Abstract: A method for reducing thermal conductivity in thermal barrier coatings broadly includes the steps of depositing a mixture containing a ceramic matrix and a metallic dispersant capable of forming a metal oxide upon a substrate to form one or more layers; and heating the layers at a temperature and for a time sufficient to oxidize the metallic dispersant and form one or more layers of a thermal barrier coating.

Abstract: Process for producing at least one nanoporous layer of nanoparticles chosen from nanoparticles of a metal oxide, nanoparticles of metal oxides, and mixtures of said nanoparticles, on a surface of a substrate, in which at least one colloidal sol, in which said nanoparticles are dispersed and stabilized, is injected into a thermal plasma jet which sprays said nanoparticles onto said surface. Nanoporous layer and device, especially a separation device, comprizing said layer.

Abstract: Target of nominal thickness (e), comprising at least one molybdenum-based compound, characterized in that it has: a lamellar microstructure; an oxygen content of less than 1000 ppm, preferably less than 600 ppm, and even more preferably less than 450 ppm; and an electrical resistivity less than five times, preferably three times and more preferably twice the theoretical electrical resistivity of the compound.

Abstract: A ceramic-resin composite roll (1) comprises a metal roll core (2), a foundation layer (3) formed on the outer circumferential surface of the metal roll core (2) and a thermally sprayed ceramic film (4) formed on the outer circumferential surface of the foundation layer (3). The thermally sprayed ceramic film (4) includes a ceramic particle layer in which adjacent ceramic particles are fused and bonded to each other and a layer of a resin (6) penetrating into the spaces among the ceramic particles (5) from the surface of the ceramic particle layer to the surface of the foundation layer (3).

Abstract: The present invention relates to an electrical device comprising a substrate, a pair of electrodes arranged on the substrate and a functional layer arranged between the pair of electrodes, said functional layer comprising a functional domain being capable of transforming an external stimulus into an electrical signal or vice versa. The electrical device is characterized in that at least two conductive domains are dispersed in the functional layer. Said at least two conductive domains are separated from each other and are formed in each case by a particle or an agglomerate of particles of a conducting or semiconducting material having a higher electrical conductivity than the material of the functional domain. Each of the conductive domains form an electrically conductive path on the functional domain.

Abstract: A process for forming a coating system on a turbine engine component comprises the steps of providing a substrate, depositing a thermal barrier coating on the substrate, depositing a reactive with known CMAS reaction kinetics on the thermal barrier coating, and activating the reactive layer prior to the component being placed in service. As a result of the foregoing process, there is provided a turbine engine component which has a substrate, a thermal barrier coating deposited on the substrate, a reactive layer deposited on the thermal barrier coating, which reactive layer has known CMAS reaction kinetics and is activated prior to the turbine engine component entering into service.

Abstract: The disclosure provides a double-layer anode structure on a pretreated porous metal substrate and a method for fabricating the same, for improving the redox stability and decreasing the anode polarization resistance of a SOFC. The anode structure comprises: a porous metal substrate of high gas permeability; a first porous anode functional layer, formed on the porous metal substrate by a high-voltage high-enthalpy Ar—He—H2—N2 atmospheric-pressure plasma spraying process; and a second porous anode functional layer, formed on the first porous anode functional layer by a high-voltage high-enthalpy Ar—He—H2—N2 atmospheric-pressure plasma spraying and hydrogen reduction. The first porous anode functional layer is composed a redox stable perovskite, the second porous anode functional layer is composed of a nanostructured cermet. The first porous anode functional layer is also used to prevent the second porous anode functional layer from being diffused by the composition elements of the porous metal substrate.

Abstract: In one or more embodiments, the invention relates to a plasma transfer wire arc thermal spray system, comprising a section for feeding a wire acting as a first electrode, a source of plasma gas providing plasma gas, a nozzle directing the plasma gas stream from the source of plasma gas to a free end of the wire, and a second electrode located in the plasma gas stream towards the nozzle. In certain instances, the nozzle is made at least partially of electrically insulating material. The thermal spray apparatus with the inventive spray gun may have a simplified and faster starting procedure and the spray nozzle can be more durable.

