Abstract: A process for manufacturing ligneous material board with improved surface slip-resistance. The process includes an additional spreading station which spreads fine particles onto the upper and lower covering layers to obtain slip-resistant textured surfaces.

Abstract: A method of forming a wear-resistant reinforcing coating on a substrate, such as concrete, wood, metal or particulate. A reinforcing fiber mat is placed on the substrate and a liquid matrix material is mixed with small colored stones. The mixture of matrix material and stones is poured onto the mat, and the liquid wets the mat and contacts the substrate. After curing, a composite coating is formed with stones as the wearing surface. A membrane can be interposed between the substrate and the reinforcing coating to prevent adhesion and “starving” of the mat.

Abstract: A powder coating is provided which does not require a long complicated production process, can be produced easily and with no danger of gelling occurring during production, and which forms a paint film with superior smoothness and with no film defects such as bubbles or pinholes. A powder coating raw materials solution comprising as essential constituents a room temperature solid main constituent resin (A) with a curable reactive group, a room temperature solid curing agent (B) which reacts with the curable reactive group of the main constituent resin (A), and an organic solvent (C), is spray dried at a temperature at which the main constituent resin (A) and the curing agent (B) undergo no substantial curing reaction.

Abstract: A method of producing an iridescent reflecting surface on an object is presented. Flakes of dry non metallic reflecting material such as cholesteric liquid crystal (CLC) material are applied to the surface so that the flakes are parallel with the surface and bound with a binder to the surface.

Abstract: An objective of the invention is to provide a method for producing a polymer-particle composite by which a polymer-particle composite having a desired particle density and a desired film thickness can be produced conveniently without allowing the particle to be aggregated in the polymeric matrix. To accomplish the objective described above, the present invention provides a method for producing a polymer-particle composite comprising a step of forming a polymer-containing layer mainly consisting of a polymeric material and a step of bringing a particle suspension containing the particle suspended in a solvent capable of swelling the polymeric material into contact with the polymer-containing layer.

Abstract: A porous ceramic substrate structure (10) having an interior portion (12) formed with an outer surface (14) is porous to at least one selected gas (16). A first ceramic coating layer (18) is applied to the outer surface (14) of the ceramic substrate structure (10) in a suspension state. The first ceramic coating suspension (20) has a desired level of viscosity for application to the substrate and is formed with a ceramic electrolyte powder and at least one organic additive. A second ceramic coating layer (22) is applied to the outer surface (14) following application of the first coating (18). The second coating (22) is initially applied after the first coating (18) and in a suspension state. The ceramic layers (18 and 22) substantially prevent gas leakage through the outer surface (14).

Abstract: A powder coating composition contains solid particulates of a mixture of a solid material having at least two epoxide groups, each beta to a urethane or urea group, and a solid crosslinker reactive with epoxide groups.

Abstract: The present invention relates to a system and method for cleaning and/or treating a surface, preferably surfaces such as ceramic, steel, plastic, glass and/or painted surfaces such as the exterior surface of a vehicle. In one embodiment, the method forms a transparent, hydrophilic coating on the surface of a vehicle. This embodiment of the method includes the steps of: (a) providing a vehicle having at least some surfaces that are at least one of the following: cured painted surfaces, cured clearcoat surfaces, and glass surfaces; (b) applying a non-photoactive nanoparticle coating composition to such surfaces; and (c) allowing the coating composition to dry on such surfaces before the surfaces are contacted by water.

Abstract: Algae-resistant roofing granules consisting of one or two coats of a fired semi-ceramic composition having a metallic copper powder which does not significantly affect the color tint strength of the pigment contained in the coatings.

Abstract: A continuous and flexible method and apparatus is provided for applying one or more coating materials to internal and/or external portions of a fiber batt to provide edge and surface coating layers on those surfaces of the fiber batt that will be exposed during subsequent use. The invention provides for the coating to be applied selectively all exposed surfaces of a fiber batt and provided internally within the fiber batt for later splitting into opposing edges, thereby improving both the manufacturing process and the consistency and flexibility of the resulting product by reducing or eliminating the need for subsequent manual coating of unfinished edge surfaces.

