Abstract: A method of manufacturing a molded product includes forming a coat film for covering and concealing particles with the surface of a board while filling the gaps among the particles, and separating the coat film for holding the particles on the reverse side from the board. The coat film and the particles are etched from the reverse side of the separated coat film, the particles are removed from the coat film, and an array of dents carved by the particles is formed on the reverse side of the coat film. A film is formed on the reverse side of the coat film, and a molded product having an array of protrusions on the surface is formed from the film.

Abstract: The invention relates to a method for producing ceramic layers by spraying. A cold gas spraying method is used to produce polymer ceramics from pre-ceramic polymers. According to said method, a cold gas stream, to which particles of the pre-ceramic polymers are added via a conduit, is generated by a spray gun. The energy for creating a layer on a substrate is produced by injecting a powerful kinetic energy into the cold gas stream, thus preventing or significantly restricting the thermal heating of the cold gas stream. This permits the heat-sensitive pre-ceramic polymers to be spray-applied as a coating on a substrate using a cold gas spraying method. Polymer ceramics can thus be used in an economic method for the rapid production of layers with a relatively large thickness. The invention allows for example armoured layers, thermal protection layers and other functional layers to be produced.

Abstract: A method of conforming non-ductile flakes to a surface is provided wherein a surface is coated with the non-ductile flakes. A first step of coating at least a portion of the surface with a coating of adhesive or a paint is required and subsequently before the coating cures a plurality of thin film flakes having a non-ductile insulating or semiconductor layer are sprinkled upon the adhesive or paint while it is still tacky. Typically the thin-film flakes have a thickness of between 50 nm and 2,000 nm, and have a length of between 2 microns and 200 microns. The flakes having a non-ductile layer are then burnished upon the surface so as to provide an active layer, which conforms to the surface.

Abstract: In one embodiment of the present invention as used for impregnating a composite tape (56) with HTC particles provides for permeating a fabric layer (51) of the composite tape with HTC particles and impregnating an impregnating resin into the composite tape through the fabric layer (51). At least 5% of the HTC particles permeated into the fabric layer are carried out of the fabric layer and into a mica layer (52) bound to the fabric layer by the impregnating resin. In some embodiments the impregnating resin itself contains HTC particles.

Abstract: Methods for applying and curing powder coatings, and for imparting a surface effect, e.g., texture or smoothness, to powder coated surfaces are provided. Preferred methods include pressing a textured release medium against the uncured powder coating and then curing the coating to form a thermally stable powder coating surface with the negative image of the texture on the release medium on its surface.

Abstract: Stone-coated gutter component and method, device and system for controlling size of color patches and shade of highlights during stone coating of gutter products such as gutter covers. Several sets of grooved rollers are used to guide stone granules from hoppers onto a gutter component that has been sprayed with basecoat. The gutter component is generally metal. Start and stop and speed of rotation of the grooved rollers are controlled by servomotors that are in turn controlled by one or more programmable logic controllers. Size of color patches is controlled by controlling the start and stop of the rollers. Shading and highlight are controlled by controlling the speed of rotation of the rollers. Changing the angle of divider planes that are used on hoppers creates heavier or lighter bands of stone coating. A chip booth applies base or background between color patches. The stone-coated gutter component is glazed and cured in an oven.

Abstract: The invention relates to a process for the non-covalent coating of a support by a hybrid organic/inorganic film, characterized in that it comprises the steps of: —depositing a conjugated organic polymer comprising organic groups of X type onto the support; depositing nanoparticles comprising one or more organic groups of Y type onto the support, and in that the groups of X and Y types are capable of developing hydrogen-type bonds between themselves. Typically, the deposition steps are repeated, generally alternately, until the desired thickness for the film is obtained. The deposition may be carried out on the whole of the support or on one part of the latter only.

