Surface Feature (e.g., Rough, Mirror) Patents (Class 428/687)
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Patent number: 8444281Abstract: An optical device has a reflecting mirror using a particle-dispersed silicon material including silicon carbide and silicon. The reflecting mirror includes a plurality of segments joined to each other by reaction sintering. Producing the segments is easy in comparison with that of a reflecting mirror of one piece. Accordingly, it is possible to reduce probability of breakage of the segments and to shorten process time of production of a reflecting mirror.Type: GrantFiled: May 28, 2010Date of Patent: May 21, 2013Assignee: NEC Toshiba Space Systems, Ltd.Inventors: Katsuhiko Tsuno, Shoko Suyama, Yoshiyasu Ito
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Publication number: 20130122327Abstract: A method for surface treating work rolls to produce isotropic textured aluminum sheet features shot-peening the surface of the working rolls that produce the sheet. The media may be steel balls, such as ball bearings or other media, such as glass or ceramic balls, depending upon the optical properties desired for the aluminum sheet, e.g., in terms of diffuseness or brightness of reflection. The various parameters of shot-peening can be varied to accommodate given properties of the roll, such as hardness and existing surface texture to achieve a given desired surface texture. A sheet surface with target properties and the work roll processing needed to produce it may be generated by computer modeling.Type: ApplicationFiled: November 9, 2012Publication date: May 16, 2013Inventors: Shen Sheu, Julie A. Wise, Tom J. Kasun, Neville C. Whittle, June M. Epp, David E. Coleman, Norman J. Panseri, Salvador A. Marcilla Gomis, Patricia A. Stewart
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COPPER FOIL FOR CURRENT COLLECTOR OF LITHIUM SECONDARY BATTERY WITH IMPROVED WRINKLE CHARACTERISTICS
Publication number: 20130108887Abstract: A copper foil for a current collector of a lithium secondary battery has a crystalline structure, in which a ratio of the sum of texture coefficients of a (111) surface and a (200) surface to the total sum of texture coefficients of the (111), (200) and (220) surfaces is 60 to 85%, a ratio of the texture coefficient of the (111) surface to the total sum of texture coefficients of the (111), (200) and (220) is 18 to 38%, a ratio of the texture coefficient of the (200) surface thereto is 28 to 62%, and a ratio of the texture coefficient of the (220) surface thereto is 15 to 40%. The copper foil has surface roughness (Rz-JIS) of 2 ?m or less, weight deviation of 3% or less, tensile strength of 30 to 40 kgf/mm2, elongation of 3 to 20%, and thickness of 1 to 35 ?m.Type: ApplicationFiled: December 20, 2012Publication date: May 2, 2013Applicant: LS Mtron Ltd.Inventor: LS Mtron Ltd. -
Patent number: 8420224Abstract: A zinc or zinc alloy plated steel sheet expressing a performance provided with both corrosion resistance and surface conductivity is provided. The zinc or zinc alloy plated steel sheet of the present invention is a zinc or zinc alloy plated steel sheet having an arithmetic average roughness Ra of a zinc-plated layer surface defined by JIS B 0601, obtained by a stylus-type surface roughness meter defined by JIS B 0651, of 0.3 ?m to 2.0 ?m and a maximum peak height Rp of 4.0 ?m to 20.0 ?m, wherein the arithmetic average roughness Ra (peak) obtained by measuring a range of evaluation length of 20 ?m of peak parts of 80% or more of the Rp by an electron beam 3D roughness analyzer is 70% or more of the arithmetic average roughness Ra (average) obtained by measuring a range of evaluation length of 20 ?m of parts of a height of ±20% about an average line, obtained by a stylus-type surface roughness meter, by an electron beam 3D roughness analyzer.Type: GrantFiled: February 15, 2008Date of Patent: April 16, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Akira Takahashi, Atsushi Morishita
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Patent number: 8404360Abstract: Provided are a side member from which a clad member for heat exchanger exhibiting excellent productivity and corrosion resistance while preventing poor adhesion can be produced in production of a clad member for heat exchanger by controlling the surface state and flatness, a method for producing the side member, and a method for producing a clad member for a heat exchanger by using the side member. A side member (A) consists of a core material and one or more layers of side member (A) applied onto one side or both sides thereof and being used in a clad member for a heat exchanger, wherein a plurality of periodic forms (B) of fine groove which become arcuate toward one direction of the side member (A) is formed on the surface of the side member (A).Type: GrantFiled: March 25, 2009Date of Patent: March 26, 2013Assignee: Kobe Steel, Ltd.Inventors: Toshiki Ueda, Kenji Tokuda, Yasuhiro Nishioka, Jitsuto Shikata, Hiroshi Kunii, Hideaki Hakuya
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Publication number: 20130065080Abstract: Skin material of a clad material is composed of one or more layers, each layer of the skin materials is made of a metal different from the core material in their component compositions, and at least one layer of the skin material has a cast microstructure, when the skin material is superposed on either of one or both faces of the core material.Type: ApplicationFiled: November 7, 2012Publication date: March 14, 2013Applicant: Kabushiki Kaisha Kobe Seiko ShoInventor: Kabushiki Kaisha Kobe Seiko Sho
