Abstract: The present invention is directed to webs comprising fibers and superabsorbent materials in which the webs exhibit low susceptibility to migration of superabsorbent material within the web, even where the webs contain very high concentrations of superabsorbent materials. The invention is further directed to absorbent articles comprising such webs. The invention is further directed to methods for manufacturing such webs.

Abstract: A method for preparing a superconducting heat transfer medium having three basic layers, the method having the steps of preparing a first layer mixture, applying the first layer mixture to a surface of a substrate so as to form a first layer, preparing a second layer mixture, applying the second layer mixture to the substrate over the first layer so as to form a second layer on top of the first layer, preparing a third layer powder, and exposing the second layer to the third layer powder so as to form a third layer on top of the second layer, thus forming the three layer superconducting heat transfer medium.

Abstract: This invention relates to a method for embedding a multiplicity of discrete masses of material in a resinous coating on a sheet of metal in a coil coating system. The sheet is coated, the masses are embedded in the wet resinous coating, and the coating is dried in a one-pass system. The resinous coating and the embedded masses are preferably resistant to ultra-violet radiation. The wet resinous coating, therefore, is preferably a liquid fluorocarbon resin. The discrete masses comprise pigmented particulate minerals and resins in the form of granules, beads, vesiculated beads, pellets, flakes, platelets, cylinders, coating powders, and coating powder precursor chips. The minerals include glass, quartz, mica, pebbles, and ceramics. The particulate resins include polyesters, acrylics, nylons, polyurethanes, polycarbonates, solid fluorocarbon resins, and solid mixtures of a fluorocarbon resin and an acrylate or methacrylate polymer or copolymer.

Abstract: The invention relates to a method and a device for powdering printed paper sheets. According to the invention, the performance of the air-pressure generator which generates the air stream for the powder-air mixture can be adjusted in line with the machine speed or the speed of transportation of the paper sheets.

Abstract: An over the highway heavy duty vehicle in the form of a selected one of a truck and a tractor is disclosed. The vehicle has a frame rail having a through aperture. A conductive solder ring is bonded to the rail and surrounds the aperture. A fastener extends through the aperture to secure an electrical connector in electrically conductive engagement with the ring. A ground cable is connected to the connector. A process for forming the ring is also disclosed.

Abstract: An electrode substrate comprises a backing substrate carrying thereon a metal electrode layer and/or a recording layer, the layer or layers having a smooth surface area with a surface roughness of less than 1 nm by more than 1 &mgr;m2. The smooth surface of the metal electrode layer and/or the recording layer is formed by firstly forming the layer on another substrate having a corresponding smooth surface and then peeling the another substrate off the layer after the layer is bonded to the surface of the backing substrate, whereby the smooth surface profile of the another substrate is transferred to the surface of the layer formed on the backing substrate.

Abstract: A method is provided for texturing the surface of a substrate to enhance the adhesion and to reduce the stress concentration of coatings applied to the substrate. In one embodiment, a first layer of first spheres is applied to the substrate to provide a textured surface onto which is deposited a second layer of larger second spheres. The layered substrate is then reflowed to melt the first layer of first spheres so that the second layer of second spheres is embedded in the formed first reflowed layer and which second layer of second spheres protrudes above the top of the reflowed layer and forms a textured surface corresponding to the shape of abutted and/overlapping second spheres. In another embodiment, the first layer of first spheres is reflowed and then a second layer of second spheres deposited thereon. The first layer is then again reflowed embedding the second spheres therein.

Abstract: A method is provided for texturing the surface of a substrate to enhance the adhesion and to reduce the stress concentration of coatings applied to the substrate. In one embodiment, a first layer of first spheres is applied to the substrate to provide a textured surface onto which is deposited a second layer of larger second spheres. The layered substrate is then reflowed to melt the first layer of first spheres so that the second layer of second spheres is embedded in the formed first reflowed layer and which second layer of second spheres protrudes above the top of the reflowed layer and forms a textured surface corresponding to the shape of abutted and/overlapping second spheres. In another embodiment, the first layer of first spheres is reflowed and then a second layer of second spheres deposited thereon. The first layer is then again reflowed embedding the second spheres therein.

