Abstract: Methods and resulting laminate structures are provided wherein the lay-up of composite materials is accomplished more symmetrically and more continuously as compared to prior techniques to form a composite structure from two composite parts in which their principal laminate directions form a non-singular angle.

Abstract: A touch panel includes multiple belt-like upper conductive layers and lower conductive layers formed in an orthogonal direction to the upper conductive layers. Those two kinds of layers are formed on a light transmissible substrate. A strong adhesion layer and a weak adhesion layer are layered together on a top face or an underside of the light transmissible substrate. The presence of the weak adhesion layer allows peeling off the touch panel from a cover of an apparatus fairly easier when the touch panel needs to be retrofitted to the cover. Since the weak adhesion layer is peeled off together with the strong adhesion layer, it will not be transferred or attached onto the cover. No time or labor is thus needed for removing the layer transferred or attached to the cover. The touch panel capable of being retrofitted with ease is thus obtainable.

Abstract: The present invention provides a polyol component for polyurethane formation comprising an anionic diol (A1); and an anionic diol composition comprising said diol (A1), another active hydrogen atom-containing compound (A2), and/or a compounding ingredient (A3) selected from the group consisting of inert solvents (A31) and additives (A32), with the content of (A2) being not higher than 85 mole % based on the total number of moles of (A1) and (A2).

Abstract: The present invention relates to an annular sliding fluoroplastics member which is requested to have good mechanical properties, resistance to abrasion and wear, thermal conductivity, heat resistance, and the like, and also to a method of producing such an annular sliding fluoroplastics member. The annular sliding fluoroplastics member of the invention has a composite structure which mainly consists of fluorine plastics and short fibers, and 20 or more wt. % of short fibers by weight of a total amount of the short fibers are oriented in a direction along which a burden of a load is large. According to this configuration, the buckling resistance and the pressure resistance are enhanced. A member having a high buckling resistance can be used in a thrust slide bearing or a thrust washer in which a large press load is applied in the axial direction, and a member having a high pressure resistance can be used in a radial slide bearing in which a large press load is applied in a radial direction.

Abstract: A high strength film/board lamination is formed from a cross-oriented laminated film and a corrugated layer. The cross-laminated film is formed from a first oriented plastic layer and a second oriented plastic layer in which the orientations of the plastic layers cross at an angle between but not equal to zero degrees and 180 degrees relative to one another. The cross-oriented laminated film is adhered to the corrugated layer in a noncontinuous manner. A method of forming a high strength lamination and a method of improving tear resistance in corrugated paper or paperboard based materials are also disclosed.

Abstract: The present technology generally relates to a wear-resistant coating, especially for gas turbine components, comprising a horizontally segmented or multilayered structure, i.e. at least one relatively hard, ceramic layer and at least one relatively soft, metallic layer. The ceramic layer and the metallic layer are alternately arranged on top of each other in such a way that an external layer forming an external surface of the wear-resistant coating is embodied as a ceramic layer. According to the invention, at least the external, ceramic layer is segmented in a column-type manner in a vertical direction.

Abstract: The invention is an explosive resistant liner, located inside an enclosed space, and made from a blast resistant material. The liner is preferably constructed inside the enclosed space, consisting of lay-up, curing and assembly steps utilizing a collapsible tool. The invention is particularly applicable to blast protection for aircraft cargo holds.

Abstract: A wood composite panel includes bamboo strands cut from the outer cutinized portion of the bamboo culm and bound together with an isocyanate binder resin.

Abstract: This invention relates to a composite laminate, a layup and preform for such a composite laminate and to a method of manufacturing the composite laminate. The layup (28), preform and composite laminate (22) include at least one ply (20) which includes hairy yarn (10). The action of the hairy yarn (10) is to provide cross ply linking owing to the extension of fibers from the hairy yarn into spaces both within the ply and between the plies. The addition of resin matrix material (26) to layup provides a firm cross ply linkage to the composite laminate.

