Microscopic Interfacial Wave Or Roughness Patents (Class 428/612)
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Patent number: 12065711Abstract: A high-strength hot rolled steel sheet and a method for manufacturing the high-strength hot rolled steel sheet are disclosed. The high-strength hot rolled steel sheet includes a specific chemical composition, and a steel structure in which a lower bainite phase and/or a tempered martensite phase at 90% or more in terms of a total area fraction is contained as a dominant phase, an average grain size of the dominant phase is 10.0 ?m or less, and an amount of Fe in Fe-based precipitates is 0.70% or less in mass %, in which an arithmetic average roughness (Ra) of a surface is 2.50 ?m or less, and a tensile strength TS is 1180 MPa or more.Type: GrantFiled: June 10, 2019Date of Patent: August 20, 2024Assignee: JFE Steel CorporationInventors: Kazuhiko Yamazaki, Takeshi Yokota, Sumio Kaiho, Noriaki Moriyasu
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Patent number: 11259449Abstract: Provided is an electromagnetic wave shielding material that can exhibit improved electromagnetic wave shielding property, light-weight property and formability. The present invention relates to an electromagnetic wave shielding material comprising a laminate in which N number of metal foils each having a thickness of 5 to 100 ?m and N+1 number of resin layers each having a thickness of 5 ?m or more are alternately laminated or a laminate in which N+1 number of metal foils each having a thickness of 5 to 100 ?m and N number of resin layers each having a thickness of 5 ?m or more are alternately laminated, N being an integer of 2 or more, wherein thickness of the laminate is from 100 to 500 ?m, and wherein, when a thickness center of the laminate is used as a reference, for all pairs of interfaces at which sequences of the resin layers and the metal foils on both upper and lower sides of the reference correspond to each other, distances from the reference to the interfaces have an error of within ±10%.Type: GrantFiled: April 7, 2016Date of Patent: February 22, 2022Assignee: JX Nippon Mining & Metals CorporationInventors: Kazuki Kammuri, Koichiro Tanaka
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Patent number: 10995624Abstract: An article includes a substrate that is substantially opaque to visible light and a coating disposed on the substrate. The coating includes a coating material having an inherent index of refraction, wherein the coating has an effective index of refraction that is less than the inherent index of refraction, and wherein the effective index of refraction is less than 1.8.Type: GrantFiled: August 1, 2016Date of Patent: May 4, 2021Assignee: GENERAL ELECTRIC COMPANYInventors: Patrick James McCluskey, Bernard Patrick Bewlay, Ambarish Jayant Kulkarni, Krzysztof Jacek Lesnicki, Byron Andrew Pritchard, Nicole Jessica Tibbetts
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Patent number: 10734130Abstract: The invention relates to an elongated electrically conductive copper-aluminum bimetal element, a cable comprising at least one such elongated electrically conductive element, a process for preparing said elongated electrically conductive element and said cable, and a device comprising such an electric cable and at least one metal connector.Type: GrantFiled: April 6, 2017Date of Patent: August 4, 2020Assignee: NEXANSInventors: Sébastien Dablement, Stéphane Morice
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Patent number: 10626296Abstract: The invention relates to a composition for coatings which includes at least one condensed tannin and water and which has a pH of more than 7. The invention also relates to an anti-adhesive coating composition including said type of composition for coatings.Type: GrantFiled: September 2, 2016Date of Patent: April 21, 2020Assignee: SEB S.A.Inventors: Jérôme Polesel Maris, Isabelle Joutang
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Patent number: 10518387Abstract: A grinding element mounted on a grinding wheel and a grinding wheel containing the same are provided for grinding. The grinding element includes a grinding tooth, and the grinding tooth includes a grinding material having a framework structure and pores distributed in the framework structure. The framework structure includes a bond material and abrasive particles that are bonded by the bond material. A pore size of the pores is larger than 40 microns but smaller than 70 microns. A manufacturing method for semiconductor packages using the same is also provided.Type: GrantFiled: July 18, 2017Date of Patent: December 31, 2019Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Yi-Chao Mao, Chin-Chuan Chang, Jing-Cheng Lin, Wen-Hua Chang
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Patent number: 10230180Abstract: A connecting component material used as a material constituting a connecting component, wherein the connecting component material is obtained by using a Ni-plated metal plate in which a Ni plating layer is formed on the surface of a metal plate, and the average depth (R) of a surface roughness motif in at least one direction on the surface of the Ni plating layer is 1.0 ?m or above, and by forming a Sn plating layer having a thickness of 0.3 to 5 ?m on the Ni plating layer of the Ni-plated metal plate; the connection component material makes it possible to reduce friction and minimize abrasion of the material when a connecting component such as an electrical connection terminal is fitted, and to improve the reliability of a stable electrical connection; and the connecting component material can be used in e.g., electrical contact components such as lead frames, harness plugs, and connectors used in electrical and electronic devices and the like.Type: GrantFiled: April 23, 2015Date of Patent: March 12, 2019Assignee: NISSHIN STEEL CO., LTD.Inventors: Yoshikatsu Nishida, Masashi Hiraoka, Masao Nagao, Masayoshi Tatano, Takahiro Fujii
