Including Control Feature Responsive To A Test Or Measurement Patents (Class 430/30)
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Patent number: 11763057Abstract: A method includes receiving a pattern layout for a mask, shrinking the pattern layout to form a shrunk pattern, determining centerlines for each of a plurality of features within the shrunk pattern, and snapping the centerline for each of the plurality of features to a grid. The grid represents a minimum resolution size of a mask fabrication tool. The method further includes, after snapping the centerline for each of the plurality of features to the grid, fabricating the mask with the shrunk pattern.Type: GrantFiled: June 25, 2021Date of Patent: September 19, 2023Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Chi-Ta Lu, Chi-Ming Tsai
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Patent number: 11756789Abstract: The present disclosure provides an apparatus for manufacturing a semiconductor structure. The apparatus includes a stage, an optical transceiver over the stage, configured to obtain a first profile of a first surface of a substrate, an acoustic transceiver over the stage, configured to obtain a second profile of a top surface of a photo-sensitive layer over the substrate, wherein the stage is adapted to be displaced based on the first profile and the second profile.Type: GrantFiled: December 23, 2021Date of Patent: September 12, 2023Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.Inventors: Yung-Yao Lee, Wen-Chih Wang
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Patent number: 11733615Abstract: Disclosed is a method for selecting a structure for focus monitoring. The method comprises: simulating a Bossung response with focus of a focus dependent parameter, for one or more different structures; and selecting a structure for focus monitoring in a manufacturing process based on the results of said simulating step. The simulating step may be performed using a computational lithography simulation.Type: GrantFiled: December 5, 2019Date of Patent: August 22, 2023Assignee: ASML Netherlands B.V.Inventors: Frank Staals, Christoph Rene Konrad Cebulla Hennerkes
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Patent number: 11726398Abstract: A method for inspecting a reticle including a reflective layer on a reticle substrate is provided. The method may include loading the reticle on a stage, cooling the reticle substrate to a temperature lower than a room temperature, irradiating a laser beam to the reflective layer on the reticle substrate, receiving the laser beam using a photodetector to obtain an image of the reflective layer, and detect a particle defect on the reflective layer or a void defect in the reflective layer based on the image of the reflective layer.Type: GrantFiled: July 27, 2022Date of Patent: August 15, 2023Assignee: Samsung Electronics Co., Ltd.Inventors: Seulgi Kim, Hyonseok Song, Inyong Kang, Kangwon Lee, JuHyoung Lee, Eunsik Jang
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Patent number: 11720088Abstract: The subject matter herein provides for AI-based prediction of production defects in association with a production system, such as a semiconductor manufacturing machine. In one embodiment, a method begins by receiving production data from the production system. The production data typically comprises non-homogeneous machine parameters and maintenance data, quality test data, and product and process data. Using the production data, a neural network is trained to model an operation of a given machine in the production system. Preferably, the training involves multi-task learning, transfer learning (e.g., using knowledge obtained with respect to a machine of the same type as the given machine), and a combination of multi-task learning and transfer learning. Once the model is trained, it is associated with the given machine operating environment, wherein it is used to provide quality assurance predictions.Type: GrantFiled: March 25, 2022Date of Patent: August 8, 2023Assignee: LYNCEUS SASInventors: David Meyer, Guglielmo Montone
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Patent number: 11721637Abstract: In some embodiments, the present disclosure relates to an integrated chip that includes bonding structure arranged directly between a first substrate and a second substrate. The first substrate includes a first transparent material and a first alignment mark. The first alignment mark is arranged on an outer region of the first substrate and also includes the first transparent material. The first alignment mark is defined by surfaces of the first substrate that are arranged between an uppermost surface of the first substrate and a lowermost surface of the first substrate. The second substrate includes a second alignment mark on an outer region of the second substrate. The second alignment mark directly underlies the first alignment mark, and the bonding structure is arranged directly between the first alignment mark and the second alignment mark.Type: GrantFiled: May 27, 2020Date of Patent: August 8, 2023Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Xin-Hua Huang, Ping-Yin Liu
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Patent number: 11705304Abstract: A multi-beam apparatus for observing a sample with high resolution and high throughput and in flexibly varying observing conditions is proposed. The apparatus uses a movable collimating lens to flexibly vary the currents of the plural probe spots without influencing the intervals thereof, a new source-conversion unit to form the plural images of the single electron source and compensate off-axis aberrations of the plural probe spots with respect to observing conditions, and a pre-beamlet-forming means to reduce the strong Coulomb effect due to the primary-electron beam.Type: GrantFiled: July 12, 2021Date of Patent: July 18, 2023Assignee: ASML Netherlands B.V.Inventors: Shuai Li, Weiming Ren, Xuedong Liu, Juying Dou, Xuerang Hu, Zhongwei Chen