Abstract: A filter medium has a function member accommodated between two fiber layers. A production method for manufacturing a filter medium includes the steps of: preparing a first fiber layer having a shape identical to that of a side surface of the filter medium; disposing a function member on a surface of the first fiber layer; and forming a second fiber layer by spinning partially melted fibers onto the function member disposed on the surface of the first fiber layer. Therefore, it is unnecessary to carry out press-forming in a state in which the function member is sandwiched between nonwoven fabrics, and a countermeasure to prevent the function member from falling out and a countermeasure to prevent the nonwoven fabric from being torn by the function member are unnecessary.

Abstract: The invention relates to a method for protecting and marking products by using microparticles, which are to be attached or added to the product, each microparticle having several color layers forming a code, wherein for each individual product two or more differently coded microparticle groups are used, with the first microparticle group containing in its code the same information for a plurality of products, and with the second or subsequent microparticle group containing in its code an information which is individual for each individual product or for few products.

Abstract: The invention relates to ink jet printing and a process for ink jet printing wherein a coating is formed on an ink receiving layer containing a plastic pigment. The coating is fused into a durable coating which is water-resistant, has some lightfastness, is scratch resistant and can be used in indoor and outdoor environments.

Abstract: The present invention relates to an electromagnetically conductive textile fabric comprising conductive fibers arranged to provide a conductivity gradient through its thickness. The fibers may be intrinsically conductive or coated with a conducting material and the gradient can be related to variances in fiber density, fiber diameter (fineness) and fiber conductivity. The fabric can be used to eliminate or reduce electromagnetic interference (EMI) in various applications.

Abstract: A process for forming a retroreflective layer on a powder coated substrate is provided. The substrate is powder coated and the powder coating is subsequently partially cured. Reflective elements are then partially embedded in the semi-cured powder. The powder is then fully cured to permanently bond the reflective elements with the powder coating. The resultant retroreflective assembly can be used in any application requiring high detectability in poor visibility conditions, such as road signs and the like.

Abstract: A method of manufacturing a shoe including cutting a columnar raw material to a given length to provide a disc-shaped raw material, forming on one end face of the disc-shaped raw material a spherical sliding surface which is to be disposed in sliding contact with a spherical surface on a piston, and forming a thermal sprayed layer on the other end face of the disc-shaped raw material. The thermal sprayed layer serves as a flat plate-shaped sliding surface which is to be disposed in sliding contact with a swash plate. A shoe which is provided with the thermal sprayed layer exhibits an increased seizure resistance in comparison to a conventional shoe which is formed with a sintered layer, and can be manufactured inexpensively.

Abstract: A method of manufacturing a bituminous coating sheet, wherein a bitumen-impregnated core material provided with a layer of backface bitumen is caused to be in contact with one or more rotating bodies during the manufacture. A slip material dispersed/emulsified or dissolved in a liquid is applied onto the bituminous backface layer on the side that is to be brought into contact with a rotating body; and that the liquid is evaporated prior to contact with the rotating body; and that subsequently a further bituminous layer is applied onto the side which is provided with said slip material.

Abstract: The invention provides processes for coating the surface of polymeric materials such as a sheet, film, foam, fiber, etc., with a curable liquid resin or solution of curable resin, then in one embodiment, stably attaching a superabsorbent polymeric powder to such resin, and then curing the resin to form a coated superabsorbent product. Other process embodiments and resulting products are included in the invention. The coated product has reduced particle agglomeration and particle loss due to the curing step. The product can be interposed between sheets to form disposable absorbent products such as diapers, bandages, etc. or used on one side to form cleaning products.

Abstract: The invention concerns a method and a device for applying powder on sections of printing sheets (2). The invention includes a powder airflow (8) enclosed in a protective airflow (13) such that the powder airflow is steady and protected against the action of possible disturbances until it reaches the sections of printing sheets (2).

Abstract: A method of coating a substrate which is a core for a pharmaceutical dosage form, which comprises electrostatically applying to a surface of the core a powder material comprising active material, the coating material applied constituting a dosage of active material, wherein the powder material includes composite particles, each composite particle comprising two or more components having different physical and/or chemical properties.

