Silicon Containing Coating Patents (Class 427/255.27)
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Patent number: 11735413Abstract: A method for depositing a silicon-containing film, the method comprising: placing a substrate comprising at least one surface feature into a flowable CVD reactor; introducing into the reactor at least one silicon-containing compound and at least one multifunctional organoamine compound to at least partially react the at least one silicon-containing compound to form a flowable liquid oligomer wherein the flowable liquid oligomer forms a silicon oxide coating on the substrate and at least partially fills at least a portion of the at least one surface feature. Once cured, the silicon carbonitride coating has excellent mechanical properties.Type: GrantFiled: October 20, 2017Date of Patent: August 22, 2023Assignee: Versum Materials US, LLCInventors: Manchao Xiao, Daniel P. Spence, Richard Ho
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Patent number: 11066339Abstract: An article comprises a substrate comprising a ceramic matrix composite; a first layer disposed over the substrate, the first layer comprising a substantially interconnected silicon source material, and a secondary material; and a second layer disposed over the first layer, the second layer comprising a membrane material in mass transfer communication with the silicon source material.Type: GrantFiled: May 24, 2018Date of Patent: July 20, 2021Assignee: General Electric CompanyInventor: Krishan Lal Luthra
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Patent number: 10847709Abstract: A semiconductor device includes: a magnetic tunneling junction (MTJ) on a substrate; a first inter-metal dielectric (IMD) layer around the MTJ; a metal interconnection on and directly contacting the MTJ; a second IMD layer on the first IMD layer and around the metal interconnection; and a metal oxide layer on the second IMD layer and around the metal interconnection.Type: GrantFiled: June 13, 2019Date of Patent: November 24, 2020Assignee: UNITED MICROELECTRONICS CORP.Inventors: Chih-Wei Kuo, Meng-Jun Wang, Yi-Wei Tseng, Yu-Tsung Lai, Jiunn-Hsiung Liao
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Patent number: 10533114Abstract: The present invention relates to a method for coating a substrate comprising the following steps: a) depositing a polymerizable composition on said substrate, the composition being selected from the following compositions: a composition (A) containing, as an essential component: a least one epoxy monomer (i) and/or at least one silicone epoxy monomer (ii); or a composition (B) containing as an essential component a least one silicone epoxy monomer (ii) and at least one monomer containing at least one ethylenic unsaturation (iii); b) polymerizing said composition by plasma treatment. The coating obtained with this method is substantially free from ionic photocatalysts, and the step (b) is carried out at atmospheric pressure.Type: GrantFiled: May 26, 2014Date of Patent: January 14, 2020Assignee: UNIVERSITA' DEGLI STUDI MILANO-BICOCCAInventors: Claudia Riccardi, Stefano Zanini, Dario Tassetti
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Patent number: 10290492Abstract: A method of manufacturing a semiconductor device, includes forming a film containing a predetermined element on a substrate by supplying a precursor containing the predetermined element to the substrate having a first temperature in a process chamber, changing a temperature of the substrate to a second temperature higher than the first temperature under an atmosphere containing a first oxygen-containing gas in the process chamber, and oxidizing the film while maintaining the temperature of the substrate at the second temperature under an atmosphere containing a second oxygen-containing gas in the process chamber.Type: GrantFiled: March 20, 2017Date of Patent: May 14, 2019Assignee: KOKUSAI ELECTRIC CORPORATIONInventors: Katsuyoshi Harada, Yushin Takasawa, Satoshi Shimamoto, Hiroki Hatta
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Patent number: 9673043Abstract: There is provided a technique including: (a) forming a thin film containing a predetermined element, oxygen and carbon on a substrate by performing a cycle a predetermined number of times, the cycle including: (a-1) supplying a source gas containing the predetermined element, carbon and a halogen element having a chemical bond between the predetermined element and carbon to the substrate; (a-2) supplying an oxidizing gas to the substrate; and (a-3) supplying a catalytic gas to the substrate; (b) removing a first impurity from the thin film by thermally processing the thin film at a first temperature higher than a temperature of the substrate in (a); and (c) removing a second impurity different from the first impurity from the thin film by thermally processing the thin film at a second temperature equal to or higher than the first temperature after performing (b).Type: GrantFiled: March 30, 2016Date of Patent: June 6, 2017Assignee: Hitachi Kokusai Electric Inc.Inventors: Takaaki Noda, Shingo Nohara, Satoshi Shimamoto, Hiroshi Ashihara, Takeo Hanashima, Yoshiro Hirose, Tsukasa Kamakura
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Patent number: 9633838Abstract: Disclosed are methods of depositing silicon-containing films on one or more substrates via vapor deposition processes using penta-substituted disilanes, such as pentahalodisilane or pentakis(dimethylamino)disilane.Type: GrantFiled: December 28, 2015Date of Patent: April 25, 2017Assignee: L'Air Liquide, Société Anonyme pour l'Etude et l'Exploitation des Procédés Georges ClaudeInventors: Jean-Marc Girard, Changhee Ko, Ivan Oshchepkov, Kazutaka Yanagita, Shingo Okubo, Naoto Noda, Julien Gatineau
