Oxide-containing Coating Patents (Class 427/419.2)
  • Publication number: 20100098865
    Abstract: A turbine engine component is provided which has a substrate and a thermal barrier coating applied over the substrate. The thermal barrier coating comprises at least one layer of a first material selected from the group consisting of a zirconate, a hafnate, a titanate, and mixtures thereof, which first material has been mixed with, and contains, from about 25 to 99 wt % of at least one oxide. The at least one oxide comprises at least one oxide of a material selected from the group consisting of lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, scandium, indium, and yttrium. If desired, a metallic bond coat may be present between the substrate and the thermal barrier coating system. A method for forming the thermal barrier coating system of the present invention is described.
    Type: Application
    Filed: December 18, 2009
    Publication date: April 22, 2010
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: David A. Litton, Kevin W. Schlichting, Melvin Freling, John G. Smeggil, David B. Snow, Michael J. Maloney
  • Patent number: 7691452
    Abstract: A multi-layer insulation (MLI) blanket with enhanced contamination inhibiting properties and a method for inhibiting the formation of organic residues on the outer surface of a MLI blanket are provided. In one embodiment, a MLI blanket (10) attachable to a spacecraft or other structure includes a plurality of metallized layers (20, 30, 40, 50) separated by mesh layers (60, 62, 64). An anti-contamination coating (80) comprised of a photocatalytic material is disposed between a high emittance layer (70) that overlies the outer surface (20A) of the outer metallized layer (20) and an outer electrically conductive layer (90).
    Type: Grant
    Filed: May 17, 2007
    Date of Patent: April 6, 2010
    Assignee: Lockheed Martin Corporation
    Inventor: Hamilton Wong
  • Patent number: 7683293
    Abstract: A domestic appliance, particularly a cooking appliance, having a metallic surface, is provided with a coating based on silicon oxide. Such coating is deposited on the metallic surface by plasma enhanced chemical vapor deposition (PECVD). The coating protects the metallic surface from scratching, staining and thermal yellowing.
    Type: Grant
    Filed: March 25, 2005
    Date of Patent: March 23, 2010
    Assignee: Whirlpool Corporation
    Inventors: Ermanno Buzzi, John Doyle, Thomas Friesen
  • Publication number: 20100068507
    Abstract: An article having a thermal barrier coating includes a superalloy substrate having a columnar grained ceramic coat formed thereon. The ceramic coat includes a nanolaminate region comprising repeating layers of ceramic material with each layer being less than 500 nm in thickness, with dispersions of metal oxide doping material situated between each of the layers. The ceramic coat further includes a non-doped region having a thickness greater than 500 nm adjacent to the nanolaminate region, the non-doped region including one layer or a plurality of adjacent layers of ceramic material without dispersions of metal oxide doping material situated between each of the layers. In one embodiment, and by way of example only, a bond coat is formed between the substrate and the columnar grained ceramic coat. According to another embodiment, the superalloy substrate forms an adherent alumina scale, and no bond coat is necessary.
    Type: Application
    Filed: September 6, 2006
    Publication date: March 18, 2010
    Inventors: Thomas E. Strangman, Derek Raybould
  • Publication number: 20100068427
    Abstract: The present invention relates to an inkjet recording material comprising: a) a substrate b) at least one ink-accepting layer applied to at least one side of the substrate, containing at least one pigment selected from the group consisting of calcium carbonate, calcined clay, satin white or mixtures thereof, the mean particle size of the pigment being from 0.1 ?m to 1.5 ?m, c) at least one surface layer applied to the at least one ink-accepting layer, the surface layer containing cationic inorganic particles, the inkjet recording material having a gloss in the range from 10 to 60, measured according to DIN 54502 R? (45°) (measuring angle 45°), on the side to which the at least one surface layer was applied, and the density of the inkjet recording material being greater than or equal to 0.95 g/cm3, and to a process for its production.
    Type: Application
    Filed: August 10, 2007
    Publication date: March 18, 2010
    Applicant: M-real Oyj
    Inventors: Andre Becker, David Croll, Dominik Fuchs, Friedhelm Halfenberg
  • Patent number: 7673541
    Abstract: Colored razor blades are provided. Methods for manufacturing such blades are also provided, including methods involving depositing an oxide coating prior to heat treatment of the blade material and heat treating under conditions selected to enhance the color of the coating.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: March 9, 2010
    Assignee: The Gillette Company
    Inventors: Kenneth J. Skrobis, Alfred Porcaro, Ronald J. Swanson, Eric Liu
  • Patent number: 7674520
    Abstract: The present invention describes a cutting tool with improved properties for metal machining having a substrate of cemented carbide and a hard and wear resistant coating on the surface of said substrate. The coating is deposited by Physical Vapor Deposition (PVD). The coating is composed of metal nitrides in combination with alumina (Al2O3). The coating is composed of a laminar multilayered structure. The insert is further treated to have different outer layers on the rake face and flank face respectively.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: March 9, 2010
    Assignee: Sandvik Intellectual Property AB
    Inventor: Veit Schier
  • Patent number: 7670680
    Abstract: A device having a substrate, a pair of ferromagnetic leads on a surface of the substrate, laterally separated by a gap, and one or more ferromagnetic microparticles comprising a conductive coating at least partially within the gap. The conductive coating forms at least part of an electrical connection between the leads. A molecular junction may connect the leads to the microparticle.