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Publication number: 20130048976Abstract: There are provided an electrode foil which has all the functions of a supporting base material, an electrode and a reflective layer and also has a superior thermal conductivity; and an organic device using the same. The electrode foil comprises a metal foil, wherein the electrode foil has at least one outermost surface which is an ultra-smooth surface having an arithmetic average roughness Ra of 10.0 nm or less as measured in accordance with JIS B 0601-2001.Type: ApplicationFiled: March 1, 2011Publication date: February 28, 2013Applicant: MITSUI MINING & SMELTING CO., LTD.Inventors: Yoshinori Matsuura, Nozomu Kitajima, Naohiko Abe
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Publication number: 20130052479Abstract: Disclosed is a method of laser shock peening an aluminum alloy fan airfoil to improve its resistance to failure by notched fatigue. In one example, the airfoil is made from 7255 aluminum alloy. The laser has a power density of at least 10 GW/cm2 (220×109 BTU/hr·in2) and a pulse width of <50 ns to produce a shock peened layer extending a depth of 0.030-0.040 inch (0.8-1.0 mm) beneath the object surface.Type: ApplicationFiled: August 30, 2011Publication date: February 28, 2013Inventors: Venkatarama K. Seetharaman, John E. Matz
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Publication number: 20130029180Abstract: Magnesium-based alloy wire excelling in strength and toughness, its method of manufacture, and springs in which the magnesium-based alloy wire is utilized are made available. The magnesium-based alloy wire contains, in mass %, 0.1 to 12.0% Al, and 0.1 to 1.0% Mn, and is provided with the following constitution. Diameter d that is 0.1 mm or more and 10.0 mm or less; length L that is 1000d or more; tensile strength that is 250 MPa or more; necking-down rate that is 15% or more; and elongation that is 6% or more. Such wire is produced by draw-forming it at a working temperature of 50° C. or more, and by heating it to a temperature of 100° C. or more and 300° C. or less after the drawing process has been performed.Type: ApplicationFiled: October 2, 2012Publication date: January 31, 2013Applicants: SUMITOMO (SEI) STEEL WIRE CORP., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Sumitomo Electric Industries, Ltd., Sumitomo (SEI) Steel Wire Corp.
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Copper foil for current collector of lithium secondary battery with improved wrinkle characteristics
Patent number: 8349518Abstract: A copper foil for a current collector of a lithium secondary battery has a crystalline structure, in which a ratio of the sum of texture coefficients of a (111) surface and a (200) surface to the total sum of texture coefficients of the (111), (200) and (220) surfaces is 60 to 85%, a ratio of the texture coefficient of the (111) surface to the total sum of texture coefficients of the (111), (200) and (220) is 18 to 38%, a ratio of the texture coefficient of the (200) surface thereto is 28 to 62%, and a ratio of the texture coefficient of the (220) surface thereto is 15 to 40%. The copper foil has surface roughness (Rz-JIS) of 2 ?m or less, weight deviation of 3% or less, tensile strength of 30 to 40 kgf/mm2, elongation of 3 to 20%, and thickness of 1 to 35 ?m.Type: GrantFiled: February 17, 2011Date of Patent: January 8, 2013Assignee: LS Mtron Ltd.Inventors: Dae-Young Kim, Byoung-Kwang Lee, Seung-Jun Choi -
Patent number: 8349468Abstract: A Ni alloy layer is formed on a surface of a steel base on the side to be in direct contact with a molten aluminum alloy, and titanium carbide (TiC) is bonded in a particulate state to the surface of the Ni alloy layer. This makes it possible to provide a metal material having materially enhanced melting loss resistance without resorting to conventional techniques, such as the provision of a ceramic coating by PVD or CVD.Type: GrantFiled: September 27, 2010Date of Patent: January 8, 2013Assignee: Toshiba Kikai Kabushiki KaishaInventors: Jun Masuda, Shuhei Homma, Ryousuke Fujimoto
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Publication number: 20120328905Abstract: Methods for making a material superwicking and/or superwetting (superhydrophyllic) involving creating one or more indentations in the surface of the material that have a micro-rough surface of protrusions, cavities, spheres, rods, or other irregularly shaped features having heights and/or widths on the order of 0.5 to 100 microns and the micro-rough surface having a nano-rough surface of protrusions, cavities, spheres, rods, and other irregularly shaped features having heights and/or widths on the order of 1 to 500 nanometers. Superwicking and/or superwetting materials having micro-rough and nano-rough surface indentations, including metals, glass, enamel, polymers, semiconductors, and others.Type: ApplicationFiled: September 6, 2012Publication date: December 27, 2012Applicant: UNIVERSITY OF ROCHESTERInventors: Chunlei Guo, Anatoliy Y. Vorobyev