Abstract: A method of making article having a superhydrophobic surface includes: providing a solid body defining at least one surface; applying to the surface a plurality of diatomaceous earth particles and/or particles characterized by particle sizes ranging from at least 100 nm to about 10 ?m, the particles being further characterized by a plurality of nanopores, wherein at least some of the nanopores provide flow through porosity, the particles being further characterized by a plurality of spaced apart nanostructured features that include a contiguous, protrusive material; flash bonding the particles to the surface so that the particles are adherently bonded to the surface; and applying a hydrophobic coating layer to the surface and the particles so that the hydrophobic coating layer conforms to the nanostructured features.

Abstract: The present invention provides a single-electron device composed of a necklace of about 5000 nanoparticles. The linear necklace is self-assembled by interfacial phenomena along a triple-phase line of fiber, a substrate and electrolyte containing nanoparticles. A variety of combinations of nanoparticles, such as Au and CdS nanoparticles, may be used to form a necklace. The I-V measurements on the system show both coulomb blockade and staircase, with high currents and high threshold voltage of 1-3 V. The present invention also provides methods for constructing such a device.

Abstract: A process for coating a substrate with a coating comprising sequential steps of coating the substrate with mixtures of powders of fluoropolymers, thermoplastic polymers, perfluoropolymers and inorganic fillers of certain particle sizes. The coated substrate has the property of strongly adhering to a topcoat comprising a perfluoropolymer.

Abstract: The invention relates to a mixture for applying a polymer, non-corrosive, electroconductive coating which can be shaped in a low-abrasive manner, to a base. Said mixture contains at least one substance A in the form of electroconductive hard particles, at least one substance B in the form of very soft or soft, inorganic, sliding, electroconductive or semiconductive particles, and/or at least one substance C in the form of metallic, soft or hard, electroconductive or semiconductive particles and/or soot, and optionally other constituents such as an anticorrosion pigment D, the sum of the parts by weight of the inorganic sliding particles B and the metallic particles and/or soot C amounting to between 0.25 and 99.5% of the parts by weight of the water-insoluble or only slightly water-soluble pigmentation S (A+B+C), and the size of the electroconductive hard particles A amounting to less than 10 ?m in relation to the particle size transfer value d99.

Abstract: Provided is a process for producing a structured surface possessing a high level of hydrophilicity, wherein the process involves: coating a surface with a mixture to produce the structured surface, wherein the mixture includes: particles (a) having a number average particle diameter of from 0.1 ?m to 10 ?m; and particles (b) having a number average particle diameter of from 5 nm to 0.5 ?m and a 20° C. surface energy of greater than or equal to 80 mN/in, and wherein the mixture exhibits a bimodal particle diameter distribution of particles (a) and particles (b). The mixture may optionally include an aqueous liquor, an emulsifier, a binder, an adhesion promoter, a thickener, and/or a pigment. Also provided is a structured surface produced by the process. A non-limiting example of the structured surface produced by the process is a structured textile surface.

Abstract: Disclosed herein are embodiment relating to a methods of obtaining a functionalized porous or fibrous solid substrate with the chemical and/or physical properties of a nano-structured molecular or polymer chemical compound that contains it. In accordance with some example embodiments, the properties of the starting substrate may be modified to obtain a new functionalized substrate. The new substrate may have various applications, such as, for example, an optical- and/or fluorescent-type chemical sensor, as a chemical sequestrator, or as a modifier of the properties of a surface, making it, for example, superhydrophobic.

Abstract: Briefly, the present invention comprises a method of manufacturing a sensor surface structure suitable for but not limited to surface enhanced Raman spectroscopy. The method comprises providing (S1) a nano-structured array template, depositing (S2) a metal oxide on the template, preferably using atomic layer deposition (ALD), depositing (S4) metal nanoparticles on the metal oxide layer, either by electroless deposition or by ALD.