    Type: Grant
    Filed: December 19, 2007
    Date of Patent: March 2, 2010
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: David P Long, James G Kushmerick, Jr.
  • Patent number: 7670674
    Abstract: There is described a cutting tool with improved properties for metal machining having a substrate of cemented carbide and a hard and wear resistant coating on the surface of said substrate. The coating is deposited by Physical Vapor Deposition (PVD). The coating is composed of metal nitrides in combination with alumina (Al2O3). The coating is composed of a laminar multilayered structure. The insert is further treated to have different outer layers on the rake face, and flank face respectively.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: March 2, 2010
    Assignee: Sandvik Intellectual Property AB
    Inventor: Veit Schier
  • Patent number: 7666752
    Abstract: The present invention relates to a method for depositing a dielectric material comprising a transition metal compound. After providing a substrate, a first pre-cursor comprising a transition metal compound and a second pre-cursor predominantly comprising at least one of water vapour, ammonia and hydrazine are successively applied on the substrate for forming a first layer of transition metal containing material. In a next step the first pre-cursor and a third pre-cursor comprising at least one of ozone and oxygen are successively applied on the first layer for forming a second layer of the transition metal containing material.
    Type: Grant
    Filed: January 19, 2007
    Date of Patent: February 23, 2010
    Assignee: Qimonda AG
    Inventors: Stephan Kudelka, Lars Oberbeck, Uwe Schroeder, Tim Boescke, Johannes Heitmann, Annette Saenger, Joerg Schumann, Elke Erben
  • Patent number: 7663075
    Abstract: Disclosed is a layer for use in a domestic appliance, based on a sol-gel precursor. This layer can be obtained by screen-printing and comprises an organosilane compound. The layer is obtained from a concentrated pre-polymerized sol-gel precursor. The layer can be used as an insulating layer or as a conductive layer in a heating element. Furthermore, the layer can be used for decorative purposes.
    Type: Grant
    Filed: May 13, 2005
    Date of Patent: February 16, 2010
    Assignee: Koninklijke Philips Electronics N.V.
    Inventors: Poh Loo Lee, Gerard Cnossen, Marcel Rene Boehmer, Sandor Nemeth, Pieter Johannes Werkman
  • Publication number: 20100035030
    Abstract: A layer of material, such as crystalline indium tin oxide (ITO), is formed on top of a substrate by heating the material to a high temperature, while a temperature increase of the substrate is limited such that the temperature of the substrate does not exceed a predetermined temperature. For example, a layer including amorphous ITO can be deposited on top of the substrate, and the amorphous layer can be heated in a surface anneal process using radiation while limiting substrate temperature. Another process can pass electrical current through the amorphous ITO. In another process, the substrate is passed through a high-temperature deposition chamber quickly, such that a portion of a layer of crystalline ITO is deposited, while the temperature increase of the substrate is limited.
    Type: Application
    Filed: August 8, 2008
    Publication date: February 11, 2010
    Inventors: Lili Huang, John Z. Zhong
  • Patent number: 7648783
    Abstract: A cadmium tin oxide (Cd1?xSnxO) multi-layer laminate is disclosed. The laminate comprises: a substrate; and a layer of Cd1?xSnxO which is not an epitaxial structure; wherein, the composition of Sn/(Cd+Sn) is 1˜20%. The method for producing the Cd1?xSnxO multi-layer laminate is also described here. The method comprises steps of: (a) providing metal or oxide targets for sputtering films of Cd1?xSnxO; and (b) sputtering films of Cd1?xSnxO from the targets onto the substrate; wherein the composition of Sn/(Cd+Sn) is 1˜20%.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: January 19, 2010
    Assignees: Industrial Research Technology Institute, Toth Information System, Inc.
    Inventors: Tien-Heng Huang, Ren-Jye Wu, Wen-Hsuan Chao, Lih-Ping Wang, Hung-Chiao Cheng, Jassy Shian-Jy Wang, Shu-Hei Wang, John R. Rodgers
  • Patent number: 7648768
    Abstract: A coating includes a functional coating, such as a solar control coating having at least one metal layer. A topcoat is formed over at least a portion of the functional coating. The topcoat includes a first topcoat layer having a thickness in the range of 0.5 QWOT to 1.5 QWOT with respect to a reference wavelength of 550 nm and a first refractive index, and a second topcoat layer having a thickness in the range of 0.5 QWOT to 1.5 QWOT with respect to a reference wavelength of 550 nm and a second refractive index different from the first refractive index.