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Publication number: 20120285734Abstract: Provided is a roughened copper foil which has excellent properties in forming a fine patterned-circuit and good transmission properties in a high-frequency range and show high adhesiveness to a resin base and good chemical resistance. A surface-roughened copper foil, which is obtained by roughening at least one face of a base copper foil (untreated copper foil) so as to increase the surface roughness (Rz) thereof, relative to the surface roughness (Rz) of said base copper foil, by 0.05-0.3 ?m and has a roughened surface with a surface roughness (Rz) after roughening of 1.1 ?m or less, wherein said roughened surface comprises roughed grains in a sharp-pointed convex shape which have a width of 0.3-0.8 ?m, a height of 0.4-1.8 ?m and an aspect ratio [height/width] of 1.2-3.5.Type: ApplicationFiled: January 21, 2011Publication date: November 15, 2012Applicant: Furukawa Electric Co., Ltd.Inventors: Takeo Uno, Satoshi Fujisawa
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Publication number: 20120225323Abstract: Disclosed is a thermal diffusion control film to be used in a magnetic medium for thermally assisted recording, said thermal diffusion control film maintaining a high heat conductivity, and at the same time, having all of a high thermal diffusivity, a smooth surface roughness, and a high heat resistance. The thermal diffusion control film, i.e., an Ag alloy thermal diffusion control film, is composed of an Ag alloy having Ag as a main component, and satisfies a surface roughness (Ra) of 1.0 nm or less, a heat conductivity of 100 W/(m·K) or more, and a thermal diffusivity of 4.0×10?5 m2/s or more.Type: ApplicationFiled: November 17, 2010Publication date: September 6, 2012Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Junichi Nakai, Yuki Tauchi
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Patent number: 8241761Abstract: A composite casting for a wear resistant surface, comprising a base composed of a ductile material; and a plurality of wear resistant inserts embedded in said base and composed of a carbide-containing wear resistant alloy which after casting is hot strained by forging or rolling, said inserts being arranged in said base rows so that said inserts of each subsequent one of said rows overlap gaps between said inserts of a preceding one of said rows and (or) said inserts should be positioned with their side bases at a degree (relative to the movement of the abrasive material) of no less than 20°, which would prevent the wear of the ductile base of the composite castings.Type: GrantFiled: August 15, 2007Date of Patent: August 14, 2012Inventors: Mikhail Garber, Leonid Garber
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Patent number: 8231967Abstract: Disclosed is a surface-treated ceramic member which has a coating film-formed surface comprising a ceramic sintered body with a porosity of 1% or less and a sol-gel coating film of a silicon alkoxide compound polymer formed on at least a part of a ceramic sintered body, wherein the coating film and the surface of the body are coexistent in the coating film-formed surface. Specifically the area of the sol-gel coating film accounts for 5 to 80% of the total area of the coating film-formed surface. The surface-treated ceramic member has excellent corrosion resistance and is free from scattering of particles.Type: GrantFiled: February 14, 2011Date of Patent: July 31, 2012Assignees: ULVAC, Inc., Ferrotec Ceramics CorporationInventors: Katsuaki Nakano, Junichi Itoh, Daisuke Hiramatsu, Tadahisa Arahori, Ken Okamoto
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Patent number: 8227066Abstract: The invention relates to an annular disc of bent sheet material (21) with at least one junction at which the annulus is closed. Furthermore, a method for producing an annular disc is disclosed, comprising the steps of: (a) providing a sheet material; (b) bending the sheet material into an annular disc; (c) severing the sheet material, so that an annular disc with a junction at which the annulus is open is provided; (d) closing the junction, so that an annular disc with a junction at which the annulus is closed is provided.Type: GrantFiled: August 19, 2005Date of Patent: July 24, 2012Assignees: Umicore AG & Co. KG, ABB Technology AGInventors: Dietmar Gentsch, Georg Ptaschek
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Patent number: 8218730Abstract: A mechanism to which a liquid-repellent structure hard to be exfoliated is applied. The tip of each of microprojections has a generally spherical surface. When a liquid metal (8) comes into contact with such a surface, the liquid metal (8) cannot enter the spaces among microprojections and is supported by the surfaces of the tips only with point contact. Therefore, the liquid metal (8) neither wets the surface of the base material nor spread over the surface. The liquid-repellent surface (11) has a structure such that the liquid metal (8) is supported by point contact of the many microprojections and repelled by the surface (11), and does not wet the surface (11).Type: GrantFiled: June 12, 2008Date of Patent: July 10, 2012Assignee: Hitachi Medical CorporationInventor: Hidefumi Okamura
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Publication number: 20120100393Abstract: Provided are a method for producing a decorative metallic article having a wood grain metal pattern and the decorative metallic article having the wood grain metal pattern; the decorative metallic article comprising a sintered copper part produced by sintering a plastic copper containing clay compound, and a sintered silver part produced by sintering a plastic silver containing clay compound.Type: ApplicationFiled: August 19, 2010Publication date: April 26, 2012Applicant: Aida Chemical Industries Co., Ltd.Inventors: Masashi Hirama, Hidekazu Yoshihara, Ryota Mitsuhashi, Tomoaki Kasukawa, Akiyoshi Yatsugi