Abstract: The invention is a contact die for dispensing of flowable material on a substrate. The contact die includes at least one die block including a first internal passage. A die lip portion is disposed on the die block having a lateral dimension. A first plurality of orifices is disposed through the die lip portion proximate to each other and in communication with the internal passage to dispense flowable material as a single strip on the substrate. A first edge is disposed on one lateral side of the first plurality of orifices to direct the flowable material.

Abstract: A compound construction element formed of a composite material which composite material includes a matrix of thermoplastic synthetic material including wood particles or other cellulose-containing particles in a content on the order of 50% by weight or more, wherein also one or more continuous additional reinforcement elements are attached to the exterior or incorporated in the interior of the elements, that result in the reduction of length expansion due to moisture uptake.

Abstract: An elastic laminate material web has elastic and non-elastic regions and has non-woven fabric on both surfaces of the web. In between the two surfaces, there are film strips of an elastic film. One surface of the web consists of a planar non-woven fabric layer and is connected with non-woven fabric that is disposed on the opposite surface of the web in areas between the film strips. Each film strip is connected with a non-woven fabric layer to form a laminate strip. The laminate strips are glued to the planar non-woven fabric layer on their film side, and the non-woven fabric that is connected with the planar non-woven fabric layer between the laminate strips is in the form of non-woven fabric strips that run parallel to the laminate strips. The non-woven fabric strips overlap the non-woven fabric layer of the laminate strips in edge regions of the laminate strips.

Abstract: A ballistic composite comprises multiple layers of a fabric having unidirectional ballistic resistant yarns in at least two layers and a resin layer between each pair of such multiple layers adhered to the ballistic resistant yarns but not encapsulation the same and not penetrating the layer of fabric. The ballistic yarn layers are at 90°±5° with respect to each other and the ballistic resistant yarns are stabilized by being woven in a second fabric. The second fabric is formed of yarns having a substantially lower tenacity and tensile modulus than the ballistic resistant yarn. The ballistic resistant yarns have a tenacity of at least about 15 grams per denier and a modulus of at least about 40 grams per denier. The resin in the resin layer has a modulus of at least about 7000 psi.

Abstract: A nonwoven fiber product comprising a first nonwoven fiber batt, a second nonwoven fiber batt, and a separator layer attached to each of the first fiber batt and the second fiber batt, the separator layer physically separating the first fiber batt and the second fiber batt, wherein upon application of a tensile force to the nonwoven fiber product, the first fiber batt remains attached to the separator layer and the second fiber batt separates from the separator layer. An article of furniture may incorporate the nonwoven fiber product, and/or a method for manufacturing an article of furniture may utilize the nonwoven fiber product. The nonwoven fiber product may also be utilized on an article of furniture require two different thicknesses of cushioning material.

Abstract: A bamboo Chair pad that can be manufactured from 100% Anji Mountain bamboo from China. The bamboo is all treated with various protective coatings to add resistance to natural factors including water, sun and dirt. All bamboo chair pads can be manufactured from the harder portions of the bamboo trunk. (Some bamboo are manufactured from the softer fibers of the inside of the bamboo trunk). This portion of the bamboo trunk is not utilized for this invention. The bamboo utilized in the present invention is taken from the harder part of the bamboo trunk to assure maximum endurance and longevity. The lower trunk portion of the bamboo plant is harder and less porous.

Abstract: A ceramic matrix composite (CMC) component for gas turbine engines, the component having fine features such as thin edges with thicknesses of less than about 0.030 inches and small radii of less that about 0.030 inches formed using the combination of prepreg plies layed up with non-ply ceramic inserts. The CMC components of the present invention replace small ply inserts cut to size to fit into areas of contour change or thickness change, and replace the small ply inserts with a fabricated single piece discontinuously reinforced composite insert, resulting in fewer defects, such as wrinkles, and better dimensional control.

Abstract: A polycrystalline silicon thin film having grains defined by grain boundaries is provided. The polycrystalline silicon thin film is formed by interposing a cover layer between an amorphous silicon layer and a metal layer to diffuse the metal into the amorphous silicon layer through the cover layer, removing the cover layer, crystallizing the amorphous silicon layer to be changed to a polycrystalline silicon layer, depositing a metal on the polycrystalline silicon layer, and annealing the polycrystalline silicon layer.