    Type: Grant
    Filed: June 1, 2007
    Date of Patent: January 19, 2010
    Assignee: PPG Industries Ohio, Inc.
    Inventor: James P. Thiel
  • Patent number: 7641957
    Abstract: The use of a coating composition comprising: (a) from about 5 to about 50 weight percent solids, the solids comprising from about 10 to about 70 weight percent silica and from about 90 to about 30 weight percent of a partially polymerized organic silanol of the general formula RSi(OH)3, wherein R is selected from methyl and up to about 40% of a group selected from the group consisting of vinyl, phenyl, gamma-glycidoxypropyl, and gamma-methacryloxypropyl, and (b) from about 95 to about 50 weight percent solvent, the solvent comprising from about 10 to about 90 weight percent water and from about 90 to about 10 weight percent lower aliphatic alcohol, wherein the coating composition has a pH of from about 3.0 to about 8.0, for the purpose of improving the surface smoothness of a polymeric substrate, particularly a heat-stabilised, heat-set, oriented polyester substrate, and use of said coated substrate in the manufacture of an electronic or optoelectronic device containing a conjugated conductive polymer.
    Type: Grant
    Filed: March 19, 2003
    Date of Patent: January 5, 2010
    Assignee: Dupont Teijin Films U.S. Limited Partnership
    Inventors: Julian Neal Robinson, Robert William Eveson, Karl Rakos
  • Publication number: 20090324839
    Abstract: Process for passivating metallic surfaces, and a preparation suitable for implementing the process, comprising at least water, an acid, and a copolymer of functionalized (meth)acrylic esters, monomers containing phosphoric and/or phosphonic acid groups, monomers having COOH groups, and, if appropriate, further monomers. Copolymer which comprises said monomers.
    Type: Application
    Filed: July 18, 2007
    Publication date: December 31, 2009
    Applicant: BASF SE Patents, Trademarks and Licenses
    Inventors: Frank Klippel, Alexander Göthlich, Gunnar Schornick, Dietrich Fehringer, Thomas Heidenfelder, Helmut Witteler, Walter Bertkau
  • Publication number: 20090324989
    Abstract: Components (1) have a thermal barrier coating (2-6) on the surface thereof, wherein the thermal barrier coating includes at least one layer (3) having chemically stabilized zirconia, and wherein at least indirectly adjacent to the layer (3) with chemically stabilized zirconia and on its surface facing side, there is provided a protective layer (4) and/or a infiltration zone (5) which does not react with environmental contaminant compositions that contain oxides of calcium and which does not react with the material of the layer (3) having chemically stabilized zirconia. Methods for making such components as well as to uses of specific systems for coating thermal barrier coatings, can prevent CMAS.
    Type: Application
    Filed: May 26, 2009
    Publication date: December 31, 2009
    Inventors: Gregoire Etienne Witz, Hans-Peter Bossmann, Valery Shklover, Sharath Bachegowda
  • Publication number: 20090297408
    Abstract: In the formation of an oxide film on an aluminum fiber, it has been difficult to form a thick alumina coating film on the aluminum fiber which already has a natural oxide film formed thereon. To overcome this problem, there is provided a method for forming an alumina coating film which enables the deep penetration of oxygen into an aluminum fiber by employing a three-stage heating treatment and an alumina fiber formed by the method. Also provided is a system for producing water by photocatalytic reaction, in which a photocatalyst comprising the alumina fiber coated with titania is irradiated with light from a light source to generate an active oxygen species, diffusing the active oxygen species in water to impart the function of the active oxygen species to water. The system can perform washing by utilizing an oxidation reaction with the resulting water. Further, provided is a gas treatment system which comprises the alumina fiber coated with titania to impart a photocatalytic function to the aluminum fiber.
    Type: Application
    Filed: June 30, 2006
    Publication date: December 3, 2009
    Inventors: Kenichiro Tanaka, Licca Tanaka, Tsutomu Harada
  • Patent number: 7625840
    Abstract: A nanoporous catalytic membrane which displays several unique features including pores which can go through the entire thickness of the membrane. The membrane has a higher catalytic and product selectivity than conventional catalysts. Anodic aluminum oxide (AAO) membranes serve as the catalyst substrate. This substrate is then subjected to Atomic Layer Deposition (ALD), which allows the controlled narrowing of the pores from 40 nm to 10 nm in the substrate by deposition of a preparatory material. Subsequent deposition of a catalytic layer on the inner surfaces of the pores reduces pore sizes to less than 10 nm and allows for a higher degree of reaction selectivity. The small pore sizes allow control over which molecules enter the pores, and the flow-through feature can allow for partial oxidation of reactant species as opposed to complete oxidation. A nanoporous separation membrane, produced by ALD is also provided for use in gaseous and liquid separations.