Abstract: A method is described for forming a porous coating on the surface of a substrate such as an implantable prosthesis wherein a microstructure appliqué is made in the shape and depth of the area to be coated, adhesively attached to that area and subsequently bonded to the substrate through the application of an appropriate sintering treatment. Manufacture of the microstructure appliqué is accomplished through the transfer and deposition of one or more packed layers of uniformly-sized, metallic particles onto a shaped pattern followed by the addition of a binder solution for preserving the packing of particles and the integrity of the shaped piece. The method disclosed herein provides a means of making uniform and reproducible structures possessing uniform porosity and is adaptable to automation for producing larger quantities of appliqués, which may help in reducing costs associated with prosthetic implant production.

Abstract: Reinforcing fibers with small particles having a longest average dimension of approximately 0.01 nanometer to approximately 30 micrometers physically and/or chemically bonded directly to their surfaces to form protuberances thereon and a method and system for making these modified fibers are disclosed. The particles directly bonded to the surfaces of the fibers, serve to enhance physical properties of composite articles which incorporate such fibers as reinforcement.

Abstract: The invention relates to a mixture for applying a thin polymer, especially less than 6 ?m, non-corrosive, electroconductive or semiconductive coating which can be shaped in a low-abrasive manner, to a base.

Abstract: A separator for an electrochemical cell, comprising (A) a flexible perforate support, and (B) a porous ceramic material which fills the perforations in the support and is suitable for receiving an ion-conducting electrolyte, wherein the porous ceramic material comprises a first porous layer which is characterized by an average pore size and also at least one second porous layer for contacting with an electrode, the second porous layer having an average pore size which is smaller than the average pore size of the first porous layer.

Abstract: In a method for the production of an insulated plate for a gradient coil, bodies that serve as spacers for the creation of flow paths for a casting resin are produced on a base by a plate having apertures therein being used to spread the bodies on the base or to mold the bodies on the base from a moldable material.

Abstract: A fibre composite material having a metal matrix includes a fibre material having individual fibres. A metal coating includes a metallization layer disposed on the individual fibres so as to surround the fibres.

Abstract: Intermediates and methods for forming activated metal complexes bound to surfaces on oxide layers, immobilizing beads to the modified surface and articles produced thereby are described. Hydroxyl groups on the oxide surfaces are reacted with a metal reagent complex of the formula Y(L-Pol)m, where Y is a transition metal, magnesium or aluminum, L is oxygen, sulfur, selenium or an amine, and “Pol” represents a passivating agent such as a methoxyethanol, a polyethylene glycol, a hydrocarbon, or a fluorocarbon. The resulting modified surface can be further reacted with a passivating agent having a phosphate functional group or a plurality of functional groups that are reactive with or that form complexes with Y.

Abstract: The present invention relates to the field of analyzing the age and/or quality of certain natural products, for example foods. The invention also relates to devices for analyzing said age and/or quality as well as to methods for preparing such devices, to methods for analyzing natural products and to their use.

Abstract: Thin gage, rollable plastic vinyl floor mats can be provided with an abrasive and grit coating that will not deteriorate or degrade when the mats are rolled or otherwise substantially deformed. A special blend of epoxy adhesive and MEK is used to permanently bond the grit to the vinyl surface.

Abstract: The present invention provides combined property, dual-action aqueous and dry compositions for application to a material, such as conventional Gypsum Wall Board, ceiling tiles, joint compounds, concrete and other interior building materials, prior to an exposure of the material to fire, or prior to, during or after exposure of the material to conditions favorable to the growth of microbes, and related methods. When compositions within the present invention are properly applied to a material prior to the material being exposed to fire, or prior to, during or after the material being exposed to conditions favorable to the growth of microbes, these compositions have the effect of reducing the amount of burning that occurs to the material, and/or reducing the amount or density of smoke and associated toxic gases produced by the material, when the material is exposed to fire.

