Abstract: There is provided a building board which is colored by mixture of a pigment(s) into the raw materials and exhibiting an excellent color development effect. A pigment and a resin(s) are incorporated into the raw materials of the front layer to form a resin film simultaneously with cement curing, thereby blocking the inflow or outflow of water through the surface of the substrate to provide a cement board with good waterproofness. The cement board obstructs the efflorescence generation and exhibits an excellent pigment color development effect.

Abstract: Multi-ply paper towels are disclosed which have a combination of high absorbent capacity and a high rate of absorbency. These properties are the result of a combination of the intra-ply fiber structure and a network of inter-ply wet-collapse resistant channels that distribute and retain absorbed liquid.

Abstract: A colored polymer/wood composite, e.g., plastic lumber, formed by shaping a blend of a thermoplastic polymer and wood particles, e.g., wood flour, which has been colored by mixing with an aqueous dispersion of a pigment or an aqueous solution of a dye as a pretreatment, so that the pigment particles or dye are thoroughly absorbed into the fiber matrix of the wood particles, followed by drying. Preferably, the foregoing pigment dispersion or dye solution used to pretreat the wood particles also contains an effective amount of at least one member selected from the group consisting of light stabilizers, U.V. absorbers, antimicrobial agents including biocides, and antioxidants. The composite has a reduced tendency to fade or whiten with time.

Abstract: The present invention has for its object to provide a molded article of a thermoplastic composite material which is not only durable with little discoloration or fading even on prolonged outdoor exposure and is very satisfactory in physical properties and appearance qualities inclusive of wood-like texture but also has high productivity and good economics. The present invention is a method of producing a molded article of a thermoplastic composite material comprising extruding the thermoplastic composite material containing a thermoplastic resin and a vegetable filler, said vegetable filler content being 50 to 90 weight % of the total weight of said thermoplastic resin and said vegetable filler, wherein extrusion is carried out by means of an extrusion apparatus comprising at least an extruder, a hot shaping die, and a cooling die, said hot shaping die and cooling die being directly coupled.

Abstract: A multi-layered paper web that has increased strength for minimizing slough and lint is provided. In one embodiment, the paper web contains an outer layer formed from unrefined hardwood fibers and an inner layer formed from refined hardwood, softwood, and machine broke fibers. During formation within a headbox, the outer and inner fibrous layers are allowed to partially blend. By partially blending the layers, the fibers within each layer can form bonds in the −z direction to provide sufficient strength to minimize lint and slough.

Abstract: Sandwich type board, for application in the construction field, of the type comprised of side and counterside, which has the following successive layers, from the center to the outside: a cellulose core impregnated in phenolic resin, a cellulose film impregnated in melamine, a laminated wood panel treated with phenolic resin, a tone package of one to three translucent and/or transparent films of cellulose, each of them impregnated in a resin to be chosen between melamine, melamine-acrylic, phenolic, melamine-phenolic, a multi-layer transparent/translucent acrylic film and a surface finish obtained by means of a demoulding film in the board press process.

Abstract: Low density composite wood panels are manufactured from a feedstock comprising wood wool strands of high average slenderness ratio and high average aspect ratio, and low bulk density. The feedstock wool strands are blended with a resin binder typically in the range of 3 to 5 percent by weight and a hot wax in the range 1 to 2 percent by weight and formed into a mat. The mat is hot pressed with steam injection to effect curing of the resin. The low density panels may include on one or both of their major faces a wood veneer layer. The wood wool strands typically comprise wood of the aspen or jack pine species.

Abstract: The specification describes preserved solid wood or wood composites including a copper ammonium acetate complex wood preservative and a drying oil. The wood preservative is present in the wood in an amount effective to improve the resistance of the treated wood to at least one type of decomposition, such as decay or insect attack. The drying oil is present in the wood in an effective amount to accomplish at least one useful end, such as reducing the water absorption or thickness swell of the treated wood or increasing its mechanical strength, even in a wood composite made using less binding resin than usual. Yet another aspect of the invention is a method of making the treated wood from green wood in solid or flaked form. A copper ammonium acetate complex wood preservative and optionally a drying oil are added to the green wood.

