the recess and thereby move said dividing member out of the channel, or cavity by overcoming the force of the elastic member.
    Type: Grant
    Filed: January 22, 1996
    Date of Patent: September 23, 1997
    Assignee: Kabushiki Kaisha Bandai
    Inventors: Kousaku Nakamichi, Kazunori Miura, Shoichi Inaba
  • Patent number: 5667616
    Abstract: A disc cartridge is made up of an upper cartridge part and a lower cartridge part for housing a disc-shaped recording medium, such as an optical disc or a magneto-optical disc. At least one of the upper cartridge part and the lower cartridge part has a head-accessing aperture for exposing at least a portion of the disc-shaped recording medium to the outside. Apparatus for making the disc cartridge includes a first die having a protrusion for forming the head-accessing aperture. The first die defines a cavity on an upper surface of the upper or lower cartridge part, a second die defines a cavity on the inner surface of the upper or lower cartridge part, and an insert die is formed separately from and united to the second die.
    Type: Grant
    Filed: September 12, 1995
    Date of Patent: September 16, 1997
    Assignee: Sony Corporation
    Inventor: Takatsugu Funawatari
  • Patent number: 5665281
    Abstract: A molding method is used to mold a semiconductor device within a molded carrier ring. A mold tool (30) has an upper platen (32) and a lower platen (34). Each platen has a package cavity (36) and a carrier ring cavity (38). Between the package and ring cavities is a venting hole (60) having a venting pin (63) slidably fit therein. The venting pin includes a flat surface (64) that allows air which is forced from the package cavity during molding to escape through a narrow gap. The gap size is made small enough to prevent the passage of resin to flow through. Thus, the invention permits the mold tool to be compression cleaned and prevents mold tool down-time previously experienced when molding resin gets dogged in traditional venting holes. In another embodiment, the venting pin can be placed within the package cavity and also serve as an ejector pin.
    Type: Grant
    Filed: December 2, 1993
    Date of Patent: September 9, 1997
    Assignee: Motorola, Inc.
    Inventor: Brian Drummond
  • Patent number: 5662946
    Abstract: An adaptable mold assembly (10) consists of two mold bases (100, 102). One or both of the mold bases has at least one interchangeable portion (104, 105) removably mounted on the mold base, whose function is to actuate in a direction different from the draw direction. The interchangeable portion is typically used to facilitate the removal of the molded part from the mold, and often functions as a mold slide or pull. The ability to interchange and reconfigure the mold base reduces tooling costs and adds design flexibility to the tool. In another embodiment of the invention, the function of the interchangeable portion (106) is to provide process monitoring, process control or process optimization.
    Type: Grant
    Filed: October 5, 1994
    Date of Patent: September 2, 1997
    Assignee: Motorola, Inc.
    Inventors: Steven Duane Pratt, Robert W. Pennisi, Glenn F. Urbish
  • Patent number: 5660758
    Abstract: A article with interior interrupted threads and a mold apparatus for manufacturing the same is provided. The molded article includes an aperture positioned completely therethrough as defined by an inner wall. The inner aperture wall carries a series of thread segments positioned about the periphery of the inner wall to form an interrupted helical thread line. The thread segments create a female threaded aperture through the molded article for receipt of a male threaded member therein. The mold apparatus includes an upper half and a lower half. The upper half carries a cylindrical wall which is notched with its upper edge being beveled .outwardly. The bottom half also carries a cylindrical wall which is notched as well as beveled outwardly.
    Type: Grant
    Filed: June 5, 1996
    Date of Patent: August 26, 1997
    Assignee: Chip Coolers, Inc.
    Inventor: Kevin Albert McCullough
  • Patent number: 5660784
    Abstract: A plastic open frame basket is made by molding from plastic material, a tapered body portion, having integrally interconnected smoothly contoured longitudinal rib members and cross members in an interconnected, open frame configuration. A plurality of raised diagonal parting lines extend between said outer and inner corners formed by adjacent cross members to define a stepped configuration, thereby enabling the resulting plastic molded open frame basket to be made from a relatively inexpensive mold apparatus.
    Type: Grant
    Filed: May 19, 1995
    Date of Patent: August 26, 1997
    Inventors: Christopher J. Cruce, Jorma P. Ripatti
  • Patent number: 5651409
    Abstract: Tooling for injection molding a wax pattern in connection with investment casting of a metal wood golf club head, in which the golf club head is a positive duplicate of the wax pattern and has a body having an exterior, a hollow interior accessible through an orifice, a weld rim surrounding the orifice, and at least one gate disposed on the weld rim. The tooling includes collapsible core means having a shape complementary to the interior of the golf club head and the wax pattern. The collapsible core means may be disassembled and removed from a wax pattern formed around the core means. The tooling also includes a tooling body that defines a sealable wax pattern cavity that is complementary to the exterior of the golf club head and includes passage means to allow injection of molten wax into the cavity.
    Type: Grant
    Filed: March 8, 1996
    Date of Patent: July 29, 1997
    Assignee: Niemin Porter & Co., Inc.
    Inventor: John P. Sheehan