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Patent number: 11704463Abstract: Computer-implemented methods of optimizing a process simulation model that predicts a result of a semiconductor device fabrication operation to process parameter values characterizing the semiconductor device fabrication operation are disclosed. The methods involve generating cost values using a computationally predicted result of the semiconductor device fabrication operation and a metrology result produced, at least in part, by performing the semiconductor device fabrication operation in a reaction chamber operating under a set of fixed process parameter values. The determination of the parameters of the process simulation model may employ pre-process profiles, via optimization of the resultant post-process profiles of the parameters against profile metrology results. Cost values for, e.g., optical scatterometry, scanning electron microscopy and transmission electron microscopy may be used to guide optimization.Type: GrantFiled: March 31, 2021Date of Patent: July 18, 2023Assignee: Lam Research CorporationInventors: Ye Feng, Marcus Musselman, Andrew D. Bailey, III, Mehmet Derya Tetiker, Saravanapriyan Sriraman, Yan Zhang, Julien Mailfert
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Patent number: 11692948Abstract: A method of inspection for defects on a substrate, such as a reflective reticle substrate, and associated apparatuses. The method includes performing the inspection using inspection radiation obtained from a high harmonic generation source and having one or more wavelengths within a wavelength range of between 20 nm and 150 nm. Also, a method including performing a coarse inspection using first inspection radiation having one or more first wavelengths within a first wavelength range; and performing a fine inspection using second inspection radiation having one or more second wavelengths within a second wavelength range, the second wavelength range comprising wavelengths shorter than the first wavelength range.Type: GrantFiled: January 8, 2019Date of Patent: July 4, 2023Assignee: ASML NETHERLANDS B.V.Inventors: Nitish Kumar, Richard Quintanilha, Markus Gerardus Martinus Maria Van Kraaij, Konstantin Tsigutkin, Willem Marie Julia Marcel Coene
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Patent number: 11693542Abstract: The present invention comprises a novel user interface for a darkroom process timer and film processor. The user interface provides all necessary functionality for operating a programmable timer designed to time a sequence of multiple processing steps corresponding to a darkroom process. The necessary functionality includes: a means of specifying a time for a step, a means of specifying an agitation technique for a step, a means of specifying an operating temperature for a step, a means of starting the timer, a means of stopping the timer, a means of resetting the timer, a means of selecting a step, a means of signaling alarms, and a means of relaying instructions to the user.Type: GrantFiled: September 23, 2022Date of Patent: July 4, 2023Inventor: Derek Lluisma
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Patent number: 11686890Abstract: A transmissive optical element may include a substrate. The transmissive optical element may include a first anti-reflectance structure for a particular wavelength range formed on the substrate. The transmissive optical element may include a second anti-reflectance structure for the particular wavelength range formed on the first anti-reflectance structure. The transmissive optical element may include a third anti-reflectance structure for the particular wavelength range formed on the second anti-reflectance structure. The transmissive optical element may include at least one layer disposed between the first anti-reflectance structure and the second anti-reflectance structure or between the second anti-reflectance structure and the third anti-reflectance structure.Type: GrantFiled: September 30, 2020Date of Patent: June 27, 2023Assignee: Lumentum Operations LLCInventors: John Michael Miller, Gonzalo Wills
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Patent number: 11682114Abstract: A metrology system for obtaining a measurement representative of a thickness of a layer on a substrate includes a camera positioned to capture a color image of at least a portion of the substrate. A controller is configured to receive the color image from the camera, store a predetermined path in a coordinate space of at least two dimension including a first color channel and a second color channel, store a function that provides a value representative of a thickness as a function of a position on the predetermined path, determine a coordinate of a pixel in the coordinate space from color data in the color image for the pixel, determine a position of a point on the predetermined path that is closest to the coordinate of the pixel, and calculate a value representative of a thickness from the function and the position of the point on the predetermined path.Type: GrantFiled: April 27, 2021Date of Patent: June 20, 2023Assignee: Applied Materials, Inc.Inventor: Dominic J. Benvegnu