Abstract: Multi-ply paper towels are disclosed which have a combination of high absorbent capacity and a high rate of absorbency. These properties are the result of a combination of the intra-ply fiber structure and a network of inter-ply wet-collapse resistant channels that distribute and retain absorbed liquid.

Abstract: A wooden newel post includes upper and lower post sections, anda decorative lamella layer. The upper post section is made of higher quality wood, and has a lower post connecting end. The lower post section is made of lower quality wood, and has an upper post connecting end connected to the lower post connecting end of the upper post section, and an outer post surface. The decorative lamella layer is made of higher quality wood, and is secured to the outer post surface of the lower post section.

Abstract: A hot-moldable laminated sheet has a core, made from a prefabricated flat sheet of wood and/or cellulose fibers which have been impregnated with heat-curable phenol/formaldehyde resin. The flat sheet being thickened in the opposite edge regions. The two surfaces of the core are provided with decorative layers.

Abstract: A method for manufacturing a tire retardant cellulose insulation with reduced density and reduced settling. The method consists of adding a material, the fibers of which have a positive electrostatic charge, onto a shredded newspaper base either before or after the addition of a pre-coat, consisting of a mixture of limestone and an antistat. A fire retardant agent is then added and the materials are ground in a finish mill. The newspaper fibers become positioned at an angle to the paper pieces, increasing the distance between the paper pieces, thereby lowering the density of the cellulose. Fibers such as ground cardboard, wood mulch, sawdust, and fiberglass fibers are examples of materials with electrostatically positively charged fibers.

Abstract: An improved fire retardant cellulose insulation with reduced density and reduced settling. A method consists of adding a material, the fibers of which have a positive electrostatic charge, is added onto a shredded newspaper base either before or after the addition of a pre-coat, consisting of a mixture of an inorganic, non-hygroscopic powder and an antistat. A fire retardant agent is then added and the materials are ground in a finish mill. The newspaper fibers become positioned at an angle to the paper pieces, increasing the distance between the paper pieces, thereby lowering the density of the cellulose. Increasing the amount of antistat will decrease settling at the expense of increasing density. Adding water to the insulation system will neutralize static electricity and minimize settling. Fibers such as ground cardboard, wood mulch, sawdust, and fiberglass fibers are examples of materials with electrostatically positively charged fibers.

Abstract: A composite material comprises a first wood component of substantially axially aligned wood chips having a first size range and being distributed throughout the composite material in a first discontinuous phase, a second wood component of wood particles having a second size range and being distributed between the wood chips in a second discontinuous phase, the second size range being distinct from the first size range and having substantially smaller values than the first size range, and a thermoplastic polymer component encapsulating the wood chips and the wood particles and forming a continuous phase extending throughout the composite material. The wood chips constitute from about 100 to about 0 weight percent of a total weight of the first and second wood components and the wood particles constitute from about 0 to about 100 weight percent of the total weight of the first and second wood components.

Abstract: An antireflection coating has two-layer structure including lower and upper silicon nitride films (p-SiN films) formed by plasma CVD. For the lower p-SiN film, the real part of its complex index of refraction is set in the range not less than 1.9 nor more than 2.5, the imaginary part is set in the range of not less than 0.9 nor more than 1.7, and the film thickness is set in the range of not less than 20 nm nor more than 60 nm. For the upper p-SiN film, the real part of its complex index of refraction is set in the range not less than 1.7 nor more than 2.4, the imaginary part is set in the range of not less than 0.15 nor more than 0.75, and the film thickness is set in the range of not less than 10 nm nor more than 40 nm.

Abstract: Improved compositions for coating paper stock, methods of forming such compositions, and methods of coating paper stock with those compositions are provided. The compositions comprise an aqueous dispersion including therein from about 20-45% by weight filler (e.g., a starch such as wheat starch) and from about 6-18% by weight wheat gluten. Preferably, the gluten is initially modified with a reducing agent so that the average molecular weight of the gluten is less than about 1,000 kDa. The compositions have a viscosity of up to about 2000 cP and a solids content of from about 25-57% by weight, thus making them suitable for high speed coating of paper stock. The finished, coated stock may be conventionally printed to achieve high gloss end products. The compositions are preferably water soluble, thereby greatly facilitating repulping of the coated stock.

