Next To Fe-base Component (e.g., Galvanized) Patents (Class 428/659)
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Publication number: 20110256420Abstract: The invention provides a hot-dip galvanized steel plate with high adhesion between a plating layer and base steel, and belongs to the field of manufacturing hot-dip galvanized steel plates. Atomic concentration ratio Al/Zn of Al and Zn in a Fe-Al intermediate transition layer between a base steel and a plating layer of the hot-dip galvanized steel plate is 0.9-1.2. The plating layer did not have ? phase, but has relatively thin ? phase and little ? phase. The plating layer mostly consists of ? phase, thus obviously improving adhesion, scratch resistance and wear resistance of the plating layer.Type: ApplicationFiled: July 30, 2009Publication date: October 20, 2011Applicants: PANGANG GROUP STEEL VANADIUM & TITANIUM CO., LTD., PANGANG GROUP PANZHIHUA IRON & STEEL RESEARCH INSTITUTE CO., LTD., PANGANG GROUP RESEARCH INSTITUTE CO., LTD.Inventors: Wei Li, Quan Xu, Taixiong Guo, Zhiwang Zheng, Dan Yu, Yilin Zhou
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Patent number: 8029915Abstract: The present invention provides a highly corrosion-resistant plated steel sheet that can achieve excellent surface smoothness and formability and, according to the process of the present invention, a hot-dip galvanized steel product excellent in surface smoothness and formability having on the steel product surface a zinc alloy plating layer composed of 4 to 22% by mass of Al, 1 to 5% by mass of Mg, 0.000001 to 0.1% by mass of Ti, 0.000001 to 0.5% by mass of Si and the balance of Zn and unavoidable impurities, the plating layer of the plated steel product having a metal structure in which an [Mg2Si phase], an [Al phase], a [Zn2Mg phase] and a [Zn phase] are present in a mixture in the matrix of an [Al/Zn/Zn2Mg ternary eutectic structure], and the plating layer containing a Ti—Al base intermetallic compound in the [Al phase] and/or the [Zn2Mg phase] and/or the [Zn phase], is produced.Type: GrantFiled: October 27, 2003Date of Patent: October 4, 2011Assignee: Nippon Steel CorporationInventors: Kazuhiko Honda, Hidetoshi Hatanaka, Hajime Onozawa
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Publication number: 20110236719Abstract: A method for manufacturing a coated part having very high mechanical properties using hot forming techniques. The method includes the steps of 1—providing a steel strip; 2—coating the steel strip with a layer of zinc or zinc alloy; 3—heating the coated steel to a temperature between 300° C. and the Ac1 temperature of the steel; 4—cooling the coated steel; 5—cutting a blank from the strip after step 1, 2, 3 or 4; 6—heating the blank to a temperature above the Ac1 temperature of the steel; 7—hot forming the blank into a part; and 8—hardening the hot formed part. The method can also be performed without step 4. The method can also be used for the indirect hot formed method. The method also relates to a method for manufacturing a coated steel strip, and to a coated steel strip, blank or part and a hot formed part.Type: ApplicationFiled: December 18, 2009Publication date: September 29, 2011Applicant: TATA STEEL Ijmuiden BVInventors: Guido Cornelis Hensen, Wico Cornelis Verloop
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Patent number: 8025982Abstract: Disclosed is a high-strength hot dip galvannealed steel sheet having high powdering resistance produced by employing such a constitution that a Fe—Zn alloy plated layer is provided on at least one side of a basis steel sheet and a region in which Al (atomic %)/Zn (atomic %)?0.10 is present in a thickness of 300 ? or more from the surface of the plated layer along the depth direction of the plated layer. Also disclosed is a hot dip galvannealed steel sheet whose formability is greatly improved by optionally specifying chemical composition and structure of the basis steel sheet.Type: GrantFiled: December 1, 2006Date of Patent: September 27, 2011Assignee: Kobe Steel, Ltd.Inventors: Yuichi Futamura, Michitaka Tsunezawa, Masaaki Miura, Hiroshi Irie, Takatoshi Yoshida, Masafumi Shimizu
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Patent number: 8025980Abstract: The invention provides a hot dip galvanized steel sheet which has: a hot dip galvanizing layer having a flat part on a surface thereof; and a film formed on the flat part. The film is composed of a compound containing Zn, Fe, and O, having an average film thickness A in a range from 10 to 100 nm determined by an element analysis of the film, and has {[Fe]/([Zn]+[Fe])} in the film in a range from 0.002 to 0.25, where [Zn] and [Fe] designate the content (% by atom) of Zn and Fe in the film, respectively. Since the hot dip galvanized steel sheet of the invention has excellent press-formability, bondability, and phosphatability, it is suitable for automobiles and electrical appliances.Type: GrantFiled: August 26, 2004Date of Patent: September 27, 2011Assignee: JFE Steel CorporationInventors: Shoichiro Taira, Yoshiharu Sugimoto, Yoichi Miyakawa, Akira Gamou, Masayasu Nagoshi, Takashi Kawano
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Publication number: 20110223441Abstract: The invention concerns a very high mechanical strength steel, whereof the chemical composition comprises in wt. %: 0.060%=C=0.250%; 0.400%=Mn=0.950%; Si=0.300%; Cr=0.300%; 0.100%=Mo=0.500%; 0.020%=AI=0.100%; P=0.100%; B=0.010%; Ti=0.050%, the rest being iron and impurities resulting from preparation. The invention also concerns a method for making a sheet of said steel coated with zinc or zinc alloy.Type: ApplicationFiled: May 20, 2011Publication date: September 15, 2011Applicant: USINORInventors: Antoine MOULIN, Jean-Luc LAPOINTE