    Type: Grant
    Filed: September 14, 2004
    Date of Patent: December 1, 2009
    Assignee: UChicago Argonne, LLC.
    Inventors: Michael J. Pellin, John N. Hryn, Jeffrey W. Elam
  • Patent number: 7622195
    Abstract: A process of coating an article includes the steps of (1) applying a ceramic based compound to at least one surface of an article to form a layer of ceramic based compound; (2) applying at least one inert compound upon the ceramic based compound layer to form a protective layer, wherein the at least one inert compound is composed of a first inert compound having a cubic crystalline structure of formula (I) A3B2X3O12, or a second inert compound comprising a hexagonal crystalline structure of formula (II) A4B6X6O26, or a mixture of the first inert compound and the second inert compound; (3) optionally drying the coated article; (4) optionally repeating steps (2) and (3); and (5) heat treating the coated article.
    Type: Grant
    Filed: January 10, 2006
    Date of Patent: November 24, 2009
    Assignee: United Technologies Corporation
    Inventors: Kevin W. Schlichting, David A. Litton, Michael J. Maloney, Melvin Freling, John G. Smeggil, David B. Snow
  • Patent number: 7611750
    Abstract: A nanocomposite material and a method of manufacturing the same are disclosed. The nanocomposite material includes a plurality of nanoparticles coated with a metal oxide, and a matrix of the metal oxide immobilizing the nanoparticles that are dispersed therein. The nanocomposite material is manufactured such that macro- or macro-scale cracks are prevented or effectively prevented, light stability is enhanced over a light-emitting period, and light brightness is improved.
    Type: Grant
    Filed: December 4, 2006
    Date of Patent: November 3, 2009
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Dong-kee Yi, Byung-ki Kim, Jae-ho Lee, Eun-joo Jang, Seong-jae Choi
  • Patent number: 7612015
    Abstract: A photocatalyst layer (TiO2) is formed on the surface of a substrate (glass plate) through the intermediary of a monoclinic undercoat layer (ZrO2), and no dead layer is substantially present between the photocatalyst layer and the undercoat layer. Also, by providing a peel preventing layer between the substrate and the undercoat layer, it is possible to eliminate film peeling between the photocatalyst layer and the substrate, defects and discoloration. A metal element may be doped in the photocatalyst layer, and it is preferable that the metal element is at least one of Sn, Zn, Mo and Fe. The phrase “no dead layer is substantially present” means that the thickness of the dead layer is 20 nm or less. The thickness of the photocatalyst layer is preferably from 1 nm to 1,000 nm, more preferably from 1 nm to 500 nm.
    Type: Grant
    Filed: December 24, 2002
    Date of Patent: November 3, 2009
    Assignee: Nippon Sheet Glass Company, Limited
    Inventors: Toshiaki Anzaki, Yoshifumi Kijima, Kenji Mori
  • Patent number: 7608562
    Abstract: A method of producing a photocatalyst according to the invention comprises forming an amorphous titanium oxide and heat-treating it in an atmosphere containing oxygen, whereby a photocatalyst having a good photocatalysis can be obtained. In particular, the amorphous titanium oxide is obtained by using the reactive sputtering method and via deposition at a low temperature and at a high film formation rate. This apparatus can be provided with cooling means to allow enhancement of the throughput of the film formation process.
    Type: Grant
    Filed: November 20, 2008
    Date of Patent: October 27, 2009
    Assignee: Shibaura Mechatronics Corporation
    Inventors: Junji Hiraoka, Minoru Takashio, Tetsuya Fukushima, Daisuke Noguchi, Yoshio Kawamata
  • Patent number: 7597936
    Abstract: Disclosed is a method for producing a pigmented composite comprising contacting a microporous material with a tin compound to form a composite then contacting the composite with a pigment comprising an elemental metal, a metal oxide, a metal alloy, a metal salt, or a combination thereof to produce the pigmented composite. The pigmented composites described herein are useful for separating one or more analytes present in a fluid sample.
    Type: Grant
    Filed: May 26, 2004
    Date of Patent: October 6, 2009
    Assignee: University of Utah Research Foundation
    Inventors: Roger E. Smith, Karl V. Voelkerding, Mark G. Elgort, Jacob Durtschi
  • Patent number: 7597951
    Abstract: The present invention relates to a metal cutting tool insert with a coating comprising a metal oxide multilayer, which exhibits especially high resistance to plastic deformation as well as excellent resistance to flank and crater wear and high resistance to flaking, particular when used for machining of low carbon steel and stainless steel. The invention also relates to a method of making such a cutting tool insert.