Abstract: A phenol resin-impregnated sheet formed by impregnating a porous resin sheet with a phenol resin having a degree of cure of from 70% to 95% is arranged on and lamininated to the surface of a carbon fiber-reinforced thermosetting resin sheet. The thickness of the phenol resin impregnated sheet is between 0.01 mm and 1.0 mm. A very even, strong and water-proof wood reinforcing material is obtained. The wood reinforcing material is intergrated and cured on the surface of the wood material by the phenol resin-impregnated sheet to reinforce wood material (single board or bonded board) to form a reinforced wood material. The wood reinforcing material adheres suitably with the wood material and does not cause environmental contamination.

Abstract: A decorative laminate is provided which includes one or more cellulosic core sheets, one or more decor sheets and optional overlay sheets. In one embodiment, one or more of the overlay sheets and/or decor sheets are impregnated prior to lamination with a mixture of a transparent resin and a photoluminescent material. As a result, the entire upper surface of the laminate visibly luminesces in the presence of exciting radiation. In another embodiment, an image or pattern is printed on one or more of the decor sheets with a ink including an organic photoluminescent material to provide an visibly luminescent image or pattern therein. It is envisioned that the invention could be used to provide a unique and appealing appearance when used as the surfacing for a wide variety of applications, including bowling lanes, game tables, counter-tops, dance floors, and signs such as “exit” signs.

Abstract: The present invention relates to honeycomb structures having cell walls of increased thickness wherein multiple layers of cell wall material are not bonded together except on two opposite cell wall sides. The invention also includes a process for making such honeycomb structures.

Abstract: A method of fabricating a decorative wood article includes the steps of applying a decorative overlay onto at least one surface of a wood article, applying a radiation curable powder coating onto the outer surface of the overlay, heating the applied radiation curable powder coating at a temperature sufficient to melt and flow the powder coating, and exposing the applied powder coating to radiation energy to cure the powder coating and form a film on the outer surface of the decorative overlay.

Abstract: A method for not only preserving cellulose material from deterioration and from fire, but also for producing plywood, chip and particle aborad with an inexpensive and environmentally acceptable adhesive is described. The cellulose material is processed by spraying, immersing or being subjected to vacuum and pressure application in two steps. One step processes the cellulose material with a sodium silicate preservative solution. Another step processes the cellulose material with a gaseous carbon dioxide. Pressure application, moreover, can be varied in a range not to exceed 250 psi to improve product quality. Moistened cellulose material, treated in the foregoing manner, is coated with a comminuted protein, e.g. soybean meal, and pressed into a cellulose product, typically plywood and chip board.

Abstract: The invention is directed to a paper support for photographic printing paper having a topside and a backside, at least said topside being provided with a pigmented coating based on clay and/or other pigment, said coating having a clay content of less than 3.3 g/m2, which topside of the pigmented coating has an average surface roughness RA of 1.0 &mgr;m or less, and is provided with at least one pigmented polymer resin layer.

Abstract: A method for fabricating a wood panel assembly comprising the acts of providing a steam-treated wood panel assembly comprising two faces and a core submitting the steam-treated wood panel assembly to an elevated pressure under an elevated temperature so as to decrease its thickness is described herein. Also described herein is a wood panel assembly having a high strength and a high resistance to swelling under moisture. The assembly comprises two faces, each of the faces having an outer surface; and a core provided between the two faces. The wood panel assembly, after a steam-treatment, is submitted to a high pressure under an elevated temperature to yield the high strength and high resistance to swelling under moisture properties.

Abstract: A wood preservative composition which comprises water soluble acidic copper salts plus water soluble fatty amine salts in a weight ratio of from 0.1 to 10 parts water soluble fatty amine salt for each part of water soluble acidic copper salt. Methods for protecting wood from termites, decay, and mildew, and for reducing the ferrous metal corrosion properties of water soluble copper salts by using the disclosed composition are provided.

Abstract: The present invention may provide a towel desirably including first and second layers having cellulosic fibers and a repellant agent. The first and second layers may substantially sandwich a third layer having cellulosic fibers with higher absorbency than the first and second layers. All three layers may form a single ply.

