Abstract: A method for coating a substrate having a plurality of channels with a coating media in which the substrate is partially immersed into a vessel containing a bath of the coating media with the volume of coating media lying above the end of the immersed substrate being sufficient to coat the substrate to a desired level. A vacuum is then applied to the partially immersed substrate at an intensity and time sufficient to draw the coating media upwardly from the bath into each of the channels to form a uniform coating profile therein.

Abstract: A process for preparing articles having a fluorocarbonsulfonic ionomer layer, such as membranes and catalysts, is disclosed wherein the fluorocarbonsulfonic ionomer is deposited upon support using an new annealing process. The annealing process of the present invention includes the step of heating a fluorocarbonsulfonic ionomer coated substrate in the presence of a vaporous solvent. This process provides for fluorocarbonsulfonic ionomer coated articles which can be annealed quickly at temperatures below the degradation point of many desirable support materials.

Abstract: A porous ceramic film which is formed onto and bonded to an oxide layer provided on the surface of a porous base, the film composed of finely deposited particles comprising at least one compound including (a) at least one selected from the group consisting of Si, B and Al or the group consisting of the metals of the Groups IVa, Va and VIa and (b) at least one selected from the group consisting of C and N in which the particles are intertwined with each other and bonded to each other through the component of the oxide layer to form a three-dimensionally intertwined structure. This porous ceramic film is produced by forming the oxide layer on the base surface and then heating it to a temperature of at least of the liquid-phase formation temperature of the oxide layer in a gaseous atmosphere containing the above elements (a) and (b).

Abstract: An article and a method of making surface modified synthetic diamond substes at temperatures below 500.degree. C. for electronic packaging applications are described. The article consists of a synthetic diamond substrate, the surface of which has been modified by providing an adherent thin coating of a ceramic (alumina) material so as to enable metallization of synthetic diamond by current industrial methods. The method of surface modification comprises deposition of a thin transition metal layer on the synthetic diamond substrate prior to low temperature reactive vapor deposition of aluminum followed by annealing in an oxygen atmosphere.

Abstract: Sheets to be coated with water-based coating material, for example a primer and a low adhesion backsize, are supplied from a feeder (1), in end-to-end overlapping relationship, to a dual coater (3) in which the sheets are coated individually on both sides. A sheet inserter (2) is provided, upstream of the dual coater, to insert sheets from a second supply into the sheets from the feeder (1). The dual coated sheets are dried as individual sheets or as a pseudo-web of overlapped sheets. The sheets are then overlapped, unless previously overlapped, and the direction of overlap changed, if necessary, to provide the trailing edge of each sheet on top of the leading edge of each succeeding sheet. The overlapped sheets are conveyed through an adhesive transfer station (7) where stripes (236) of at least partially dried adhesive are coated onto the dual coated sheets from a transfer belt (71).

Abstract: A composition for saturation of preformed, previously cured foam substrates having an at least partially open cell configuration, includes a polymer binder in which microspheres containing a phase change material are dispersed. Preferred phase change materials include paraffinic hydrocarbons. The microspheres may be microencapsulated. A preferred cured foam substrate is a skived polyurethane or polyether foam of from 20 to 1000 mils in thickness, preferably 20 to 200 mils in thickness, having up to 6 ounces per square yard or more of encapsulated phase change material embedded in a polymer binder. One method of applying the binder with dispersed encapsulated phase change materials is by applying a binder/microsphere dispersion to the upper surface of a previously cured foam sheet with, then drawing a vacuum from the underside of the cured foam sheet to permeate from 20% to 100% of the cured foam sheet with the binder/microsphere dispersion. The resulting product is then cured.

Abstract: An exhaust system for a film forming apparatus including an exhaust pipe passage connected to an exhaust port of the film forming apparatus for forming a film on a object by using vaporized gas of an organic metal compound. The film forming apparatus includes a pressure transfer unit provided for the exhaust pipe passage and arranged to transfer, through the exhaust pipe passage, gas in the film forming apparatus as exhaust gas. A cooling mechanism is provided for the pressure transfer unit and arranged to cool the pressure transfer unit to a temperature lower than a temperature, at which the organic metal compound is decomposed, so as to prevent precipitation of the organic metal compound contained in the exhaust gas introduced into the pressure transfer unit.