Abstract: Processes for coating metal or polymeric substrates are provided which include the steps of: (a) applying a first powder coating composition to a surface of the substrate; (b) applying a first infrared radiation at a power density of 30 kilowatts per meter squared or less and optionally a first air simultaneously to the first coating composition for a first period of at least about 90 seconds such that a sintered first coating is formed upon the surface of the substrate; (c) applying a second powder coating composition over the first coating; and (d) applying a second infrared radiation at a power density of 30 kilowatts per meter squared or less and a second air at an air velocity ranging from about 0.5 to about 13 meters per second simultaneously to the second coating composition for a second period of at least about 2 minutes, such that a powder layered system is formed upon the surface of the substrate.

Abstract: A wettable article consisting of an article with a hydrophobic surface having a coating which includes a surface free energy modifier and a surface-active agent. The hydrophobic surface may include a hydrophobic polymer. The surface free energy modifier has a surface free energy greater than that of the surface of the article, but less than the surface tension of an aqueous liquid to which the wettable coated article may be exposed. The surface free energy modifier desirably is present in an amount sufficient to substantially cover the surface of the article. The surface-active agent is present in an amount effective to lower the surface tension of the liquid to a value which is greater than the surface free energy of the surface of the article and equal to or less than the surface free energy of the surface free energy modifier. The article desirably is a film or a fibrous web, such as a nonwoven web. Methods of preparing the wettable article also are described.

Abstract: A non-slip, water resistant, oil resistant surface structure for use where water and/or oil are likely to create a slippery surface, including a rubber-bottom mat upon which a thrice coated, non-slip surfaced substrate is fastened, the coating on the substrate including crushed walnuts, or the equivalent, to provide for a non-slip surface and the coating comprising a thermosetting epoxy resin material with an amine hardener.

Abstract: A computer-controlled system for producing a multi-color image on a substrate using multi-colored cholesteric liquid crystal (CLC) pigment materials made from CLC flakes tuned to predetermined bands of color. An image generator automatically generates an image specifying a pattern over which binder material is to be applied to a substrate by a binder material applicator. A plurality of CLC pigment applicators automatically apply patterns of different-color CLC pigment material to the pattern of binder material, which binds thereto as the binder material dries according to its drying characteristics. An output device is used to automatically return the substrate to a different one of CLC pigment applicators after each application of a pattern of different-color CLC pigment material to the pattern of binder material. The output device automatically repeats the return of the substrate to the CLC pigment applicators until all bands of color in the multi-color image are rendered.

Abstract: A process for producing impregnable fine mica tapes with a built-in accelerator which after winding onto the conductors of the windings of electrical machines are impregnated with a solvent-free impregnation resin and are then cured under the action of heat. The fine mica film is sprinkled with a powder epoxy resin system which contains a curing agent and the side of the fine mica film which has been sprinkled with the powder epoxy is cemented to a carrier material, the powder epoxy resin system curing under the influence of temperature.

Abstract: A method of manufacturing a covering comprises the steps of forming a laminar base layer (W), distributing decorative particles (P2) on the base layer (W), and fixing the decorative particles (P2) to the base layer (W). The base layer (W) is formed from a mixture having a homogeneously dispersed phase of further particles (P1). The decorative particles (P2) are distributed on the base layer (W) in a sparse arrangement substantially preventing overlapping of the particles. The uniformity of the appearance of the covering is nevertheless ensured by the further particles (P1) dispersed homogeneously in the mixture.

Abstract: A coating method for uniformly forming a monolayer powder film on a base material, even if fine powders having a volume average particle diameter of 15 &mgr;m or less are employed is disclosed. An adhesive layer consisting of an adhesive having a weight average molecular weight of 250,000 or more is formed on a base material, powders are adhered on the adhesive layer, the powders are embedded in a surface of the adhesive layer by impacts of granular pressure media, adhered surplus powders are removed from this laminate, and a monolayer powder film consisting of a large amount of powders embedded as a monolayer, so that part thereof protrudes from the adhesive layer, is thereby formed on a surface of the adhesive layer.

Abstract: A polymeric composition may include an isocyanate component and an amine component, which includes: where R1 represents a hydrocarbon radical, X represents an organic group, and a is an integer. The polymeric composition may further include: where R2 represents a hydrocarbon radical; Y represents an organic group; and b is an integer. Methods of forming such polymeric and amine compositions and methods of applying such polymeric systems are also provided.