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Publication number: 20110217569Abstract: A galvanized steel sheet includes a basal steel sheet (BSS) containing C: 0.01-0.15%, Si: 0.001-2.0%, Mn: 0.1-3.0%, Al: 0.001-1.00, P: 0.005-0.060%, and S?0.01% (all % by mass), balance is Fe and unavoidable impurities; zinc plating layers on both sides of the BSS with 20-120 g/m2 plating/side; one or more oxides selected from Fe, Si, Mn, Al, and P oxides and existing in steel sheet superficial portions in direct contact with zinc plating layers and extending from each surface of the BSS to 100 ?m deep, with the total amount of the oxides per side 0.01-0.5 g/m2; and a crystalline oxide in the regions from each surface of the BSS to 10 ?m depth, which are also located in direct contact with the zinc plating layers, the crystalline oxide including Fe crystal grains in which Si and Mn atoms are distributed in the regions from grain boundaries to 1 ?m deep.Type: ApplicationFiled: November 25, 2009Publication date: September 8, 2011Applicant: JFE STEEL CORPORATIONInventors: Yusuke Fushiwaki, Yoshiharu Sugimoto
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Patent number: 8012599Abstract: The surface-treated steel sheet has a zinc-based plated steel sheet, a surface-treatment coating being formed on the surface of the zinc-based steel sheet by applying and drying a surface treatment coating composition thereon, and a top coating being formed by applying and drying a coating composition for top coating on the surface-treatment coating. The surface treatment coating composition contains a water-epoxy resin dispersion, a silane coupling agent, and phosphoric acid and/or a hexafluorometal acid. The coating composition for top coating contains a high molecular weight epoxy group-containing resin having number average molecular weights ranging from 6000 to 20000.Type: GrantFiled: October 26, 2007Date of Patent: September 6, 2011Assignees: JFE Steel Corporation, Kansai Paint Co., Ltd.Inventors: Tatsuya Miyoshi, Kenichi Sasaki, Naoto Yoshimi, Akira Matsuzaki, Kazuhisa Okai, Takao Ooshima, Takashi Nakano, Masahiro Murata, Syoichi Tanaka
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Patent number: 8007923Abstract: A metallic member, which is subjected to rust-preventive treatment, includes a metallic substrate, a zinc composite coating film, and a coating layer. The metallic substrate is formed as a predetermined configuration. The zinc composite coating film is disposed on the metallic substrate. The coating layer is made by coating and drying a coating composition on the zinc composite coating film. The coating composition includes a coating vehicle, a body pigment, and a rust-preventive pigment. The coating vehicle includes an organic solvent, and a resinous material being dissolved in the organic solvent. The body pigment is dispersed in the coating vehicle. The rust-preventive pigment is dispersed in the coating vehicle.Type: GrantFiled: September 5, 2008Date of Patent: August 30, 2011Assignee: Togo Seisakusyo CorporationInventors: Kazutoshi Sakakibara, Yasutaka Hasegawa
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Patent number: 7955444Abstract: A high tensile steel sheet having 980 MPa or higher tensile strength with excellent elongation and stretch-flange formability, suitable for the press-forming of complex cross sectional shape such as automobile parts, is manufactured by adjusting the steel to consist essential of a ferrite single phase structure, to precipitate carbide containing Ti, Mo, and V, of smaller than 10 nm of average particle size, in dispersed state, and to have an average composition of the carbide containing Ti, Mo, and V satisfying [V/(Ti+Mo+V)?0.3 (atomic ratio].Type: GrantFiled: August 3, 2006Date of Patent: June 7, 2011Assignee: JFE Steel CorporationInventors: Tamako Ariga, Takeshi Yokota, Akio Kobayashi, Kazuhiro Seto
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HIGH-STRENGTH QUENCHED FORMED BODY WITH GOOD CORROSION RESISTANCE AND PROCESS FOR PRODUCING THE SAME
Publication number: 20110117382Abstract: In zinc-system-plated steel materials, a high-strength quenched formed body, in which the corrosion resistance of after-quenching formed products is equal to or more than that of cold-molded products, and a production process for the same are provided. The high-strength quenched formed body contains a layer, in which Zn is a major component and which is formed of Fe: 30% by mass or less, in an amount of 30 g/m2 or more on the surface of an after-quenching formed-body steel material, and accordingly is good in corrosion resistance. A quenched formed body is produced by quenching a zinc-plated steel material, which includes a zinc-plated layer which contains each of Al and Si having alloying-retarding function and readily-oxidizing function independently or compositely, in an amount of 0.15% by mass or more, after heating it to 800° C. or more and 950° C. or less in an oxidizing atmosphere of oxygen: 0.1% by volume or more.Type: ApplicationFiled: January 24, 2011Publication date: May 19, 2011Applicant: AISIN TAKAOKA CO., LTD.Inventors: SHINICHI SUZUKI, TOSHIMASA TOMOKIYO, SHUUJI SOUMA, KATSUJI NAKASHIMA, MASASHI OZAWA, KIYOHITO KONDOU -
Patent number: 7943883Abstract: There is provided a method for joining an iron member and an aluminum member, the iron member including a plated layer at least on a joining side with the aluminum member; the aluminum member formed of an aluminum cladding material including an aluminum core material mainly formed of aluminum and an aluminum alloy layer with a melting point lower than that of the aluminum core material, cladded on a joining side with the iron member; the method including a step of stacking the iron member and the aluminum member, and a step of joining the iron member and the aluminum member.Type: GrantFiled: October 16, 2007Date of Patent: May 17, 2011Assignee: Honda Motor Co., Ltd.Inventors: Kazuyoshi Doira, Noboru Hayashi, Masaaki Fujimoto