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Patent number: 11651936Abstract: A charged particle beam apparatus includes: a specimen chamber; a specimen holder that is disposed in the specimen chamber; a specimen exchange chamber that is connected to the specimen chamber; a transporting mechanism that transports a specimen between the specimen chamber and the specimen exchange chamber; a first temperature sensor that measures a temperature of the specimen holder; a second temperature sensor that measures a temperature of the transporting mechanism; and a control unit. The control unit: calculates a temperature difference between the specimen holder and the transporting mechanism based on the temperature of the specimen holder and the temperature of the transporting mechanism when the control unit has received an instruction to transport a specimen; determining whether the temperature difference is a threshold or more; and stopping transportation of a specimen when the control unit has determined that the temperature difference is the threshold or more.Type: GrantFiled: December 15, 2021Date of Patent: May 16, 2023Assignee: JEOL Ltd.Inventors: Naoki Fujimoto, Izuru Chiyo
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Patent number: 11639901Abstract: A test structure for use in metrology measurements of a sample pattern formed by periodicity of unit cells, each formed of pattern features arranged in a spaced-apart relationship along a pattern axis, the test structure having a test pattern, which is formed by a main pattern which includes main pattern features of one or more of the unit cells and has a symmetry plane, and a predetermined auxiliary pattern including at least two spaced apart auxiliary features located within at least some of those features of the main pattern, parameters of which are to be controlled during metrology measurements.Type: GrantFiled: October 11, 2021Date of Patent: May 2, 2023Assignee: NOVA LTDInventors: Gilad Barak, Oded Cohen, Igor Turovets
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Patent number: 11635699Abstract: Methods for training a process model and determining ranking of simulated patterns (e.g., corresponding to hot spots). A method involves obtaining a training data set including: (i) a simulated pattern associated with a mask pattern to be printed on a substrate, (ii) inspection data of a printed pattern imaged on the substrate using the mask pattern, and (iii) measured values of a parameter of the patterning process applied during imaging of the mask pattern on the substrate; and training a machine learning model for the patterning process based on the training data set to predict a difference in a characteristic of the simulated pattern and the printed pattern. The trained machine learning model can be used for determining a ranking of hot spots. In another method a model is trained based on measurement data to predict ranking of the hot spots.Type: GrantFiled: December 4, 2019Date of Patent: April 25, 2023Assignee: ASML NETHERLANDS B.V.Inventors: Youping Zhang, Maxime Philippe Frederic Genin, Cong Wu, Jing Su, Weixuan Hu, Yi Zou
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Patent number: 11630394Abstract: Disclosed is a method for lithographically producing a target structure on a non-planar initial structure by exposing a photoresist by means of a lithography beam. In the inventive method, the topography of a surface of the non-planar initial structure is detected. A test parameter for the lithography beam is used and an interaction of the lithography beam with the initial structure and the resultant change in the lithography beam and/or the target structure to be produced are determined. A correction parameter for the lithography beam is determined such that the change in the lithography beam and/or the target structure to be produced that is caused by the interaction of the lithography beam with the initial structure is reduced. The desired target structure on the initial structure is produced by exposing the photoresist by means of the lithography beam using the correction parameter.Type: GrantFiled: September 10, 2021Date of Patent: April 18, 2023Assignee: Karlsruhe Institute of TechnologyInventors: Christian Koos, Tobias Hoose, Philipp Dietrich, Matthias Blaicher, Maria Laura Gödecke, Nicole Lindenmann
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Patent number: 11626304Abstract: The current disclosure describes techniques for managing vertical alignment or overlay in semiconductor manufacturing using machine learning. Alignments of interconnection features in a fan-out WLP process are evaluated and managed through the disclosed techniques. Big data and neural networks system are used to correlate the overlay error source factors with overlay metrology categories. The overlay error source factors include tool related overlay source factors, wafer or die related overlay source factors and processing context related overlay error source factors.Type: GrantFiled: February 18, 2021Date of Patent: April 11, 2023Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Tzu-Cheng Lin, Y. Y. Peng, Jerry Wang, Kewei Zuo, Chien Rhone Wang
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Patent number: 11624981Abstract: Computer implemented methods and computer program products have instructions for generating transfer functions that relate segments on lithography photomasks to features produced by photolithography and etching using such segments. Such methods may be characterized by the following elements: (a) receiving after development inspection metrology results produced from one or more first test substrates on which resist was applied and patterned using a set of design layout segments; (b) receiving after etch inspection metrology results produced from one or more second test substrates which were etched after resist was applied and patterned using said set of design layout segments; and (c) generating the transfer function using the set of design layout segments together with corresponding after development inspection metrology results and corresponding after etch inspection metrology results.Type: GrantFiled: April 8, 2019Date of Patent: April 11, 2023Assignee: Lam Research CorporationInventors: Saravanapriyan Sriraman, David M. Fried