    Type: Grant
    Filed: March 20, 2006
    Date of Patent: October 6, 2009
    Assignee: Sandvik Intellectual Property AB
    Inventors: Carl Björmander, Markus Rodmar
  • Publication number: 20090237837
    Abstract: A method of fabricating a recording head includes depositing an insulator material onto at least a portion of a first member, wherein the insulator material forms an insulator film having a film thickness. The method further includes depositing a writer pole material onto the insulator film, wherein the writer pole material forms a writer pole member, and wherein the insulator film is between the writer pole member and a contact layer. Further, in some embodiments, the film thickness determines the distance between the writer pole member and the first contact member and also determines the distance between the writer pole member and the second contact member.
    Type: Application
    Filed: March 19, 2008
    Publication date: September 24, 2009
    Applicant: Seagate Technology LLC
    Inventors: Nurul Amin, Ibro Tabakovic, Eric S. Linville, Ming Sun
  • Patent number: 7588797
    Abstract: A chemical composition and method for repairing a thermal barrier coating on a component designed for use in a hostile thermal environment, such as turbine, combustor and augmentor components of a gas turbine engine. The method repairs a thermal barrier coating on a component that has suffered localized damage to the thermal barrier coating. After cleaning the surface area of the component exposed by the localized spallation, a paste-like mixture of a ceramic composition comprising ceramic powders and nano-sized ceramic materials in a binder is applied to the surface area of the component, and is optionally smoothed using mechanical means. The composition is then allowed to dry and cure to form a dried coating having polymeric characteristics. Upon subsequent heating, the dried coating reacts to produce a glassy ceramic repair coating.
    Type: Grant
    Filed: April 7, 2004
    Date of Patent: September 15, 2009
    Assignee: General Electric Company
    Inventors: Andrew Jay Skoog, Jane Ann Murphy, William Randolph Stowell, David E. Caldwell
  • Patent number: 7582367
    Abstract: A ceramic member is provided including a base including an alumina sintered body, an yttria sintered body formed on the alumina sintered body, an intermediate layer including yttrium and aluminum formed between the alumina sintered body and the yttria sintered body, and a metallic member buried in the intermediate layer of the base. A difference between the thermal expansion coefficient of the alumina sintered body and that of the yttria sintered body is equal to or less than about 0.50×10?6/K, and the thermal expansion coefficient of the alumina sintered body is greater than the thermal expansion coefficient of the yttria sintered body. The alumina sintered body, the intermediate layer, the yttria sintered body, and the metallic member are formed into an integrated sintered body, and the content of yttria in the yttria sintered body is 99 wt % or more.
    Type: Grant
    Filed: September 27, 2005
    Date of Patent: September 1, 2009
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Hiroto Matsuda, Kazuhiro Nobori, Tsutomu Kato
  • Patent number: 7582332
    Abstract: Particles for an electronic paper display device and a method for preparing the same. Since charged particles have a constant electrification amount, a moving speed and a moving amount of the charged particles are uniformly controlled at the time of an electrophoresis. Also, a response speed and a resolution of an electronic paper display device are improved, and an amount of a voltage applied to the electronic paper display device is precisely controlled.
    Type: Grant
    Filed: February 14, 2006
    Date of Patent: September 1, 2009
    Assignee: LG Electronics Inc.
    Inventors: Moon-Bong Song, Soon-Hyung Kwon, Sung-Guk Lee
  • Patent number: 7579049
    Abstract: A method is provided for enhancing corrosion resistance of a metal surface that includes the step of forming a sol-gel coating in which nanostructured zinc phosphate (Zn3(PO4)2) and zinc oxide (ZnO) phases are present in the mixture. The method may include the steps of mixing an organosilane, organometallic, organic acid, water, and alcohol, and allowing the components of the mixture to partially hydrolyze, followed by adding at least one component having zinc functionality and at least one component having phosphate functionality to the partially hydrolyzed mixture, wherein the zinc component and phosphate component are added in a molar ratio of from about 1.5:1 to about 5:1 (Zn:PO4). The resulting mixture can be applied as a coating to a metal surface to improve the corrosion resistance of the metal and to enhance the adhesion of resinous materials to the metal surface.
    Type: Grant
    Filed: July 6, 2004
    Date of Patent: August 25, 2009
    Assignee: The Boeing Company
    Inventors: Young J. Chung, Melitta M. Hon, Martin W. Kendig
  • Patent number: 7572345
    Abstract: Substrates comprising a surface comprising chromium, said surface being adapted to exhibit reduced coefficient of friction and/or increased hardness.