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Patent number: 8164909Abstract: A base plate for a power module includes: a metal plate, a ceramic base plate joined to the metal plate, and a release agent provided in a joint surface between the metal plate and the ceramic base plate. A remaining amount of the release agent is less than 5 as an amount of boron measured by fluorescence X-ray analysis, and a crystal grain straining region in the joint surface is equal to or less than 40%, or an amount of crystal grain straining in the joint surface is equal to or less than 0.03%.Type: GrantFiled: May 20, 2010Date of Patent: April 24, 2012Assignee: Mitsubishi Materials CorporationInventors: Toshiyuki Nagase, Yoshiyuki Nagatomo, Kazuaki Kubo, Takeshi Negishi
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Patent number: 8147621Abstract: A method of producing a metal article intended for at least partially coating with a substance, which includes a metal solder, a plastic, a glass, or a ceramic. The metal article itself may include, in particular, connecting, supporting, or conducting components for an electronic component. The metal article has macroscopically smooth surface portions and a plurality of multiply curved nanopores in the region of at least one surface portion.Type: GrantFiled: April 22, 2008Date of Patent: April 3, 2012Assignee: Infineon Technologies AGInventors: Edmund Riedl, Wolfgang Schober
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Patent number: 8137820Abstract: A gas turbine engine component (10) with an aluminide coating (42) on at least a portion of an airflow surface (18) that includes a roughening agent (44) effective to provide a desired surface roughness and a deposition process for forming such aluminide coatings (42). A layer (40) including a binder (38) and the roughening agent (44) maybe applied to the superalloy substrate (46) of the component (10) and the aluminide coating (42) formed on the airflow surface portion by exposing the component (10) and layer (40) to an appropriate deposition environment. Suitable roughening agents include metal and ceramic particles (44) that are dispersed on the airflow surface portion before exposure to the deposition environment. The particles (44), which are substantially intact after the aluminide coating (42) is formed, are dispersed in an effective number to supply the desired surface roughness.Type: GrantFiled: February 24, 2006Date of Patent: March 20, 2012Assignee: MT Coatings, LLCInventor: David C. Fairbourn
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Publication number: 20120064370Abstract: Disclosed is an Al alloy reflective film which has a higher reflectance than that of pure Al films when produced by sputtering, excels in alkali resistance, acid resistance, and moisture resistance, and therefore less suffers from the reduction in reflectance even when a protective coating is not applied. Specifically disclosed is an Al alloy reflective film which contains at least one element selected from Sc, Y, La, Gd, Tb, and Lu in a total amount of from 0.4 to 2.5 atomic percent, with the remainder being Al and inevitable impurities. The Al alloy reflective film has a film surface roughness of 4 nm or less as measured with an atomic force microscope. Also disclosed are an automotive lighting device and an illumination device each provided with the reflective film. Further disclosed is an Al alloy sputtering target for use in the formation of the reflective film.Type: ApplicationFiled: June 15, 2010Publication date: March 15, 2012Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Shinichi Tanifuji, Toshiki Sato, Yoshinori Ito, Takayuki Tsubota, Jun Suzuki, Nobuhiro Kobayashi
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Patent number: 8129026Abstract: (Meth)acrylate/aspartate amine curatives comprising the reaction product of a polyamine, a dialkyl maleate and/or dialkyl fumarate, and a (meth)acrylate are disclosed, as are methods for making the same. A polyurea comprising the reaction product of the acrylate/aspartate amine curative and isocyanate is also disclosed, as are coatings comprising such a polyurea and substrates coated with the same.Type: GrantFiled: April 26, 2011Date of Patent: March 6, 2012Assignee: PPG Industries Ohio, Inc.Inventors: Steve Barancyk, John Furar, Howard Senkfor, Jonathan T. Martz, Thomas R. Hockswender, Anthony M. Chasser
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Publication number: 20120052325Abstract: The invention relates to electrochemical machining of metals and alloys and, more particularly, to high-precision dimensional electrochemical machining. The invention may be used for forming a regular nanometric and micrometric layers on an intricately shaped surface. Disclosed is a method of electrochemical machining in neutral electrolytes using current pulses which are synchronized with oscillation phases corresponding to the electrolyte pressure maximum in the interelectrode gap, wherein the oscillation mode of the machining electrode and electrode approach speed are set in a specific way for a predetermined frequency and amplitude, characterized in that the electrode approach speed is set in a way that the maximum value Pmax (t) of the electrolyte pressure at the interelectrode gap does not exceed an acceptable maximum value Pmax of the electrolyte pressure at the interelectrode gap.Type: ApplicationFiled: April 29, 2011Publication date: March 1, 2012Applicant: PECM INDUSTRIAL, LLCInventors: Alexandr Nickolaevich ZAYTSEV, Rinat Miyassarovich SALAKHUTDINOV, Timofei Vladimirovich KOSAREV, Nickolay Valerievich SERAVKIN