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Patent number: 11618183Abstract: A process for the production of a fibre-composite material, the process including the following steps: a) a fibre bundle is conducted over at least one deflection bar having radially circumferential rounded elevations, thus being expanded; b) the expanded fibre bundle is subsequently drawn into an impregnation chamber; c) a melt is applied to the expanded fibre bundle; and d) the fibre bundle impregnated with melt is drawn through a take-off die at the end of the apparatus, and a corresponding device, which achieves very good impregnation quality.Type: GrantFiled: April 19, 2016Date of Patent: April 4, 2023Assignee: Evonik Operations GmbHInventors: Mark Reinhard Berlin, Udo Sondermann
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Patent number: 11609506Abstract: A method for in-situ wave front detection within an inspection system is disclosed. The method includes generating light with a light source and directing the light to a stage-level reflective mask grating structure disposed on a mask stage. The method includes directing light reflected from the stage-level reflective structure to a detector-level mask structure disposed in a plane of a detector and then collecting, with an optical element, light reflected from the detector-level mask structure. The method includes forming a pupil image on the detector and laterally shifting the stage-level reflective mask, with the mask stage, across a grating period of the stage-level reflective mask grating structure to provide phase reconstruction for lateral shearing interferometry. The method includes selectively impinging light reflected from the optical element on the one or more sensors of the detector.Type: GrantFiled: April 18, 2022Date of Patent: March 21, 2023Assignee: KLA CorporationInventor: Markus Mengel
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Patent number: 11580289Abstract: A method for determining a patterning device pattern. The method includes obtaining (i) an initial patterning device pattern having at least one feature, and (ii) a desired feature size of the at least one feature, obtaining, based on a patterning process model, the initial patterning device pattern and a target pattern for a substrate, a difference value between a predicted pattern of the substrate image by the initial patterning device and the target pattern for the substrate, determining a penalty value related the manufacturability of the at least one feature, wherein the penalty value varies as a function of the size of the at least one feature, and determining the patterning device pattern based on the initial patterning device pattern and the desired feature size such that a sum of the difference value and the penalty value is reduced.Type: GrantFiled: October 29, 2019Date of Patent: February 14, 2023Assignee: ASML Netherlands B.V.Inventors: Roshni Biswas, Rafael C. Howell, Cuiping Zhang, Ningning Jia, Jingjing Liu, Quan Zhang
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Patent number: 11579537Abstract: According to one embodiment, a pattern inspection method includes detecting a region of a photomask having a pattern that differs from a corresponding design, acquiring an exposure focus shift information including an exposure focus shift amount of a portion of a substrate corresponding to the detected region of the photomask. The exposure focus shift amount for the detected region is acquired from the exposure focus shift information, and then a pass/fail determination for the detected region is performed based on an estimated pattern to be formed on the substrate.Type: GrantFiled: February 24, 2021Date of Patent: February 14, 2023Assignee: Kioxia CorporationInventors: Keiko Morishita, Kosuke Takai
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Patent number: 11561481Abstract: Techniques for using open frame (E0) exposures for lithographic tool track/cluster monitoring are provided. In one aspect, a method for monitoring a lithographic process includes: performing open frame exposures E0 of at least one wafer coated with a photoresist using a photolithography tool; baking and developing the at least one wafer; performing a defect inspection of the at least one wafer to generate a haze map; grouping haze data from the haze map; and analyzing the haze data to identify a maximum E0 response dose E?.Type: GrantFiled: July 20, 2020Date of Patent: January 24, 2023Assignee: International Business Machines CorporationInventors: Cody J. Murray, Ekmini Anuja De Silva, Christopher Frederick Robinson, Luciana Meli
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Patent number: 11561477Abstract: A method including: obtaining data based an optical proximity correction for a spatially shifted version of a training design pattern; and training a machine learning model configured to predict optical proximity corrections for design patterns using data regarding the training design pattern and the data based on the optical proximity correction for the spatially shifted version of the training design pattern.Type: GrantFiled: September 5, 2018Date of Patent: January 24, 2023Assignee: ASML Netherlands B.V.Inventors: Jing Su, Yen-Wen Lu, Ya Luo