    Type: Grant
    Filed: December 14, 2007
    Date of Patent: August 11, 2009
    Assignee: Southwest Research Institute
    Inventors: Geoffrey Dearnaley, Kevin C. Walter
  • Patent number: 7565724
    Abstract: A method for manufacturing a piezoelectric element includes the steps of forming a first electrode above a substrate, forming, above the first electrode, a piezoelectric layer composed of a piezoelectric material having a perovskite structure, and forming a second electrode above the piezoelectric layer, wherein the step of forming the first electrode includes forming a layer containing nickel, and forming, above the layer containing nickel, a lanthanum nickelate layer that is oriented to a cubic (100).
    Type: Grant
    Filed: February 20, 2006
    Date of Patent: July 28, 2009
    Assignee: Seiko Epson Corporation
    Inventors: Setsuya Iwashita, Koji Ohashi, Takamitsu Higuchi
  • Patent number: 7560173
    Abstract: An electrically active film and a process for its preparation at low temperatures are described. The electrically active film consists of a support having coated thereon at least one electrically active layer which contains nanocrystalline, nanoporous transition metal oxides, transition metal chalcogenides or their lithium inclusion complexes and, optionally, auxiliary, electrically non-active layers, wherein the electrically active layers still contain a binder or a mixture of binders at the end of the preparation process.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: July 14, 2009
    Assignee: Ilford Imaging Switzerland GmbH
    Inventors: Pierre-Alain Brugger, Martin Staiger, Rolf Steiger
  • Publication number: 20090169752
    Abstract: Methods for providing improved resistance to CMAS infiltration for hot section components of a gas turbine engine. Exemplary methods include coating a substrate with a thermal barrier coating system by overlying a bond coated substrate with an inner thermal barrier layer comprised of a thermal barrier material such as yttria-stabilized zirconia. A top layer, including a rare-earth aluminate, is deposited so as to overlie at least a portion of the inner layer. Deposition processes and coating thicknesses may be tailored to the type of component to be coated.
    Type: Application
    Filed: December 27, 2007
    Publication date: July 2, 2009
    Inventors: Ming Fu, Ramgopal Darolia, Mark Gorman, Bangalore Aswatha Nagaraj
  • Publication number: 20090123735
    Abstract: Components of semiconductor processing apparatus are formed at least partially of erosion, corrosion and/or corrosion-erosion resistant ceramic materials. Exemplary ceramic materials can include at least one oxide, nitride, boride, carbide and/or fluoride of hafnium, strontium, lanthanum oxide and/or dysprosium. The ceramic materials can be applied as coatings over substrates to form composite components, or formed into monolithic bodies. The coatings ca protect substrates from physical and/or chemical attack. The ceramic materials can be used to form plasma exposed components of semiconductor processing apparatus to provide extended service lives.
    Type: Application
    Filed: January 7, 2009
    Publication date: May 14, 2009
    Applicant: Lam Research Corporation
    Inventor: ROBERT J. O'DONNELL
  • Publication number: 20090110915
    Abstract: A method for a new universal nucleation-layer/diffusion barrier, which is based on amorphous films of Si—O and Si—N for ion-beam-assisted deposition (IBAD) process. Unlike other nucleation layers that were used in the past, this process works on a variety of substrates (glass, Hastelloy tape, Cu), with varying surface roughness, and with a wide range of thickness. In addition, this new material system of Si—O (and Si—N) is ideally suited for oxide (and nitride) based multilayer stacks. As importantly, the flexibility in nucleation layer thickness allows the nucleation layer to be an effective diffusion barrier, and to be grown at room temperature, while the IBAD layer and subsequent epitaxial layers can be grown much thinner than usual.
    Type: Application
    Filed: October 24, 2007
    Publication date: April 30, 2009
    Applicant: LOS ALAMOS NATIONAL SECURITY, LLC
    Inventor: Alp T. FINDIKOGLU
  • Patent number: 7524536
    Abstract: A method of protecting a surface includes applying to the surface a protective composition containing an aqueous wax emulsion. The composition prevents or reduces degradation of the surface of equipment in a facility where the surface is contacted by alkali metal silicate solutions. The compositions are useful, for example, in facilities for treating poultry or other meat carcasses with alkali metal silicates, in facilities for manufacturing detergents, in paper mills, and in any other facility using liquid alkali metal silicate.
    Type: Grant
    Filed: June 21, 2005
    Date of Patent: April 28, 2009
    Assignee: PQ Corporation
    Inventor: Edward A. Myszak, Jr.
  • Publication number: 20090104086
    Abstract: A photocatalytically active titanium dioxide film may be applied onto surfaces of a variety of objects to oxidize matter that comes into contact with those surfaces. Various methods may be used to apply a solution of the photocatalytically active nanoparticles onto surfaces receiving regular human contact or proximate to human presence. An inorganic primer layer may be initially applied to an organic substrate, such as food, plants, flowers and foliage, to prevent the photocatalytically active coating from oxidizing the organic substrate.