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Publication number: 20120040206Abstract: A device for the production of a metallic strip using a rapid solidification technology is specified, which device comprises a movable heat sink with an external surface onto which a melt is poured and on which the melt solidifies to produce the strip, and which device comprises a rolling device which can be pressed against the external surface of the movable heat sink while the heat sink is in motion.Type: ApplicationFiled: July 13, 2011Publication date: February 16, 2012Applicant: Vacuumschmelze GmbH & Co. KGInventor: Robert SCHULZ
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Publication number: 20110318607Abstract: Provided is an Al alloy reflective film which does not require a protective film in that it has excellent alkali resistance (resistance to alkali corrosion), acid resistance (resistance to acid corrosion) and humidity resistance (resistance to a high-temperature, humid environment) even if there is no protective film, and which contains 2.5 to 20 at % of at least one element selected from Gd, La, Y, Sc, Tb, Lu, Pr, Nd, Pm, Ce, Dy, Ho, Er, and Tm, with the balance being Al and inevitable impurities. Also provided are an automobile light, illuminator, and ornamentation having such an Al alloy reflective film. Further provided is an Al alloy sputtering target, which is for forming such an Al alloy reflective film and which contains 2.5 to 35 at % of at least one element selected from Gd, La, Y, Sc, Tb, Lu, Pr, Nd, Pm, Ce, Dy, Ho, Er, and Tm, with the balance being Al and inevitable impurities.Type: ApplicationFiled: March 2, 2010Publication date: December 29, 2011Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Nobuhiro Kobayashi, Toshiki Sato, Jun Suzuki, Shinichi Tanifuji, Yoshinori Ito, Takayuki Tsubota
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Patent number: 8081469Abstract: An electronic assembly includes a heat source having a maximum operating temperature, a heat dissipating device, a thermal interface material sandwiched between the heat source and the heat dissipating device. The thermal interface material includes a base and a plurality of first thermally conductive particles dispersed in the base. The first thermally conductive particles have a size monotonically changing from a first size less than 100 nanometers and a first melting temperature below the maximum operating temperature, to a second size larger than 100 nanometers and a second melting temperature above the maximum operating temperature when the heat source operates at a temperature above the first melting temperature and at or below the maximum operating temperature.Type: GrantFiled: October 14, 2009Date of Patent: December 20, 2011Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.Inventors: You-Sen Wang, Yuan Yao, Feng-Wei Dai, Ji-Cun Wang, Hui-Ling Zhang
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Patent number: 8067096Abstract: There is provided an electrode material for electrolytic capacitor that attains an unprecedentedly high capacitance. The electrode material for electrolytic capacitor comprises a layer of valve metal particles furnished on the surface thereof with an oxide film, the layer having a porosity of 20 to 60% and a specific surface area of 30×103 to 400×103 cm2/cm3, wherein the valve metal particles are mixed together, with the particle diameters exhibiting a given distribution at least within the range of 0.005 to 0.1 ?m, and form a base material surface, and wherein the valve metal consists of aluminum, and wherein the composition ratio of Al/O of the layer of valve metal particles furnished on the surface thereof with the oxide film is within the range of 2.0 to 5.5. The electrode material thus realizes high capacitance.Type: GrantFiled: March 31, 2007Date of Patent: November 29, 2011Assignee: Nippon Chemi-Con CorporationInventors: Takeshi Makino, Masahiko Shinohara, Takeshi Kageyama
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Patent number: 8062765Abstract: The inventors have conducted vigorous studies, and discovered as a result that it is possible to form a silver layer having a high reflectance of about 90 to 99% in a visible light area by setting a grain size of an outermost surface of a silver plated layer within a range of 0.5 ?m or more to 30 ?m or less.Type: GrantFiled: July 5, 2007Date of Patent: November 22, 2011Assignee: Panasonic Electric Works, Ltd.Inventors: Youichiro Nakahara, Naoto Ikegawa
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Publication number: 20110281137Abstract: A method of surface grinding a Zr-rich bulk amorphous alloy article includes providing a substrate; providing a first surface grinder for rough surface grinding; and providing a second surface grinder for finish surface grinding. During the rough surface grinding, the rotating speed is in the range from 20 r/min to 30 r/min, the grinding time period is from 3 minutes to 12 minutes, and the grinding pressure is from 1 kg/cm2 to 2 kg/cm2, and a first pump circularly conveys a first lubricant to a first rotating abrasive wheel. During the finish surface grinding, the rotating speed is in the range from 30 r/min to 40 r/min, the grinding time period is from 5 minutes to 7 minutes, and the grinding pressure is from 1 kg/cm2 to 2 kg/cm2, and a second pump circularly conveys a second lubricant to a second rotating abrasive wheel.Type: ApplicationFiled: August 11, 2010Publication date: November 17, 2011Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.Inventors: YANG-YONG LI, XIAO-BO YUAN, YI-MIN JIANG