Abstract: Apparatus and process for coating a continuously advancing web with a dry or wet coating material on a conveyor belt. The apparatus having a hopper which contains an agitator, a brush and a knurled roll to accurately dispense the coating material to an applicator which is positioned on a carousel. By rotating the carousel, the coating in the form of stripes, bars or a uniform layer can be varied at angles 0° to 90° on the continuously advancing web.

Abstract: The present invention relates to a method for making a protective coating containing silicon carbide on at least a portion of the surface of a substrate made from a material with a softening temperature that is above the temperature applied to make the protective coating, where silicon is deposited on the portion of the surface of the substrate and where, under vacuum or in an inert atmosphere, the substrate is heated to a temperature above the melting point of silicon, and the silicon is brought to reaction with carbon that is contained in a porous coating. The surface of the object to be coated is initially provided with a porous carbon coating with an open porosity in a range between 40 and 95%, where said porous carbon coating is covered with a uniform coating of silicon, where the ratio in percent of mass (Ma-%) of the applied silicon to that of the carbon in the porous carbon coating is greater than 2.

Abstract: Compositions comprising: (a) from about 51% to about 99.9% by weight of a polyamide resin component; and (b) from about 0. 1% to about 49% by weight of a wax component, wherein the polyamide resin component comprises a reaction product obtained by reaction of a dimerized fatty acid reactant, a carboxylic acid reactant and a diamine reactant, are disclosed for use in thermographic printing. The polyamide resin/wax component compositions disclosed herein exhibit decreased bloom and enhanced scratch/scuff resistance.

Abstract: A process for multi-layer coating by application of a base coat layer of a water-borne base coat to a substrate and subsequent application of a clear coat layer of a powder clear coat, followed by joint baking of both coating layers, wherein said water-borne base coat contains an effective amount, preferably 0.5 to 10 wt. %, of one or more water-insoluble cellulose esters, largely avoids the formation of blisters in the powder clear coat layer.

Abstract: Corrosion- and chip-resistant coatings for high tensile steel components, such as automotive coil springs, are formed from a coating powder composition of “toughened” epoxy resin. In a single coat embodiment, the entire coating is loaded with at least 75 phr zinc powder. In a dual coat embodiment, an inner coat is loaded with at least 75 phr zinc and an outer, zinc-free coating is reinforced by the addition of fibers and/or by a foaming agent which renders it porous.

Abstract: Processes for coating metal or polymeric substrates are provided which include the steps of: (a) applying a liquid basecoating composition to a surface of the metal substrate; (b) applying a first infrared radiation at a power density of 30 kilowatts per meter squared or less and a first air simultaneously to the basecoating composition for a first period of at least about 30 seconds, a first velocity of the air at the surface of the basecoating composition being about 4 meters per second or less, a first temperature of the metal substrate being increased at a first rate ranging from about 0.05° C. per second to about 0.3° C. per second to achieve a first peak metal temperature ranging from about 30° C. to about 60° C.

Abstract: A process for the production of fusible interlining fabrics, wherein an interlining fabric (1) is discontinuously printed over its area with a reactive adhesive (2), and a particulate hot-melt glue (3) is applied to the adhesive (2) while it is still reactive. In another step, particles (3.1) can be pressed on, and subsequently the excess particles (3.2) of the hot-melt glue (3) can be removed.

Abstract: A coating film which has no problems in its film properties and is superior in hiding power for hiding sand scratches on the substrate and exhibiting a continuous plated metal-like appearance is formed in a stable manner, by coating the substrate with a primer (A) and/or a first metallic paint (B) containing non-leafing type aluminum flakes (a) having thicknesses in the range from 0.1 to 1 &mgr;m and an average particle size of 1-60 &mgr;m and, then, coating with a second metallic paint (C) containing small, thin metal flakes (b) having thicknesses not greater than 0.08 &mgr;m and an average particle size of 5-40 &mgr;m.

Abstract: A photocatalyst composite is provided which comprise a substrate having particles of a photocatalyst such as titanium oxide, adhered thereon via a less degradative adhesive such as a fluorinated polymer comprising a copolymer of a vinyl ester and/or vinyl ether and a fluoroolefin, or a silicon based polymer or cement. Furthermore, a process for producing the photocatalyst composite and a coating composition containing the photocatalyst composite are provided.