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Patent number: 11550228Abstract: A lithography apparatus is provided. The lithography apparatus includes a wafer stage configured to secure a semiconductor wafer and having a plurality of electrodes. The lithography apparatus also includes an exposure tool configured to perform an exposure process by projecting an extreme ultraviolet (EUV) light on the semiconductor wafer. The lithography apparatus further includes a controller configured to control power supplied to the electrodes to have a first adjusted voltage during the exposure process for a first group of exposure fields on the semiconductor wafer so as to secure the semiconductor wafer to the wafer stage. The first adjusted voltage is in a range from about 1.6 kV to about 3.2 kV.Type: GrantFiled: March 26, 2021Date of Patent: January 10, 2023Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Cheng-Kuan Wu, Po-Chung Cheng, Li-Jui Chen, Chih-Tsung Shih
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Patent number: 11531279Abstract: A method for correcting misalignments is provided. An alignment for each device of a group of devices mounted on a substrate is determined. An alignment error for the group of devices mounted on the substrate is determined based on the respective alignment for each device. One or more correction factors are calculated based on the alignment error. The alignment error is corrected based on the one or more correction factors.Type: GrantFiled: August 20, 2021Date of Patent: December 20, 2022Assignee: Onto Innovation Inc.Inventors: Elvino da Silveira, Keith F. Best, Wayne Fitzgerald, Jian Lu, Xin Song, J. Casey Donaher, Christopher J. McLaughlin
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Patent number: 11517941Abstract: The substrate processing method includes a hydrophilization step of hydrophilizing a surface of a substrate, a processing liquid supplying step of supplying a processing liquid to the hydrophilized surface of the substrate, a processing film forming step in which the processing liquid supplied to the surface of the substrate is solidified or cured to form a processing film on the surface of the substrate, and a peeling step in which a peeling liquid is supplied to the surface of the substrate to peel the processing film from the surface of the substrate. The peeling step includes a penetrating hole forming step in which the processing film is partially dissolved in the peeling liquid to form a penetrating hole in the processing film.Type: GrantFiled: March 23, 2021Date of Patent: December 6, 2022Inventors: Katsuya Akiyama, Yukifumi Yoshida
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Patent number: 11520237Abstract: The present disclosure, in some embodiments, relates to a photolithography tool. The photolithography tool includes a source configured to generate electromagnetic radiation. A dynamic focal system is configured to provide the electromagnetic radiation to a plurality of different vertical positions over a substrate stage. The plurality of different vertical positions include a first position having a first depth of focus and a second position having a second depth of focus that is below the first depth of focus and that vertically overlaps the first depth of focus.Type: GrantFiled: May 5, 2021Date of Patent: December 6, 2022Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Jun-Yih Yu, De-Fang Huang, De-Chen Tseng, Jia-Feng Chang, Li-Fang Hsu
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Patent number: 11468222Abstract: A method, includes, in part, defining a continuous signal, defining a threshold value, calibrating the continuous signal and the threshold value from measurements made on edges of one or more patterns on a mask and corresponding edges of the patterns on a wafer, convolving the continuous signal with a kernel to form a corrected signal, and establishing, by a processor, a probability of forming an edge at a point along the corrected signal in accordance with a difference between the value of the corrected signal at the point and the calibrated threshold value. The kernel is calibrated using the same measurements made on the patterns' edges.Type: GrantFiled: February 22, 2021Date of Patent: October 11, 2022Assignee: Synopsys, Inc.Inventors: Yudhishthir Prasad Kandel, Lawrence S. Melvin, III
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Patent number: 11467509Abstract: A method of performing a lithography process includes providing a test pattern. The test pattern includes a first set of lines arranged at a first pitch, a second set of lines arranged at the first pitch, and further includes at least one reference line between the first set of lines and the second set of lines. The test pattern is exposed with a radiation source providing an asymmetric, monopole illumination profile to form a test pattern structure on a substrate. The test pattern structure is then measured and a measured distance correlated to an offset of a lithography parameter. A lithography process is adjusted based on the offset of the lithography parameter.Type: GrantFiled: March 29, 2021Date of Patent: October 11, 2022Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Chih-Jie Lee, Shih-Chun Huang, Shih-Ming Chang, Ken-Hsien Hsieh, Yung-Sung Yen, Ru-Gun Liu
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Patent number: 11467484Abstract: A method for inspecting a reticle including a reflective layer on a reticle substrate is provided. The method may include loading the reticle on a stage, cooling the reticle substrate to a temperature lower than a room temperature, irradiating a laser beam to the reflective layer on the reticle substrate, receiving the laser beam using a photodetector to obtain an image of the reflective layer, and detect a particle defect on the reflective layer or a void defect in the reflective layer based on the image of the reflective layer.Type: GrantFiled: February 25, 2020Date of Patent: October 11, 2022Assignee: Samsung Electronics Co., Ltd.Inventors: Seulgi Kim, Hyonseok Song, Inyong Kang, Kangwon Lee, JuHyoung Lee, Eunsik Jang