Abstract: A release agent for use in formation of a lignocellulosic composite product is provided. The release agent comprising at least one fatty acid. The release agent is capable of substantially preventing a mat comprising a lignocellulosic material and an adhesive bonding agent, formed within the confines of a formation area, from adhering to said formation area, when said release agent is introduced into said formation area. The release agent is also capable of substantially reducing deposits of either adhesive bonding agent or release agent which can accumulate in the formation area.

Abstract: A radiation curable coating contains an agent that imparts greater strippability to the cured coating. The agent can be included in the coating or in one or more subsequently applied maintenance coats.

Abstract: The present invention relates to a method of gluing wood based materials by providing an adhesive system onto wood based materials followed by curing, the adhesive system comprises a melaminic amino resin and a phenolic resin composition, wherein the phenolic resin composition comprises an acid and a phenolic resin. The invention also relates to an adhesive system and a stable phenolic resin composition as well as wood based products obtained by the method or through the use of the adhesive system.

Abstract: The invention relates to a laminated board grade structure used for low cost, enhanced graphics packaging. The product contains an unbleached or bleached substrate board and pigmented opaque polymer film applied to the unbleached board substrate to produce a product with a smooth coated, glossy surface for quality graphics printing.

Abstract: Ink-receiving print media products having multiple capabilities including (A) minimal drying time; (B) improved smear-fastness; (C) the ability to generate high-definition images with desirable gloss characteristics and gloss-uniformity; and (D) excellent compatibility between the ink materials being delivered and the media products along with other related benefits including the control of ink-coalescence. The print media products of interest have at least one ink-receiving layer on a substrate (e.g. polyethylene-coated paper), with the ink-receiving layer including a poly(vinyl alcohol-ethylene oxide) copolymer as a special multi-functional ingredient designed to produce the foregoing benefits. The copolymer may be employed alone or combined with one or more other ingredients in the ink-receiving layer including pigment(s), supplemental binder(s), and the like in order to fabricate an effective media product ideally suited for inkjet image generation using a wide variety of inks.

Abstract: A hog fuel board is made by placing a hog fuel mat including an ammonium chloride catalyst with flexible non-sticking layers on outside surfaces between screens in a preheated platen press and pressing the mat to preset stops and for a predetermined time and pressure to cause adhesives naturally present in the hog fuel to disperse throughout the board. The presence of ammonium chloride as a catalyst uniformly distributed through the hog fuel mat significantly lowers the temperature required at the heating press platens to form a board which also has improved properties. There is also described a hog fuel veneer board with a hog fuel mat sandwiched between veneer sheets and a lumber product with a hog fuel coating thereon. These additional products are both formed using the ammonium chloride catalyst to reduce press temperatures and create a product with improved properties, particularly, internal bond strength.

Abstract: Paper or paperboard laminate composed of at least one bulk-promoting layer, here termed the bulk layer, and on at least one side at the bulk layer at least one secondary layer, secondary layer and bulk layer being joined to one another directly or indirectly over basically the whole of their surfaces facing one another, 40-95% of the bulk layer consists of cellulose fibers with a freeness of 550-950 ml CSF, the secondary layer/layers has/have a greater density than the bulk layer, and the laminate has a bending stiffness index higher than 2.5 Nm7/kg3, but less than 14 Nm7/kg3, calculated as a geometric mean value for machine and transverse direction.

Abstract: Ink-receiving print media products having multiple capabilities including (A) minimal drying time; (B) improved smear-fastness; (C) the ability to generate high-definition images with desirable gloss characteristics and gloss-uniformity; and (D) excellent compatibility between the ink materials being delivered and the media products along with other related benefits including the control of ink-coalescence. The print media products of interest have at least one ink-receiving layer on a substrate (e.g. polyethylene-coated paper), with the ink-receiving layer including a poly(vinyl alcohol-ethylene oxide) copolymer as a special multi-functional ingredient designed to produce the foregoing benefits. The copolymer may be employed alone or combined with one or more other ingredients in the ink-receiving layer including pigment(s), supplemental binder(s), and the like in order to fabricate an effective media product ideally suited for inkjet image generation using a wide variety of inks.