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Patent number: 8053089Abstract: A protective coating system for metal components includes a superalloy metal substrate, such as a component of a gas turbine. A single layer bond coat is applied to the superalloy metal substrate in a thermal spray process from a homogeneous powder composition having a particle size distribution wherein about 90% of the particles by volume are within a range of about 10 ?m to about 100 ?m. The percentage of particles within any 10 ?m band within the range does not exceed about 20% by volume, and the percentage of particles within any two adjacent 10 ?m bands within the range does not deviate by more than about 8% by volume.Type: GrantFiled: September 30, 2009Date of Patent: November 8, 2011Assignee: General Electric CompanyInventors: Joshua Lee Margolies, Joseph G. Albanese, Tamara Jean Muth, Stephen D. Dillon
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Publication number: 20110262771Abstract: A method for surface roughening a metal work piece includes disposing a region of the workpiece to be roughened proximate to a counter electrode. The region of the workpiece to be roughened and the counter electrode are subsequently disposed together in an electrolyte. An electric potential with current flow is applied between the work piece and the counter electrode to roughen the metal surface to a desired roughness.Type: ApplicationFiled: June 30, 2011Publication date: October 27, 2011Applicant: GENERAL ELECTRIC COMPANYInventors: Andrew Lee Trimmer, Bin Wei, Joshua Leigh Miller, Nicholas Joseph Kray, Michael Scott Lamphere
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Patent number: 8039119Abstract: Orientation degree and smoothness of a substrate surface better than those of conventional ones are provided in a textured substrate for epitaxial thin film growth. The present invention is a textured substrate for epitaxial film formation, including a crystal orientation improving layer made of a metal thin film of 1 to 5000 nm in thickness on the surface of the textured substrate for epitaxial film formation having a textured metal layer at least on one surface, wherein differences between orientation degrees (?? and ??) in the textured metal layer surface and orientation degrees (?? and ??) in the crystal orientation improving layer surface are both 0.1 to 3.0°. Further, when another metal different from the metal constituting this textured substrate crystal orientation improving layer is added equivalent to a thin film which is 30 nm or less, and subsequently is subjected to heat treatment, the smoothness of that surface can be improved.Type: GrantFiled: July 18, 2008Date of Patent: October 18, 2011Assignees: Chubu Electric Power Co., Inc., Tanaka Kikinzoku Kogyo K.K.Inventors: Naoji Kashima, Shigeo Nagaya, Kunihiro Shima, Shuichi Kubota
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Patent number: 8029554Abstract: An endoprosthesis such as a stent is composed of a metal or ceramic, such as Irox, embedded in the stent material.Type: GrantFiled: November 2, 2007Date of Patent: October 4, 2011Assignee: Boston Scientific Scimed, Inc.Inventors: Thomas J. Holman, Liliana Atanasoska
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Patent number: 8025962Abstract: An aluminum-silicon carbide composite suitable for a base plate for power module, having an aluminum-silicon carbide composite, with a front and a rear surface plane, that is a flat plate-shaped silicon carbide porous body impregnated with a metal mainly containing aluminum, and an aluminum layer made of a metal mainly containing aluminum formed only on the front surface plane, wherein the rear surface plane of the composite is exposed to the outside, and the shape of the exposed aluminum-silicon carbide composite is rectangular, optionally having peripheral portions encompassing holes removed. Plating is imparted to the composite by providing an aluminum layer on the rear surface plane. Flatness of the composite is improved by grinding its rear surface so that the composite is exposed to the outside. Warpage after grinding the rear surface, is controlled by controlling the thickness of the aluminum layer.Type: GrantFiled: November 13, 2006Date of Patent: September 27, 2011Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Hideki Hirotsuru, Goh Iwamoto, Hideo Tsukamoto, Akira Miyai, Yoshio Sasaki
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Publication number: 20110223443Abstract: The present invention relates to a metallic component and method of manufacture of the component for use in a corrosive environment, such as components used in fossil fuel recovery or used in chemical facilities. The components comprise at least one metallic portion having a deep, stable layer of compressive stress for providing life extension and mitigation of fatigue and corrosion related failures. Preferably, the layer of compressive stress has a depth that exceeds the depth of any surface irregularities.Type: ApplicationFiled: March 15, 2011Publication date: September 15, 2011Inventors: Jeremy E. Scheel, Douglas J. Hornbach, Paul S. Prevey, III