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Patent number: 10057984Abstract: A method and production of composite foils and thin copper foils peeled from said composite copper foils is disclosed for use in forming printed circuit boards (PCB). Either the composite foil or only the thin copper foil can be laminated to a polymer layer to form the printed circuit board, with the step of separating the thin copper foil from the composite copper foil is performed subsequent to said laminating step.Type: GrantFiled: February 2, 2017Date of Patent: August 21, 2018Assignee: CHANG CHUN PETROCHEMICAL CO., LTD.Inventors: Tsang-Jin Juo, Kuei-Sen Cheng, Yao-Sheng Lai, Jui-Chang Chou
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Patent number: 9963774Abstract: A thermal barrier coated metallic article includes a platinum-group metal enriched outer layer on the article. The surface of the outer layer has a microstructure including a plurality of projections extending away from the metallic article. A thin adherent layer of oxide is formed on the outer layer of the metallic article. A ceramic coating is provided on the oxide layer on the surface on and around the projections. The ceramic coating includes a plurality of columnar ceramic grains which extend through the full thickness of the ceramic coating. The grains are arranged in clusters separated by gaps. The grains deposited around the projections are generally blocked. The projections reduce the stress in the ceramic coating near the interface with the adherent layer of oxide and also reduce the stress in the adherent layer of oxide and hence increase the working life of the thermal barrier coating system.Type: GrantFiled: August 26, 2015Date of Patent: May 8, 2018Assignee: ROLLS-ROYCE plcInventors: David Stafford Rickerby, Robert Edward Jones, Christine Chalk
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Patent number: 9512923Abstract: A sliding component is characterized in that, on one sealing face of a pair of sliding parts that slide relative to each other, multiple positive pressure-generating mechanisms that include extremely shallow parallel grooves running roughly in parallel with the sealing face and having submicron-level height differences are provided independently in the circumferential direction, and that extremely shallow thin grooves are formed on the sealing face on the low-pressure fluid side of the extremely shallow parallel grooves, wherein the extremely shallow parallel grooves communicate with the high-pressure fluid side, and the extremely shallow thin grooves communicate with the extremely shallow parallel grooves, but are isolated from the low-pressure fluid side by a seal area, thereby reducing a leakage rate of sealed fluid and significantly improving lubrication characteristics at startup or stop at the same time.Type: GrantFiled: May 15, 2013Date of Patent: December 6, 2016Assignee: EAGLE INDUSTRY CO., LTD.Inventors: Hideyuki Inoue, Takeshi Hosoe, Yuta Negishi
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Patent number: 9397343Abstract: The present disclosure relates to a copper foil which exhibits surprising anti-deformation properties (e.g., it is resistant to swelling, sagging, and wrinkling). Typically, the copper foil has (a) a shiny side with a surface roughness (Rz) in the range of 0.6 to 1.9 ?m; (b) a matte side with a surface roughness (Rz) in the range of 0.6 to 1.9 ?m; and (c) a lightness L* value of the matte side, based on the L*a*b* color system, in the range of 12 to 35. The disclosure further relates to an anode comprising an anode active material on an anode current collector, wherein the anode current collector includes the above-mentioned copper foil. The anodes are used in, for example, lithium ion secondary batteries.Type: GrantFiled: October 15, 2015Date of Patent: July 19, 2016Assignee: Chang Chun Petrochemical Co., Ltd.Inventors: Kuei-Sen Cheng, Yao-Sheng Lai, Yueh-Min Liu, Jui-Chang Chou
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Patent number: 9089080Abstract: Dielectric composite structures comprising interfaces possessing nanometer scale corrugated interfaces in interconnect stack provide enhances adhesion strength and interfacial fracture toughness. Composite structures further comprising corrugated adhesion promoter layers to further increase intrinsic interfacial adhesion are also described. Methods to form the nanometer scale corrugated interfaces for enabling these structures using self assembling polymer systems and pattern transfer process are also described.Type: GrantFiled: June 7, 2013Date of Patent: July 21, 2015Assignee: International Business Machines CorporationInventors: Lawrence A. Clevenger, Timothy J. Dalton, Elbert E. Huang, Sampath Purushothaman, Carl J. Radens
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Patent number: 9028972Abstract: A copper foil for a printed wiring board, the copper foil being characterized by having, on at least one surface thereof, a roughed layer of the copper foil in which an average diameter at a particle root (D1) corresponding to a distance of 10% of a particle length from the root, is 0.2 ?m to 1.0 ?m, and a ratio of the particle length (L1) to the average diameter at the particle root (D1) is 15 or less when L1/D1. A copper foil for a printed wiring board, wherein a sum of area covered by holes on an uneven and roughened surface of a resin is 20% or more at a surface of the resin formed by laminating the resin and a copper foil for a printed wiring having a roughened layer and then removing the copper layer by etching. An object of the present invention is to develop a copper foil for a semiconductor package board in which the aforementioned phenomenon of circuit erosion is avoided without deteriorating other properties of the copper foil.Type: GrantFiled: September 8, 2011Date of Patent: May 12, 2015Assignee: JX Nippon Mining & Metals CorporationInventors: Michiya Kohiki, Terumasa Moriyama