    Type: Application
    Filed: October 17, 2008
    Publication date: April 23, 2009
    Inventors: Adam Zax, Yasser Elassal
  • Patent number: 7510779
    Abstract: A coated article is prepared by furnishing a nickel-base article substrate having a free sulfur content of more than 0 but less than about 1 part per million by weight. A protective layer is formed at a surface of the article substrate. The protective layer includes a platinum aluminide diffusion coating. The protective layer may be substantially yttrium-free, or have a controlled amount of yttrium. A ceramic layer may overlie the protective layer.
    Type: Grant
    Filed: September 17, 2004
    Date of Patent: March 31, 2009
    Assignee: General Electric Company
    Inventors: William Scott Walston, Jon Conrad Schaeffer, Wendy Howard Murphy
  • Publication number: 20090060823
    Abstract: A string for use in a string ribbon crystal has a base portion with a refractory material, and an externally exposed layer radially outward of the refractory material. The base portion has a coefficient of thermal expansion that is generally matched with the coefficient of thermal expansion for silicon. The externally exposed layer has a contact angle with silicon of between about 15 and 120 degrees.
    Type: Application
    Filed: August 29, 2008
    Publication date: March 5, 2009
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Christine Richardson, Weidong Huang, Richard Wallace, Daniel Doble, Scott Reitsma
  • Publication number: 20090060747
    Abstract: A method of manufacturing a gas turbine engine component includes the steps of forming a ceramic workpiece having oriented ceramic reinforcement, and severing the ceramic workpiece to produce a ceramic member having a desired orientation of the ceramic reinforcement. The ceramic member is then attached to a turbine engine component as a thermal barrier layer for the turbine engine component.
    Type: Application
    Filed: August 28, 2007
    Publication date: March 5, 2009
    Inventors: Christopher W. Strock, Susan M. Tholen
  • Publication number: 20090042022
    Abstract: The present invention relates to a fire-retardant materia and method. More specifically, the present invention relates to an insulating, fire-retardant coating (and method) that shields underlying substrates from thermal and other types of insult. The invented coating is especially applicable to energy transport means including oil pipelines. The invented coating and method is also useful in providing a insulating and fire-resistant coating for a variety of substrates including but not limited to: concrete, metals, foamed polymeric materials (i.e. styrofoam), gypsum, synthetics and other substrates.
    Type: Application
    Filed: September 29, 2008
    Publication date: February 12, 2009
    Inventor: Thomas J. Lally
  • Patent number: 7470296
    Abstract: A cutting tool insert particularly for turning of steel comprising a body and a coating with a first (innermost) layer system of at least two layers of TiCxNyOz with x+y+z?1 with a total thickness of from about 0.7 to about 4.5 ?m, a second layer system to a large extent consisting of Al2O3 and an outermost layer system comprising one or several layers in sequence of TiCxNy (x+y?1) with individual thicknesses of greater than about 0.15 to about 0.8 ?m and a layer with Al2O3 with a thickness greater than about 0.1 to about 0.4 ?m with a total thickness of the outermost layer system thinner than about 2.5 ?m and a total thickness of the coating in the range of from about 2.0 to about 12.0 ?m.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: December 30, 2008
    Assignee: Sandvik Intellectual Property AB
    Inventors: Mikael Lindholm, Markus Rodmar, Anders Jonsson
  • Patent number: 7462393
    Abstract: The spray powder can be used for the manufacture of a thermally insulating layer which is resistant to high temperatures. A coating of this kind, a so-called TBC, can be produced on a substrate by means of a thermal spraying process. The substrate can already be coated with a single- or multi-layered part coating, in particular a primer. At least one thermally insulating functional material is used, which on the one hand has a lower thermal conductivity than the substrate and on the other hand forms a chemically and thermally stable phase at high temperatures. The spray powder comprises particles (1) which respectively have an agglomerate-like micro-structure (2) which is formed by a plurality of granules (3) adhering to each other. These granules are made up of the functional material or the functional materials. At least one further component is present made of an additive (4) or a plurality of additives.
    Type: Grant
    Filed: November 10, 2003
    Date of Patent: December 9, 2008
    Assignee: Sulzer Metco (US) Inc.
    Inventors: Rajiv J. Damani, Kaspar Honegger
  • Patent number: 7462378
    Abstract: Disclosed herein are methods for coating metal substrates, systems therefore, and articles made therefrom. In one embodiment, the method of coating a metal substrate comprises: disposing a metallic bond coating on the metal substrate, creating ions with a reverse polarity high frequency apparatus at a frequency of greater than or equal to about 2.5 kHz, roughening the surface with the ions to a subsequent average surface roughness of greater than or equal to about 5 ?m, and disposing a ceramic coating on the metallic bond coating surface. The metallic bond coating had a surface with an initial average surface roughness of less than or equal to about 1 ?m.