Abstract: Provided is a method of fabricating, with satisfactory adhesion, a thin film of a metal or a metallic-compound, such as a metal oxide or nitride, on a substrate made of a high-melting-point material such as silicon or ceramics by using a metal or metallic-compound target as the primary raw material so as to eliminate the necessity of using harmful gases such as organometallic gas, and by using an atmospheric-pressure plasma generated under atmospheric pressure as a reaction field and also as a heat source. Additionally provided is an apparatus for fabricating the thin film.

Abstract: An electrochemical cell includes a fuel electrode configured to operate as an anode to consume a fuel when the fuel electrode and an associated cathode are connected to a load. An ionically conductive medium either present or flowing through the electrochemical cell is configured to conduct ions and participate in electrochemical reactions between the anode and the cathode. The cell further includes a catch tray containing catalyst material to induce the ionization of precipitates of fuel and/or fuel additives that may separate in solid form from the fuel electrode. The catch tray may be positioned to prevent a congestion of the precipitates in the ionically conductive medium, or the waste of electrically disconnected fuel and/or additives.

Abstract: A coated article is provided with a coating including at least one underlayer and a hydrophobic layer over at least the underlayer. The hydrophobic layer may have properties such as high contact angle ?. Hydrophobic properties of a multi-layer coating may be improved by depositing the underlayer(s) using flame pyrolysis.

Abstract: A method of and system for repairing the sheaves (24) in an elevator system has these steps. The ropes (22) associated with the sheave are removed, the sheave is cleaned, and a coating (24) is deposited on the cleaned surface. The coating is adapted to reduce the wear coefficient of the surface of the coated sheave by about 80% to 90% with respect to the sheave without a coating. The thickness of the coated sheave is adjusted to produce a specified sheave diameter.

Abstract: Using this method, a coating (1) is manufactured on a substrate (2), which forms a surface of a base body. In this method a layer (3) with ceramic coating material is applied to the substrate in a process chamber (6) using a plasma beam (30) and using an LPPS or LPPS-TF process. The substrate contains at least one metal Me. At a set reaction temperature of the substrate and in the presence of oxygen, an oxide, which results reactively with metal M diffused on the surface, is generated as a ceramic intermediate layer (4). The ceramic layer (3) is deposited on this intermediate layer.

Abstract: A thermal spray powder includes granulated and sintered yttria particles obtained by granulating and sintering a raw material powder in air or oxygen. The primary particles constituting the granulated and sintered yttria particles have an average particle size between 0.5 and 1.5 ?m inclusive, and 1.11 times or more as large as the raw material powder. Alternatively, the primary particles have an average particle size between 3 and 8 ?m inclusive.

Abstract: A gas turbine component and a method for producing an anti-erosion coating system are disclosed. The gas turbine component includes a basic material, on which an anti-erosion coating system is provided that is a multilayer system including at least one ductile metal layer and at least one hard, ceramics-containing layer for forming a partial anti-erosion system. At least one anti-corrosion layer that has a lower electrochemical potential than the basic material is provided between the partial anti-erosion system and the basic material, thus providing cathodic corrosion protection.

Abstract: [Object of the Invention] An object of the present invention is to provide a method for processing contact portions between a valve plate and a suction valve and/or discharge valve of a reciprocating compressor to prevent the suction valve and/or the discharge valve from sticking on the valve plate at the portions contacting the valve plate, the productivity thereof being higher than that of the conventional method.

Abstract: A static dewatering element (10) for a web forming machine has a thermally sprayed coating (26) manufactured of powder particles (34). The powder particles (34) are agglomerates composed of primary particles (36). The average size of the primary particles (36) is smaller than 0.5 ?m. The invention also relates to a method for covering a static dewatering element designed for a web forming machine.