Abstract: A method for impregnating decorative papers which are used for producing highly abrasion-proof laminate floor materials. The decorative paper is first moistened with an amino resin and is thus impregnated. The amount of resin applied is controlled using dosing rollers. In addition, a layer including an amino resin is sprayed with a special dispersion onto the moistened decorative paper. The final mass per unit area with regard to the dry mass of the base paper ranges from 100% to 250%.

Abstract: The method of manufacturing a superconducting quantum interference type magnetic fluxmeter including forming an input coil and a pickup coil integrated with the input coil by electrophoretically depositing high-temperature superconducting fine particles on a surface of the first cylindrical ceramic substrate, and sintering the fine particles, forming a high-temperature superconductor magnetic shield tube by electrophoretically depositing high-temperature superconducting fine particles on an entire surface of the second cylindrical ceramic substrate, and sintering the fine particles, magnetically coupling the input coil and the high-temperature superconducting quantum interference type element by placing the pickup coil such that a distal end portion thereof is inserted within a lower end portion of the magnetic shield tube and inserting the high-temperature superconducting quantum interference type element from an upper end portion of the magnetic shield tube.

Abstract: A method is for direct application of a brazing flux material to a brazing surface. The method includes the step of applying a brazing filler material to a substrate utilizing a kinetic spray process to form a brazing surface. Following application of the brazing filler material to the substrate brazing flux material can be directly applied to the brazing surface as either a dry powder or a wet slurry. The nature of the brazing surface allows the applied flux material to adhere to the surface without the utilization of additional binders or resin materials.

Abstract: A method is described herein for imprinting an image on a soft surface typically embodied in a consumer article. The image is formed using an ink compound comprising ink and aromatic polyisocyanates, to provide improved attachment of the image to the surface using the method described herein. For imprinting a single-color image on a surface, the method typically includes providing the image on heat transfer paper, applying powder to the image, applying heat to the heat transfer paper after applying the powder, positioning the heat transfer paper with the image thereon against the surface, applying heat and pressure to the heat transfer paper against the surface to cause the heat transfer paper with the image thereon to attach to the surface, removing the heat transfer paper from the surface such that the image remains on the surface, and applying heat to the surface after removing the heat transfer paper from the surface.

Abstract: The invention relates to a heat-insulating material acceptable for use, such as a bed blanket. The heat-insulating material has a reinforcing layer, a base layer bonded to the reinforcing layer, and flock fibers secured to the exposed surface of the base layer through a discontinuous coating of cured adhesive. The base layer can have a thickness of less than 0.0625 inch. The flock fibers can have a diameter in the range from about 3 denier to about 4 denier. The invention also relates to a method of making the heat-insulating material by providing a laminate of a reinforcing layer and a base layer of a thickness less than 0.

Abstract: A wear alloy coating (14) applied to a substrate material (12) by a cold spray process. Particles of the wear alloy coating material (16) are directed toward a target surface (18) of the substrate at a velocity sufficiently high for the particles to deform and to adhere to the target surface. The size and composition of the particles may be varied during the cold spray process to produce a coating with a varying property across the depth of the coating. Particles of the wear alloy material may be applied by cold spraying along with particles of a second material such as a lubricant or a ceramic material. For Group 5 hard facing materials, the size and distribution of the embedded carbide nodules may be controlled by controlling the selection of the carbide particles being sprayed. The cold spray process permits a wear alloy coating to be applied proximate a brazed joint or over a directionally stabilized or single crystal material without degrading the underlying material.

Abstract: A process for impregnating base paper or fiber webs with an aqueous dispersion of a polymer of free-radically polymerizable compounds (monomers), which comprises from 0.1 to 5% by weight of the monomers being methacrylic acid.

Abstract: A cold spraying process for forming a coating of powder particles sprayed in a gas substantially at ambient temperature onto a workpiece is improved by placement in a low ambient pressure environment in which the pressure is substantially less than atmospheric pressure. The low pressure environment acts to substantially accelerate the sprayed powder particles, thereby forming an improved coating of the particles on the workpiece. The low ambient pressure environment is provided by a vacuum tank coupled to a vacuum pump and having both the workpiece and a cold spray gun located therein. The cold spray gun is coupled to a source of pressurized inert gas as well as to a feeder for providing a flow of the powder to be sprayed. A gas compressor downstream of the vacuum pump compresses gas from the vacuum tank for recycling to the source of pressurized gas.