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Patent number: 9023485Abstract: The invention relates to an electro-optical or electromechanical structural component, in particular, an LED, connector or stamped grid, or sliding element, made of a rolled metal substrate of a metal strip, or a sheet produced therefrom, made of Cu or a Cu alloy strip, Al or an Al alloy strip, Fe or a Fe alloy strip, Ti or a Ti alloy strip, Ni or a Ni alloy strip or a stainless steel strip, which has a specially structured surface. The structure of the surface allows joining using optical methods, even in the case of highly reflective surface coatings, and simultaneously improves the functional properties of the components used.Type: GrantFiled: February 8, 2011Date of Patent: May 5, 2015Assignee: Wieland-Werke AGInventors: Isabell Buresch, Dieter Stock, Thorsten Weireter
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Publication number: 20150061107Abstract: An insulation sheet made from silicon nitride comprising: a sheet-shaped silicon-nitride substrate which contains ?-silicon-nitride crystal grains as a main phase; and a surface layer which is formed on one face or both front and back faces of surfaces of the silicon-nitride substrate and is formed from a resin or a metal which includes at least one element selected from among In, Sn, Al, Ag, Au, Cu, Ni, Pb, Pd, Sr, Ce, Fe, Nb, Ta, V and Ti. A semiconductor module structure using the insulation sheet made from silicon nitride.Type: ApplicationFiled: November 6, 2014Publication date: March 5, 2015Applicants: KABUSHIKI KAISHA TOSHIBA, TOSHIBA MATERIALS CO., LTD.Inventor: Takayuki NABA
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Patent number: 8968881Abstract: A precoated metal sheet produced by simultaneous multilayer coating, and a process for producing the same, is provided with improved color shading prevention and adhesion. In the precoated metal plate, the centerline average roughness Ra in the coating film interface is not less than 0.3 ?m, and the maximum height from the waviness center line in the interface is not more than 50% of the layer thickness. Also provided is (i) a top clear coated metal plate, which comprises a clear layer as an upper layer, has an interfacial centerline average roughness Ra of 0.3 to 0.7 ?m and has excellent weathering resistance; and (ii) a precoated metal plate having excellent processability and corrosion resistance, which contains not less than 30% by mass of a rust preventive pigment.Type: GrantFiled: December 5, 2005Date of Patent: March 3, 2015Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Hiroyasu Furukawa, Hiroshi Kanai, Kenji Inada, Katsunori Tobisawa, Shigenori Tanaka, Kohei Ueda, Kengo Yoshida, Yoshihiro Suemune
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Patent number: 8962151Abstract: Improved methods of bonding solid materials include a step of fabricating a micro-column array (MCA) on at least one surface to be bonded. The MCA formation process can be modified to cause and/or prevent chemical alteration of the surface being treated or to deposit a coating on the surface. In a preferred embodiment, the MCA is fabricated by laser treating the surface, such as by laser ablation.Type: GrantFiled: August 10, 2007Date of Patent: February 24, 2015Assignee: Integrated Micro Sensors, Inc.Inventors: David Starikov, Abdelhak Bensaoula
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Publication number: 20150044496Abstract: A jointed body that has been solid-phase jointed at normal temperature and that has a non-conventional structure is presented. The jointed body is formed by solid-phase joining a first jointed member to a second jointed member, and has a junction interface between the first member and the second member. This jointed body includes an average crystal grain size in a near interface structure that constitutes a near interface area having a total width of 20 micrometers and extending at both sides of the junction interface as a center is 75-100% of an average crystal grain size in an around interface structure that constitutes around interface areas located at both outer sides of the near interface area. In the jointed body, the near interface structure after the joining is almost the same as the structure before the joining, allowing the jointed body to exert similar characteristics to the jointed members.Type: ApplicationFiled: March 1, 2013Publication date: February 12, 2015Inventors: Tadashi Oshima, Hisaaki Takao, Hirofumi Ito
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Patent number: 8911878Abstract: Metal-clad polymer articles containing structural fine-grained and/or amorphous metallic coatings/layers optionally containing solid particulates dispersed therein. The fine-grained and/or amorphous metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, automotive parts and components exposed to thermal cycling although the CLTE of the metallic layer and the one of the substrate is mismatched. The interface between the metallic layer and the polymer is suitably pretreated to withstand thermal cycling without failure.Type: GrantFiled: January 31, 2013Date of Patent: December 16, 2014Assignee: Integran Technologies Inc.Inventors: Klaus Tomantschger, Jonathan McCrea, Nandakumar Nagarajan, Francisco Gonzalez, Gino Palumbo, Konstantinos Panagiotopoulos, Herath Katugaha