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Publication number: 20110111255Abstract: The invention relates to a process for manufacturing a metal strip having a metallic corrosion protection coating, comprising the steps consisting in: making the metal strip pass through a bath of molten metal comprising between 2 and 8 wt % aluminum, 0 to 5 wt % magnesium and up to 0.3 wt % addition elements, the balance being zinc and inevitable impurities, said bath being maintained at a temperature between 350 and 700° C.; then wiping the coated metal strip by means of nozzles spraying a gas on either side of the strip; and then cooling the coating in a controlled manner until it has completely solidified, said cooling being carried out at a rate less than 15° C./s between the temperature on leaving the wiping unit and the start of solidification and then at a rate greater than or equal to 15° C./s between the start and end of its solidification, and also to a metal strip that can be obtained by this process and to a metal part obtained by deformation of this strip.Type: ApplicationFiled: May 14, 2009Publication date: May 12, 2011Applicant: Arcelormittal Investigacion Y Desarrollo SLInventors: Luc Diez, Jean-Michel Mataigne
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Patent number: 7922835Abstract: A high strength steel sheet excellent in formability which has a chemical composition in mass %: C: 0.03 to 0.20%, Si: 0.005 to 0.3%, Mn: 1.0 to 3.1%, P: 0.001 to 0.06%, S: 0.001 to 0.01%, N: 0.0005 to 0.01%, Al: 0.2 to 1.2%, Mo?0.5%, and the balance: Fe and inevitable impurities, with the proviso that the values of mass % for Si and Al satisfy the following formula (1): (0.0012×[objective value of TS]?0.29?[Si])/2.45<Al<1.5?3×[Si] . . . (1) wherein [objective value of TS] represents a design strength value for the steel sheet in an Mpa unit, and has a metal structure containing ferrite and martensite. The above high strength steel sheet is also excellent in formability and the capability of being chemically treated and that of being hot-dip zinc sheeted.Type: GrantFiled: June 24, 2003Date of Patent: April 12, 2011Assignee: Nippon Steel CorporationInventors: Toshiki Nonaka, Hirokazu Taniguchi, Masaaki Mizutani, Nobuhiro Fujita
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Patent number: 7919194Abstract: A high strength steel sheet and a method for manufacturing the same has superior phosphatability properties and hot-dip galvannealed properties besides a tensile strength of 950 MPa or more and a high ductility, and also having a small variation in mechanical properties with the change in annealing conditions.Type: GrantFiled: February 18, 2009Date of Patent: April 5, 2011Assignees: JFE Steel Corporation, ThyssenKrupp Steel AGInventors: Kenji Kawamura, Taro Kizu, Shusaku Takagi, Kohei Hasegawa, Hiroshi Matsuda, Akio Kobayashi, Yasunobu Nagataki, Yasushi Tanaka, Thomas Heller, Brigitte Hammer, Jian Bian, Günter Stich, Rolf Bode, Brigitte Bode, legal representative
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Publication number: 20110064968Abstract: There are provided steel sheets which have a tensile strength of 780-980 MPa and an elongation of 28% or higher and are free of edge cracks. The high-strength steel sheet includes, by wt %, 0.1-0.25% C, 1.0-1.9% Si, 1.5-2.5% Mn, 0.5-1.6% Al, 0.005-0.03% Ti, 5-30 ppm B, 0.01-0.03% Sb and a balance of Fe and inevitable impurities, and satisfying 1.75%?Si+Al?3.25%.Type: ApplicationFiled: May 27, 2009Publication date: March 17, 2011Applicant: POSCOInventors: Sung-Il Kim, Young-Hoon Jin, Jai-Hyun Kwak, Kwang-Geun Chin
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Publication number: 20110052937Abstract: Disclosed is a cyanide-free copper-zinc alloy electroplating bath which can form a uniform and glossy plated layer having the desired composition in a large current density range, and a plating method using the same. The copper zinc alloy electroplating bath contains a copper salt, a zinc salt, an alkali metal pyrophosphate or an alkali metal tartrate, and nitrate ions. The concentration of the nitrate ions is preferably 0.001 to 0.050 mol/L. Further, the pH of the copper-zinc alloy electroplating bath is preferably in the range of 8 to 14. Furthermore, in addition to the copper salt, the zinc salt, the alkali metal pyrophosphate and the nitrate ions, at least one selected from amino acids or salts thereof is preferably included, and histidine can be used favorably as the amino acid.Type: ApplicationFiled: May 12, 2009Publication date: March 3, 2011Applicant: BRIDGESTONE CORPORATIONInventor: Hiroshi Kanno
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Publication number: 20110045316Abstract: The invention relates to a method for producing a hardened profiled structural part from a hardenable steel alloy with cathodic corrosion protection. The method includes applying a coating to a sheet made of a hardenable steel alloy, wherein the coating comprises zinc, and the coating further comprises one or several elements with affinity to oxygen in a total amount of 0.1 weight-% to 15 weight-% in relation to the total coating. After applying the coating, the coated sheet steel is roller-profiled in a profiling device, so that the sheet tape is formed into a roller-formed profiled strand. Thereafter, the coated sheet steel is brought, at least in parts and with the admission of atmospheric oxygen, to a temperature required for hardening and is heated to a structural change required for hardening. A skin made of an oxide of the element(s) with affinity to oxygen is formed on the surface of the coating.Type: ApplicationFiled: November 1, 2010Publication date: February 24, 2011Applicant: VOESTALPINE STAHL GMBHInventors: Werner BRANDSTÄTTER, Herbert EIBENSTEINER, Martin FLEISCHANDERL, Josef FADERL, Gerald LANDL, Anna Elisabeth RAAB, Siegfried KOLNBERGER