Abstract: A device for association with a rotatable powered roller (1) having an elongate cylindrical roll surface (2) adapted to be moved over a surface (9) of newly laid fluid and surrounding formwork (35), wherein the manner of association is such that the roller surface comprises an elongate substantially cylindrical texturing portion (2) and at least two guide portions (3), the guide portions (3) being adapted to support the texturing portion (2) at a required level with respect to the fluid surface (9) in manner to ensure partial embedding of texturing material distributed thereon, use thereof in texturing a fluid surface, method for texturing a fluid surface and a fluid surface obtained thereby.

Abstract: A web or sheet product is provided which is coated on at least a portion of its surface with a bond-enabling material for adhering toner particles on the surface of the sheet. The sheet product can be used as a mailer or confidential form which is sealed using toner particles as the adhesive. The bond-enabling material may be a polymer which is coated on the sheet as a liquid and then cured to form a film on the surface of the sheet. The bond-enabling material is resistant to melting or degrading when exposed to temperatures used for fusing toner particles, and additionally may act as a tie coat to enhance the adhesion of toner particles to the surface of the sheet. The bond-enabling material may be coated on the peripheral edges of the sheet, and toner particles are printed over the bond-enabling material on the peripheral edges of the sheet. The sheet is folded and sealed by the application of heat and pressure to the edges of the sheet.

Abstract: The use of a relatively tin vermiculite coating layer, preferably spray-applied as an aqueous dispersion of delaminated vermiculite platelets, over a (primary) spray-applied hydratable cementitious fireproofing coating, has been found surprisingly to provide fireproofing protection that equals or exceeds that provided by fireproofing used alone. Accordingly, the time, effort, and costs normally incurred by the need to achieve thick coating layers in conventional fireproofing are considerably decreased.

Abstract: The present invention provides a thermosetting powder coating composition comprising:

Abstract: The present invention relates to an aqueous powder coating dispersion which can be prepared by processing the binder of the powder coating material and/or the crosslinker of the powder coating material or the entire powder coating material to give a powder by spray drying and then preparing an aqueous powder coating dispersion using the spray-dried powder. The present invention additionally relates to a process for preparing the aqueous powder coating dispersion and to the use of the powder coating dispersion, especially for the coating of automobile bodies.

Abstract: An electrically conductive elastomer film comprising (i) a thermoplastic elastomer and (ii) 5 to 100 parts by weight, based on 100 parts by weight of the thermoplastic elastomer, of an electrically conductive filler, and having a volume resistance of 0.1 to 5 &OHgr;cm as measured in the direction perpendicular to the film plane. This film is produced by a casting process wherein a releasable base is coated with a solution prepared by dissolving or dispersing 5 to 30 parts by weight of the sum of a thermoplastic elastomer and an electrically conductive filler in 100 parts by weight of an organic solvent; the thus-formed coating is dried; and then the thus-formed film is released from the releasable base.

Abstract: A method for producing a durable, non-stick, diamond-tiled implement and the diamond-tiled implement thereby produced. Diamond particles are distributed on a surface of a workpiece containing a ceramic binder. The ceramic binder on the surface of the workpiece is heated to above its glass temperature to fuse the diamond particles in and onto the workpiece. The workpiece is then cooled so that the diamond particles are bonded to and at least partially embedded in the ceramic binder at the surface of the workpiece to produce durable, non-stick, diamond-tiled implements including cookware, bakeware, hot-presses, ski surfaces, skid surfaces, marine articles, and mechanical polishing wheels. Other implements of this invention utilize a high diamond content to produce thermally conducting and electrically insulating coatings for heat spreaders or heaters.

Abstract: An improved process for manufacture of polymer coated composite substrates is described. a coated composite substrate is prepared in the press by applying a layer of a primer coating composition to the surface of a compressible mat comprising fibers and/or particles and a resin binder. The primer coating composition is formulated preferably as a fast setting polymer latex capable of forming a chemically crosslinked polymer matrix when applied to the surface of a compressible mat. a thermosetting top coat composition can be applied directly over the wet primer coating composition before heat-processing the mat to improve surface quality and release characteristics. Compressing and heating the coated mat produces a primed composite substrate directly out of the press.