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Patent number: 8906515Abstract: Metal-clad polymer articles containing structural fine-grained and/or amorphous metallic coatings/layers optionally containing solid particulates dispersed therein, are disclosed. The fine-grained and/or amorphous metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, automotive parts and components exposed to thermal cycling although the coefficient of linear thermal expansion (CLTE) of the metallic layer and the substrate are mismatched. The interface between the metallic layer and the polymer is suitably pretreated to withstand thermal cycling without failure.Type: GrantFiled: May 24, 2010Date of Patent: December 9, 2014Assignee: Integran Technologies, Inc.Inventors: Klaus Tomantschger, Jonathan McCrea, Nandakumar Nagarajan, Francisco Gonzalez, Gino Palumbo, Konstantinos Panagiotopoulos, Herath Katugaha, Diana Facchini, Jared J. Victor, Uwe Erb
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Publication number: 20140356644Abstract: A component for a turbomachine having at least one region made of an intermetallic material which is formed from an intermetallic compound or comprises an intermetallic phase as the largest constituent. The intermetallic material is compacted and/or modified in microstructure by microplasticization at least partially at a surface or interface in a region close to the surface or interface.Type: ApplicationFiled: May 27, 2014Publication date: December 4, 2014Applicant: MTU AERO ENGINES AGInventors: André WERNER, Wilfried SMARSLY
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Patent number: 8852754Abstract: Provided is an industrially excellent surface-treated copper foil which satisfies requirements for adhesiveness to an insulating resin such as polyimide, heat-resistant adhesiveness, chemical resistance and soft etching properties. Also provided is a method for producing a surface-treated copper foil which achieves a high adhesion strength between an insulating resin and the copper foil, shows high chemical resistance in circuit formation and sustains good soft etching properties after forming vias by laser-processing. A base copper foil is subjected to a roughening treatment to give a surface roughness (Rz) of 1.1 ?m or below. On the roughened surface, an Ni—Zn alloy layer is formed. The aforesaid roughening treatment is conducted in such a manner that the roughened surface comprises sharp-pointed convexes, which have a width of 0.3-0.8 ?m, a height of 0.6-1.8 ?m and an aspect ratio of 1.2-3.5, and the surface roughness (Rz) of said base copper foil is increased by 0.05-0.3 ?m.Type: GrantFiled: January 21, 2011Date of Patent: October 7, 2014Assignee: Furukawa Electric Co., Ltd.Inventors: Satoshi Fujisawa, Takeo Uno, Koichi Hattori
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Publication number: 20140255717Abstract: Disclosed are sintered silver bonded electronic package subcomponents and methods for making the same. Embodiments of the sintered silver bonded EPSs include topography modification of one or more metal surfaces of semiconductor devices bonded together by the sintered silver joint. The sintered silver bonded EPSs include a first semiconductor device having a first metal surface, the first metal surface having a modified topography that has been chemically etched, grit blasted, uniaxial ground and/or grid sliced connected to a second semiconductor device which may also include a first metal surface with a modified topography, a silver plating layer on the first metal surface of the first semiconductor device and a silver plating layer on the first metal surface of the second semiconductor device and a sintered silver joint between the silver plating layers of the first and second semiconductor devices which bonds the first semiconductor device to the second semiconductor device.Type: ApplicationFiled: March 6, 2013Publication date: September 11, 2014Applicant: UT-BATTELLE, LLCInventor: Andrew A. Wereszczak
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Publication number: 20140220375Abstract: A method for forming a protective coating on a substrate comprising, applying a bond coating to the substrate, the bond coating having a first surface roughness, ionizing an inert gas which flows into the surface of the bond coating so as to impart a second surface roughness to the bond coating greater than the first surface roughness, wherein the inert gas is ionized and caused to flow into the surface of the bond coating by a reverse polarity current supplied to an electrode which removes at least one electron from the inert gas, and applying a top coating to the bond coating. Additionally, a method for preparing a surface to receive and adhere to a coating comprising roughening the surface to create a micro-roughening network on the surface. In addition, a method of improving strain tolerance and cyclic spallation life of a protective coating.Type: ApplicationFiled: April 11, 2014Publication date: August 7, 2014Applicant: GENERAL ELECTRIC COMPANYInventors: David Bucci, Daniel A. Nowak, Paul S. Dimascio
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Publication number: 20140191716Abstract: A soft magnetic layer for a receiving antenna of a wireless power receiving apparatus includes a first soft magnetic member containing a Mn—Zn ferrite material, and a second soft magnetic member containing a Ni—Zn ferrite material. Accordingly, electromagnetic energy collecting performance of the receiving antenna of the wireless power receiving apparatus is improved, and thereby power transmission efficiency is maximized.Type: ApplicationFiled: January 3, 2014Publication date: July 10, 2014Applicant: LG INNOTEK CO., LTD.Inventors: Sang Won LEE, So Yeon KIM, Jin Mi NOH, Seok BAE, Jai Hoon YEOM
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PRINTED CIRCUIT BOARD HAVING COPPER PLATED LAYER WITH ROUGHNESS AND METHOD OF MANUFACTURING THE SAME