Abstract: A radiation curable coating contains an agent that imparts greater strippability to the cured coating. The agent can be included in the coating or in one or more subsequently applied maintenance coats.

Abstract: An infrared fluorescent particles emitting fluorescence upon irradiation with infrared rays, and anti-falsification paper in which the particles are contained and the particles emitting fluorescence at a specific hue can be clearly recognized visually upon irradiation with infrared rays are provided. The infrared fluorescent particles comprise granules of a powdery material and a coating layer of a water-insoluble infrared fluorescent pigment emitting fluorescence upon irradiation with infrared rays formed on the surface of the granule. Water resistance can be imparted to the particles by using a resin having reactive groups capable of reacting with hydroxyl groups of the powdery material in combination as a binder upon coating, or by incorporating an anionic binder or a cationic binder in the granules and incorporating a cationic material or an anionic material in the coating layer.

Abstract: A gypsum wall board is disclosed in which at least one of the paper cover sheets is made with neutral size and a small amount of a cationic polyamide resin is added to the stock used to make the cover sheet. The paper cover sheets provide improved resistance to post-manufacturing problems that involve delamination, such as “Roll-up”.

Abstract: A method is provided for forming a durable, smooth-sided, multi-layer integral, composite engineered panel. The method typically is directed to first forming a mat comprising a plurality of layers of lignocellulosic strands or wafers. The plurality of layers of lignocellulosic strands or wafers are bonded together by an adhesive material. Then, at least one layer of smaller particles of lignocellulosic material is formed on the mat. This layer of smaller particles is blended together with an adhesive material thereby joining the layer of smaller particles to at least one outer surface of the mat. Next, at least one sheet of paper is joined to an outer layer of smaller particles of lignocellulosic material. This step takes place during the formation of the multi-layer integral, composite engineered panel. Finally, a substantially smooth outer surface is formed, upon pressing, in at least one surfaces of the multi-layer integral, composite engineered panel.

Abstract: A method for manufacturing a paper core material is described. The paper core material has uses such as in the building industry and has the advantage that no toxic home syndrome is caused in a newly built house or office. The paper core material has a continuous geometric pattern such as rectangular or hexagonal cells and is made by the method of providing a plurality of base paper strips, bending and gluing the base paper strips to form the paper core material having a continuous geometric pattern, treating the paper core material with a charcoal solvent comprising activated carbon dust, wood vinegar and a flame-resisting agent, and drying the paper core material. An alternate method is provided which involves treating the base paper strips with the charcoal solvent, drying the base paper strips, and then bending and gluing the base paper strips to form the paper core material having a continuous geometric pattern.

Abstract: A method of preparing a cellulosic article includes a step of combining cellulosic material and binder resin to form treated cellulosic material. A mat is formed of a plurality of layers of the treated cellulosic material. The method also includes the steps of interfering with bonding of resin between two adjacent layers of the mat, and applying heat and pressure to the mat to form a cellulosic composite article having an internal blistered pattern. A consolidated cellulosic article includes a consolidated cellulosic mat and a layer of blisters disposed in the consolidated cellulosic mat.

Abstract: Disclosed is a recording substrate which comprises (a) a cellulosic substrate having a first surface and a second surface opposite the first surface; (b) on the first surface of the cellulosic substrate and in contact therewith, a first coating comprising (i) a cold-water-soluble hydrophilic binder polymer, (ii) an ink spreading/ink wetting agent, (iii) a cationic dye mordant, (iv) a lightfastness-imparting agent, (v) a filler, and (vi) an optional biocide, (c) on the first surface of the cellulosic substrate and in contact with the first coating, a second coating comprising (i) a hot-water-soluble or alcohol-soluble material and (ii) a phosphonium salt; and (d) on the second surface of the cellulosic substrate and in contact therewith, a third coating comprising (i) a binder polymer with a glass transition temperature of from about −50 to about 50° C., (ii) an antistatic agent, (iii) a lightfastness-imparting agent, (iv) a filler, and (v) an optional biocide.

Abstract: Described and claimed are mat boards and backing boards buffered to a pH greater than 7.0 and having as an outer layer a vapor barrier and protective material such as PET, PBT, co-PBT co-PET and mixtures thereof, as well as methods for making and using such matboards and backing boards.