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Patent number: 11454887Abstract: Disclosed is a method and associated inspection apparatus for measuring a characteristic of interest relating to a structure on a substrate. The inspection apparatus uses measurement radiation comprising a plurality of wavelengths. The method comprises performing a plurality of measurement acquisitions of said structure, each measurement acquisition being performed using measurement radiation comprising a different subset of the plurality of wavelengths, to obtain a plurality of multiplexed measurement signals. The plurality of multiplexed measurement signals are subsequently de-multiplexed into signal components according to each of said plurality of wavelengths, to obtain a plurality of de-multiplexed measurement signals which are separated according to wavelength.Type: GrantFiled: August 30, 2019Date of Patent: September 27, 2022Assignee: ASML Netherlands B.V.Inventor: Nitesh Pandey
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Patent number: 11443420Abstract: There is provided a system and method of generating a metrology recipe usable for examining a semiconductor specimen, comprising: obtaining a first image set comprising a plurality of first images captured by an examination tool, obtaining a second image set comprising a plurality of second images, wherein each second image is simulated based on at least one first image, wherein each second image is associated with ground truth data; performing a first test on the first image set and a second test on the second image set in accordance with a metrology recipe configured with a first parameter set, and determining, in response to a predetermined criterion not being met, to select a second parameter set, configure the metrology recipe with the second parameter set, and repeat the first test and the second test in accordance with the metrology recipe configured with the second parameter set.Type: GrantFiled: December 28, 2020Date of Patent: September 13, 2022Assignee: Applied Materials Israel Ltd.Inventors: Roman Kris, Grigory Klebanov, Einat Frishman, Tal Orenstein, Meir Vengrover, Noa Marom, Ilan Ben-Harush, Rafael Bistritzer, Sharon Duvdevani-Bar
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Patent number: 11442366Abstract: A device manufacturing method, the method including: obtaining a measurement data time series of a plurality of substrates on which an exposure step and a process step have been performed; obtaining a status data time series relating to conditions prevailing when the process step was performed on at least some of the plurality of substrates; applying a filter to the measurement data time series and the status data time series to obtain filtered data; and determining, using the filtered data, a correction to be applied in an exposure step performed on a subsequent substrate.Type: GrantFiled: May 7, 2018Date of Patent: September 13, 2022Assignee: ASML Netherlands B.V.Inventors: Rizvi Rahman, Hakki Ergün Cekli, Cëdric Dësirë Grouwstra
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Patent number: 11435685Abstract: An image forming apparatus includes an image forming unit configured to perform a first image forming process and a second image forming process to form an image and a test image on a sheet; a reader, arranged in a conveyance path along which the sheet is conveyed, configured to read the test image on the sheet, the test image being formed by the image forming unit; a member; a controller configured to obtain, from the reader, reading data related to the test image on the sheet.Type: GrantFiled: May 12, 2021Date of Patent: September 6, 2022Assignee: CANON KABUSHIKI KAISHAInventors: Akinobu Nishikata, Takashi Yokoya, Toshifumi Oikawa, Yutaka Ando, Koji Yumoto, Riki Fukuhara, Yuichiro Oda
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Patent number: 11397380Abstract: A critical dimension measurement system includes a voltage measurement circuit, a control circuit, and a critical dimension measurement circuit. The voltage measurement circuit may measure potentials of mask patterns of a photomask. The control circuit may include an information storage circuit for storing distribution information on the potentials of the mask patterns, measured by the voltage measurement circuit, and information on layout patterns corresponding to the mask patterns of the photomask. The critical dimension measurement circuit may be operated, by the control circuit, in a first measurement mode and a second measurement mode running for a shorter time than the first measurement mode, and measure critical dimensions of the mask patterns.Type: GrantFiled: November 6, 2020Date of Patent: July 26, 2022Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Won Joo Park, Hyung Joo Lee, Seuk Hwan Choi, Dong Seok Nam, Yoon Taek Han
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Patent number: 11385436Abstract: The invention relates firstly to a method for determining a mechanical deviation on a displacement path of an optical zoom lens (03), in particular on a displacement path of an optical zoom lens (03) of a microscope. The optical zoom lens (03) is arranged in a beam path (01) between an object (19) to be recorded and an electronic image sensor (04). In a first method step, an optical marker is introduced into the beam path (01) at a position of the beam path (01) located between the object (19) to be recorded and the optical zoom lens (03), such that the optical marker passes the optical zoom lens (03) and then is depicted on an image in which a position of the optical marker is detected and determined. This is compared with a reference position of the optical marker in order to determine the mechanical deviation on the displacement path of the optical zoom lens (03).Type: GrantFiled: January 19, 2018Date of Patent: July 12, 2022Assignee: CARL ZEISS MICROSCOPY GMBHInventors: Daniel Stegmann, Daniel Harangozo, Peter Schacht, Thomas Milde