Publication number: 20140186651Abstract: Disclosed herein are a printed circuit board having a copper plated layer with an anchor shaped surface and roughness by forming the copper plated layer having an anisotropic crystalline orientation structure using a plating inhibitor at the time of forming the copper plated layer serving as a circuit wiring and using composite gas plasma and a dilute acid solution, and a method of manufacturing the same.Type: ApplicationFiled: December 24, 2013Publication date: July 3, 2014Applicant: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventors: Sung Han, Yoon Su Kim, Doo Sung Jung, Eun Jung Lim, Kyoung Moo Harr, Kyung Suk Shim, Kyung Seob Oh -
Publication number: 20140147695Abstract: An electronic part mounting substrate includes: a metal plate 10 (for mounting thereon electronic parts) of aluminum or an aluminum alloy having a substantially rectangular planar shape, one major surface of the metal plate 10 being surface-processed so as to have a surface roughness of not less than 0.2 micrometers; a plating film 20 of nickel or a nickel alloy formed on the one major surface of the metal plate 10; an electronic part 14 bonded to the plating film 20 by a silver bonding layer 12 (containing a sintered body of silver); a ceramic substrate having a substantially rectangular planar shape, one major surface of the ceramic substrate 16 being bonded to the other major surface of the metal plate 10; and a radiating metal plate (metal base plate) 18 bonded to the other major surface of the ceramic substrate 16.Type: ApplicationFiled: November 22, 2013Publication date: May 29, 2014Applicant: DOWA METALTECH CO., LTD.Inventors: Naoya Sunachi, Hideyo Osanai, Satoru Kurita
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Patent number: 8734934Abstract: A surface metal film material including, in this order, a substrate, a polymer layer that receives a plating catalyst or a precursor thereof, and a metal film formed by plating, wherein, when x ?m represents surface roughness (Ra) at the interface between the substrate and the polymer layer, and y ?m represents surface roughness (Ra) at the interface between the polymer layer and the metal film, x>y and 5 ?m>x>0.1 ?m, and wherein, when T ?m represents a thickness of the polymer layer, T and x satisfy the relationship 2x?T.Type: GrantFiled: December 8, 2009Date of Patent: May 27, 2014Assignee: FUJIFILM CorporationInventor: Masataka Satou
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Patent number: 8722199Abstract: It is an object of the present invention to provide an electrodeposited copper foil which has a lower profile and a higher gloss than low-profile electrodeposited copper foil conventionally supplied in markets. For achieving this object, the present invention employs an electrodeposited copper foil which has a super low profile, the surface roughness (Rzjis) of the deposit side of lower than 1.0-micron meter, and the gloss [Gs(60-deg.)] thereof of not lower than 400 irrespective to its thickness. The present invention also provides a manufacturing method of an electrodeposited copper foil obtained by electrodeposition using a sulfuric acid base copper electrolytic solution obtained by adding 3-mercapto-1-propanesulfonic acid and/or bis(3-sulfopropyl)disulfide, a quaternary ammonium salt polymer having a cyclic structure, and chlorine.Type: GrantFiled: March 31, 2006Date of Patent: May 13, 2014Assignee: Mitsui Mining & Smelting Co., Ltd.Inventors: Mitsuyoshi Matsuda, Hisao Sakai, Sakiko Tomonaga, Makoto Dobashi
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Patent number: 8722197Abstract: A thin layer is deposited on a surface having a roughness profile whereof the parameters and mean period are determined for improving the tribological performance, so that the ratio A between the square of the mean period of the profile (PSM) in ?m and the roughness profile (Pa) in ?m, as defined by French standard ISO 4288, is equal to or greater than 5×105 ?m.Type: GrantFiled: October 16, 2007Date of Patent: May 13, 2014Assignee: H.E.F.Inventors: Philippe Maurin-Perrier, Florent Ledrappier, Laurent Houze
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Patent number: 8715836Abstract: It is an object to provide a surface-treated electro-deposited copper foil which has a low profile at a level equal to or excellent than that of low-profile surface-treated electro-deposited copper foils that have conventionally been supplied to the market and in which waviness affecting the straight line performance of wiring is small, and a method for manufacturing the same. In order to achieve this object, in the surface-treated electro-deposited copper foil, the maximum waviness height (Wmax) of the bonding surface to be bonded with an insulation layer-constituting material to be 0.05 ?m to 0.7 ?m, the maximum peak to valley height (PV) to be 0.05 to 1.5 ?m, and the surface roughness (Rzjis) to be 0.1 ?m to 1.0 ?m.Type: GrantFiled: March 9, 2007Date of Patent: May 6, 2014Assignee: Mitsui Mining & Smelting Co., LtdInventors: Makoto Dobashi, Mitsuyoshi Matsuda, Sakiko Tomonaga, Hisao Sakai, Tomohiro Sakata, Junshi Yoshioka, Jo Nishikawa, Takeo Taguchi
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Publication number: 20140113453Abstract: A tungsten carbide coated chamber component of semiconductor processing equipment includes a metal surface, optional intermediate nickel coating, and outer tungsten carbide coating. The component is manufactured by optionally depositing a nickel coating on a metal surface of the component and depositing a tungsten carbide coating on the metal surface or nickel coating to form an outermost surface.Type: ApplicationFiled: October 24, 2012Publication date: April 24, 2014Applicant: Lam Research CorporationInventors: Hong Shih, Lin Xu, John Michael Kerns, Anthony Amadio, Duane Outka, Yan Fang, Allan Ronne, Robert G. O'Neil, Rajinder Dhindsa, Travis Taylor