Abstract: The present invention relates to a fibrous pad structure having a variable density. The continuous strip-shaped webs are sliced and rubbed to form one or more continuous strip-shaped webs that are separated from each other by a constant distance. The strip-shaped webs can also be spread and lapped onto a continuous smooth fibrous web in a regular arrangement. The combined fibrous webs are corrugated and shaped into a vertical porous fibrous pad. Such a fibrous pad has a different density distribution in the transversal cross section and a continuous corrugated structure in the mechanical direction. The density of the combined fibrous pad in accordance with the present application can be adjusted according to the uses of the fibrous pad. The mechanical properties of the products made from the fibrous pad thus are adjustable to meet the requirements of different uses of the product.

Abstract: Composites are provided having improved strength and rigidity, with respect to mass or volume, as compared to known polymeric composites or polymeric composites in combination with metal reinforcement. The composites of the present invention are metallic-polymeric composites and are comprised of polymeric composites and metallic composites. Such metallic-polymeric composites provide for composite parts having improved strength and/or rigidity, with respect to mass or volume, compared to other composite parts. The composite parts of the present invention have potential utility, for example, as aerospace craft leading edges, bodies, panels, and control surfaces.

Abstract: The invention relates to a process for the production of a shaped article comprising the compression of one or more fiber layers containing polyolefin fibers. The invention also relates to shaped articles obtainable with the process according to the invention and their use in anti-ballistic applications. In the process according to the invention the fiber layers contain 0.02 to 25 wt. % of a solvent for the polyolefin. The shaped articles obtained have an improved anti-ballistic quality.

Abstract: Biodegradable polymer blends suitable for laminate coatings, wraps and other packaging materials are manufactured from at least one “hard” biopolymer and at least one “soft” biopolymer. “Hard” biopolymers tend to be more brittle and rigid and typically have a glass transition temperature greater than about 10° C. “Soft” biopolymers tend to be more flexible and pliable and typically have a glass transition temperature less than about 0° C. While hard and soft polymers each possess certain intrinsic benefits, certain blends of hard and soft polymers have been discovered which possess synergistic properties superior to those of either hard or soft polymers by themselves. Biodegradable polymers include polyesters, polyesteramides, polyesterurethanes, thermoplastic starch, and other natural polymers. The polymer blends may optionally include an inorganic filler. Films and sheets made from the polymer blends may be textured so as to increase the bulk hand feel.

Abstract: Hybrid laminated unidirectional fiber sheets, and assemblies thereof, having utility for impact absorption, ballistic-resistance, penetration-resistance, spall shields, structural composites and for other applications.

Abstract: A method for manufacturing a compound construction element, in an extrusion process wherein a composite material is pressed through an extrusion die, which composite material includes a matrix of thermoplastic synthetic material including wood particles or other, cellulose containing particles in a content on the order of 50% by weight or more, wherein also one or more elongated additional elements are passed through the extrusion die, which additional elements are brought into tight engagement with the composite material, after which the compound element is shaped and preferably cooled in a die.

Abstract: The invention relates to a large-size OSB-board having improved technical and mechanical properties. The aim of the invention is to solve the technical problems posed by an OSB-board which is suitable for using on large surfaces and also, for example, for the construction of buildings. To this end, the board has a width of at least 2.60 m and a length of at least 7.0 m, and the flectional elasticity module is it least 700 N/mm2 in the main loading direction.

Abstract: This invention relates generally to membranes comprising an array of single-wall carbon nanotubes (SWNT) wherein the membrane is nanoporous. In one embodiment, the membrane comprises a substantially two-dimensional array of a homogeneous population of single-walled nanotubes aggregated in substantially parallel orientation to form a monolayer extending in directions substantially perpendicular to the orientation of the individual nanotubes. Using single-wall carbon nanotubes of the same type and structure provides a homogeneous array. By using different single-wall carbon nanotubes, either a random or ordered heterogeneous structure can be produced by employing successive reactions after removal of previously masked areas of a substrate.