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Patent number: 7892654Abstract: Coating steel strips comprising, in % by weight, C: ?1.6%, Mn: 6-30%, Al: ?10%, Ni: ?10%, Cr: ?10%, Si: ?8%, Cu: ?3%, Nb: ?0.6%, Ti: ?0.3%, V: ?0.3%, P: ?0.1%, B: ?0.01%, the rest being iron and unavoidable impurities, and a method of forming steel strips are described. Up to now, such steel strips were not adequately coatable, with a metal coating ensuring outstanding corrosion-resistance and good welding properties. This is ensured by applying an aluminium layer to the steel strip before final annealing and applying the metal coating to said aluminium layer after final annealing.Type: GrantFiled: February 1, 2006Date of Patent: February 22, 2011Assignee: ThyssenKrupp Steel AGInventors: Harald Hofmann, Manfred Meurer, Bernd Schuhmacher, Slavcho Topalski
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Publication number: 20110033729Abstract: The present invention is a method of manufacturing plated wire. The method includes drawing a feed stock to form drawn wire, tempering the drawn wire to form tempered wire and plating the tempered wire to form the plated wire. The plated wire exhibits a tensile strength that substantially meets ASTM A229-99.Type: ApplicationFiled: October 15, 2010Publication date: February 10, 2011Applicant: Industrial Door Co., Inc.Inventors: Steven Galloway, Karl Lundahl, Jeremy Sizer, Jodi Boldenow
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Publication number: 20110027611Abstract: A zinc or zinc alloy plated steel sheet expressing a performance provided with both corrosion resistance and surface conductivity is provided. The zinc or zinc alloy plated steel sheet of the present invention is a zinc or zinc alloy plated steel sheet having an arithmetic average roughness Ra of a zinc-plated layer surface defined by JIS B 0601, obtained by a stylus-type surface roughness meter defined by JIS B 0651, of 0.3 ?m to 2.0 ?m and a maximum peak height Rp of 4.0 ?m to 20.0 ?m, wherein the arithmetic average roughness Ra (peak) obtained by measuring a range of evaluation length of 20 ?m of peak parts of 80% or more of the Rp by an electron beam 3D roughness analyzer is 70% or more of the arithmetic average roughness Ra (average) obtained by measuring a range of evaluation length of 20 ?m of parts of a height of ±20% about an average line, obtained by a stylus-type surface roughness meter, by an electron beam 3D roughness analyzer.Type: ApplicationFiled: February 15, 2008Publication date: February 3, 2011Inventors: Akira Takahashi, Atsushi Morishita
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Patent number: 7879458Abstract: A method of reducing corrosion in an article of construction hardware resulting from exposure to ACQ treated lumber and an article of construction hardware treated in accordance with such method.Type: GrantFiled: June 29, 2010Date of Patent: February 1, 2011Assignee: United Steel Products CompanyInventor: Greg T. Greenlee
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Patent number: 7875363Abstract: A surface-treated galvanized steel sheet includes a steel sheet, a zinc coating disposed on the steel sheet, and a film disposed on the zinc coating. The film has a thickness in the range of 0.01 to 3 ?m and contains certain amounts of resin compound having a particular chemical structure, cationic urethane resin, vanadium compound, zirconium compound, compound having a phosphate group, and acid compound. The surface-treated galvanized steel sheet contains no hexavalent chromium in the film and is excellent in terms of corrosion resistance, alkali resistance, and solvent resistance.Type: GrantFiled: November 28, 2006Date of Patent: January 25, 2011Assignee: JFE Steel CorporationInventors: Kazuhisa Okai, Etsuo Hamada, Syuji Nomura
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Publication number: 20110008647Abstract: This cold-rolled steel sheet includes, in terms of mass %, C: not less than 0.05% and not more than 0.095%, Cr: not less than 0.15% and not more than 2.0%, B: not less than 0.0003% and not more than 0.01%, Si: not less than 0.3% and not more than 2.0%, Mn: not less than 1.7% and not more than 2.6%, Ti: not less than 0.005% and not more than 0.14%, P: not more than 0.03%, S: not more than 0.01%, Al: not more than 0.1%, N: less than 0.005%, O: not less than 0.0005% and not more than 0.005%, and contains as the remainder, iron and unavoidable impurities, wherein the microstructure of the steel sheet includes mainly polygonal ferrite having a crystal grain size of not more than 4 ?m, and hard microstructures of bainite and martensite, the block size of the martensite is not more than 0.9 ?m, the Cr content within the martensite is 1.1 to 1.5 times the Cr content within the polygonal ferrite, and the tensile strength is at least 880 MPa.Type: ApplicationFiled: March 26, 2009Publication date: January 13, 2011Inventors: Masafumi Azuma, Naoki Yoshinaga, Naoki Maruyama, Noriyuki Suzuki, Yasuharu Sakuma
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Patent number: 7867344Abstract: A method is proved for hot pressing hot rolled steel sheet, cold rolled steel sheet, Al-based plated steel sheet or Zn-based plated steel sheet, where the hot pressed sheet can exhibit a strength of at least about 1200 Mpa, and my be prevented from exhibiting hydrogen embrittlement. The steel sheet may include between about 0.05 to 0.5 wt % C, and/or it may be plated with an Al-based or Zn-based plating material. The steel sheet may be heating to a temperature greater than an Ac3 temperature and not more than about 1100° C. before pressing. An atmosphere can be provided during heating which contains not more than about 6 vol % of hydrogen and a dew point of not more than about 10° C. The exemplary methods may be used to form high strength parts which may be used, e.g., in automobiles.Type: GrantFiled: July 15, 2005Date of Patent: January 11, 2011Assignee: Nippon Steel CorporationInventors: Kazuhisa Kusumi, Jun Maki, Masayuki Abe, Masahiro Ohgami, Norihiro Fujita, Shinya Nakajima