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Patent number: 9464195Abstract: The present invention relates to a method for producing a superamphiphobic coating on a substrate, said method comprising the steps of a) providing a substrate, b) generating a plasma in a treatment space, under atmospheric pressure, using a dielectric barrier discharge, by supplying a plasma gas (6) between at least a first and a second electrode (2 and 3) connected to alternating current (AC) power means (7), said electrodes (2 and 3) defining said treatment space (5), c) introducing into said plasma a coating forming material selected from the group consisting in fluoro-acrylate monomers, fluoro-alkyl acrylatemonomers, fluoro-methacrylate monomers, fluoro-alkyl methacrylatemonomers, fluoro-silane, monomers or a combination thereof, d) exposing at least a part of the surface of said substrate to said plasma comprising said coating forming material in multiple successive passes within said treatment space by moving said substrate, said at least first and/or second electrode (2, 3), or both, without stopping,Type: GrantFiled: August 1, 2014Date of Patent: October 11, 2016Assignee: Centre de Recherche Public Henri TudorInventors: Julien Petersen, Julien Bardon, Claude Becker
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Patent number: 9117664Abstract: A method of producing silicon containing thin films by the thermal polymerization of a reactive gas mixture bisaminosilacyclobutane and source gas selected from a nitrogen providing gas, an oxygen providing gas and mixtures thereof. The films deposited may be silicon nitride, silicon carbonitride, silicon dioxide or carbon doped silicon dioxide. These films are useful as dielectrics, passivation coatings, barrier coatings, spacers, liners and/or stressors in semiconductor devices.Type: GrantFiled: May 19, 2014Date of Patent: August 25, 2015Assignee: Dow Corning CorporationInventor: Xiaobing Zhou
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Publication number: 20150147487Abstract: A method for forming an organic monolayer includes supplying to an object an organic material gas including organic molecules, each molecule having a binding site that is to be chemically bonded to a surface of the object. The method further includes supplying excited hydrogen to the organic material gas before the organic material gas reaches the object to substitute an end of the binding site with hydrogen, and forming an organic monolayer by reaction between the end substituted with the hydrogen and the object.Type: ApplicationFiled: November 25, 2014Publication date: May 28, 2015Inventors: Takashi FUSE, Tomohito MATUO, Hidetoshi KINOSHITA
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Publication number: 20150079282Abstract: One aspect of the invention relates to a linker-free, one-step method of grafting polymer films onto organic substrates, and the films obtained by such a method. In certain embodiments, the grafted polymer films are conductive. In certain embodiments, said grafting method utilizes the ability for Friedel-Crafts catalyst to form radical cations from organic substrates. In one embodiment, the method provides poly-3,4-ethylenedioxythiophene (PEDOT) thin films grafted to organic substrates. In other embodiments, the method is applicable to the polymerization of other monomers to yield conducting polymers, such as polyanilines, polypyrroles, polyfurans, polythiophenes and their derivatives. Remarkably, the polymer films grafted by the inventive methods show enormous increases in adhesion strength. Further, in certain embodiments, polymer patterns were easily obtained using the inventive methods and soft lithography techniques.Type: ApplicationFiled: July 15, 2014Publication date: March 19, 2015Applicant: Massachusetts Institute of TechnologyInventors: Karen K. Gleason, Sung Gap Im
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Publication number: 20150064340Abstract: A system and method for depositing a coating may comprise a coating chemical reactor, surface activation component, and a deposition component. A target surface may be prepared for deposition with the surface activation component. The coating chemical reactor may comprise a coating chemical dispenser and a coating chemical verifier that prepares the coating chemical for deposition. The coating chemical verifier may utilize an optical excitation source and at least one optical detector, wherein chemical substances are identified by unique signatures composed of binary code. The coating chemical may be received by the deposition component to depositing the coating chemical on the target surface.Type: ApplicationFiled: June 11, 2014Publication date: March 5, 2015Applicant: University of HoustonInventors: Seamus Curran, Nigel Alley, Kang-Shyang Liao, Amrita Haldar
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Patent number: 8936829Abstract: Functional groups on the outermost surface of an amorphous hydrocarbon film are substituted. The amorphous hydrocarbon film is formed on a silicon substrate Sub, which is coated with a low-k film. A heat treatment is performed on the amorphous hydrocarbon film in a non-silane gas atmosphere. Next, a heat treatment is performed on the amorphous hydrocarbon film in a silane gas atmosphere immediately after the heat treatment in a non-silane gas atmosphere. After the heat treatment, a film, such as a hard mask, is formed.Type: GrantFiled: January 19, 2009Date of Patent: January 20, 2015Assignee: Tokyo Electron LimitedInventor: Hiraku Ishikawa