Abstract: The invention resides in a system and method of tensioning a net comprising a frame having at least two opposing frame members and a net extending therebetween. The net is made from material of cords of a water soluble yarn capable of high shrinkage rates when wetted with water and dried. A tensioning device may be provided along one of said frame sides for causing tensioning of localized regions in said mesh after said mesh is wetted with water. The invention further resides in a method of tensioning a net to a frame having at least two opposing frame members and the net extending therebetween such that by sizing the net larger than said frame and mounting the net onto the frame such that the border is located outside of the frame and wetting the net and allowing it to dry, the net shrinks around the frame taking up play otherwise existing prior to the wetting step.

Abstract: The invention relates to a grid of synthetic material with two groups of parallel, load-bearing strands, wherein the strands of the first group extend in the longitudinal direction of the grid and the strands of the second group extend transversely to the longitudinal direction of the grid and the strands of both groups are joined together at their points of intersection. Alternating first and second portions are formed with strands extending in the direction of one of the two groups. The strand spacing of the first portions are larger than the strand spacing of the second portions. The second portions can be of an increased strength and can be used to fasten the grid without aids.

Abstract: A multi-layer lamination is formed from a core sandwiched between a first oriented plastic layer and a second oriented plastic layer. The orientations of the plastic layers cross at an angle between but not equal to zero degrees and 180 degrees relative to one another. A method for making the lamination is also disclosed.

Abstract: A novel flexible non-woven carbon fibre gas diffusion substrate comprising a plurality of first carbon fibres orientated in the x-, y- and optionally z-directions, said first fibres being bonded with a thermoplastic polymeric substance, and a carbon based filler material, characterised, in that the flexible non-woven carbon fibre gas diffusion substrate has a total density of greater than 0.35 g/cm3, and a gas diffusion electrode obtained therefrom is disclosed. Also disclosed is a process for the manufacture of the substrate and electrode.

Abstract: The present invention concerns an extrusion formed reticulated web, mesh or netting including reticulated hook fasteners for use with hook and loop fasteners the polymer netting comprising two sets of strands at angles to each other. The first set of strands are a plurality of oriented (molecular orientation created by stretching) strands extending in a first direction and are generally mutually parallel and linear. The second set of strands are a plurality of substantially parallel strands attached only to a first face of the first set of oriented strands. The first set of oriented strands occupy a first planar cross-sectional area in the thickness direction of the formed netting. Said second set of oriented strands occupy a second planar cross-sectional area in the thickness direction of the formed netting. Preferably, these first and second planar cross-sectional areas are substantially mutually exclusive and are abutting.

Abstract: A three-dimensional spacer fabric resin infusion medium and reinforcing composite lamina for use in the manufacture of fiber reinforced polymer composites is disclosed. The use of the three-dimensional spacer fabric as a composite lamina aids in both the resin infusion rate and resin uniformity throughout the laminate.

Abstract: A fibrous reinforcement including a fibrous support treated throughout or covered at least partially on one of its surfaces with a compound containing: i) one or more thermosetting prepolymers having a softening temperature of 150° C. or lower and/or one or more thermoplastic polymers having a glass transition temperature lower than 300° C.; and ii) one or more inorganic phosphorus compounds. The treatment ratio of the fibrous support with the inorganic phosphorus compound(s) falls within the range of 2%–20% by weight. The fibrous reinforcement is suitable for use as a fireproofing agent.

Abstract: Apparatus and methods are presented for reinforcing and stiffening a printed circuit board (PCB) in selected locations by utilizing preferentially oriented fibers. Selected fibers within the polymeric material matrix of the PCB fiber-matrix layer are removed and replaced with a similar quantity of fibers in a preferential orientation. Various combinations of layering of modified fiber-matrix layer material with conventional fiber-matrix layer material are presented to achieve the desired PCB stiffening. Printed circuit boards, under the weight of heavy attached electronic components, may deflect or flex along an axis, defined as the characteristic fold. This flexing is exasperated with manufacturing and handling loading, particularly when mounted in a chassis. Preferentially orientated fibers laid transverse to the characteristic fold reinforces the area to resist flexure within the area surrounding the characteristic fold.