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Patent number: 8679642Abstract: A first material with a known maximum temperature of operation is coated with a second material on at least one surface of the first material. The coating has a melting temperature that is greater than the maximum temperature of operation of the first material. The coating is heated to its melting temperature until the coating flows into any cracks in the first material's surface.Type: GrantFiled: September 26, 2013Date of Patent: March 25, 2014Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventors: Stephen W. Smith, John A. Newman, Robert S. Piascik, Edward H. Glaessgen
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Publication number: 20140023879Abstract: A surface-treated steel sheet includes: a steel sheet; and a coated layer which is formed on one surface or both surfaces of the steel sheet and includes zinc and vanadium, wherein the coated layer has a vanadium content of 1% or higher and 20% or less and a coating weight of 3 g/m2 or higher and 40 g/m2 or less, and has a plurality of dendritic arms that are grown in a thickness direction of the steel sheet, and a ratio x/y of a content x of vanadium that is present outside the arms to a content y of vanadium that is present inside the arms is 1.1 or higher and 3.0 or less in terms of vanadium element.Type: ApplicationFiled: March 29, 2012Publication date: January 23, 2014Inventors: Fumio Shibao, Taihei Kaneto, Masahiro Fuda, Yoshio Kimata
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Publication number: 20130302635Abstract: An object of the present invention is to provide a copper foil excellent in softening resistance performance which reduces decrease in tensile strength after heat treatment at about 350° C. to 400° C. In order to achieve the object, a surface-treated copper foil provided with a rust-proofing treatment layer on both surfaces of a copper foil in which a rust-proofing treatment layer is constituted by zinc, and the either rust-proofing treatment layer is a zinc layer having zinc amount of 20 mg/m2 to 1,000 mg/m2; and the copper foil contains one or two or more of small amount elements selected from carbon, sulfur, chlorine and nitrogen, and a sum amount thereof is 100 ppm or more is adopted.Type: ApplicationFiled: November 22, 2011Publication date: November 14, 2013Applicant: MITSUI MINING & SMELTING CO., LTD.Inventors: Shinichi Obata, Shinya Hiraoka, Fumiaki Hosokoshi, Ayumu Tateoka, Hideaki Matsushima, Koichi Miyake, Sakiko Tomonaga, Tomoyuki Maeda
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Publication number: 20130288070Abstract: A first metal such as germanium is prepared for metal-to-metal bonding by depositing the first metal onto a roughened foundation layer so that asperities are present on the first metal layer substantially following the topology of the asperities on the surface of the foundation layer without having to process the surface of the first metal layer. Such asperities can break through barrier layer(s) on the surface of another metal (e.g., an oxide layer, an anti-stiction coating, and/or other barrier layer) during a bonding process so that direct metal-to-metal bonding can be accomplished without having to remove the barrier layer(s) and without having to process the surface of the first metal such as by photolithography or depositing and subsequently removing a material that partially interdiffuses with the first metal.Type: ApplicationFiled: March 4, 2013Publication date: October 31, 2013Applicant: ANALOG DEVICES, INC.Inventor: Christine H. Tsau
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Patent number: 8557392Abstract: In order to provide a flexible laminate circuit board using a surface treated copper foil satisfying all of a bonding strength of a copper foil with respect to polyimide, acid resistance, and etching property, in a flexible laminate circuit board formed by a copper foil on the surface of a polyimide resin layer, the copper foil is a surface treated copper foil formed by depositing an Ni—Zn alloy onto at least one surface of a untreated copper foil, and the Zn deposition amount in the deposited Ni—Zn alloy is 6% or more and 15% or less of the (Ni deposition amount+Zn deposition amount), and the Zn deposition amount is 0.08 mg/dm2 or more to provide a flexible copper clad laminate.Type: GrantFiled: July 22, 2009Date of Patent: October 15, 2013Assignees: Furukawa Electric Co., Ltd., Nippon Steel & Sumikin Chemical Co., Ltd.Inventors: Satoshi Fujisawa, Yuji Suzuki, Takeo Uno, Koichi Hattori, Naoya Kuwasaki
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Publication number: 20130224513Abstract: A laminate circuit board with a multi-layer circuit structure which includes a substrate, a first circuit metal layer, a second circuit metal layer, a first nanometer plating layer, a second nanometer plating layer and a cover layer is disclosed. The first circuit metal layer is embedded in the substrate or formed on at least one surface of the substrate which is smooth. The first nanometer plating layer with a smooth surface overlaps the first circuit metal layer. The second nanometer plating layer is formed on the other surface of the substrate and fills up the opening in the cover layer to electrically connect the first circuit metal layer. The junction adhesion is improved by the chemical bonding between the nanometer plating layer and the cover layer/the substrate. Therefore, the circuit metal layer does not need to be roughened and the density of the circuit increases.Type: ApplicationFiled: October 29, 2012Publication date: August 29, 2013Applicant: KINSUS INTERCONNECT TECHNOLOGY CORP.Inventor: KINSUS INTERCONNECT TECHNOLOGY CORP.