Abstract: Solution and process for cleaning and conditioning marble and similar substances whereby a first mixture formed from zinc sulfate solution, an abrasive, and a thickener is used to mechanically and chemically clean and prepare the marble for the reception of a second aqueous solution formed of fluorosilicates of the group consisting of the alkaline earth metals and zinc, and a monocarboxylic aliphatic organic acid, such as acetic, and a third mixture formed by the addition of fumed silica and an organic filler such as acrylic or shellac to the second aqueous solution. The first mixture is applied with buffing means, completely flushed with water, and removed. The second solution is applied and partially removed with buffing means, and the third solution is applied and partially removed in the same manner. As a result of these steps, the surface of the treated substance is given a brilliant glass-like finish with increased surface traction.

Abstract: The present invention is a method of fabricating a printing medium that is suitable for use with ink jet printing. The method includes preparing a polymeric dope solution. The polymeric dope solution is metered onto a substrate. A porous coating layer is formed on the substrate from the polymeric dope solution using a phase inversion technique. At least one component of an ink solution placed upon the porous coating layer is drawn into the porous coating layer to cause the ink solution to dry on the porous coating layer.

Abstract: Apparatus for removing an excess amount of a liquid coating material from portions of a moving web following coating of the moving web with the liquid coating material along a coating path. A vacuum head having a suction slot is defined by upstream and downstream walls and adapted to be movably positioned in an inoperative position away from the coating path and in an operative position contacting at least a portion of the liquid coating material on the moving web along the coating path, the downstream wall positively displacing a portion of the liquid coating material when the vacuum head is positioned in the operative position. A suction mechanism is operatively coupled to the vacuum head for establishing a vacuum manifold within the suction slot and communicating with a disposal system. A supply of liquid is operatively coupled to the vacuum head for supplying liquid to the suction slot.

Abstract: A system for coating a substrate with ultra-thin layers in stripes includes moving the substrate through a coating station and forming a composite layer including coating fluids and a carrier fluid. The composite layer flows at a rate that is sufficiently high to form a continuous flowing fluid bridge of composite layer to the substrate surface and to contact the substrate with the flowing composite layer to interpose the coating layers between the substrate and the carrier fluid. The carrier fluid is removed while leaving the coating fluid deposited on the substrate as a coating layer.

Abstract: Improved method of treating nonwovens with a neat or nearly neat treating composition at least 90% by weight active ingredients by subjecting the nonwoven to a uniform concentration of said composition in an atomized form within a treating station. Drying and its potentially adverse effects are substantially eliminated.

Abstract: Electric cables with sector-shaped conductors, for maximizing duct capacity, are made by a process in which the shaped metallic conductor is first preformed into a helical twisted form ("pre-spiralled"), next covered with insulation of EPR, polyethylene or other suitable insulation material to form a core, third subjected to ionizing radiation to crosslink the insulation, and fourth laid up with other like cores to form a cable. All the steps are well known yet the potential to apply radiation crosslinking to this type of cable--in which other crosslinking techniques are wholly impracticable--has not hitherto been appreciated.

Abstract: A low-density resin impregnated ceramic article advantageously employed as a structural ceramic ablator comprising a matrix of ceramic fibers. The fibers of the ceramic matrix are coated with an organic resin film. The organic resin can be a thermoplastic resin or a cured thermosetting resin. In one embodiment, the resin is uniformly distributed within the ceramic article. In a second embodiment, the resin is distributed so as to provide a density gradient along at least one direction of the ceramic article. The resin impregnated ceramic article is prepared by providing a matrix of ceramic fibers; immersing the matrix of ceramic fibers in a solution of a solvent and an organic resin infiltrant; and removing the solvent to form a resin film on the ceramic fibers.

Abstract: An apparatus for simultaneously supplying at least two kinds of particles onto a given surface, includes a movable supply head having at least one partition member for partitioning the at least two kinds of particles and defining at least two supply ports in conjunction with the supply head; and a device for introducing the at least two kinds of particles into the supply head. A patterned shaped article is produced by a method using the apparatus. The method includes simultaneously supplying the two supply ports of the supply head, with the one partition member abutting on the given surface, thereby forming a pattern course on the given surface, and allowing the pattern course to set into an integral mass.