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Patent number: 8012600Abstract: A material for electric sliding contact comprising, on a conductive substrate, a first layer composed of a noble metal or an alloy comprising the noble metal as a major component with an arithmetic average roughness Ra of (A) ?m and, as an upper layer of the first layer, a second layer composed of a noble metal or an alloy comprising the noble metal as a major component with a covering thickness of from 0.001×(A) ?m or more to (A) ?m or less, wherein the noble metal forming the second layer or the noble metal as a major component of the alloy forming the second layer is a different element from the noble metal forming the first layer or the noble metal as a major component of the alloy forming the first layer.Type: GrantFiled: September 15, 2008Date of Patent: September 6, 2011Assignee: The Furukawa Electric Co., Ltd.Inventor: Yoshiaki Kobayashi
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Patent number: 8003225Abstract: A personal ornament having an ornament base article made of a metal or the like; an underlayer, preferably nickel-free, formed on the base article; and a coloring layer constituted of an abrasion-resistant layer of 0.2-1.5 ?m thick formed by dry-plating on the surface of the underlayer and an outermost layer of 0.002-0.1 ?m thick formed by dry-plating on the surface of the abrasion-resistant layer. The coloring layer is a white hard coating film of a stainless-steel color which provides superior quality, high resistance to deterioration of appearance by scratching, and a high-quality image like a stainless steel film.Type: GrantFiled: October 8, 2009Date of Patent: August 23, 2011Assignee: Citizen Holdings Co., Ltd.Inventors: Yukio Miya, Koichi Naoi, Fumio Tase, Yukio Tanokura
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Patent number: 7989085Abstract: An exemplary housing of electronic device includes a metallic main body and a metallic three-dimensional woven member formed on at least a part of a surface of the metallic main body. An electronic device using the housing is also provided. The housing of the electronic device has a textured touching feeling.Type: GrantFiled: November 21, 2008Date of Patent: August 2, 2011Assignees: Shenzhen Futaihong Precision Industry Co., Ltd., FIH (Hong Kong) LimitedInventors: Bin Li, Chao-Hsun Lin, Jen-Lung Huang, Xian-Liang Liu, Gui-Yun Yang
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Publication number: 20110171491Abstract: To provide an electrodeposited copper foil having flexibility and bending property equivalent to or better than that of rolled copper foil, an electrodeposited copper foil wherein regarding a crystal structure after heat treatment is applied to the electrodeposited copper foil wherein LMP defined as formula 1 is 9000 or more, either color tone of a red system or a blue system occupies 80% or more in a surface in the EBSP analysis is provided. LMP=(T+273)*(20+Log t)??Formula 1 wherein 20 is a material constant of copper, T is temperature (° C.), and t is time (Hr). Preferably, relative intensity of (331) face against (111) face is 15 or more in the X-ray diffraction of the electrodeposited copper foil after the heat treatment is applied to the electrodeposited copper foil.Type: ApplicationFiled: July 7, 2009Publication date: July 14, 2011Applicant: FURUKAWA ELECTRIC CO., LTD.Inventors: Yuji Suzuki, Takahiro Saito
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Patent number: 7968212Abstract: The reaction product of a triamine and a dialkyl maleate and/or dialkyl fumarate, wherein the reaction product has a viscosity of less than 2000 cPs is disclosed. Polyurea coatings comprising this reaction product are also disclosed, as are substrates coated with the same.Type: GrantFiled: December 18, 2006Date of Patent: June 28, 2011Assignee: PPG Industries Ohio, Inc.Inventors: Howard Senkfor, Thomas R. Hockswender, Steven V. Barancyk, Jonathan T. Martz, Steven R. Zawacky
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Patent number: 7960495Abstract: (Meth)acrylate/aspartate amine curatives comprising the reaction product of a polyamine, a dialkyl maleate and/or dialkyl fumarate, and a (meth)acrylate are disclosed, as are methods for making the same. A polyurea comprising the reaction product of the acrylate/aspartate amine curative and isocyanate is also disclosed, as are coatings comprising such a polyurea and substrates coated with the same.Type: GrantFiled: December 18, 2006Date of Patent: June 14, 2011Assignee: PPG Industries Ohio, Inc.Inventors: Steve Barancyk, John Furar, Howard Senkfor, Jonathan T. Martz, Thomas R. Hockswender, Anthony M. Chasser
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Patent number: 7960035Abstract: There is provided a high-strength hot rolled steel sheet excellent in phosphatability, wherein a maximum depth (Ry) of pits and bumps, existing on a surface thereof, is not less than 10 ?m, and an average interval (Sm) of the pits and the bumps is not more than 30 ?m, meeting either a requirement for a load length ratio (tp40) of the pits and the bumps on the surface at not more than 20%, or a requirement for a difference between a load length ratio (tp60) and the load length ratio (tp40), at not less than 60%, or both thereof. The high-strength hot rolled steel sheet is capable of exhibiting stable and excellent phosphatability even if Mo highly effective for reinforcement in strength is added thereto in expectation of a higher strength.Type: GrantFiled: March 30, 2006Date of Patent: June 14, 2011Assignee: Kobe Steel, Ltd.Inventors: Shinji Kozuma, Masahiro Nomura, Ikuro Hashimoto