Abstract: A process for manufacturing composite sheets includes steps of: continuously depositing a web of yarns, in the form of a mat of continuous yarns, a woven, a knit or an assembly of continuous non-interlaced yarns on a moving substrate; depositing a powder of an organic material capable of forming a coating layer under the action of heat on at least one side of said web; heating the web coated with the powder to a temperature sufficient to melt the powder; compressing and cooling the web so as to form a composite strip; and cutting the strip in the form of sheets or winding the strip up on a rotating support.

Abstract: A two-step method of making of a security printed image is disclosed and includes coating of the surface of a substrate with a predetermined image shape with an ink containing flaked magnetic pigment in a predetermined concentration, exposing a wet printed image to a magnetic field to align magnetic particles in a predetermined manner, allowing the ink to cure, and coating the substrate with a second printed image on the top of the first image. The second printed image with the same or different image shape is printed with another ink containing clear or dyed ink vehicle mixed with flaked magnetic pigment in a low concentration, exposed to the magnetic field of the same or different configuration as the first printed image and cured until the ink is dry.

Abstract: The present invention provides a method of printing which includes providing a substrate having an inked surface. The inked surface is typically achieved using an offset lithographic printing press. A thermoplastic polymer powder is applied to the inked surface. The surface is then fused. An advantage of the prepared substrate is that there is reduced contamination of electrostatographic fusing systems when fused by heat and pressure fixing. Another aspect of the invention further provides a method of fusing a substrate having an inked surface wherein a thermoplastic powder has been applied to the inked surface prior to stacking the uncured offset prints.

Abstract: The present invention is a kit and process designed for coating laminate kitchen countertops. The kit ingredients are combined and applied according to a predetermined timed sequence resulting in a refinished countertop having a realistic stone look. The kit coatings are all water-based, low VOC resins. All products and equipment items needed to complete a laminate kitchen countertop project are contained in the kit.

Abstract: A process of obtaining silicon nitride (Si3N4) surface coatings on ceramic pieces and components by impregnation of the surfaces of the ceramic pieces with silicon powder suspensions with a particle size preferably less than 200 ?m. The thickness of the coatings depends on the impregnation time and on the properties of the slip and the ceramic piece. The subsequent nitridation of the coating by thermal treatment at temperatures between 1300° C. and 1500° C. in N2 atmospheres leads to a continuous Si3N4 coating. The chemical stability and compatibility between Si3N4 and molten silicon enables its application in silicon metallurgy, in manufacturing crucibles for silicon fusion or for housing said molten silicon, in manufacturing pipes and chutes for its transport or in manufacturing different components for its subsequent purification.

Abstract: A polymer composite multiend roving material used to make structural composite parts includes a bundle of fibers held together by a high integrity sizing composition and surrounded by a powder coating polymer material. The powder coating material is approximately 10-80% of the dry weight of the multiend composite roving weight. The multiend composite roving material may then be easily processed further to form a molded composite part having good mechanical properties and high fiber content.

Abstract: A method for forming a randomly textured surface on an implantable device such as soft tissue prosthesis. The textured surface has numerous cavities, interstices and passageways or tunnels and is thus referred to as a microporous surface texture. The surface is formed by two or more applications of polymeric particles and a polymeric dispersion.

Abstract: A dulling assembly includes a corrugated bundle having a plurality of generally vertically oriented planar paperboard sheets with fluted paperboard sheets located therebetween, each fluted paperboard sheet being adhered to the two planar paperboard sheets it is located between, and a plurality of grains of sand adhered with glue to a top surface of the corrugated bundle. A method of creating a dulling assembly includes the steps of providing a corrugated bundle, applying glue to a top surface of the corrugated bundle; and applying sand to the top surface of the corrugated bundle.

Abstract: A superhydrophilic coating can be antireflective and antifogging. The coating can remain antireflective and antifogging for extended periods. The coating can have a graded refractive index. The coating for wafer-level optics can be for targeted capillary condensation in nanoparticle containing reflow-compatible coatings.