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Publication number: 20100330392Abstract: A high-strength galvanized steel sheet has a steel composition which contains, by % by mass, 0.01 to 0.12% of C, 0.2% or less of Si, less than 2% of Mn, 0.04% or less of P, 0.02% or less of S, 0.3% or less of sol. Al, 0.01% or less of N, and over 0.3% to 2% of Cr, and which satisfies 2.1?[Mneq]?3 and 0.24?[% Cr]/[% Mn], the balance being composed of iron and inevitable impurities, and has a steel microstructures containing ferrite and a second phase.Type: ApplicationFiled: July 10, 2008Publication date: December 30, 2010Applicant: JFE STEEL CORPORATIONInventors: Yoshihiko Ono, Hideyuki Kimura, Kaneharu Okuda, Takeshi Fujita, Michitaka Sakurai
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Publication number: 20100304183Abstract: Hot dip galvanized steel sheet excellent in shapeability and plateability comprised of high strength steel sheet according to the present invention can be provided containing, by mass % about, C: 0.05 to 0.25%, Si: 0.3 to 2.5%, Mn: 1.5 to 2.8%, P: 0.03% or less, S: 0.02% or less, Al: 0.005 to 0.5%, N: 0.0060% or less and the balance of Fe and unavoidable impurities. The exemplary steel sheet can have thereon a galvanized layer containing, e.g., about Al: 0.05 to 10 mass % and Fe: 0.05 to 3 mass % and the balance of Zn and unavoidable impurities. Such exemplary hot dip galvanized steel sheet can have oxides containing Si in an average content of about 0.6 to 10 mass % at the crystal grain boundaries and in the crystal grains at the sheet steel side 5 ?m or less from the interface between the high strength steel sheet and the plating layer and by the presence of Fe—Zn alloy with an average grain size of about 0.5 to 3 ?m at the plating side.Type: ApplicationFiled: July 31, 2006Publication date: December 2, 2010Applicant: Nippon Steel CorporationInventors: Kazuhiko Honda, Tetsuo Nishiyama, Yoshihiro Suemune, Takeo Itoh, Koki Tanaka, Yoichi Ikematsu
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Publication number: 20100304184Abstract: A steel structure may include a steel member that is fabricating using a weathering steel chemistry. The weathering steel chemistry may include silicon. The steel member may also include a zinc coating that covers at least some of the outer surface of the steel.Type: ApplicationFiled: May 26, 2010Publication date: December 2, 2010Applicant: THOMAS & BETTS INTERNATIONAL, INC.Inventors: Michael Gall, Jackie Gordon Milam
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Patent number: 7842400Abstract: The present invention provides a surface treated steel sheet including a steel sheet; a plating layer containing at least one metal selected from the group consisting of zinc and aluminum on a surface of the steel sheet; and a film on the plating layer, the film containing at least one metal selected from the group consisting of Al, Mg, and Zn, a tetravalent vanadium compound, and a phosphoric acid group. This surface treated steel sheet exhibits excellent corrosion resistance and excellent surface appearance without containing hazardous substances, such as hexavalent chromium, in the film.Type: GrantFiled: July 28, 2004Date of Patent: November 30, 2010Assignee: JFE Steel CorporationInventors: Takafumi Yamaji, Reiko Yamaji, legal representative, Akira Matsuzaki, Kazuhisa Okai, Keiji Yoshida, Masaaki Yamashita, Yuichi Fukushima, Toshiyuki Okuma
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Publication number: 20100291404Abstract: In a lead-free hot-dip galvanizing method and its processed product, a pure zinc tablet with a 99.995% purity is used and a conventional zinc solution containing lead is changed to a novel hot-dip galvanizing zinc solution for the hot dip galvanizing process. The hot-dip galvanizing zinc solution has a composition of 98% to 99% of zinc, 0.2% to 1.0% of aluminum and less than 1% of a trace element by weight, so that this hot dip galvanizing process with a lead and cadmium free galvanizing condition is achieved.Type: ApplicationFiled: April 27, 2007Publication date: November 18, 2010Inventor: Chien-Tsung Ou
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Publication number: 20100285333Abstract: There is provided a zinc alloy coated steel sheet including a vacuum deposited layer capable of improving corrosion resistance and sealer adhesion that are suitable for the use in automobiles, and a process of manufacturing the same. The zinc alloy coated steel sheet includes a zinc coating layer formed on a steel sheet; and a zinc/metal alloy deposited layer formed on the zinc coating layer, wherein the zinc coating layer, and a metal diffusion layer is present in the zinc coating layer.Type: ApplicationFiled: December 23, 2008Publication date: November 11, 2010Applicant: POSCOInventors: Young-Jin Kwak, Dong-Yoeul Lee, Kyung-Hoon Nam, Sang-Cheol Lee, Yong-Hwa Jung, Woo-Sung Jung, Sang-Hoon Park, Tae-Yeob Kim, Gwang-Seok Kim
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Patent number: 7829201Abstract: A plain bearing is described having a bearing metal layer, supported by a support shell, made of an aluminum or copper alloy and having a lead-free running layer, possibly applied to the bearing metal layer over an intermediate layer, made of a zinc matrix having at least one further alloy element. To achieve good tribological properties, it is suggested that the zinc matrix of the running layer contains 1 to 49 wt.-% bismuth as an additional alloy element.Type: GrantFiled: December 13, 2007Date of Patent: November 9, 2010Assignees: Miba Gleitlager GmbH, KS Gleitlager GmbHInventors: Jakob Zidar, Werner Schubert, Megjit Seremeti