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Publication number: 20140295082Abstract: A driving method of a vertical heat treatment apparatus having a vertical reaction container with a heating part installed includes: performing a process of loading wafers by a substrate holder support to the reaction container; performing a film forming process of storing a first gas at a storage unit and pressurizing the first gas, and alternatively performing a step of supplying the first gas to the vacuum atmosphere reaction container and a step of supplying the second gas to the reaction container; subsequently performing a purge process of unloading the substrate holder support and supplying a purge gas into the reaction container to forcibly peel off a thin film attached to the reaction container; and while the purge process is performed, performing a process of repeating storing the purge gas at the storage unit, pressurizing the gas and discharging the gas into the reaction container.Type: ApplicationFiled: March 28, 2014Publication date: October 2, 2014Applicant: TOKYO ELECTRON LIMITEDInventors: Yutaka MOTOYAMA, Keisuke SUZUKI, Kohei FUKUSHIMA, Shingo HISHIYA
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Patent number: 8709551Abstract: Methods and hardware for depositing ultra-smooth silicon-containing films and film stacks are described. In one example, an embodiment of a method for forming a silicon-containing film on a substrate in a plasma-enhanced chemical vapor deposition apparatus is disclosed, the method including supplying a silicon-containing reactant to the plasma-enhanced chemical vapor deposition apparatus; supplying a co-reactant to the plasma-enhanced chemical vapor deposition apparatus; supplying a capacitively-coupled plasma to a process station of the plasma-enhanced chemical vapor deposition apparatus, the plasma including silicon radicals generated from the silicon-containing reactant and co-reactant radicals generated from the co-reactant; and depositing the silicon-containing film on the substrate, the silicon-containing film having a refractive index of between 1.4 and 2.1, the silicon-containing film further having an absolute roughness of less than or equal to 4.5 ? as measured on a silicon substrate.Type: GrantFiled: December 16, 2010Date of Patent: April 29, 2014Assignee: Novellus Systems, Inc.Inventors: Keith Fox, Dong Niu, Joe Womack, Mandyam Sriram, George Andrew Antonelli, Bart van Schravendijk, Jennifer O'Loughlin
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Patent number: 8703245Abstract: A coated metal substrate has at least one layer of titanium based hard material alloyed with at least one alloying element selected from the list of chromium, vanadium and silicon. The total quantity of alloying elements is between 1% and 50% of the metal content, the layer having a general formula of: (Ti100-a-b-cCraVbSic)CxNyOz.Type: GrantFiled: December 26, 2012Date of Patent: April 22, 2014Assignees: Iscar, Ltd., Ionbond AGInventors: Albir Layyous, Yehezkeal Landau, Hristo Strakov, Renato Bonetti
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Patent number: 8673396Abstract: A method of continuously forming a thin film includes the step of: moving a glass substrate with a thin strip shape having a constant db/2(d+b), where d is a thickness thereof and b is a width thereof in a cross section thereof, within a range from 0.015 to 0.15 through a film depositing region in which a reaction gas is supplied and a temperature is controlled to be high so that the glass substrate is rapidly heated; and moving continuously the glass substrate, immediately after the film depositing region, to pass through a cooling region in which a temperature is lower than that of the film depositing region, so that the glass substrate is rapidly cooled and the thin film formed of a component of the reaction gas is formed on the glass substrate.Type: GrantFiled: September 11, 2008Date of Patent: March 18, 2014Assignee: Furukawa Electric Co., Ltd.Inventors: Toshihiro Nakamura, Sadayuki Toda, Hisashi Koaizawa
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Patent number: 8592005Abstract: A method for forming a film by atomic layer deposition wherein vertical growth of a film is controlled, includes: (i) adsorbing a metal-containing precursor for film formation on a concave or convex surface pattern of a substrate; (ii) oxidizing the adsorbed precursor to form a metal oxide sub-layer; (iii) adsorbing a metal-free inhibitor on the metal oxide sub-layer more on a top/bottom portion than on side walls of the concave or convex surface pattern; and (iv) repeating steps (i) to (iii) to form a film constituted by multiple metal oxide sub-layers while controlling vertical growth of the film by step (iii). The adsorption of the inhibitor is antagonistic to next adsorption of the precursor on the metal oxide sub-layer.Type: GrantFiled: April 26, 2011Date of Patent: November 26, 2013Assignee: ASM Japan K.K.Inventor: Shintaro Ueda