Abstract: Flaky particles whose thickness is ½ or less of a long side of a flat surface thereof are continuously injected together with a compressed gas onto a layer-forming surface of a workpiece to orient the flaky particles so that its flat surface is in line with the surface of the workpiece. By coating a binder to the surface of the workpiece in advance, a bonding between the flake particle thus oriented and the workpiece may be accomplished via this binder, or by generating heat at a point of collision between the surface of the workpiece and the flaky particle and at a collision point in which the subsequent flaky particles collide with the flaky particles that have already reached the surface of the workpiece, the bonding may be accomplished by means of this heat.

Abstract: This invention is directed to an improved method of coating a substrate. The improvement includes applying to the substrate a rinse composition which contains one or more surface energy-modifying compounds. The invention is further directed to an improved method of producing weldable parts and the parts prepared by this method. The invention is especially useful for automotive parts using weldable pre-painted metal substrates to which are applied essentially zero VOC powder coatings.

Abstract: The invention relates to use of a tetrafluoroethylene/perfluoroolefin copolymer applied as a primer powder in conjunction with a powder overcoat of tetrafluoroethylene/perfluoro (vinyl alkyl ether) copolymer, also known as perfluoroalkoxy polymer (PFA), which when baked onto a substrate gives superior and more durable adhesion of the coating system to the substrate. The quality of the adhesion is measured by a boiling water peel test.

Abstract: A process for forming a release surface on a substrate includes applying a primer powder on the substrate to form a primer layer, applying an overcoat powder on the primer layer to form an overcoat layer, and baking the substrate after applying both the primer powder and the overcoat powder. The primer powder includes a tetrafluoroethylene/perfluoroolefin copolymer and a non-melt processible binder. The overcoat powder includes a tetrafluoroethylene/perfluoro(alkyl vinyl ether) copolymer.

Abstract: A sharp-edged blade of the invention includes a circular thin-plate-shaped abrasive grain layer 3 in which abrasive grains 2 are held in a bond phase 1. An oxide film manufactured by a sol-gel method is formed on the surface of at least the bond phase 1 of the abrasive grain layer 3 as a first protective layer 4. A thick oxide film which has polycrystals and is structured such that a grain boundary layer composed of a glass layer does not exist at an interface substantially between the crystals is formed on the surface of the first protective layer 4 as a second protective layer 5.

Abstract: A method for impregnating decorative papers which are used for producing highly abrasion-proof laminate floor materials. The decorative paper is firstly moistened with an amino resin and is thus impregnated. The amount of resin applied is controlled using dosing rollers. In addition, a layer comprised of an amino resin is sprayed with a special dispersion onto the moistened decorative paper. The final mass per unit area with regard to the dry mass of the base paper ranges from 100% to 250%.

Abstract: The present invention relates to composites, comprising inorganic and/or organic pigments and/or fillers in the form of microparticles, the surface of which is coated at least partially with finely divided nano-dolomiie with the help of binders based on copolymers comprising as monomers one or more diearboxyjic acids and one or more monomers from the group of diamines, triammcs, dialkanolamines or maikanohitnmes, a method for producing such composites, aqueous slurries thereof, their use, and the use of the inventive binders for coating the microparticles with nano-dolomite.

Abstract: A method for surface coating products, especially vehicle wheels, to improve the durability of their aesthetics and structural integrity via increased resistance to impact, abrasion, soil (e.g., brake dust), corrosion and fatigue stresses. The method comprises applying a uniform clear coating layer to the surface of the substrate, and then applying a preceramic resin film to the coated substrate, where the preceramic resin film is uniformly applied and cured onto the coated substrate so as to result in a ceramic shell of about 3 microns to about 12 microns in thickness over the coated substrate.