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Publication number: 20100273024Abstract: A dual-phase steel, a flat product produced therefrom and a process for the production thereof. The dual-phase steel has, in addition to a strength of at least 950 MPa and good deformability, a surface finish which, when a simple production process is used, makes it possible for the flat product produced from this steel to be formed into a complexly formed component, such as a part of a car bodywork, in an uncoated state or in a state provided with an anti-corrosion coating. The steel according to the invention comprises 20-70% martensite, up to 8% retained austenite and the remainder ferrite and/or bainite and comprises (in % by weight): C: 0.10-0.20%, Si: 0.10-0.60%, Mn: 1.50-2.50%, Cr: 0.20-0.80%, Ti: 0.02-0.08%, B: <0.0020%, Mo: <0.25%, Al: <0.10%, P: ?0.2%, S: ?0.01%, N: ?0.012%, the remainder iron and unavoidable impurities.Type: ApplicationFiled: August 7, 2008Publication date: October 28, 2010Applicant: THYSSENKRUPP STEEL EUROPE AGInventors: Ekaterina Bocharova, Thomas Heller, Dorothea Mattissen, Gunter Stich, Silke Strauss, Thomas Nickels
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Patent number: 7811674Abstract: A galvanized iron article is provided which is formed by hot-dipping the iron article in a galvanizing bath that contains 0.005 to 0.2 mass % of Cu and 0.001 to 0.1 mass % of Al, with the balance being Zn and unavoidable impurities, to provide a galvanized layer thereon.Type: GrantFiled: October 5, 2007Date of Patent: October 12, 2010Assignee: CK Metals Co., Ltd.Inventors: Kazuyoshi Oohashi, Yoshiharu Kosaka
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Publication number: 20100255341Abstract: A zinc-based metal plated steel sheet is excellent in tribological properties during press forming. An oxide layer containing crystalline 3Zn(OH)2.ZnSO4.xH2O is formed on a plated surface. The oxide layer has a thickness of 10 nm or more. The crystalline oxide layer is composed of 3Zn(OH)2.ZnSO4.3-5H2O.Type: ApplicationFiled: September 3, 2008Publication date: October 7, 2010Applicant: JFE STEEL CORPORATIONInventors: Yoichi Makimizu, Sakae Fujita, Naoto Yoshimi, Masahiko Tada, Shinji Ootsuka, Hiroyuki Masuoka, Katsuya Hoshino, Hiroshi Kajiyama, Masayasu Nagoshi, Wataru Tanimoto, Kyoko Fujimoto
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Publication number: 20100247956Abstract: Zn alloy particles for high corrosion resistance rust prevention paint containing, by mass %, Mg: 0.01 to 30% and having a balance of Zn and unavoidable impurities, having physical fracture facets and/or cracks of a length of 0.01 ?m or more or cracks of a depth of 0.01 ?m or more, having an average particle size of 0.05 to 200 ?m, and having an aspect ratio of maximum size and minimum size (maximum size/minimum size) of an average value of 1 to 1.5. Also, a high corrosion resistance rust prevention paint containing these Zn alloy particles and a high corrosion resistance steel material and steel structure coated with that paint.Type: ApplicationFiled: September 7, 2007Publication date: September 30, 2010Inventors: Kenji Katoh, Makoto Nagasawa, Minoru Ito, Michio Kaneko, Shiro Imai, Masatoshi Kominami, Toshiro Terakawa, Takashi Kumai
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Publication number: 20100247958Abstract: A high-strength cold-rolled steel sheet according to the present invention: satisfies the requirement of a prescribed chemical composition; has a structure comprising a mother phase structure of ferrite and a second phase structure of retained austenite and martensite (the martensite may not be included); and satisfies the following expressions (1) and (2) when the volume fraction of the ferrite in the whole structure is represented by Vf (%), the volume fraction of the retained austenite in the whole structure is represented by V? (%), the carbon content in the retained austenite is represented by C? (mass %), the shortest distance between the second phase structures is represented by dis (?m), and the average grain size of the second phase structures is represented by dia (?m), (Vf×V?×C?×dis)/dia?300??(1), dis?1.0 ?m??(2).Type: ApplicationFiled: March 5, 2010Publication date: September 30, 2010Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Michitaka TSUNEZAWA, Yuichi Futamura, Masaaki Miura
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Publication number: 20100247957Abstract: Disclosed is a cold-rolled steel sheet having a specific steel composition and having a composite steel structure including a ferrite structure and a martensite-containing second phase. In a surface region of the steel sheet from the surface to a depth one-tenth the gage, the number density of n-ary groups of inclusions determined by specific n-th determinations is 120 or less per 100 cm2 of a rolling plane, in which the distance in steel sheet rolling direction between outermost surfaces of two outermost particles of the group of inclusions is 80 ?m or more. Also disclosed is a cold-rolled steel sheet having a specific steel composition and having a steel structure of a martensite single-phase structure. In the surface region, the number density of groups of inclusions, in which the distance between the outermost surfaces is 100 ?m or more, is 120 or less per 100 cm2 of a rolling plane.Type: ApplicationFiled: February 18, 2010Publication date: September 30, 2010Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd)Inventors: Tetsuji HOSHIKA, Sae Mizuta, Yuichi Futamura, Masaaki Miura, Yukihiro Utsumi, Hiroaki Matsumoto, Hiroki Ohta