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Patent number: 11379647Abstract: A method for optical proximity correction (OPC) comprises creating a semi-physical model of a mask for a current layer in an IC design layout using physical parameters of a lithography process used to create the mask, the semi-physical model specifying contours of the plurality of features of the mask. It is determined from design information whether the current layer is deformed by the one or more reference layers that overlap the current layer near the contours. Responsive to determining that the current layer is deformed by the one or more reference layers, the semi-physical model and the design information of the one or more reference layers are input into a trained machine learning algorithm to generate a contour shift prediction for the current layer, the contour shift prediction estimating a residual error of the semi-physical model. The contour shift prediction is then used for multilayer OPC correction of the current layer.Type: GrantFiled: March 30, 2018Date of Patent: July 5, 2022Assignee: Intel CorporationInventors: Hyungjin Ma, Gregory Toepperwein, Nabil Laachi, Chihhui Wu, Vasudev Lal
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Patent number: 11366400Abstract: A method of determining information indicating an arrangement of an imprint material in an imprint apparatus, includes repeating, by the imprint apparatus, a process of arranging an imprint material on a substrate in accordance with a provisional arrangement, forming a pattern by curing the imprint material in a state in which a mold is brought into contact with the imprint material, and changing the provisional arrangement based on the pattern, until quality of the pattern satisfies a predetermined condition, and determining, by the imprint apparatus, information indicating the arrangement of the imprint material based on the latest provisional arrangement at a stage where the quality of the pattern satisfies the predetermined condition.Type: GrantFiled: May 11, 2018Date of Patent: June 21, 2022Assignee: CANON KABUSHIKI KAISHAInventor: Shinichi Hirano
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Patent number: 11353364Abstract: IR radiation may be used to examine substrates prior to a fabrication operation in order to adjust processing parameters of the fabrication operation, or to determine features of the substrate. A thermographic image may be collected and provided to a transfer function or machine learning model to determine processing parameters or features. The processing parameters may improve the uniformity of the wafer and/or achieve a desired target feature value.Type: GrantFiled: February 26, 2021Date of Patent: June 7, 2022Assignee: Lam Research CorporationInventor: William Dean Thompson
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Patent number: 11340523Abstract: A method of correcting a designed pattern of a photomask for fabricating a semiconductor device is provided. A substrate is provided. A first mask pattern of the photomask designed to form a first contact pattern on the substrate is conceived. The first mask pattern includes a plurality of mask holes each having a hole size. The first mask pattern is adjusted to expand the hole size along a horizontal direction and rotate the mask holes for conceiving a second mask pattern of the photomask designed to form a second contact pattern having a plurality of contact holes. A plurality of device gaps between the contact holes is verified, and an overlay margin between the second contact pattern and an adjacent pattern in the semiconductor device is verified for determining whether the second contact pattern is the designed pattern of the photomask.Type: GrantFiled: December 11, 2019Date of Patent: May 24, 2022Assignee: XIA TAI XIN SEMICONDUCTOR (QING DAO) LTD.Inventors: Siwon Yang, Jiyong Yoo, Byung-In Kwon
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Patent number: 11322416Abstract: A pattern of core material is formed on a wafer to include core features that have a critical dimension. A trim amount indicates an average amount of thickness to be removed from vertically oriented surfaces of the core features. A trim profile indicates how much variation in removal of thickness from vertically oriented surfaces of the core features is to be applied as a function of radial location on the wafer. A first set of data correlates the trim amount to one or more plasma trim process parameters. A second set of data correlates the trim profile to one or more plasma trim process parameters. Based on the trim amount, trim profile, and first and second sets of data, a set of plasma trim process parameters to achieve the trim amount and trim profile on the wafer is determined and a corresponding plasma trim process is performed on the wafer.Type: GrantFiled: July 21, 2020Date of Patent: May 3, 2022Assignee: Lam Research CorporationInventors: Pulkit Agarwal, Adrien LaVoie, Ravi Kumar, Purushottam Kumar