Abstract: Different types of apparatus for fabricating a deposit, method of deposition and an article are presented. The apparatus include a thermal spray gun comprising a combustion chamber, combustion zone, an air injection port, a fuel injection port, a nozzle and a liquid injection port. The combustion zone exists between the inlet side and outlet side of the combustion chamber. The method includes, among other things, providing a fuel and an oxidizer inside the combustion zone, initiating combustion inside the combustion zone, and directing products of the combustion toward the outlet side to create a combustion product stream. The method also includes introducing a feedstock mixture comprising a feedstock material and a liquid into the combustion product stream to create an entrained feedstock stream, and expelling the entrained feedstock stream from the spray gun through a nozzle to form a deposit on a surface of the article.

Abstract: Disclosed herein is a method for applying plasma-resistant coatings for use in semiconductor processing apparatus. The coatings are applied over a substrate which typically comprises an aluminum alloy of the 2000 series or the 5000 through 7000 series. The coating typically comprises an oxide or a fluoride of Y, Sc, La, Ce, Eu, Dy, or the like, or yttrium-aluminum-garnet (YAG). The coating may further comprise about 20 volume % or less of Al2O3. The coatings are typically applied to a surface of an aluminum alloy substrate or an anodized aluminum alloy substrate using a technique selected from the group consisting of thermal/flame spraying, plasma spraying, sputtering, and chemical vapor deposition (CVD). To provide the desired corrosion resistance, it is necessary to place the coating in compression. This is accomplished by controlling deposition conditions during application of the coating.

Abstract: The invention relates to methods of gas detonation deposition (gas detonation explosion) applying coatings, especially layers of materials for electrochemical devices for use as electrodes in electrochemical energy generation and storage devices such as batteries, supercapacitors, photovoltaic cells, and the like. In the method of the gas detonation deposition the powders of the materials, which are deposited, are subjected to detonation with the explosion products flow. As a result, the powder particles gain a high kinetic energy and are deposited on a substrate, forming a high quality coating.

Abstract: A process for coating an article includes the steps of contacting an article with a first solution to produce a coated article, the first solution includes a solvent and at least one non-conductive material comprising at least one oxide of a metal; contacting with a second solution the coated article having at least one surface with a non-conductive material layer, the second solution includes a solvent and at least one conductive material comprising at least one of the foregoing: graphite, metals, conductive ceramics, semi-conductive ceramics, intermetallic compounds, and mixtures thereof; and drying the coated article having at least one surface with a non-conductive material layer having the at least one conductive material in contact with at least one surface of the non-conductive material layer and the at least one surface of the article.

Abstract: An erosion resistant coating for a substrate includes two or more coating layers affixed to the substrate having an increasing modulus of elasticity and hardness from an innermost layer of the coating adjacent to the substrate to an outermost layer of the coating furthest from the substrate. A method of applying a coating system to a substrate includes applying a first layer of a high hardness and high modulus of elasticity material combined with an added metal to the substrate. A second layer of the high hardness and high modulus of elasticity material combined with the added metal is applied to the first layer, resulting in a coating system wherein the second layer has a modulus of elasticity and hardness greater than the modulus of elasticity and hardness of the first layer.

Abstract: A hydrogel having a floatability where from 40% to 90% of a solution and/or suspension to be thickened are thickened starting from the surface of the liquid and the rest of the solution and/or suspension to be thickened is thickened starting from the bottom of the container, a process for preparing the hydrogel and also its use for absorbing blood and/or body fluids, especially in hygiene articles, or for thickening aqueous solutions and/or suspensions, especially for thickening medical wastes.

Abstract: A fabric or belt and a method for forming such a fabric or belt, including a base support structure and at least one coating with the coating being applied by a thermal spray process.

Abstract: A method and apparatus for forming an electrochemical layer of a lithium ion battery is provided. A precursor mixture in a carrying medium is activated in a reactor chamber by application of energy to synthesize active materials. The activated precursor mixture is then spray deposited on a substrate. A binder and conductive materials may be blended, or sprayed separately, with the nano- or micro-crystals as they deposit on the surface to enhance adhesion and conductivity.

Abstract: A composite article includes a substrate and a layer attached to the substrate. The layer includes a metal phase, a first ceramic phase, and a second ceramic phase.