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Patent number: 8591990Abstract: An arrangement of elongated nanowires that include titanium silicide or tungsten silicide may be grown on the exterior surfaces of many individual electrically conductive microfibers of much larger diameter. Each of the nanowires is structurally defined by an elongated, centralized titanium silicide or tungsten silicide nanocore that terminates in a distally spaced gold particle and which is co-axially surrounded by a removable amorphous nanoshell. A gold-directed catalytic growth mechanism initiated during a low pressure chemical vapor deposition process is used to grow the nanowires uniformly along the entire length and circumference of the electrically conductive microfibers where growth is intended. The titanium silicide- or tungsten silicide-based nanowires can be used in a variety electrical, electrochemical, and semiconductor applications.Type: GrantFiled: March 25, 2011Date of Patent: November 26, 2013Assignees: GM Global Technology Operations LLC, The University of Western OntarioInventors: Mei Cai, Xueliang Sun, Yong Zhang, Mohammad Norouzi Banis, Ruying Li
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Patent number: 8535760Abstract: Chemical additives are used to increase the rate of deposition for the amorphous silicon film (?Si:H) and/or the microcrystalline silicon film (?CSi:H). The electrical current is improved to generate solar grade films as photoconductive films used in the manufacturing of Thin Film based Photovoltaic (TFPV) devices.Type: GrantFiled: August 31, 2010Date of Patent: September 17, 2013Assignee: Air Products and Chemicals, Inc.Inventors: Patrick Timothy Hurley, Robert Gordon Ridgeway, Katherine Anne Hutchison, John Giles Langan
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Patent number: 8455293Abstract: A method for processing solar cells comprising: providing a vertical furnace to receive an array of mutually spaced circular semiconductor wafers for integrated circuit processing; composing a process chamber loading configuration for solar cell substrates, wherein a size of the solar cell substrates that extends along a first surface to be processed is smaller than a corresponding size of the circular semiconductor wafers, such that multiple arrays of mutually spaced solar cell substrates can be accommodated in the process chamber, loading the solar cell substrates into the process chamber; subjecting the solar cell substrates to a process in the process chamber.Type: GrantFiled: November 6, 2012Date of Patent: June 4, 2013Assignee: ASM International N.V.Inventors: Chris G. M. de Ridder, Klaas P. Boonstra, Adriaan Garssen, Frank Huussen
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Patent number: 8440021Abstract: The invention provides apparatus and methods for organic continuum vapor deposition of organic materials on large area substrates.Type: GrantFiled: May 18, 2009Date of Patent: May 14, 2013Assignee: The Regents of the University of MichiganInventors: Stephen R. Forrest, Fan Yang, Richard Lunt
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Patent number: 8440037Abstract: A coated article is provided that may be heat treated in certain example embodiments. A coating of the coated article includes a zinc oxide inclusive layer located over and contacting a contact layer that is in contact with an infrared (IR) reflecting layer of a material such as silver. It has been found that the use of such a zinc oxide inclusive layer results in improved thermal stability upon heat treatment, increased visible transmission, and/or lower sheet resistance (Rs).Type: GrantFiled: October 24, 2006Date of Patent: May 14, 2013Assignees: Centre Luxembourgeois de Recherches pour le Verre et la Ceramique S.A. (C.R.V.C.), Guardian Industries Corp.Inventors: Anton Dietrich, Philip J. Lingle, Jens-Peter Muller, Jean-Marc Lemmer
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Patent number: 8366892Abstract: The present invention relates to an electrode composed of carbon having at least two different zones, wherein an outer zone (A) forms the base of the electrode and carries one or more inner zones, wherein the innermost zone (B) projects from the zone (A) at the top and has a lower specific thermal conductivity than zone (A).Type: GrantFiled: March 9, 2011Date of Patent: February 5, 2013Assignee: Wacker Chemie AGInventors: Heinz Kraus, Mikhail Sofin
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Patent number: 8360001Abstract: Chemical vapor deposition processes utilize chemical precursors that allow for the deposition of thin films to be conducted at or near the mass transport limited regime. The processes have high deposition rates yet produce more uniform films, both compositionally and in thickness, than films prepared using conventional chemical precursors. In preferred embodiments, a higher order silane is employed to deposit thin films containing silicon that are useful in the semiconductor industry in various applications such as transistor gate electrodes.Type: GrantFiled: July 16, 2009Date of Patent: January 29, 2013Assignee: ASM America, Inc.Inventors: Michael A. Todd, Mark Hawkins
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Patent number: 8323737Abstract: The present invention provides for sequential chemical vapor deposition by employing a reactor operated at low pressure, a pump to remove excess reactants, and a line to introduce gas into the reactor through a valve. A first reactant forms a monolayer on the part to be coated, while the second reactant passes through a radical generator which partially decomposes or activates the second reactant into a gaseous radical before it impinges on the monolayer. This second reactant does not necessarily form a monolayer but is available to react with the monolayer. A pump removes the excess second reactant and reaction products completing the process cycle. The process cycle can be repeated to grow the desired thickness of film.Type: GrantFiled: July 22, 2008Date of Patent: December 4, 2012Assignee: ASM International N.V.Inventor: Arthur Sherman