Abstract: Medical devices, for example, implantable devices such as endoprostheses, include a composite material having a polymer.

Abstract: A method of producing an endless belt includes the steps of: securing axial fibers relative to a mandrel, the axial fibers being spaced apart from one another at desired intervals and extending substantially parallel to a longitudinal axis of the mandrel; applying a polymeric base layer to the mandrel in a thickness sufficient to embed the axial fibers; wrapping circumferential fibers onto the polymeric base layer with sufficient tension to partially embed the circumferential fibers in the polymeric base layer; applying a polymeric top stock layer over the polymeric base layer and circumferential fibers; and curing the base layer and the top stock layer. This method can improve productivity and performance of endless belts, particularly if the wrapping and latter applying steps closely follow the first applying step.

Abstract: A method to produce a papermaker's shoe press belt or other industrial process belt and a belt made according to such method. The belt is produced by dispensing a mixture of polymer and staple fiber onto a cylindrical mandrel, by extrusion or by co-extrusion. Preferably, the variation of the concentration and/or orientation of the staple fiber within the polymer is controlled such that the finished belt has desired properties.

Abstract: A fabric system for producing at least a woven fabric of controlled modulus or elongation in the MD or warp axis, has a core layer which is the main structural element, and may have one or more woven cover fabrics adhesively bonded with an off axis configuration to one or both sides of the core layer. In a preferred embodiment the core fabric is covered with at least one off axis fabric on both sides. The cover fabrics may also have resin or film top layers laminated or coated on their outside surfaces, for mechanical performance or UV protection or both.

Abstract: The present invention is directed to a door skin having an exterior surface with an woodgrain pattern formed therein, and an etched plate for use as an embossing plate or with a molded die set, for forming the woodgrain pattern in the door skin. The exterior surface has outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and halftone portions. The halftone portions have spaced protrusions defined by channels, wherein the channels are recessed from the plane of the outer portions.

Abstract: The present invention is directed to thermoplastic elastomer films and bags made from thermoplastic elastomer films and also to methods for making thermoplastic elastomer films and bags. The thermoplastic elastomer films of the present invention are composed of thermoplastic elastomers and non-elastic polyesters. The bags of the present invention are fabricated using blended monolayer thermoplastic films that include a blend of thermoplastic elastomer and a non-elastic polyester, or co-extruded multi-layer films that include at least one layer of thermoplastic elastomer and at least one layer of non-elastic polyester. The blended monolayer thermoplastic films of the present invention are useful in the food handling industry and particularly in the meat packaging industry and for use in cooking bag applications. The co-extruded films of the present invention are also useful in the food handling industry and particularly the meat packaging industry and for use in meat casing applications.

Abstract: Absorbent structures having controlled liquid intake, distribution and absorption properties include at least one substrate layer and a flexible absorbent binder formed on and bound to the substrate at selected locations. The flexible absorbent binder is selectively formed so as to provide flow channels, regions of higher and lower fluid intake and absorption, dams for preventing fluid leakage, and other desirable features. The absorbent structures are useful in personal care absorbent articles such as sanitary napkins, diapers, training pants, adult incontinence garments and the like.

Abstract: The compression molded article includes an outer plastic film layer, a first plastic layer adhered to the outer plastic film layer and a second plastic layer adhered to the first plastic layer. Long fibers having a length of from 8 to 100 mm are admixed with the second plastic layer. The article is formed by compression molding.

Abstract: A cement panel that is reinforced with a fabric made of nucleated polypropylene fibers. The cement panel includes a core layer that is made of a lightweight cement composition. This core layer is covered with a layer of reinforcing nucleated polypropylene fabric on the top and on the bottom, each bonded to the core with a coating of cementitious material on the top and on the bottom of the core layer. On the edges of the cement panels, the fabric layers may be overlapped so as to augment the strength of these edges.