Abstract: Pressure impregnation methods for preserving wood. The impregnant combines a wood preservative with a wax-surfactant-water emulsion. A cationic surfactant component made up of two different surfactants is preferred.

Abstract: A coated paper product having high gloss and brightness is prepared by a process wherein a paper substrate is coated on at least one side with an aqueous coating formulation comprising an effective amount of a plastic pigment, and finished in a supercalender device containing heated rolls to produce a surface which is comparable to a cast coated surface.

Abstract: A support for an imaging material, which not only can give an imaging material and a print thereon having a high gloss appearance and being free of non-uniformity in gloss but also is improved in the property of peeling from a cooling roll and which has high stiffness and can be stably produced at a high speed, the support being a resin-coated-paper-based support for an imaging material, in which (1) each of a resin sheet on a side (front side) where an image is to be formed and a base paper has a multi-layered structure, (2) the base paper has a multi-layered structure, the resin sheet on the front surface is a polyolefin resin sheet and the paper layer constitution of the base paper is specified, or (3) the front resin sheet has a multi-layered structure constituted of an upper layer containing at least 50% by weight of a polyethylene resin having a density of at least 0.940 g/cm3 and a lower layer containing a largest amount of a polyethylene resin (b) having a density of less than 0.

Abstract: The invention describes fluorochemical triazine compounds, compositions containing the fluorochemical triazine compounds, the process for preparing the fluorochemical compounds and compositions, substrates treated with the fluorochemical compounds, melt extrusion of fibers and films containing the fluorochemical compounds and compositions, and coating, polish and marine antifouling compositions to provide oil and water repellency to substrates.

Abstract: Synthetic polymers having hydrogen bonding capability and one or more aliphatic hydrocarbon moieties are capable of providing two distinct properties to paper products, such as tissues, which properties heretofore have been imparted through the use of at least two different molecules. The backbone of these synthetic polymers is based on modified vinyl polymers, such as polyvinyl alcohol, polyacrylamides and polyacrylic acids.

Abstract: The present invention is directed to a process whereby low-grade lumber, (i.e., lumber having surface defects such as knots, voids, wane, and bark pockets, and warp defects such as twist, bow, crook and sweep), is converted to higher grade lumber and panel products. The process of the present invention involves first categorizing low-grade lumber, arranging a specified number of the categorized low-grade lumber side by side in a manner which offsets the surface defects on adjacent lumber by a minimum distance, and then face-laminating the categorized low-grade lumber together to form a cant. Warp defects such as bow, twist and crook are also offset in the arrangement of the cant and are straightened through the clamping and bonding process. The cant is then re-sawn to produce new, laminated wood products of a higher grade, each new laminated wood product including portions of the original lumber.

Abstract: A resin coated paper-based support for an imaging material comprises a multilayered base paper and a polyolefin resin sheet on at least the image forming side of the paper base. The thickness, fiber length, pulp composition, and freeness of the paper layers comprising the multilayered base paper base are controlled in order to obtain an imaging material with high gloss, stiffness, and curl resistance. The polyolefin resin sheet may comprise one or more layers.

Abstract: Extrusion coating structure in which at least one layer is made of a polymer composition comprising a multimodal ethylene polymer, which contains from 80 to 100% by weight of ethylene repeating u nits and from 0 to 20% by weight of C3-C10 alpha-olefin repeating units, has a density of between 0.920 and 0.960 kg/m3, and which is a blend of at least two different ethylene polymers.

Abstract: An adhesive binder for bonding together lignocellulosic particles, fibers and flakes of vegetable origin to form particle boards, fiber boards, flake boards and similar wood-based products, comprising a solublized fraction obtained by enzymatic treatment of fibrous, lignocellulosic raw materials. The present binder can be obtained by treating fibrous lignocellulosic raw material with a hydrolytic enzyme in an aqueous medium, recovering the solubilized material of the enzymatic treatment, forming an aqueous suspension containing said material and an oxidase, and oxidizing said material in the presence of said oxidase by introducing oxygen-containing gas into the supension. This method thus produces an increased amount of a water-soluble fraction containing carbohydrates, extractives and lignin useful as an adhesive binder.