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Publication number: 20100239884Abstract: A plated steel wire for a parallel wire strand (PWS) with excellent twist properties can include, in terms of mass %, about 0.8 to 1.1% of C, about 0.8 to 1.3% of Si, about 0.3 to 0.8% of Mn, about 0.001 to 0.006% of N, and about 0.0004 to 0.0060% of B, where a quantity of solid-solubilized B is at least 0.0002%. Such exemplary wire can include either one or both of about 0.005 to 0.1% of Al and/or about 0.005 to 0.1% of Ti, and may contain, as the remainder, Fe and unavoidable impurities. For example, an area fraction of non-pearlite structures in a region from a surface layer down to a depth of about 50 ?m is likely not more than about 10%, an area fraction of non-pearlite structures within an entire cross-section is likely not more than about 5%, and a surface of the steel wire can be galvanized with a plating quantity within a range from about 300 to 500 g/m2.Type: ApplicationFiled: December 10, 2007Publication date: September 23, 2010Applicant: Nippon Steel CorporationInventors: Toshiyuki Manabe, Shingo Yamasaki, Seiki Nishida
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Publication number: 20100221573Abstract: The invention relates to a hot-rolled steel sheet having a tensile strength greater than 800 MPa and an elongation at break greater than 10%, the composition of which comprises, the contents being expressed by weight: 0.050%?C?0.090%, 1%?Mn?2%, 0.015%?Al?0.050%, 0.1%?Si?0.3%, 0.10%?Mo?0.40%, S?0.010%, P?0.025%, 0.003%?N?0.009%, 0.12%?V?0.22%, Ti?0.005%, Nb?0.020% and, optionally, Cr?0.45%, the balance of the composition consisting of iron and inevitable impurities resulting from the smelting, the microstructure of the sheet or the part comprising, as a surface fraction, at least 80% upper bainite, the possible complement consisting of lower bainite, martensite and residual austenite, the sum of the martensite and residual austenite contents being less than 5%.Type: ApplicationFiled: July 9, 2008Publication date: September 2, 2010Applicant: ArcelorMittal FranceInventors: Pascal Drillet, Damien Ormston
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Publication number: 20100221572Abstract: The invention relates to a steel part, the composition of the steel of which comprises, the contents being expressed by weight: 0.040%?C?0.100%; 0.80%?Mn?2.00%; Si?0.30%; S?0.005%; P?0.030%; 0.010% S?Al?0.070%; 0.015%?Nb?0.100%; 0.030% Ti?0.080%; N?0.009%; Cu?0.100%; Ni?0.100%; Cr?0.100%; Mo?0.100%; and Ca?0.006%, the balance of the composition consisting of iron and inevitable impurities resulting from the smelting, the microstructure of the steel consisting of at least 75% equiaxed ferrite, martensite in an amount not less than 5% but not exceeding 20%, and bainite in an amount not exceeding 10%.Type: ApplicationFiled: March 3, 2008Publication date: September 2, 2010Applicant: ARCELORMITTAL FRANCEInventors: Jean-Pierre Laurent, Thierry Malot
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Publication number: 20100215980Abstract: A thin zinc diffusion coating, the diffusion coating including: (a) an iron-based substrate, and (b) a zinc-iron intermetallic layer coating the iron-based substrate, the intermetallic layer having a first average thickness of less than 15 ?m, as measured by a magnetic thickness gage, the intermetallic layer having a second average thickness as measured by an X-Ray fluorescence thickness measurement, and wherein a difference between the first average thickness and the second average is less than 4 ?m.Type: ApplicationFiled: January 29, 2008Publication date: August 26, 2010Applicant: Greenkote Ltd.Inventors: Avraham Sheinkman, Itzhak Rozenthul, Ilana Diskin
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Publication number: 20100215981Abstract: A hot rolled steel strip made by the steps including assembling a twin roll caster, forming a casting pool of molten steel having a free oxygen content between 20 and 75 ppm and having a composition such that the cast strip comprises by weight, less than 0.25% carbon, between 0.9 and 2.0% manganese, between 0.05 and 0.50% silicon, greater than 0.01% and less than or equal to 0.15% phosphorus, and less than 0.01% aluminum, counter rotating the casting rolls forming the steel strip, hot rolling the strip such that mechanical properties at 10% and 35% reduction are within 10% for yield strength, tensile strength and total elongation, and coiling the strip at a temperature between 300 and 700° C. to provide a majority of the microstructure comprising bainite and acicular ferrite. Alternatively, the steel may have between 0.20 and 0.60% copper and manganese as low as 0.08%.Type: ApplicationFiled: February 19, 2010Publication date: August 26, 2010Applicant: NUCOR CORPORATIONInventors: Daniel Geoffrey EDELMAN, Christopher Ronald KILLMORE, Mary E. ALWIN-BECKER
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Publication number: 20100209732Abstract: The invention relates to a method for a preliminary metallizing treatment of galvanized or zinc alloy-coated steel surfaces or joined metallic parts that at least partly have zinc surfaces, in a surface treatment encompassing several process steps. In the disclosed method, metallic coats of especially a maximum of 100 mg/m2 of molybdenum, tungsten, cobalt, nickel, lead, tin, and/or preferably iron are produced on the treated zinc surfaces. Another embodiment of the invention relates to an uncoated or subsequently coated metallic part which has been subjected to the disclosed preliminary metallizing treatment as well as the use of such a part for making bodies during the production of automobiles, building ships, in the construction industry, and for manufacturing white products.Type: ApplicationFiled: November 18, 2009Publication date: August 19, 2010Applicant: Henkel AG & Co. KGaAInventors: Karsten Hackbarth, Wolfgang Lorenz, Eva Wilke, Marcel Roth, Reiner Wark, Michael Wolpers, Guadalupe Sanchis Otero, Christian Rosenkranz, Peter Kuhm, Kevin Meagher