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Patent number: 7951484Abstract: The method for producing a battery can according to this invention includes the steps of: (1) producing a battery can having a cylindrical side wall, a bottom, and an opening from a steel plate by a can-making process; (2) washing the battery can with tap water or industrial water; (3) washing the battery can with water having a conductivity of 80 ?S/cm or less after the step (2); and (4) drying the battery can after the step (3).Type: GrantFiled: December 3, 2008Date of Patent: May 31, 2011Assignee: Panasonic CorporationInventor: Katsuhiko Mori
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Patent number: 7947381Abstract: The present invention provides parts of a rotation machine which effectively prevent particulates, such as silica, iron oxide, and other particles, contained in a gas to adhere to the rotating machines which work with the gases containing the particulates. An intermediated metal-plated film and a plated film containing fluorocarbon polymer particles provided on the intermediate metal-plated film are deposited on the surfaces of moving blades used in a steam turbine. The plated film containing the fluorocarbon polymer particles includes fluorocarbon polymer particles made of any of Ni-based metals and a plated matrix, and some of the fluorocarbon polymer particles are exposed at the surfaces of the plated matrix.Type: GrantFiled: February 24, 2006Date of Patent: May 24, 2011Assignees: Mitsubishi Heavy Industries, Ltd., Japan Kanigen Co. Ltd.Inventors: Toyoaki Yasui, Yoshikazu Yamada, Katsuyasu Hananaka, Satoshi Hata, Yuzo Tsurusaki, Osamu Isumi, Kazuhide Saito, Kenichi Nemoto, Yukiharu Suzuki
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Publication number: 20110111246Abstract: A procedure for incorporating particles to a predetermined depth in a body to develop a composite surface layer using friction stir processing is described. The process comprises; preparing the surface of the body; applying particulate matter to the prepared surface; selecting a friction stir tool with a pin length substantially equal to the desired composite layer thickness; using a friction stir process to frictionally heat, stir and intermix the particulate matter with the matrix of the article; and traversing the friction stir tool across the body.Type: ApplicationFiled: November 9, 2009Publication date: May 12, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Paul E. Krajewski, Yen-Lung Chen
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Patent number: 7935428Abstract: The invention relates to a component made from a substrate with a coating, whereby that coating forms a surface of the component with reduced wettability. The invention further relates to production of said component. The coating which forms a surface with projections and recesses, brings about a reduction in wettability, in particular, by means of an effect based on the properties of lotus blossom. According to the invention, a metal with antimicrobial properties, in particular silver is provided under the coating, which is not fully covered, in other words, regions remain free of the coating in which the surface of the component is formed by the antimicrobial properties.Type: GrantFiled: January 31, 2006Date of Patent: May 3, 2011Assignee: Siemens AktiengesellschaftInventors: Christian Doye, Ursus Krüger, Manuela Schneider
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Publication number: 20110096654Abstract: A compatible optical recording medium is described, which is designed in such a way that it has the appearance of a read-only optical recording medium for most players and recorders. Further described is a method for manufacturing the recordable optical recording medium. The optical recording medium has an essentially flat recording layer with a first reflectivity at a wavelength specified for a reading recording light beam, which has an alloyed guide track formed of the material of the essentially flat recording layer with a second reflectivity different from the first reflectivity at the specified wavelength.Type: ApplicationFiled: June 16, 2009Publication date: April 28, 2011Applicant: THOMSON LICENSINGInventors: Gaei Pilard, Larisa Von Riewel, Christophe Fery
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Patent number: 7914915Abstract: A highly charged ion modified device is provided that includes a first metal layer or layers deposited on a substrate and an insulator layer, deposited on the first metal layer, including a plurality of holes therein produced by irradiation thereof with highly charged ions. The metal of a further metal layer, deposited on the insulator layer, fills the plurality of holes in the insulator layer.Type: GrantFiled: February 25, 2008Date of Patent: March 29, 2011Assignee: The United States of America as represented by the Secretary of the Commerce, The National Institutes of Standards and TechnologyInventors: Joshua M. Pomeroy, Holger Grube, Andrew Perrella, Fern Slew, legal representative