Abstract: An innovative method of prepping a surface entails entraining a coating particle into a fluid stream, directing the fluid stream containing the coating particle at the surface to be prepped to thereby prep the surface using the coating particle. The prepped surface can then be coated using the same or substantially similar coating particle. This method can be used with a continuous airjet, a forced pulsed airjet, a continuous waterjet or a forced pulsed waterjet as the carrier stream. This invention solves the problem of foreign blasting particles becoming embedded in the atomic matrix of the surface to be prepped, which can result in unpredictable behaviour of the surface properties and even catastrophic failure.

Abstract: Disclosed is a method for producing a coating system on a component, wherein at least one coating is deposited on the component by way of atmospheric plasma spraying (APS) and at least one further coating is deposited by way of suspension plasma spraying (SPS). The coatings are particularly advantageously deposited in the sequence of APS+SPS or APS+SPS+APS or APS+SPS+erosion coating. These sequences of coatings applied in this way usually have an effect providing a first porous coating and a second porous coating disposed thereon, wherein the porosity of the second coating is greater than that of the first coating, and wherein the reflectivity is greater than that of the first coating.

Abstract: The present invention provides a system for producing coatings on a substrate from a liquid feedstock. The system comprises an axial injection thermal spray torch and a liquid feedstock delivery means for delivering a controlled flow of liquid feedstock to the torch. The torch is provided with a convergent/divergent nozzle.

Abstract: A method of forming a coating deposits a material onto a substrate with high velocity thermal spray apparatus. The method comprises the steps of mixing of an oxidizer gas and a gaseous fuel in the mixing unit, igniting and combusting the oxidizer and gaseous fuel mixture in the combustion chamber, feeding products of combustion to the accelerating nozzle, introducing selected spraying material into accelerating nozzle to form a supersonic stream of hot combustion product gases with entrained particles of spray material, and spraying at high velocity onto a surface positioned in the path of the stream at the discharge end of the nozzle; and forming a non-clogging convergent-divergent gas dynamic virtual nozzle (GDVN) in the accelerating nozzle by annularly introducing a coaxial gas flow, through a narrow continuous slot of circumferential ring geometry in the vicinity of the entrance to the diverging outlet bore of the accelerating nozzle.

Abstract: In a method of producing a casting, molding or pressing tool (1) or tool insert (2) with at least one material layer (3, 5, 7) and with temperature control medium channels (6) arranged in the at least one material layer (3, 5, 7), the temperature control medium channels (6) are introduced into the at least one material layer (3, 5, 7) using a thermal spray process (2).

Abstract: In a cold gas spraying method, a gas jet (15) into which particles (19) are introduced is generated with the aid of a cold gas spray gun (20). The kinetic energy of the particles (19) results in a layer being formed on a substrate (13). The substrate is provided with a structured texture (24) which is transferred to the layer (20) that is formed. The method makes it advantageously possible to produce a high-temperature superconducting layer on the substrate (13) by selecting an appropriate particle (19) composition. The process can be additionally supported using a heating device (25) in a subsequent thermal treatment step.

Abstract: Embodiments of the present invention relate to apparatuses and methods for fabricating electrochemical cells. One embodiment of the present invention comprises a single chamber configurable to deposit different materials on a substrate spooled between two reels. In one embodiment, the substrate is moved in the same direction around the reels, with conditions within the chamber periodically changed to result in the continuous build-up of deposited material over time. Another embodiment employs alternating a direction of movement of the substrate around the reels, with conditions in the chamber differing with each change in direction to result in the sequential build-up of deposited material over time. The chamber is equipped with different sources of energy and materials to allow the deposition of the different layers of the electrochemical cell.

Abstract: Described herein are exemplary methods and apparatuses for fabricating a gas distribution showerhead assembly in accordance with one embodiment. In one embodiment, a method includes providing a gas distribution plate having a first set of through-holes for delivering processing gases into a semiconductor processing chamber. The first set of through-holes is located on a backside of the plate (e.g., Aluminum substrate). The method includes spraying (e.g., plasma spraying) a coating material (e.g., Ytrria based material) onto a cleaned surface of the gas distribution plate. The method includes removing (e.g., surface grinding) a portion of the coating material from the surface to reduce a thickness of the coating material. The method includes forming (e.g., UV laser drilling, machining) a second set of through-holes in the coating material such that the through-holes are aligned with the first-set of through-holes.