Abstract: A tube-shaped film, made of fluorine resin, has a fold-free, smooth, and uniform inner peripheral surface formed thereon by a surface treatment. An apparatus for treating the inner peripheral surface of the tube-shaped film includes a holding device for holding the tube-shaped film on the inner peripheral surface of a cylindrical body with a cylindrical configuration of the tube-shaped film maintained. A treatment device is inserted into the cylindrical body to treat the inner peripheral surface of the tube-shaped film held on the inner peripheral surface of the cylindrical body. The holding device and the treatment device make a uniform linear motion relative to each other and a uniform rotary motion relative to each other.

Abstract: A process for the manufacture of apertured, three-dimensional substrates having an extrusion coating material thereon, the coated substrate and an apparatus for making the coated substrate are disclosed. Successive portions of a continuous sheet of the apertured substrate which has a top surface and a bottom surface are passed into contact with a continuous moving perforated member. The coating material is supplied onto the top surface of the continuous moving substrate. The bottom surface of the substrate is subjected to a vacuum. The vacuum causes the coating material to flow onto the top surface of the substrate material and in certain embodiments, at least partially into the apertures in the substrate. The vacuum is maintained for a period of time sufficient for the coating material to bond to the substrate. The coated portions of the substrate are continuously removed from the moving member.

Abstract: The invention relates to a process for producing a strong bond between copper layers, which have been applied by means of thermal spraying of pulverulent copper or copper alloys, and ceramic. Fine copper powder having a mean particle diameter of .ltoreq.20 .mu.m is applied to the ceramic surface by means of thermal spraying.

Abstract: A system for coating a substrate with an ultra-thin layer includes moving the substrate through a coating station and forming a composite layer including a coming fluid and a carrier fluid. The composite layer flows at a rate that is sufficiently high to form a continuous flowing fluid bridge of composite layer to the substrate surface and to contact the substrate with the flowing composite layer to interpose the coating layer between the substrate and the carrier fluid. The carrier fluid is removed while leaving the coating fluid deposited on the substrate as a coating layer.

Abstract: Damping fluid is applied to a surface of a paper web and is caused to be transported into the web by a gas pressure gradient. The surface of the paper web bearing the damping fluid is subjected to a higher pressure over a large area. The gas pressure gradient can be changed or controlled to vary the rate of damping solution absorption into the paper web.

Abstract: A method for sequentially depositing a silicon oxide based film as a barrier on a substrate. The film is useful for providing an effective barrier against gas permeability in containers and for extending shelf-life of containers, especially plastic evacuated blood collection devices.

Abstract: A method and apparatus for applying a coating to a continuous length of tubing. A coating chamber having entry and exit ports substantially encloses a portion of the tubing while permitting the tubing to pass continuously therethrough. Airflow into the coating chamber through the exit port strips excess coating material from the tubing surface. Air is withdrawn from the coating chamber by vacuum pumps through one or more separation chambers which separate entrained particles or droplets of coating material from the air. The coating chamber is preferably disposed at a distance from the separation chamber(s). The vacuum line connecting the coating chamber with the separation chamber(s) is preferably flexible or breakable. The separation chambers are preferably capable of being operated in series or in parallel. Adjustable masks are preferably provided at the entry and exit ports of the coating chamber. A seal is preferably provided at the entry port.

Abstract: Asbestos-free diaphragms for chlor-alkali electrolytic cells are prepared by establishing a liquid permeable diaphragm base mat of fibrous synthetic polymeric material on the cathode structure, providing a coating of inorganic particulate material on the base mat, and treating the coated base mat with a nonionic or anionic surfactant. Preferably, the base mat is coated with the inorganic particulate material using a slurry of the inorganic particulate material suspended in an alkali metal halide brine solution containing the surfactant.

Abstract: A laser remelting process is provided to fabricate a metal article with a thermal-barrier ceramic top coat having improved oxidation resistance and surface properties. The process includes the combination of following two laser remelting treatments which are conducted while the metal substrate is at temperatures above 850.degree. C.: (1) Firstly, remelt a plasma-sprayed zirconia coating which is applied on a metal article by means of a high-power laser. The process step is assigned as a "primary laser remelting" step; (2) coat the treated surface with a thin layer of zirconia powder, then remelt the surface of the article while the metal substrate is preheated. The step is assigned as a "secondary laser remelting" step. The treated articles are well-suited for such applications as turbine blades and engine parts operated at high temperatures and corrosive environment.