    Type: Grant
    Filed: November 17, 2005
    Date of Patent: December 9, 2008
    Assignee: General Electric Company
    Inventors: Daniel Anthony Nowak, Paul Stephen DiMascio, David Vincent Bucci
  • Patent number: 7462578
    Abstract: A method of producing a photocatalyst according to the invention comprises forming an amorphous titanium oxide and heat-treating it in an atmosphere containing oxygen, whereby a photocatalyst having a good photocatalysis can be obtained. In particular, the amorphous titanium oxide is obtained by using the reactive sputtering method and via deposition at a low temperature and at a high film formation rate. This apparatus can be provided with cooling means to allow enhancement of the throughput of the film formation process.
    Type: Grant
    Filed: November 29, 2002
    Date of Patent: December 9, 2008
    Assignee: Shibaura Mechatronics Corporation
    Inventors: Junji Hiraoka, Minoru Takashio, Tetsuya Fukushima, Daisuke Noguchi, Yoshio Kawamata
  • Publication number: 20080292803
    Abstract: In accordance with an embodiment of the invention, a thermal barrier coating for inclusion in a thermal barrier coating/environmental barrier coating system (TBC/EBC system) for use on a silicon based substrate is disclosed. The thermal barrier coating comprising up to about 9 mol percent of a stabilizer and up to 91 mol percent of primary oxide selected from the group consisting of zirconia, hafnia and mixtures thereof. The stabilizer comprises: a first metal oxide selected from the group consisting of yttria, calcia, ceria, scandia, magnesia, india and mixtures thereof, a second metal oxide of a trivalent metal atom selected from the group consisting of lanthana, gadolinia, neodymia, samaria, dysprosia, ytterbia, erbia, and mixtures thereof. The first metal oxide is in an amount of from about 3 to about 5 mol %, the second metal oxide is in an amount of from about 0.25 to about 6 mol %.
    Type: Application
    Filed: September 20, 2007
    Publication date: November 27, 2008
    Inventors: Bangalore A. Nagaraj, Irene Spitsberg, Christine Govern, Brian Thomas Hazel
  • Patent number: 7435448
    Abstract: The present invention is drawn to a media sheet, comprising a substrate and a porous ink-receiving layer deposited on the substrate. The porous ink-receiving layer can comprise inorganic metal or semi-metal oxide particulates bound by a polymeric binder, and the porous ink-receiving layer can further include an effective amount of a sulfur-containing compound that interacts with ozone upon exposure thereto.
    Type: Grant
    Filed: February 6, 2004
    Date of Patent: October 14, 2008
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Steven D Looman, Eric L Burch, John R Moffatt, Gary Allan Ungefug, Rolf Steiger, Pierre-Alain Brugger, Urs Fuerholz
  • Patent number: 7435446
    Abstract: A method of producing a gas barrier laminate is disclosed that comprises: preparing a laminate comprising a plastic substrate, a gas barrier layer formed from a gas barrier layer-forming coating material comprising a polyvinyl alcohol and an ethylene-maleic acid copolymer, and a polymer layer comprising a metal compound of a bivalent or higher metal, wherein the polymer layer is laminated to at least one surface of the gas barrier layer; and heat treating the obtained laminate in the presence of water. In addition, another method of producing a gas barrier laminate is disclosed that comprises: applying a gas barrier layer-forming coating material comprising a polyvinyl alcohol and an ethylene-maleic acid copolymer, either directly onto a plastic substrate, or onto a plastic substrate with an undercoat layer disposed therebetween, and then conducting a heat treatment; and heat treating the obtained laminate in the presence of water comprising a metal compound of a bivalent or higher metal.
    Type: Grant
    Filed: April 9, 2004
    Date of Patent: October 14, 2008
    Assignee: Toyo Ink Mfg. Co., Ltd.
    Inventor: Miyuki Kamoshita
  • Patent number: RE40589
    Abstract: An aqueous wood preservation composition containing inorganic polymers of one or more of the following metals is disclosed; aluminum (approximately 3.8%-7.0% as Al2O3), zirconium (approximately 5.25%-9.1% as ZrO2), copper (approximately 0.7%-8.8% as CuO) and a fixing agent such as acetic acid or sodium acetate. The pH is adjusted to be between 2.0-4.0 using an inorganic base such as copper carbonate. The invention includes wood and cellulose fibers treated by the composition of the present invention as well as methods of preserving wood and cellulose fibers using the compositions.
    Type: Grant
    Filed: August 22, 2007
    Date of Patent: December 2, 2008
    Assignee: Sommerville Acquisitions Company, Inc.
    Inventors: Thomas L. Harper, Boris Reznikov, Allan Rosenberg