Abstract: This invention provides a high-solids coating composition which comprises (A) a compound which has at least one radically polymerizable unsaturated group per molecule, (B) a hydroxyl group-containing ester compound which is obtained by ester-forming addition reaction between 2,2-dimethylolalkanoic acid having 6 to 8 carbon atoms and alkanoic acid monoglycidylester, and which has an acid value of 20 mgKOH/g or less, (C) a curing agent which is reactive with the above-mentioned hydroxyl group-containing ester compound (B), and (D) a photopolymerization initiator, and also provides a process to form a coating film by spray coating of said coating composition, which process is characterized by irradiating flying paint particles which have been sprayed and/or paint which has been applied onto a substrate with active energy ray so as to make the coating composition partially react, and by subsequently heating the coating composition.

Abstract: The present direction is directed to an article having a surface which operates as a substrate for receiving a no-slip surface or surface treatment and a method of applying the no-slip surface to the article. In a preferred embodiment of the invention, the no-slip surface is formed from a conventional thermographic powder, such as a granular thermoplastic resin, which is deposited along the substrate. The powdered substrate is then subjected to heat sufficient to melt or soften the powder and adhere it onto the substrate. In another preferred embodiment of the invention, the no-slip surface is formed using a static cling material to provide a removable no-slip surface.

Abstract: An oxidation-sensitive composite has applied thereto a composition comprising a mixture of boride powder constituted for the most part of TiB2, at least one vitreous refractory oxide powder constituted for the most part by a mixture of borosilicate glass, and a binder containing a ceramic-precursor resin. The resin is cured and is subsequently transformed into a ceramic by heat treatment or during first exposure of the coated part to high temperatures.

Abstract: A method for creating photographic-quality prints and prints produced by these methods are disclosed. The prints generally comprise three layers: a transparent carrier; an image, and a particle-based undercoat. The transparent carrier comprises a substrate for receiving an image. The image can be produced by inkjet, electrostatic, or other imaging methods, including reverse printing methods. The particle-based undercoat layer is applied to the image containing side of the transparent carrier. Also disclosed is an apparatus for producing said prints by methods of the present invention.

Abstract: A method of forming a wear-resistant reinforcing coating on a substrate, such as concrete, wood, metal or particulate. A reinforcing fiber mat is placed on the substrate and a liquid matrix material is mixed with small colored stones. The mixture of matrix material and stones is poured onto the mat, and the liquid wets the mat and contacts the substrate. After curing, a composite coating is formed with stones as the wearing surface. A membrane can be interposed between the substrate and the reinforcing coating to prevent adhesion and “starving” of the mat.

Abstract: A method of coating metallic substrates with weldable primer and at least one powder coating is provided by the present invention. The base powder coating contains flake pigments that align parallel to the surface when the powder coating is heated. Optionally, a clear top coating is applied over the base powder coating. Substrates coated by the method of coating are also provided. The method of coating allows substrates coated with weldable primer to be assembled into assemblies or finished parts by welding, and then to be coated with the powder basecoat and clear coat. The parts prepared have striking visual effects and performance comparable to conventional automotive parts but are prepared more efficiently and economically.

Abstract: A laminate composite material comprises a layer of an open weave supporting fabric having a layer of breathable resin adhered thereto by an extruded layer of a thermoplastic resin blended with a high temperature volatile particulate. The resultant composite material is substantially impervious to air and water and permeable to water vapor and having a water vapor transmission rate exceeding one (1) perm of water vapor.

Abstract: A process for achieving a wear resistant translucent surface on surface elements (1) which comprises a decorative upper layer (2) and a supporting core (5). A number of layers of UV- or electron-beam curing lacquer are applied on a decorative surface, through a process comprising the steps; i) Applying a base layer of lacquer to a surface weight of 5-50 g/m2. ii) Applying hard particles with an average particle size in the range 10-150 &mgr;m which are sprinkled to an amount of 1-40 g/m2 on the still wet lacquer. iii) Curing the applied layer of lacquer to a desired viscosity. iv) Applying a covering layer of lacquer to a surface weight of 5-150 g/m2. v) Curing the applied layer of lacquer to a desired viscosity. vi) Applying a topcoat layer of lacquer with an additive of 5-35% of hard particles with an average size in the range 50 nm-30 &mgr;m to a surface weight of 2-20 g/m2. vii) Curing the applied layers of lacquer to a desired final viscosity.