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Patent number: 8178162Abstract: We have developed an improved vapor-phase deposition method and apparatus for the application of films/coatings on substrates. The method provides for the addition of a precise amount of each of the reactants to be consumed in a single reaction step of the coating formation process. In addition to the control over the amount of reactants added to the process chamber, the present invention requires precise control over the total pressure (which is less than atmospheric pressure) in the process chamber, the partial vapor pressure of each vaporous component present in the process chamber, the substrate temperature, and typically the temperature of a major processing surface within said process chamber. Control over this combination of variables determines a number of the characteristics of a film/coating or multi-layered film/coating formed using the method. By varying these process parameters, the roughness and the thickness of the films/coatings produced can be controlled.Type: GrantFiled: November 19, 2009Date of Patent: May 15, 2012Assignee: Applied Microstructures, Inc.Inventors: Boris Kobrin, Romuald Nowak, Richard C. Yi, Jeffrey D. Chinn
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Patent number: 8153833Abstract: Silicon precursors for forming silicon-containing films in the manufacture of semiconductor devices, such as low dielectric constant (k) thin films, high k gate silicates, low temperature silicon epitaxial films, and films containing silicon nitride (Si3N4), siliconoxynitride (SiOxNy) and/or silicon dioxide (SiO2). The precursors of the invention are amenable to use in low temperature (e.g., <500° C.) chemical vapor deposition processes, for fabrication of ULSI devices and device structures.Type: GrantFiled: March 22, 2011Date of Patent: April 10, 2012Assignee: Advanced Technology Materials, Inc.Inventors: Ziyun Wang, Chongying Xu, Ravi K. Laxman, Thomas H. Baum, Bryan C. Hendrix, Jeffrey F. Roeder
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Patent number: 8148012Abstract: In a method for manufacturing a negative electrode for a battery, an active material layer including a metallic element M and an element A that is at least any one of oxygen, nitrogen, and carbon is formed on a current collector. This active material layer is irradiated with an X-ray and at least one of intensity of a K? ray of the element A and intensity of a K? ray of the metallic element M in fluorescent X-rays generated from the active material layer is measured.Type: GrantFiled: February 1, 2008Date of Patent: April 3, 2012Assignee: Panasonic CorporationInventors: Hideharu Takezawa, Takayuki Shirane, Shinya Fujimura, Sadayuki Okazaki, Kazuyoshi Honda
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Patent number: 8124181Abstract: An oxidation method includes supplying oxidizing and deoxidizing gases to a process field by spouting the gases in lateral directions respectively from first and second groups of gas spouting holes. Each group of holes is disposed adjacent to target substrates on one side of the process field and arrayed over a length corresponding to the process field in a vertical direction. Gases are exhausted through an exhaust port disposed opposite to the first and second groups of gas spouting holes with the process field interposed therebetween and present over a length corresponding to the process field in the vertical direction. This causes the gases to flow along the surfaces of the target substrates, thus forming gas flows parallel with the target substrates. The process field is heated by a heater disposed around the process container to generate oxygen radicals and hydroxyl group radicals within the process field.Type: GrantFiled: October 18, 2007Date of Patent: February 28, 2012Assignee: Tokyo Electron LimitedInventors: Kazuhide Hasebe, Takehiko Fujita, Shigeru Nakajima, Jun Ogawa
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Patent number: 8053038Abstract: A method is disclosed for making a titanium-based compound film of a poly-silicon solar cell. In the method, a ceramic substrate is made of aluminum oxide. The ceramic substrate is coated with a titanium film in an e-gun evaporation system. Dichlorosilane is provided on the titanium film by atmospheric pressure chemical vapor deposition. A titanium-based compound film is formed on the ceramic substrate.Type: GrantFiled: September 18, 2007Date of Patent: November 8, 2011Assignee: Atomic Energy Council-Institute of Nuclear Energy ResearchInventors: Tsun-Neng Yang, Shan-Ming Lan, Chin-Chen Chiang, Wei-Yang Ma, Chien-Te Ku, Yu-Hsiang Huang
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Patent number: 8043885Abstract: A method of manufacturing a semiconductor film capable of inhibiting the quality of a semiconductor film from destabilization is obtained. This method of manufacturing a semiconductor film includes steps of introducing source gas for a semiconductor, controlling the pressure of an atmosphere formed by the source gas to a prescribed level, heating a catalytic wire to at least a prescribed temperature after controlling the pressure of the atmosphere to the prescribed level and forming a semiconductor film by decomposing the source gas with the heated catalytic wire.Type: GrantFiled: April 18, 2008Date of Patent: October 25, 2011Assignee: Sanyo Electric Co., Ltd.Inventors: Akira Terakawa, Toshio Asaumi