Abstract: Methods are disclosed to improved adhesion of polymer coatings over polymer surfaces of stents which include plasma treatment, applying an adhesion promoting layer, surface treatments with solvents, and mechanical roughening techniques.

Abstract: A plasma spray process, comprising the following steps: providing a first material; providing a second material; providing a plasma source; and introducing the first and second materials into the plasma source in order to produce a plasma spray, wherein the second material at least partially melts in the plasma and binds the first material. A composition of matter formed by such a process. A substrate modified by such a process.

Abstract: The present invention relates to a cooking item comprising a vitreous coating with improved impact-resistance properties. The present invention also relates to a method for manufacturing such an item.

Abstract: The invention relates to a method for producing a biodegradable molded part, comprising: providing a binding agent which contains a lyzable biopolymer; forming a molded part from the binding agent, wherein the time stability of the molded part to biological lysis is set by at least one of the following measures: adding a pulverized inorganic solid matter in a proportion of 5% to 85% of the mass of the binding agent before forming the molded part; thawing at least one of the surfaces of the molded part using a chemical or biological method such that the surface has a structuring in the range between 1 nm and 10 ?m. The invention further relates to an accordingly produced molded part.

Abstract: A method of making a combustion turbine component includes thermal spraying a transient liquid phase (TLP) forming layer onto a combustion turbine component substrate and thermal spraying a main material layer onto the TLP forming layer. The combustion turbine component substrate, TLP forming layer, and main material layer are heat treated to thereby bond the main material layer to the combustion turbine component substrate.

Abstract: A method for fabricating an electronic device comprises providing a substrate, direct writing a functional material by a thermal spray on the substrate and removing a portion of the function material to form the electronic or sensory device.

Abstract: In an embodiment an apparatus for coating a substrate comprises: an array of plasma arcs; a first plurality of reagent manifolds located upstream of the array of plasma arcs and a second plurality of reagent manifolds located downstream of the array of plasma arcs, each manifold having at least one orifice through which a reagent is ejected into a plasma jet issuing from a respective plasma arc; and a controller which modulates the flow of reagent to each manifold according to the contours of the substrate and to the substrate position relative to the plasma arcs and the manifolds.

Abstract: Certain example embodiments relate to an in-line scalable system that may be used in the combustion deposition depositing of thin films. The systems of certain example embodiments may comprise one or more modules, with each such module including at least one burner and at least one high volume cooling section. In certain example implementations, multiple burners and multiple cooling sections are provided to a single module in alternating order. The systems of certain example embodiments may, in addition or in the alternative, comprise a combined flame guard and exhaust system. The combined flame guard and exhaust system of certain example embodiments advantageously may provide a means to reduce the amount of interference of the deposition process by ambient conditions, improve flame uniformity in the deposition zone, contain and exhaust combustion products while reducing restrictions to the stable operating space of the combustion deposition process, etc.

Abstract: Certain example embodiments relate to an in-line scalable system that may be used in the combustion deposition depositing of thin films. The systems of certain example embodiments may comprise one or more modules, with each such module including at least one burner and at least one high volume cooling section. In certain example implementations, multiple burners and multiple cooling sections are provided to a single module in alternating order. The systems of certain example embodiments may, in addition or in the alternative, comprise a combined flame guard and exhaust system. The combined flame guard and exhaust system of certain example embodiments advantageously may provide a means to reduce the amount of interference of the deposition process by ambient conditions, improve flame uniformity in the deposition zone, contain and exhaust combustion products while reducing restrictions to the stable operating space of the combustion deposition process, etc.