Abstract: Paint compositions and coatings having improved overall visual appearance, richness or depth of color and aesthetic properties such as for spray-painting automobiles, boats, aircraft and home appliances. The present paint compositions are high solids content, heat-curable, transparent or translucent compositions containing embedded light-refractive colorless and/or tinted transparent glass beads preferably between about 10 to 20 microns diameter, and one or more color-enhancing agents such as pigments, dyes, aluminum flakes, mica, opaque glass beads, holographic flakes, and similar conventional light-enhancing agents. The present bead-containing refractive paint compositions may be based upon volatile organic solvents, water or may be solvent-free powder compositions, but in all cases the resinous binder material is cross-linkable at the baking temperature of the paint, or upon exposure to ultraviolet radiation, to cure as a hard, translucent, chip-resistant paint.

Abstract: A coated substrate comprising: (a) a substrate; (b) a primer layer containing adhesion-promoting polymer on said substrate; and (c) at least one topcoat of a permeation resistant composition of ethylene-tetrafluoroethylene (ETFE) copolymer and mica, therein the ETFE is a copolymer of about 40 to 60 mole % ethylene and about 60 to 40 mole % tetrafluoroethylene, wherein the mica is present in amounts of about 3 to about 25 wt % based on the ETFE and mica, and wherein the topcoat having a thickness of at least 150 &mgr;m. The coated substrate is formed by applying the primer to the substrate and drying, followed by dry powder coating at least one layer of ETFE and mica composition, followed by heating said layer.

Abstract: A process of forming coatings on substrates by applying a layer of curable materials in dry powder form and then melting and curing the material is improved by compressing the layer using a flexible confining membrane. Less material is required to provide equivalent barrier protection and surface finish. The process is particularly applicable to applying dry powder coatings on temperature sensitive substrates, such as medium density fiberboard, in press apparatus, such as a membrane press, which have not commercially used dry powder coating materials previously.

Abstract: A miniature model tree is provided that is random in appearance and durable in design. In embodiments disclosed herein, the miniature model tree comprises a plurality of twisted wires, spiraled together to simulate a trunk; a plurality of fibrous strands simulating branches wound within the twisted wire; a layer of paint over the branches; and fine particles layered over the layer of paint and attached to the branches by the layer of paint to simulate foliage. A hardening layer may be provided over the foliage.

Abstract: Processes for coating metal or polymeric substrates are provided which include the steps of: (a) applying a liquid basecoating composition to a surface of the substrate; (b) exposing the basecoating composition to air having a temperature ranging from about 10° C. to about 50° C. for a period of at least about 5 minutes to volatilize at least a portion of volatile material from the liquid basecoating composition, the velocity of the air at a surface of the basecoating composition being less than about 0.5 meters per second; (c) applying infrared radiation and hot air simultaneously to the basecoating composition for a period of at least about 2 minutes, the velocity of the air at the surface of the basecoating composition being less than about 4 meters per second, the temperature of the metal substrate being increased at a rate ranging from about 0.4° C. per second to about 1.2° C. per second to achieve a peak substrate temperature ranging from about 120° C. to about 165° C.

Abstract: A structure having layers of controllable electrical properties is prepared by furnishing a sheet of a substrate material, patterning a pattern of recesses into a surface of the sheet of the substrate material, filling the pattern of recesses with a mixture of an active phase and a matrix, and laminating the sheet to a base structure. The filled recesses may be of any desired shape, depth, and orientation. The active phase is particles of a material such as an electrical conductor or semiconductor, or magnetic particles.

Abstract: Concrete strengthening members, particularly prestressing tendons such as strands of steel wire, are provided with a strongly adherent plastic coating which may be substantially impermeable for improved corrosion resistance, and/or which may have embedded therein abrasive or grit-form particles to provide improved bond with the concrete, and particularly to provide controllable bond transfer in prestressing tendons of the pre-tensioned type. The plastic coating preferably is applied electrostatically in powder form, and fusion bonded by heat. The abrasive can be applied by spraying during a viscous state of the heated resin, and can be varied as to size and spacing density so as to control the surface condition and the bonding effect. Fusion and curing heat may come from preheating of the member before application of the resin powder, which preferably is a heat curable, thermosetting epoxy. Coating thickness and grit application are readily variable to meet particular requirements.