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Patent number: 8043383Abstract: A method for reducing formaldehyde emissions from articles prepared from, or which otherwise comprise formaldehyde-emitting compositions, such as formaldehyde-containing resins, is described. The method relates especially to a method for reducing formaldehyde emissions from products such as cellulose laminates, permanent press (wrinkle-free) textiles, floral foams and ceiling or acoustical tiles, which involves isolating the article in an enclosed space with a formaldehyde scavenger, particularly a formaldehyde scavenger carried by a substrate.Type: GrantFiled: June 11, 2008Date of Patent: October 25, 2011Assignee: Georgia-Pacific Chemicals LLCInventors: Kim K. Tutin, Kurt Gabrielson, Richard Rediger
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Patent number: 8043660Abstract: A method for manufacturing polycrystalline silicon with high quality by effectively preventing undesired shape such as giving an rough surface to silicon rods or an irregularity in diameter of the silicon rods. The method for manufacturing polycrystalline silicon includes: an initial stabilizing step of deposition wherein a velocity of ejecting the raw material gas from the gas ejection ports is gradually increased; the shaping step wherein first the ejection velocity is increased at a rate higher than that in the stabilizing step and then the ejection velocity is gradually increased at a rate lower than the previous increasing rate; and a growing step wherein, after the shaping step, the ejection velocity is made slower than that at the end of the shaping step until the end of the deposition.Type: GrantFiled: November 26, 2008Date of Patent: October 25, 2011Assignee: Mitsubishi Materials CorporationInventors: Toshihide Endoh, Masayuki Tebakari, Toshiyuki Ishii, Masaaki Sakaguchi, Naoki Hatakeyama
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Patent number: 7976898Abstract: The present invention relates to an ALD apparatus, and particularly relates to an ALD apparatus that is suitable for rapidly depositing a thin film on a substrate having an actual area that is larger than a planar substrate. In the reaction chamber of the ALD apparatus according to an exemplary embodiment of the present invention, more gas is supplied to a portion where more gas is required by having differences in the space for gas to flow rather than supplying the gas in a constant flux and a constant flow velocity such that the time required for supplying reactant gases and waste of reactant gases may be minimized to increase productivity of the ALD apparatus. The ceiling of the reaction space is shaped to provide a nonuniform gap over the substrate.Type: GrantFiled: September 18, 2007Date of Patent: July 12, 2011Assignee: ASM Genitech Korea Ltd.Inventors: Kyung Il Hong, Dae Youn Kim, Hyung-Sang Park, Sang Jin Jeong, Wonyong Koh, Herbert Terhorst
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Patent number: 7955581Abstract: A method for producing a silicon oxide including the steps of supplying silicon atoms onto a substrate through an oxygen atmosphere to form a silicon oxide layer on the substrate, and separating the silicon oxide layer from the substrate and pulverizing the separated silicon oxide layer to obtain silicon oxide containing silicon and oxygen in predetermined proportions, and a negative electrode active material obtained by the production method.Type: GrantFiled: October 13, 2006Date of Patent: June 7, 2011Assignee: Panasonic CorporationInventors: Yasutaka Kogetsu, Sumihito Ishida
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Patent number: 7910765Abstract: Silicon precursors for forming silicon-containing films in the manufacture of semiconductor devices, such as low dielectric constant (k) thin films, high k gate silicates, low temperature silicon epitaxial films, and films containing silicon nitride (Si3N4), siliconoxynitride (SiOxNy) and/or silicon dioxide (SiO2). The precursors of the invention are amenable to use in low temperature (e.g., <500° C.) chemical vapor deposition processes, for fabrication of ULSI devices and device structures.Type: GrantFiled: July 17, 2010Date of Patent: March 22, 2011Assignee: Advanced Technology Materials, Inc.Inventors: Ziyun Wang, Chongying Xu, Ravi K. Laxman, Thomas H. Baum, Bryan C. Hendrix, Jeffrey F. Roeder
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Patent number: 7897205Abstract: A film forming method is characterized in that the method is provided with a step of introducing a processing gas including inorganic silane gas into a processing chamber, in which a mounting table composed of ceramics including a metal oxide is arranged, and precoating an inner wall of the processing chamber including a surface of the mounting table with a silicon-containing nonmetal thin film; a step of mounting a substrate to be processed on the mounting table precoated with the nonmetal thin film; and a step of introducing a processing gas including organic silane gas into the processing chamber, and forming a silicon-containing nonmetal thin film on a surface of the substrate mounted on the mounting table.Type: GrantFiled: April 7, 2006Date of Patent: March 1, 2011Assignee: Tokyo Electron LimitedInventors: Takatoshi Kameshima, Kohei Kawamura, Yasuo Kobayashi
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Patent number: 7879409Abstract: We have a method of improving the deposition rate uniformity of the chemical vapor deposition (CVD) of films when a number of substrates are processed in series, sequentially in a deposition chamber. The method includes the plasma pre-heating of at least one processing volume structure within the processing volume which surrounds the substrate when the substrate is present in the deposition chamber. We also have a device-controlled method which adjusts the deposition time for a few substrates at the beginning of the processing of a number of substrates in series, sequentially in a deposition chamber, so that the deposited film thickness remains essentially constant during processing of the series of substrates. A combination of these methods into a single method provides the best overall results in terms of controlling average film thickness from substrate to substrate.Type: GrantFiled: July 23, 2004Date of Patent: February 1, 2011Assignee: Applied Materials, Inc.Inventors: Gaku Furuta, Tae Kyung Won, John M. White