Abstract: The tip portion of a blade of a gas turbine is repaired in-situ in the gas turbine without removing the blade from the turbine rotor disk. To facilitate the in-situ repair of the tip portion of the turbine blades, one or more access holes may be provided in the turbine shroud or blade outer air seal circumscribing the plurality of turbine blades extending radially outward from the turbine rotor dick.

Abstract: Methods of laser assisted plasma coating at atmospheric pressure including providing a plasma, at least one target, at least one laser, and a superalloy substrate, operably directing the laser toward the target to liberate atomic particles from the target and feed the atomic particles into the plasma, and depositing the atomic particles onto the superalloy substrate using the plasma to produce a thermal barrier coating having a column width of from about 0.5 microns to about 60 microns, and an intra column porosity of from about 0% to about 9%.

Abstract: A process for the manufacture of sputtering target comprises the steps of i) providing a substrate; ii) plasma melting of a material selected to form the sputtering target, yielding droplets of molten material; and iii) deposition of the droplets onto the substrate, yielding a sputtering target comprised of the coated layer of the material on the substrate. In some application, it might be preferable that the substrate be a temporary substrate and iv) to join the coated temporary target via its coated layer to a permanent target backing material; and v) to remove the temporary substrate, yielding a sputtering target comprised of the coated layer of the material on the permanent target backing material. The plasma deposition step is carried out at atmospheric pressure or under soft vacuum conditions using, for example, d.c. plasma spraying, d.c. transferred arc deposition or induction plasma spraying. The process is simple and does not require subsequent operation on the resulting target.

Abstract: Bearing shell of a connecting rod which is located in the larger connecting rod eye in which the bearing shell is constituted by several thermally sprayed layers and the topmost material layer of the bearing shell is essentially constituted by an aluminum/bismuth alloy as well as a bearing shell of a connecting rod which is at least located in the larger connecting rod eye in which the entire bearing shell is essentially constituted by a thermally sprayed layer of aluminum/bismuth alloy and process for the fabrication of a bearing shell on a connecting rod eye with the steps mechanical roughening of the connecting rod surface in the region of the bearing, thermal coating onto the surface with a bearing metal or a bearing material to build up a bearing layer and thermal coating onto the bearing layer with an Al/Bi alloy to build up a sliding layer, as well as a process for the fabrication of a bearing shell on a connecting rod eye with the steps mechanical roughening of the connecting rod surface in the region

Abstract: Methods and apparatus for applying a uniform application of an appropriate quantity of lubricant to the internal threads of a pipe. In general, the apparatus includes a high pressure supply of lubricant and a high speed, rotating centrifugal applicator for evenly applying the lubricant to internal threads. The system also includes a dosing system to regulate the distribution of lubricant by dispensing a consistent volume of lubricant at each application. Potential advantages of the embodiments include the repeatability and consistency of amount of lubricant on pipe threads (e.g. thickness).

Abstract: A plasma gun system comprising: a plasma gun comprising an outlet, wherein the plasma gun is configured to generate a plasma stream and provide the plasma stream to the outlet; and a plasma gun extension assembly configured to be coupled to the plasma gun, wherein the plasma gun extension assembly comprises an extension chamber and a port, the extension chamber having an interior diameter defined by a chamber wall and being configured to receive the plasma stream from the outlet of the plasma gun and to enable the plasma stream to expand upon entering the extension chamber, and the port being configured to introduce a powder to the expanded plasma stream at a location outside of the plasma gun.

Abstract: An implant and method for applying an osteoconductive coating on a non-conductive surface of an implant. The method includes depositing an electroconductive interlayer on at least a portion of a non-conductive implant surface. A secondary process is applied to the interlayer and an osteoconductive coating is thereby formed on the implant. In various embodiments, the electroconductive interlayer is deposited as a non-structural film and comprises a dense, non-porous metal such as titanium, titanium alloys, cobalt, cobalt alloys, chromium, chromium alloys, tantalum, tantalum alloys, iron alloys, stainless steel, and mixtures thereof. The osteoconductive coating may include a metal, a porous metal, or calcium phosphate. The osteoconductive coating may include additional agents, such as bone product, growth factor, bioactive agent, antibiotic, or combinations thereof.