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Patent number: 7767036Abstract: A high-strength cold-rolled steel sheet exhibiting an excellent strength-workability balance, including in percent by mass: 0.10-0.25% of C; 1.0-2.0% of Si; 1.5-3.0% of Mn; 0.01% or less (not including 0%) of P; 0.005% or less (not including 0%) of S; 0.01-3.0% of Al; and remaining part consisting of iron and inevitable impurities, wherein the space factor of bainitic ferrite to the entire structure is 70% or more, the space factor of residual austenite to the entire structure is 5-20%, the hardness (HV) is 270 or greater, and the half-value width of an X-ray diffraction peak on a (200)-surface of ?-iron is 0.220 degrees or smaller.Type: GrantFiled: March 29, 2006Date of Patent: August 3, 2010Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takahiro Kashima, Yoichi Mukai, Hiroshi Akamizu, Koichi Sugimoto
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Patent number: 7767314Abstract: Disclosed are a weld joint and a stainless steel-based weld metal composition for the weld joint. The composition and weld joint made therefrom are suitable for welding a zinc-based alloy coated steel sheet. The weld is excellent in corrosion resistance and liquid-metal embrittlement crack resistance. This is accomplished by inhibiting liquid-metal embrittlement cracks of the stainless-steel-based weld metal when the zinc-based alloy coating steel sheet is welded using the stainless-steel-based weld metal. The weld joint comprises a welded portion of weld metal made of stainless-steel-based components, the weld metal containing in mass percent (%): C: 0.01-0.1; Si: 0.1-1; Mn: 0.5-2.5; Ni: 5-11; and Cr: 17-25, and the balance being iron and residual impurities, wherein the following expression are met: ?0.81×Cr equivalent+23.2?Ni equivalent?0.95×Cr equivalent?8.1 . . . (1); Ni equivalent=Ni+30×C+0.5×Mn+30×N . . . (2); Cr equivalent=Cr+Mo+1.5×Si . . . (3).Type: GrantFiled: September 25, 2006Date of Patent: August 3, 2010Assignee: Nippon Steel CorporationInventors: Shinji Kodama, Hideki Hamatani, Nobuo Mizuhashi, Kenichi Asai, Manabu Mizumoto
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Publication number: 20100178527Abstract: A method for hot dip galvanizing of advanced high strength or ultra high strength steel strip material, such as dual phase steel, transformation induced plasticity steel, transformation induced plasticity assisted dual phase steel and twinning induced plasticity steel strip material. The strip material is pickled and thereafter heated to a temperature below the continuous annealing temperature before the strip material is hot dip galvanized.Type: ApplicationFiled: April 29, 2008Publication date: July 15, 2010Applicant: CORUS STAAL B.V.Inventors: Hendrik Bart Van Veldhuizen, Petrus Gerardus Commadeur
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Patent number: 7745008Abstract: A processing solution for forming a hexavalent chromium free, corrosion resistant trivalent chromate conversion film on zinc or zinc alloy plating layers comprises: trivalent chromium and oxalic acid in a molar ratio ranging from 0.5/1 to 1.5/1, wherein the trivalent chromium is present in the form of a water-soluble complex with oxalic acid; and cobalt ions, which do not form a hardly soluble metal salt with oxalic acid and are stably present in the processing solution without causing any precipitation; wherein the solution reacts with zinc when bringing it into contact with the zinc or zinc alloy plating to form a hexavalent chromium free, corrosion resistant, trivalent chromate conversion film containing zinc, chromium, cobalt, oxalic acid and silicon on the plating.Type: GrantFiled: December 23, 2004Date of Patent: June 29, 2010Assignee: Dipsol Chemicals Co., Ltd.Inventors: Katsuhide Oshima, Shigemi Tanaka, Manabu Inoue, Tomitaka Yamamoto
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Publication number: 20100159276Abstract: A flat product according to the invention which has been produced from a low-alloy steel containing iron and unavoidable impurities together with (in % by weight) up to 0.45% of C, up to 2.20% of Si, up to 2.50% of Mn, up to 0.12% of P, up to 0.025% of S, up to 2.0% of Al, up to 0.15% of Ti, up to 0.09% of Nb, a total of up to 1.0% of Cr and Mo, up to 0.2% of V and up to 0.005% of B and has been cold-rolled to a thickness of 0.1-4 mm and is in the rolling-hardened state has a tensile strength of 700-1000 MPa and is coated with a zinc layer which has been applied by electrolytic galvanization and has a layer thickness of up to 12 ?m. The cold-rolled flat product of this type provides a steel sheet or strip which has not only a particularly high strength but also a high corrosion resistance. In addition, the invention provides a process for producing such a flat product.Type: ApplicationFiled: January 3, 2007Publication date: June 24, 2010Applicant: ThyssenKrupp Steel AGInventors: Peter Biele, Ralph Goecke, Peter Klauke, Markus Lohe
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Publication number: 20100129684Abstract: A method of joining dissimilar materials of the present invention has a step of lapping a high melting point material on a low melting point material with a third material interposed therebetween. The third material is different from the high and low melting point materials. Further, the method has a step of irradiating an energy beam onto the high melting point material and a step of pressing the high and low melting point materials to cause eutectic melting between at least one of the high and low melting point materials and the third material and to join the high and low melting point materials in the form of a line.Type: ApplicationFiled: December 5, 2006Publication date: May 27, 2010Inventors: Shigeyuki Nakagawa, Minoru Kasukawa, Kenji Miyamoto, Masayuki Inoue