Abstract: Corrosion- and chip-resistant coatings for high tensile steel components, such as automotive coil springs, are formed from a coating powder composition of “toughened” epoxy resin. In a single coat embodiment, the entire coating is loaded with at least 75 phr zinc powder. In a dual coat embodiment, an inner coat is loaded with at least 75 phr zinc and an outer, zinc-free coating is reinforced by the addition of fibers and/or by a foaming agent which renders it porous.

Abstract: A method for forming a pattern on a surface of a panel substrate, includes electrically charging pattern-forming material particles, jetting out the electrically charged pattern-forming material particles through a nozzle by applying electrostatic force to the pattern-forming material particles to form a pattern, and fixing the pattern onto the panel substrate.

Abstract: A method is disclosed of improving the drying time of a thick, exterior, waterborne coating containing a quick-setting binder by applying the coating as at least two separate layers and as “wet-on-wet” layers.

Abstract: Colored roofing granules and methods for their preparations, having decorative metallic appearance and enhanced stability against discoloration of color containing a silica-encapsulated metallic flake or colored lamellar effect pigment distributed in an insolubilized alkali silicate coating.

Abstract: A method for manufacturing an ornamental exterior panel having a lustrous appearance. The method including the steps of forming a part having front and rear faces with a transparent resin material, applying an adhesive on the rear face of the part, dispersedly applying colored or lustrous fine particles onto the adhesive, and coating with a selected color tone of paint over the resulting rear face of the part.

Abstract: Glitter is applied to cylindrical articles by forcing them through a pot of clear lacquer, squeegeeing the coating to a desired thickness by means of an elastic elastomeric grommet, and then immediately passing the articles through a pot of glitter. The articles then pass through a vacuum tube, which removes the excess glitter for reuse.

Abstract: Processes for coating metal or polymeric substrates are provided which include the steps of: (a) applying a first powder coating composition to a surface of the substrate; (b) applying a first infrared radiation at a power density of 30 kilowatts per meter squared or less and optionally a first air simultaneously to the first coating composition for a first period of at least about 90 seconds such that a sintered first coating is formed upon the surface of the substrate; (c) applying a second powder coating composition over the first coating; and (d) applying a second infrared radiation at a power density of 30 kilowatts per meter squared or less and a second air at an air velocity ranging from about 0.5 to about 13 meters per second simultaneously to the second coating composition for a second period of at least about 2 minutes, such that a powder layered system is formed upon the surface of the substrate.

Abstract: The invention provides an optical sheet suitable for use in displays such as LCD and EL and having good light transmission property and diffusiveness and moreover possessing excellent durability that the optical properties of the optical sheet can be retained even under high-temperature and high-humidity conditions. The optical sheet has a transparent substrate and a binder layer laminated directly or through another layer on the transparent substrate, wherein spherical fine particles having a particle diameter distribution of from 0.8 to 1.0 are embedded in a state of a monoparticle layer in the binder layer so as to partly project from the surface of the binder layer, and a distance from the top of the projected fine particles to the surface of the transparent substrate is from 100% to 110% of the volume average particle diameter of the spherical fine particles.

Abstract: A non-stick coating with improved scratch resistance comprises an undercoat applied to a substrate, coated with a primary coat comprising a fluorocarbon resin and one or more fluorocarbon resin-based outer coats. The undercoat comprises at least 50% by weight of the polymer oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene, known as PEEK, and is free of fluorocarbon resin.

Abstract: Adhesion of a thermosetting powder coating to a glass substrate surface using a silane adhesion promoter, is enhanced by modifying the pH of the glass surface to between 3.5 and 5, prior to, or during, the action of the promoter. The pH-modification may be effected during washing of the surface prior to spray-application of the promoter, or by including an acid or alkali modifier in the silane solution. Alternatively, the silane, or the silane and the modifier, may be included in the thermosetting powder to become active during fusing of the powder to the glass surface. An acid or alkali solution dried on the surface prior to application of the promoter for activation with the promoter on heating, may be used instead or in addition.