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Patent number: 7879412Abstract: A diamond thin film coating method is provided that enables, with no need for an intermediate layer, the formation of a diamond thin film, which has conventionally been considered difficult because cobalt contained in a binding phase of a cemented carbide provides a catalysis for the formation of graphite. Cobalt in a binding phase (11) present in a surface of a cemented carbide substrate member comprised of a hard phase of a carbide (2) and a binding phase (1) containing cobalt, is silicidated into silicide (3), and thereafter the diamond thin film is formed.Type: GrantFiled: June 10, 2005Date of Patent: February 1, 2011Assignees: The University of Electro-Communications, Campus Create Co., Ltd.Inventor: Hideo Isshiki
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Patent number: 7776751Abstract: A process for producing a silicon compound can minimize the number of steps and can form a desired compound in a low-temperature environment. The process comprises: allowing a radical of a halogen gas to act on a member 11 to be etched, which is disposed within a chamber 1 and is formed of a material containing an element capable of forming a compound with Si, while keeping the member 11 at a relatively high temperature, to form a gas of a precursor 24, which is a compound of the material and the halogen; holding a substrate 3 accommodated within the chamber 1 at a relatively low temperature, with the Si interface of the substrate 3 being exposed, to adsorb the precursor 24 onto the Si interface of the substrate 3; and then allowing the radical of the halogen gas to act on the precursor 24 adsorbed onto the Si interface to reduce the precursor 24, thereby producing a compound of the material and Si.Type: GrantFiled: May 17, 2006Date of Patent: August 17, 2010Assignee: Canon Anelva CorporationInventors: Yoshiyuki Ooba, Hitoshi Sakamoto
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Patent number: 7758912Abstract: One embodiment of a microelectronic device includes a movable plate including a lower surface, a bump positioned on the lower surface, and an anti-stiction coating positioned only on the bump.Type: GrantFiled: November 7, 2007Date of Patent: July 20, 2010Assignee: Hewlett-Packard Development Company, L.P.Inventor: Paul F. Reboa
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Patent number: 7732012Abstract: Provided is a method for the preparation of polycrystalline silicon in which, in conducting preparation of polycrystalline silicon by the Siemens method or by the monosilane method, no outer heating means is necessitated for the core member (seed rod), onto which polycrystalline silicon is deposited, from the initial stage of heating, the deposition rate is high and the core member seed rod can be used repeatedly. The method for deposition of high-purity polycrystalline silicon, at a high temperature, onto a white-heated seed rod in a closed reaction furnace by pyrolysis or hydrogen reduction of a starting silane gas supplied thereto, is characterized in that the seed rod is a member made from an alloy having a recrystallization temperature of 1200° C. or higher. It is preferable that the alloy member is of an alloy of Re—W, W—Ta, Zr—Nb, titanium-zirconium, or a carbon-added molybdenum (TZM) in the form of a wire member having a diameter of at least 0.Type: GrantFiled: May 16, 2005Date of Patent: June 8, 2010Assignees: Shin-Etsu Film Co., Ltd, Sunric Co., LtdInventors: Tatsuhiko Hongu, Yasuhiro Kato, Hiroshi Hagimoto
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Publication number: 20100119733Abstract: Provided is a method of immobilizing an active material on a surface of a substrate. The method including cleaning a substrate, functionalizing a surface of the substrate using a hydroxyl group, functionalizing the surface of the substrate at atmospheric pressure using a vaporized organic silane compound, and immobilizing an active material to an end of the surface of the substrate. Therefore, since evacuation or the use of carrier gas is not necessary, a uniform, high-density, single-molecular, silane compound film can be formed inexpensively, simply, and reproducibly, and an active material can be immobilized to the single-molecular silane compound film.Type: ApplicationFiled: April 7, 2009Publication date: May 13, 2010Applicant: Electronics and Telecommunications Research InstituteInventors: An-Soon KIM, Chil-Seong AH, Hye-Kyoung YANG, Chan-Woo PARK, Jong-Heon YANG, Chang-Geun AHN, In-Bok BAEK, Tae-Youb KIM, Gun-Yong SUNG, Seon-Hee PARK