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Patent number: 8518521Abstract: Provided is a composite molded article which can increase resistance to peeling at an interface and suppress excessive peeling of a fiber-reinforced polymer material portion even when thermal shock is repeatedly applied. The composite molded article comprises a metal member using metal as a base material and having a surface; and a fiber-reinforced polymer material portion coated on at least part of the surface of the metal member and having a polymer material as a matrix and a plurality of reinforcing fibers for reinforcing the matrix. The surface of the metal member has a plurality of projections juxtaposed regularly or randomly at a pitch distance greater than diameters of the reinforcing fibers. The respective facing projections form enterable spaces which part of the matrix enters and at least part of the reinforcing fibers can enter.Type: GrantFiled: September 16, 2010Date of Patent: August 27, 2013Assignee: Aisin Seiki Kabushiki KaishaInventors: Toshihiro Aso, Akira Uchimi, Yasuhiro Kume, Toshiyuki Tsuruga
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Patent number: 8512873Abstract: To provide a surface treated copper foil satisfying all of the bonding strength to polyimide film, chemical resistance, and etching property, and to provide a CCL using the surface treated copper foil, a surface treated copper foil is formed being comprising an untreated copper foil on at least one surface of which Ni—Zn alloy is deposited, wherein Zn content (wt %)=Zn deposition amount/(Ni deposition amount+Zn deposition amount)×100 is 6% or more and 15% or less, and Zn deposition amount is 0.08 mg/dm2 or more, or, a CCL is formed being comprising a surface treated copper foil and a polyimide film laminated on the surface treated copper foil, wherein the surface treated copper foil comprises an untreated copper foil on at least one surface of which Ni—Zn alloy is deposited, Zn content (wt %)=Zn deposition amount/(Ni deposition amount+Zn deposition amount)×100 is 6% or more and 15% or less, and Zn deposition amount is 0.08 mg/dm2 or more.Type: GrantFiled: July 22, 2009Date of Patent: August 20, 2013Assignee: Furukawa Electric Co., Ltd.Inventors: Satoshi Fujisawa, Yuji Suzuki, Takeo Uno
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Publication number: 20130189538Abstract: A method of manufacturing a copper foil for a printed wiring board, characterized in that a roughened layer of roughening copper grains is formed on at least one surface of the copper foil by using an electrolytic bath of sulfuric acid and copper sulfate, and the electrolytic bath contains tungsten ions and/or arsenic ions and further contains an alkyl sulfate-based anionic surfactant. The object of the present invention is to provide a method of manufacturing a copper foil for a printed wiring board, wherein in particular a roughened layer on the copper foil can be improved to enhance the adhesive strength between the copper foil and a resin substrate without deteriorating other properties of the copper foil.Type: ApplicationFiled: September 8, 2011Publication date: July 25, 2013Applicant: JX NIPPON MINING & METALS CORPORATIONInventor: Terumasa Moriyama
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Publication number: 20130183539Abstract: A bearing article can include a metal substrate having a bronze layer; a PEEK layer; a PTFE composition layer overlying and penetrating the PEEK layer. A method for preparing a bearing article can include providing a metal substrate with a sintered bronze layer, electrostatic spraying a non-fluorinated polymer onto the metal substrate followed by spraying a fluorinated polymer onto the non-fluorinated polymer and heat rolling to form a laminate.Type: ApplicationFiled: December 27, 2012Publication date: July 18, 2013Inventors: Qiang GUO, Guoliang PAN, Lianxiang WANG, Xiaoye LIU
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Patent number: 8482855Abstract: A reflection metal diffraction grating has a high diffraction efficiency for diffracting femtosecond mode laser pulses, and includes a substrate with a set of lines having a pitch A. The substrate is made of metal or covered with a metal layer, and the grating includes a thin film of dielectric material having a thickness, the dielectric film covering the metal surface of the lines of the grating, the grating being suitable for receiving a pulsed electromagnetic lightwave in a femtosecond mode. The thickness of the dielectric thin film is lower than 50 nm, and is suitable for reducing by a third order factor at least the maximum of the square of the electric field of the electromagnetic lightwave on the metal surface and in the metal layer of the substrate as compared to the square of the electric field at the surface of a metal grating not having a dielectric thin film.Type: GrantFiled: April 28, 2010Date of Patent: July 9, 2013Assignee: Horiba Jobin Yvon SASInventor: Frederic Desserouer
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Patent number: 8440322Abstract: The copper alloy (lining) prevails in an overwhelmingly large amount in a plain-bearing layer structure. Cu of the plain bearing copper-alloy diffuses into the Sn-based overlay diffuses into the Sn-based overlay and detrimentally impairs the performance of the overlay. The present invention takes a measure against this problem. An Sn-based overlay having a thickness of 3 to 19 ?m is deposited by electro-plating without an intermediate layer for diffusion prevention on a plain-bearing layer, which contains Sn and Ni in a total amount of more than 4 mass % to 20 mass % (the minimum amount of Sn is 4 mass %) and has a hardness of Hv 150 or less.Type: GrantFiled: March 12, 2008Date of Patent: May 14, 2013Assignee: Taiho Kogyo Co., Ltd.Inventors: Shigeyuki Suga, Hitoshi Wada, Takashi Tomikawa