Abstract: An object of the invention is to provide a holding and sealing mat material of a catalytic converter for purifying an exhaust gas which can prevent inorganic fibers from flying in all directions from a surface of the holding and sealing mat material, and can keep a working environment at a time of assembling good. In the holding and sealing mat material of a catalytic converter for purifying an exhaust gas, which is arranged between a catalyst carrier and a shell covering the catalyst carrier from the outside thereof, the holding and sealing mat material includes a mat-like material consisting of inorganic fibers and being formed in a mat shape and a binder of 0.5 to 20 weight % of an organic binder or an inorganic binder, which is attached to the mat-like material, wherein a filling bulk density of the holding and sealing mat material after being assembled is within a range between 0.1 and 0.

Abstract: A method of forming a reinforced polymer film structure is disclosed that includes the steps of slitting a biaxially oriented polymer film web having a top face and a bottom face into a first portion and a second portion, identifying the first portion and the second portion, and placing the first portion atop the second portion, such that the bottom face of the first portion is adjacent the top face of the second portion. This structure provides an impact and tear resistant laminate. Also disclosed is a method of forming a polymer film structure by identifying a molecular orientation direction profile of two portions of biaxially oriented polymer film and layering the two portions such that a molecular orientation direction profile of one does not coincide with a molecular orientation direction profile of the other.

Abstract: A sheet of unidirectionally-oriented fiber strands includes unidirectional fibers, bonding fibers interwoven with the unidirectional fibers to form a fiber panel, and thermoplastic film laminating the fiber panel there between. In one embodiment, a second sheet of laminated unidirectional fibers is joined to the first sheet of laminated unidirectional fibers with the unidirectional fibers running in a second direction as compared to the first fibers. In yet another embodiment, individual laminated sheets of unidirectional fibers are stitched together to form packets of sheets which may be used singularly or multiple packets may be bundled together.

Abstract: The invention relates to a plastic-based composite product which consists at least partially of a plastic in which a material consisting substantially of particles is homogeneously embedded, which particles have tensile strength in at least one principal direction. The invention provides a product of the stated type which has the special feature that the particles comprise: small particles, in particular plates or fibres, with a random orientation and a length of 0.2-2 mm; and large particles with a dominant orientation, for instance 80-95%, of the said principal direction of the particles in a chosen product principal direction and a length in the particle principal direction of about 2-6 mm.

Abstract: Copolymer structures are formed by exposing a substrate with an imaging layer thereon to two or more beams of selected wavelengths to form interference patterns at the imaging layer to change the wettability of the imaging layer in accordance with the interference patterns. A layer of a selected block copolymer is deposited onto the exposed imaging layer and annealed to separate the components of the copolymer in accordance with the pattern of wettability and to replicate the pattern of the imaging layer in the copolymer layer. Stripes or isolated regions of the separated components may be formed with periodic dimensions in the range of 100 nm or less.

Abstract: A plurality of unidirectional sheets (30a, 30b, 30c) are superposed in different directions and they are bonded together. At least one of the unidirectional sheets is made by spreading a tow so as to obtain uniform thickness, width not less than 5 cm, and a weight of no more than 300 g/m2, cohesion being imparted to the sheet so as to enable it to be handled prior to being superposed with other sheets. Advantageously, the unidirectional sheets are made of carbon fibers and are obtained by spreading out large tows.

Abstract: An on-machine-seamable industrial fabric comprising rings connected by pintles. In one principal embodiment, the rings are oriented in the machine direction and the pintles extend at an angle, connecting the rings. Such configuration improves the strength of the fabric and provides resistance to needling damage. In another principal embodiment, the rings are oriented in the cross-machine direction and the pintles extend in the machine direction, joining the rings.

Abstract: An organic shell inlay blank is provided including a first layer of organic shell matter having two opposed surfaces defining a first thickness therebetween rendering the first layer flexible, a second layer of organic shell matter having two opposed surfaces defining a second thickness therebetween rendering the second layer flexible. One of the surfaces of the first layer substantially overlaps and is secured to one of the surfaces of the second layer. A bonding agent secures the layers together to form the inlay blank. A method for manufacturing an organic shell inlay blank is also disclosed and includes the steps of cutting a plurality of flexible pieces of organic shell matter from an organic shell, stacking the pieces in a substantially overlapping relationship with a bonding agent between the pieces, and urging the pieces together while the bonding agent cures to form the inlay blank.