Abstract: A magnetooptical recording medium provided with a first magnetic layer and a second magnetic layer having a higher Curie point and a lower coercive force than the first magnetic layer and being exchange coupled with the first magnetic layer satisfies the relation: ##EQU1## wherein H.sub.H is the coercive force of the first magnetic layer; H.sub.L is the coercive force of the second magnetic layer; M.sub.s is the saturation magnetization of the second magnetic layer; h is the thickness thereof; and .sigma..sub.w is the magnetic wall energy between the first and second magnetic layers.

Abstract: In order to subject a workpiece, such as a semiconductor wafer, to elevated pressures the workpiece is enclosed in a void (16) between two enclosure parts (6,7) which have been forced together by upper and lower actuators (12,13). The enclosure parts (6,7) are themselves enclosed in a vacuum chamber (1) evacuatable by a vacuum pumping system. Gas is then supplied from a suitable pressure source via a pipe (17) into void (10), thereby to subject the workpiece to elevated pressure. Heating means may be provided to permit the workpiece to be subject to elevated temperature.

Abstract: The method of coating a substrate with plurality of layers of coatings includes moving the substrate along a path through the coating station. A composite layer is formed of first and second coating fluids. The substrate contacts the flowing composite layer to interpose the first coating fluid between the substrate and the second coating fluid. The composite layer is doctored with a gas from a gas knife to remove some portion of the composite layer from the substrate.

Abstract: Disclosed is a continuous process of non-compressively and uniformly applying a liquid saturant throughout a permeable sheet. The process includes the steps of: 1) providing a continuously advancing permeable sheet having a first surface and a second surface, 2) depositing a substantially laminar flowing curtain of a liquid saturant generally across and onto the first surface of the continuously advancing permeable sheet, 3) applying a vacuum to the second surface of the continuously advancing permeable sheet, and 4) drawing a substantial portion of the liquid saturant through the permeable sheet to generate a substantially uniform distribution of liquid saturant throughout the permeable sheet. The process may also include the step of drying the liquid saturated permeable sheet. The dry bulk of the liquid saturant treated permeable sheet may be within about 15 percent of the dry bulk of an identical untreated permeable sheet.

Abstract: About 0.01% to 10% of an antifoam silicone oil having a predetermined viscosity of at least about 100 cp is dispersed in an aqueous solution of a water-soluble gum having a viscosity within about 20% of the predetermined viscosity of the silicone oil. A substrate is contacted with the dispersion so as to form a dispersion-wetted substrate and at least a part of the aqueous solution is removed from the substrate, wherein the silicone oil remains in the substrate.

Abstract: A method of making an absorbent product in which pressure sensitive adhesive is used to attach the product to a user's undergarment. The product does not require release paper to protect the adhesive from unintended contact prior to use. The product is made by forming depressions in a fluid impervious barrier so as to create raised areas in the barrier that protect the adhesive. The depressions may be formed in the garment facing surface of the barrier and the adhesive applied within the depressions so that the raised areas adjacent the depressions protect the adhesive. Alternatively, the depressions may be formed in the surface of the barrier opposite the garment facing surface so as to create raised areas in the garment facing surface and the adhesive applied adjacent the raised areas.

Abstract: A method and apparatus for applying a coating to a continuous length of tubing. A coating chamber having entry and exit ports substantially encloses a portion of the tubing while permitting the tubing to pass continuously therethrough. Airflow into the coating chamber through the exit port strips excess coating material from the tubing surface. Air is withdrawn from the coating chamber by vacuum pumps through one or more separation chambers which separate entrained particles or droplets of coating material from the air. The coating chamber is preferably disposed at a distance from the separation chamber(s). The vacuum line connecting the coating chamber with the separation chamber(s) is preferably flexible or breakable. The separation chambers are preferably capable of being operated in series or in parallel. Adjustable masks are preferably provided at the entry and exit ports of the coating chamber. A seal is preferably provided at the entry port.