Abstract: An ETFE powder having a viscosity factor &phgr; of at most 1×104 Pa·sec, an anelasticity factor &egr; of at most 5×10−4 Pa−1, an average particle diameter of from 5 to 1,000 &mgr;m and an apparent density of at least 0.5 g/cc, is deposited on a substrate surface, followed by heat melting and cooling for solidification to form a film.

Abstract: Processes for coating metal or polymeric substrates are provided which include the steps of: (a) applying a liquid basecoating composition to a surface of the metal substrate; (b) applying a first infrared radiation at a power density of 30 kilowatts per meter squared or less and a first air simultaneously to the basecoating composition for a first period of at least about 30 seconds, a first velocity of the air at the surface of the basecoating composition being about 4 meters per second or less, a first temperature of the metal substrate being increased at a first rate ranging from about 0.05° C. per second to about 0.3° C. per second to achieve a first peak metal temperature ranging from about 30° C. to about 60° C.

Abstract: Interference pigment flakes and foils are provided which have luminescent and color-shifting properties. The pigment flakes can have a symmetrical coating structure on opposing sides of a core layer, can have an asymmetrical coating structure with all of the layers on one side of the core layer, or can be formed with encapsulating coatings around the core layer. The coating structure of the flakes and foils includes a core layer, a dielectric layer overlying the core layer, and an absorber layer overlying the dielectric layer. A luminescent material is incorporated into the flakes or foils as a separate layer or as at least part of one or more of the other layers. The pigment flakes and foils exhibit a discrete color shift so as to have a first color at a first angle of incident light or viewing and a second color different from the first color at a second angle of incident light or viewing.

Abstract: A method for dispensing particles onto a surface. The steps of the process include holding the particles in a hopper having a dispensing opening covered by a screen which has uniformly sized openings that are sufficiently large to allow the largest particles to pass through, yet sufficiently small to hold the particles back when the dispenser is not operating; rotating, outside the hopper, a cylindrical brush covered with regularly spaced bristles and positioned such that the bristles protrude through openings in the screen and draw particles through the screen to dispense them onto the surface; and varying the dispensing rate of the particles by at least one of (a) varying the rotation speed of the brush, (b) adjusting the distance from the screen to the central longitudinal axis of the brush, (c) adjusting the screen opening size, (d) adjusting the brush-to-screen pressure, or (e) adjusting the tension of the screen. A method of making a web with embedded particles.

Abstract: Interference pigment flakes and foils are provided which have luminescent and color-shifting properties. A luminescent material coating structure is provided which partially covers or encapsulates a color-shifting pigment flake, or covers the outer surface of a foil. The pigment flakes can have a symmetrical coating structure on opposing sides of a core layer, can have an asymmetrical coating structure with all of the layers on one side of the core layer, or can be formed with encapsulating coatings around the core layer. The coating structure of the flakes and foils includes a core layer, a dielectric layer overlying the core layer, and an absorber layer overlying the dielectric layer. The luminescent pigment flakes and foils exhibit a discrete color shift so as to have a first color at a first angle of incident light or viewing and a second color different from the first color at a second angle of incident light or viewing.

Abstract: A cleaning sheet has a base sheet, a foamed layer of a porous material on the base sheet and a polishing layer formed on the foamed layer. The foamed layer includes abrading particles and air bubbles. Such a cleaning sheet may be produced by preparing a paint having air bubbles dispersed inside by mechanically foaming a foaming material containing a foaming resin material and abrading particles, forming on the base sheet a foamed layer having abrading particles dispersed inside by coating a surface of the base sheet with this paint and drying it, and forming a polishing layer on the foamed layer. A probe having a tip may be cleaned with such a cleaning sheet by causing a surface of its polishing layer to be pressed against the tip of the probe and causing the tip of the probe to penetrate the polishing layer and further to be inserted into the foamed layer having abrading particles dispersed inside.

Abstract: The invention relates to a process for coating powders on wood substrate comprising pre-treating at least one surface of the substrate with a substantially solvent free treating composition, applying a powder coating composition on the pre-treated surface of the substrate; and curing the powder coating composition. The treating composition includes at least one thermoset material and has a viscosity that is sufficiently low to allow the treating composition to wet out the surface(s) of the substrate and to penetrate into the surface fiber structure of the substrate.