Abstract: A catalyst assembly for use in polysulfide generation in white liquor employed in a pulp or paper making process includes a substrate for supporting a catalytic material, at least the surface of which is formed of a corrosion resistant thermoplastic or thermosetting resin, and granular manganese dioxide particles partially embedded in the surface to be mechanically bonded thereto, a catalytically effect percentage of the surface area of the particles being exposed and free of the resin. Also disclosed is a reactor for utilizing such a catalysis assembly and a method of making the catalysis assembly.

Abstract: A particle composite including carrier particles having an average diameter of less than 5 ?m. The particle composite is surrounded by a layer made of oxidic material having an irregular surface. Particles, which are made of an active material and which have an average diameter of less than 1 ?m are applied to the layer. The particle composite can be used as a filling substance in polymers and enables the content of active material for comparable properties to be reduced or improves the properties of filled materials, e.g. resistance to aging of elastomers.

Abstract: Thin gage, rollable plastic vinyl floor mats can be provided with an abrasive and grit coating that will not deteriorate or degrade when the mats are rolled or otherwise substantially deformed. A special blend of epoxy adhesive and MEK is used to permanently bond the grit to the vinyl surface.

Abstract: A method is disclosed of pretreatment and/or precoating of nonabsorbent substrates and/or nonabsorbent support materials, in particular of plastics, metals or glass, for ink printing or inkjet printing with water-based ink with a pretreatment solution and/or coating. The method includes applying at least one initiator which physically or chemically induces a sufficiently rapid reduction of the flowability of the ink to the substrate and/or support material, giving a defined ink distribution.

Abstract: A micro-structural film manufacturing process operating on a principle of static absorption by having multiple optical particles adhered to an adhesive layer containing adhesion on a surface of a base material, followed with solidification and static removing processes for the optical particles to form a film of micro-lens diffusion layer to deliver scattering results when light is permeated for achieving the purpose of having uniform luminance while reducing production cost and allowing control the surface of the base material to develop a micro-structural film under different diffusion conditions.

Abstract: A member (1) resistant to erosion by cavitation on which an amorphous carbon film coating is formed on a surface of a base material has at least a first amorphous carbon film coating (4) having a plurality of columnar structures (4a) on the surface of the base material (2), and a second amorphous carbon film coating (5) having a plurality of granular structures (5a) deposited with no orientation on the surface of the first amorphous carbon film coating (4).

Abstract: The present invention relates to a method of manufacturing a consumer scrubbing wipe article. The method comprises providing a nonwoven substrate having a dry basis weight of less than about 300 g/m2 where the nonwoven substrate defining first and second opposing surfaces, providing an abrasive resin-based matrix, printing the matrix onto the first surface of the nonwoven substrate, and coalescing the matrix to create a texture layer that provides a scrubbyness attribute. The printed matrix covers less than an entirety of the first surface, and the texture layer is created without crosslinking of the matrix resin. The texture layer extends at least 50 microns outwardly beyond the first surface upon coalescing.

Abstract: A process for manufacturing a device adapted for exposure to high temperatures. A support structure for retaining a ceramic insulating material on a substrate is formed by the deposition of a support structure material through a patterned masking material. The support structure can define cells into which the ceramic insulating material is deposited following removal of the masking material. The support structure may be a composite metal-ceramic material having either discreet layers or a graded composition deposited by an electro-deposition process followed by a heat treatment to form a solid state diffusion bond with the substrate. The ceramic filler material may be deposited by the electrophoretic deposition of ceramic particles coated with a bonding material that is subsequently heated to oxidize and to bond the particles together. The support structure may be formed with inclined walls in order to improve its resistance to foreign object impact damage.

Abstract: The invention relates to slip resistant seamless packaging casings and more particularly to slip resistant seamless tubular food casings comprising cellulose or cellulose hydrate and having the surface modified with particles or fibres of food compatible material. The invention also relates to a method for the manufacture of said slip resistant tubular food casing having the surface modified with particles or fibres of food compatible material, and to the use of the obtained slip resistant seamless tubular food casing.