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Patent number: 7700156Abstract: In a method of forming a silicon oxide film, a target substrate that has a silicon layer on a surface is loaded into a process area within a reaction container, while setting the process area to have a loading temperature of 400° C. or less. Then, the process area that accommodates the target substrate is heated, from the loading temperature to a process temperature of 650° C. or more. Water vapor is supplied into the reaction container during said heating the process area, while setting the water vapor to have a first concentration in an atmosphere of the process area, and setting the process area to have a first reduced pressure. After said heating the process area to the process temperature, an oxidation gas is supplied into the reaction container, thereby oxidizing the silicon layer to form a silicon oxide film.Type: GrantFiled: June 30, 2004Date of Patent: April 20, 2010Assignees: Tokyo Electron Limited, Kabushiki Kaisha ToshibaInventors: Kimiya Aoki, Katsushi Suzuki, Asami Shirakawa, Kenji Tago, Keisuke Suzuki, Kazuo Saki, Shinji Mori
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Patent number: 7651961Abstract: A method for forming a strained SiN film and a semiconductor device containing the strained SiN film. The method includes exposing the substrate to a gas including a silicon precursor, exposing the substrate to a gas containing a nitrogen precursor activated by a plasma source at a first level of plasma power and configured to react with the silicon precursor with a first reactivity characteristic, and exposing the substrate to a gas containing the nitrogen precursor activated by the plasma source at a second level of plasma power different from the first level and configured to react with the silicon precursor with a second reactivity characteristic such that a property of the silicon nitride film formed on the substrate changes to provide the strained silicon nitride film.Type: GrantFiled: March 30, 2007Date of Patent: January 26, 2010Assignee: Tokyo Electron LimitedInventor: Robert D. Clark
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Patent number: 7651730Abstract: A silicon oxide film is formed on a target substrate by CVD, in a process field configured to be selectively supplied with an Si-containing gas, an oxidizing gas, and a deoxidizing gas. This method alternately includes first to fourth steps. The first step is arranged to perform supply of the Si-containing gas to the process field while stopping supply of the oxidizing and deoxidizing gases to the process field. The second step is arranged to stop supply of the Si-containing, oxidizing, and deoxidizing gases to the process field. The third step is arranged to perform supply of the oxidizing and deoxidizing gases to the process field at the same time, while stopping supply of the Si-containing gas to the process field. The fourth step is arranged to stop supply of the Si-containing, oxidizing, and deoxidizing gases to the process field.Type: GrantFiled: July 14, 2005Date of Patent: January 26, 2010Assignee: Tokyo Electron LimitedInventor: Kazuhide Hasebe
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Patent number: 7651726Abstract: A process of obtaining silicon nitride (Si3N4) surface coatings on ceramic pieces and components by impregnation of the surfaces of the ceramic pieces with silicon powder suspensions with a particle size preferably less than 200 ?m. The thickness of the coatings depends on the impregnation time and on the properties of the slip and the ceramic piece. The subsequent nitridation of the coating by thermal treatment at temperatures between 1300° C. and 1500° C. in N2 atmospheres leads to a continuous Si3N4 coating. The chemical stability and compatibility between Si3N4 and molten silicon enables its application in silicon metallurgy, in manufacturing crucibles for silicon fusion or for housing said molten silicon, in manufacturing pipes and chutes for its transport or in manufacturing different components for its subsequent purification.Type: GrantFiled: February 18, 2004Date of Patent: January 26, 2010Assignee: Universidade de Santiago de CompostelaInventors: Alejandro Souto Serantes, Francisco Guitián Rivera, Javier Bullón Camarasa
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Patent number: 7638167Abstract: We have developed an improved vapor-phase deposition method and apparatus for the application of films/coatings on substrates. The method provides for the addition of a precise amount of each of the reactants to be consumed in a single reaction step of the coating formation process. In addition to the control over the amount of reactants added to the process chamber, the present invention requires precise control over the total pressure (which is less than atmospheric pressure) in the process chamber, the partial vapor pressure of each vaporous component present in the process chamber, the substrate temperature, and typically the temperature of a major processing surface within said process chamber. Control over this combination of variables determines a number of the characteristics of a film/coating or multi-layered film/coating formed using the method. By varying these process parameters, the roughness and the thickness of the films/coatings produced can be controlled.Type: GrantFiled: June 4, 2004Date of Patent: December 29, 2009Assignee: Applied Microstructures, Inc.Inventors: Boris Kobrin, Romuald Nowak, Richard C. Yi, Jeffrey D. Chinn
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Patent number: 7629033Abstract: A plasma processing method for forming a silicon nitride film on a silicon oxide film, the method including preparing a substrate on which the silicon oxide film is formed; generating plasma by supplying a nitrogen gas onto the silicon oxide film; and nitride-processing the silicon oxide film by the plasma so as to modify an upper portion of the silicon oxide film into the silicon nitride film.Type: GrantFiled: April 17, 2007Date of Patent: December 8, 2009Assignee: Tokyo Electron LimitedInventors: Toshiaki Hongo, Tetsu Osawa