Abstract: A coating method characterized in that a coating liquid including a pigment and a binder, and having a concentration of between 50 and 70% by weight and a viscosity of between 700 and 4000 cps, is deaerated in an environment having a degree of vacuum of a saturated vapor pressure or less and under a condition of applying shear to the coating liquid, and a printing base paper is coated with the deaerated coating liquid having the curtain-like shape to produce a coated paper for printing and having a superior white paper brightness, smoothness, uniform coating quantity, and printing suitability.

Abstract: There is provided an apparatus for producing a magnetic recording medium which enables a good-quality magnetic recording medium to be produced with an improved production efficiency.

Abstract: A method for making tufted carpet, as well as the tufted carpet made by this method, are provided. Pile yarn fibers are tufted into a tufting backing, which is composed of a primary backing, a secondary backing, and an elastomer sandwiched between the primary and secondary backings. In another embodiment, the tufting backing comprises a primary backing and an elastomer applied to the primary backing, but does not include a secondary backing. In a preferred embodiment, the elastomer is applied to the primary backing in a non-contiguous form whereby voids are provided within the arrangement for the tufting backing to be tufted without the primary backing fibers being immobilized. After the pile yarn fibers are tufted into the tufting backing, the elastomer is heated such that it softens, allowing the elastomer to flow in and around the pile yarn fibers. The elastomer may then be cooled, thereby hardening the elastomer and bonding the pile yarn fibers to the primary backing.

Abstract: Polysulfone and polyethersulfone oligomers made by the condensation of crosslinking end caps, monomers, diols, and dihalogen moieties exhibit improved solvent resistance which is necessary for their use in aerospace applications. Blends of the oligomers and corresponding polymers formed from the diols and dihalogen moieties, but without end caps, exhibit superior impact resistance when cured. The present invention describes improved prepregs and composites made from these oligomers.

Abstract: A method of depositing metal oxides on substrates which is indifferent to the electrochemical properties of the substrates and which comprises forming ammine complexes containing metal ions and thereafter effecting removal of ammonia from the ammine complexes so as to permit slow precipitation and deposition of metal oxide on the substrates.

Abstract: This invention relates to the treatment of substrates with fluidized material in repetitive patterns during application cycles. The treatment patterns made with this invention can be altered by changing machine operating parameters. The patterns of fluidized material are applied to substrates using intermittent charges of compressed air. The intermittent charges of compressed air pass through a venturi slot which creates a region of low pressure in the charges adjacent to a region where the fluidized material accumulates between application cycles. This region of low pressure helps to entrain the fluidized material in the charge of compressed air. After the fluidized material is entrained in the charge of compressed air, the charge deposits the fluidized material on the substrate.

Abstract: A method of densifying a porous substrate by means of a matrix containing carbon, for obtaining an article made of a composite material, the method comprising the following steps:providing on one side of a substrate to be densified a slip containing submicron carbon powder;establishing a pressure difference to force the slip through the substrate;filtering the liquid that has passed through the substrate to retain the carbon powder inside the substrate; andwhen densification of the substrate by means of the carbon powder has terminated, drying the densified substrate and transforming a carbon precursor introduced into the substrate into carbon by carbonization, thereby binding the powder constituting the matrix.

Abstract: A method and apparatus for making banded smoking article wrappers is provided. The apparatus includes a cylindrical rotating applicator that has alternating regions of mesh material and regions of solid material on its outside surface. The applicator allows repetitive patterns of additional slurry to be applied to a continuous web of paper so that the basis weight of the paper is repetitively increased. Such paper, when incorporated into a smoking article, modifies the burn rate characteristics of the article.

Abstract: A flexible shaft has an inner shaft with a steel core wire and element wire groups which are formed by closely adhering a plurality of steel element wires into band shapes wound around the steel core wire by turns in reverse directions relative to each other. The plurality of element wire groups are formed in layers and in concentric sections. Lubricant is impregnated in clearances between the plurality of steel element wires.

Abstract: A process for the production of engraved rolls and plates for printing operations wherein there are applied to a base member of metal, after it has been engraved, at least two layers of a metal and, respectively, a metal compound for increasing the hardness and the corrosion protection in order to achieve surface hardness values of at least 2000 HV.