Abstract: A gas sensor element includes a solid electrolyte layer having a plurality of projections formed on its outer surface, an inner electrode formed on the inner surface of the solid electrolyte layer, an outer electrode formed on the outer surface of the solid electrolyte layer, an outer electrode formed on the outer surface of the solid electrolyte layer and a spinel protection layer formed on the outer electrode for protection. The projections are formed on the outer surface of the solid electrolyte layer such that they are formed in a single layer; an area occupied by the projections accounts for 10% to 85% of the outer surface of the solid electrolyte layer and the distance between the neighboring projections is 5 &mgr;m to 300 &mgr;m. Thus, the outer electrode is formed on the solid electrolyte layer in such a manner as to penetrate into pits formed between neighboring projections and is thus strongly bonded to the solid electrolyte layer, thereby improving thermal durability.

Abstract: A drill resistant plate, which presents a rough surface of hardened particles to drilling attack, and which tends to snap or destroy drill bits before they can began drilling. The plate is made by brazing hard particles into a matrix of brazing material attached to a steel plate. Nickel-Silver brazing material is used to form the matrix on the steel plate, and tungsten carbide particles of 8-10 mesh are secured within the matrix, with the hard particles of tungsten carbide partially exposed, presenting a roughened surface with angular pieces of tungsten carbide to the drilling attack.

Abstract: A light-reflective decorative glittered article is made by cutting a light-reflective foil into glitter flakes, mixing the flakes with a powdered resin to form a mixture, flocking the mixture onto a curable adhesive applied on areas of a base material to be decorated, and curing the adhesive while concomitantly causing the resin on contacting flakes to become tacky. Scattering and fall-off of the flakes during manufacture are reduced.

Abstract: A roofing system (10) adapted to be supported on a support surface (18), the system including a plurality of panels (14) arranged in partially overlapping relation to form a roof, the panels each having first (42) and second (44) side edges, an upper (26) and lower (30) surfaces providing a series of barrels (46) and pans (50), a first side region (83) defining a portion of a barrel and a first cylindrical mating surface (82), and a second-side region (66) defining a portion of a pan and a second cylindrical mating surface, the panels being arranged in overlapping relation so that the first and second mating surfaces are sealingly engaged.

Abstract: The article in accordance with the invention is a corrosion and erosion resistant article having good release characteristics which includes a metal body having a first surface thereon and a base coat adhering to the first surface. The base coat comprises at least one layer of inorganic particulate material bonded to the first surface. A second coat adheres to the base coat. The second coat comprising a cured coating of solid particulate lubricant in a phosphate/chromate metal ion solution. The invention also includes a corrosion and erosion resistant coating having good release characteristics which includes a base coat, the base coat comprising at least one layer of inorganic particulate material bonded to the first surface; and a second coat adhering to the base coat. The second coat comprises a cured coating of solid particulate lubricant in a phosphate/chromate metal ion solution.

Abstract: A method and an apparatus for detecting removable particulates initially on a test surface or surface to be inspected. The removable particles are transferred to a portion of a tacky surface on a carrier by adhering and then removing the portion of the tacky surface from the test surface. The carrier is received by a positioning means and passed through the field of view of a surface inspection means guided by a controller. Signals from the surface inspection means are combined with coordinates from the controller to produce particle coordinates, which indicate particulates initially on the test surface. Particle coordinates on the tacky surface measured before the tacky surface is adhered and removed from the test surface can be compared with particle coordinates measured after the tacky surface is adhered and removed from the test surface.

Abstract: A device and method for association with a rotatable powered roller having an elongate cylindrical roll surface adapted to be moved over a surface of newly laid fluid and surrounding formwork, wherein the manner of association is such that the roller surface includes an elongate substantially cylindrical texturing portion and at least two guide portions, the guide portions being adapted to support the texturing portion at a required level with respect to the fluid surface in a manner to ensure partial embedding of texturing material distributed thereon, use thereof in texturing a fluid surface, method for texturing a fluid surface and a fluid surface obtained thereby.