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Patent number: 8431254Abstract: The invention relates to a composite material element (1), the composite material comprising a microfissured matrix (7) in the form of a three-dimensional interconnected network (4) of microfissures exposed on the surface of the ceramic matrix, an additive material (6) consisting of a flux or glass being dispersed in the matrix, the additive material (6) being a material which, when the composite material is brought to a predetermined temperature, softens and migrates by capillarity in the network (4) of microfissures (4) to said surface of the element. The quantity of additive material dispersed initially in the matrix is in a sufficient proportion compared to the matrix intended to coat a surface (5) of the composite material element left exposed so as to create a gas-tight barrier.Type: GrantFiled: October 9, 2006Date of Patent: April 30, 2013Assignee: Commissariat a l'Energie AtomiqueInventors: Luc Bianchi, Joel Toulc'Hoat, Charles Bories
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Patent number: 8420224Abstract: A zinc or zinc alloy plated steel sheet expressing a performance provided with both corrosion resistance and surface conductivity is provided. The zinc or zinc alloy plated steel sheet of the present invention is a zinc or zinc alloy plated steel sheet having an arithmetic average roughness Ra of a zinc-plated layer surface defined by JIS B 0601, obtained by a stylus-type surface roughness meter defined by JIS B 0651, of 0.3 ?m to 2.0 ?m and a maximum peak height Rp of 4.0 ?m to 20.0 ?m, wherein the arithmetic average roughness Ra (peak) obtained by measuring a range of evaluation length of 20 ?m of peak parts of 80% or more of the Rp by an electron beam 3D roughness analyzer is 70% or more of the arithmetic average roughness Ra (average) obtained by measuring a range of evaluation length of 20 ?m of parts of a height of ±20% about an average line, obtained by a stylus-type surface roughness meter, by an electron beam 3D roughness analyzer.Type: GrantFiled: February 15, 2008Date of Patent: April 16, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Akira Takahashi, Atsushi Morishita
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Patent number: 8415025Abstract: A composite metal ingot having two or more lengthwise alloy layers including adjacent first and second layers respectively formed of an aluminum-manganese alloy and an aluminum alloy of a different composition wherein the interface between the first and second layers is in the form of a substantially continuous metallurgical bond characterized by the presence of particles of one or more intermetallic compositions containing manganese from the first layer dispersed within a region of the second layer adjacent the interface, the first and second layers having been formed by applying the alloy for the second layer to a self-supporting surface of the first layer while the self-supporting surface is at a temperature between the solidus and liquidus temperatures of the first layer alloy.Type: GrantFiled: September 13, 2010Date of Patent: April 9, 2013Assignee: Novelis Inc.Inventors: Mark Douglas Anderson, Kenneth Takeo Kubo, Todd F. Bischoff, Wayne J. Fenton, Eric W. Reeves, Brent Spendlove, Robert Bruce Wagstaff
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Publication number: 20130084463Abstract: Disclosed is a surface-roughened copper foil that can show excellent adhesion to an anisotropic conductive resin (ACF) and a copper-clad laminate using same. Specifically disclosed is a surface-roughened copper foil which is surface-roughened by surface roughening on at least one surface of a base copper foil (untreated copper foil), wherein the roughening treated surface is finished so that a surface roughness (Ra) of 0.28 ?m or more of the adhesion surface of a polyimide film to be adhered to the roughening treated surface.Type: ApplicationFiled: June 14, 2011Publication date: April 4, 2013Applicant: Furukawa Electric Co., Ltd.Inventor: Satoshi Fujisawa
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Patent number: 8394507Abstract: Metal-clad polymer articles containing structural fine-grained and/or amorphous metallic coatings/layers optionally containing solid particulates dispersed therein, are disclosed. The fine-grained and/or amorphous metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, automotive parts and components exposed to thermal cycling although the CLTE of the metallic layer and the one of the substrate is mismatched. The interface between the metallic layer and the polymer is suitably pretreated to withstand thermal cycling without failure.Type: GrantFiled: June 2, 2009Date of Patent: March 12, 2013Assignee: Integran Technologies, Inc.Inventors: Klaus Tomantschger, Jonathan McCrea, Nandakumar Nagarajan, Francisco Gonzalez, Gino Palumbo, Konstantinos Panagiotopoulos, Herath Katugaha
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Publication number: 20130052476Abstract: A housing includes a metal substrate having an outer surface and a color layer formed on the outer surface. The outer surface has a gradient surface roughness across at least one dimension of the outer surface. The color layer has a surface appearance corresponding with the outer surface, thereby the brightness of color of the color layer gradually changing with the location on the outer surface. A method for making the housing is also provided.Type: ApplicationFiled: March 6, 2012Publication date: February 28, 2013Applicants: FIH (HONG KONG) LIMITED, SHENZHEN FUTAIHONG PRECISION INDUSTRY CO., LTD.Inventors: YONG-GANG ZHU, GUI-YUN YANG, XIN-WU GUAN, PO-FENG HO