Abstract: A method of manufacturing a magnetic recording medium such as for a magnetic disc, in which a magnetic layer comprising a Co-based alloy is formed on a carbon substrate and a heat treatment is applied at a temperature of 250.degree. to 1450.degree. C. to improve the coercive force. Further, the squareness ratio is improved by applying the heat treatment under a magnetic field. Greater coercive force can be obtained by forming a Cr underlayer prior to the formation of the magnetic layer. Increased recording density of the magnetic recording medium can be realized by improving the coercive force and the squareness ratio in this way.

Abstract: A process for producing ultra-high molecular weight polyamide fibers by thermal post condensation in the solid phase in the presence of catalysts of normally viscous polyamide fibers below their melting point in the absence of oxygen wherein the fibers have extremely high relative solution viscosities.

Abstract: In the bonding of lightweight fleeces, there is the problem at relatively high feeding velocities of providing the fleece with the required amount of impregnating agent. Also, it has been found that the individual fibers of a fleece move with respect to one another during the impregnating step, and the fleece tends to disintegrate. In order to impart to the fleece, without great expenditure, a strength required for the bonding procedure, the provision is made to subject the fleece to a preliminary bonding step by wetting with cold water prior to application of the bonding agent, for example in a foam padder. It has been discovered under practical conditions that this minor bonding step is adequate for avoiding disintegration of the loose fiber layer within the nip padder during impregnation.

Abstract: A glass vacuum flask coating method comprising a step to put a metal material in the gap between an inner flask and an outer flask before said inner and outer flasks being formed into a blank for a glass vacuum flask, after the process of exhausting and tipping-off said metal material being heated by a magnetic field generated from an inductance coil into a metal vapor inside said gap, permitting said metal vapor to be adhered to the glass surface inside said gap, forming into a metal reflecting film thereon.

Abstract: A method for injecting a chemical barrier into a surface aperture is provided. The method provides a vacuum to a work site to evacuate the air from the work site. Then, an injector head is located and retained at the work site. The injector head has a gasket that forms a seal around the work site. Pressurized fluid is conveyed to the work site through a first conduit in the injector head. Any unused fluid is conveyed away from the work site by a second conduit in the injector head.

Abstract: A method of using vaporized solvent to fuse a thermal image includes containment of the solvent vapor.

Abstract: An automated coating apparatus includes a coating unit for applying a curable liquid material to the entire edge-to-edge surface area of one side of a flexible sheet. The sheet is then received on a rotatable drum adjacent the curing device, and moved back and forth next to the curing device to cure the liquid material. The drum includes a plurality of apertures in communication with a regenerative blower for retaining the sheet on the drum during the curing operation without contacting the uncured liquid material on the opposite face of the sheet. The curvature of the drum functions to essentially counteract the tendency of the sheet to curl during the curing operation.

Abstract: An apparatus and a method are disclosed for the removal and the recovery of washcoat remaining in the channels of freshly coated monolithic or honeycombed catalytic carriers. The carrier is inserted into a chamber from above and tightly fitted therein at least with the lowest part of the carrier therein. The chamber is fitted with a collection area and a runoff located thereunder. The runoff leads via a shutoff valve into a separation vessel under a vacuum. The opening and closing of the shutoff valve causes air to be aspirated through the carrier channels, which are open at the top or are gradually opened by means of a slotted slide. This action causes the washcoat remnants to be transferred into the separation vessel, where they can be collected in the sump and are then pumped off. The apparatus can be used in systems for manufacturing catalysts for cleaning exhaust gases.

Abstract: An apparatus for impregnating the surface of a web with a liquid in the form of a pattern, comprising a vacuum chamber having a suction wall with one or more openings therein; means for pulling and controlling a vacuum on said vacuum chamber; an impregnating chamber adapted to hold the liquid impregnant, said chamber having an exit wall with one or more openings therein, the exit wall being a substantially copolanar extension of the suction wall of the vacuum chamber; a pattern belt having an inner surface and an outer surface and perforations in the configuration of the desired pattern, said belt being mounted over the outside of said vacuum and impregnating chambers and being substantially unperforated except in the area of said pattern; means for moving the pattern belt past first the suction wall of the vacuum chamber and then the exit wall of the impregnating chamber, with the inner surface of the belt being in sealing engagement with the outside surfaces of both said walls; means for pressing the fibrou