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Patent number: 11300886Abstract: A method for correcting values of one or more feed-forward parameters used in a process of patterning substrates, the method including: obtaining measured overlay and/or alignment error data of a patterned substrate; and calculating one or more correction values for the one or more feed-forward parameters in dependence on the measured overlay and/or alignment error data.Type: GrantFiled: July 12, 2018Date of Patent: April 12, 2022Assignee: ASML Netherlands B.V.Inventors: Hadi Yagubizade, Ahmet Koray Erdamar, Hakki Ergün Cekli
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Patent number: 11289376Abstract: The present disclosure provides a method for forming interconnect structures. The method includes providing a semiconductor structure including a substrate and a conductive feature formed in a top portion of the substrate; depositing a resist layer over the substrate, wherein the resist layer has an exposure threshold; providing a radiation with an incident exposure dose to the resist layer, wherein the incident exposure dose is configured to be less than the exposure threshold of the resist layer while a sum of the incident exposure dose and a reflected exposure dose from a top surface of the conductive feature is larger than the exposure threshold of the resist layer, thereby forming a latent pattern above the conductive feature; and developing the resist layer to form a patterned resist layer.Type: GrantFiled: June 4, 2020Date of Patent: March 29, 2022Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTDInventors: Ru-Gun Liu, Shih-Ming Chang, Hoi-Tou Ng
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Patent number: 11262657Abstract: Described herein are technologies to facilitate device fabrication, especially those that involve spin coatings of a substrate. More particularly, technologies described herein facilitate the planarization (i.e., flatness) of spin coatings during the device fabrication to form a uniformly planar film or layer on the substrate. This abstract itself is not intended to limit the scope of this patent. The scope of the present invention is pointed out in the appending claims.Type: GrantFiled: July 15, 2019Date of Patent: March 1, 2022Assignee: Tokyo Electron LimitedInventors: Michael Carcasi, Ryan Burns, Mark Somervell
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Patent number: 11215919Abstract: A method of manufacturing a lithographic mask includes performing optical proximity correction (OPC) for correcting an optical proximity effect (OPE) on a design layout, and forming a lithographic mask based on the design layout corrected by performing the OPC, wherein performing the OPC includes generating a plurality of segments. and adjusting a bias of the plurality of segments, and the plurality of dissection positions include global uniform dissection positions defined for each third length based on a global coordinate system that is a coordinate system of the whole design layout.Type: GrantFiled: April 15, 2020Date of Patent: January 4, 2022Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Sanghun Kim, Joobyoung Kim
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Patent number: 11187994Abstract: A method for controlling a manufacturing process for manufacturing semiconductor devices, the method including: obtaining performance data indicative of the performance of the manufacturing process, the performance data including values for a performance parameter across a substrate subject to the manufacturing process; and determining a process correction for the manufacturing process based on the performance data and at least one control characteristic related to a dynamic behavior of one or more control parameters of the manufacturing process, wherein the determining is further based on an expected stability of the manufacturing process when applying the process correction.Type: GrantFiled: July 3, 2019Date of Patent: November 30, 2021Assignee: ASML Netherlands B.V.Inventors: Mohammad Reza Kamali, Brennan Peterson
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Patent number: 11183434Abstract: A method where deviations of a characteristic of an image simulated by two different process models or deviations of the characteristic simulated by a process model and measured by a metrology tool, are used for various purposes such as to reduce the calibration time, improve the accuracy of the model, and improve the overall manufacturing process.Type: GrantFiled: December 13, 2017Date of Patent: November 23, 2021Assignee: ASML Netherlands B.V.Inventors: Yu Cao, Yi Zou, Chenxi Lin
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Patent number: 11150561Abstract: A method for collecting information in image-error compensation is provided. The method includes providing a reticle having a first image structure and a second image structure; moving a light shading member to control a first exposure field; projecting a light over the first exposure field; recording an image of the first image structure after the light is projected; moving the light shading member to control a second exposure field; projecting the light over the second exposure field; and recording an image of the second image structure after the light is projected.Type: GrantFiled: July 13, 2020Date of Patent: October 19, 2021Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Hung-Wen Cho, Fu-Jye Liang, Chun-Kuang Chen, Chih-Tsung Shih, Li-Jui Chen, Po-Chung Cheng, Chin-Hsiang Lin
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Patent number: 11143966Abstract: Disclosed is a method for lithographically producing a target structure on a non-planar initial structure by exposing a photoresist by means of a lithography beam. In the inventive method, the topography of a surface of the non-planar initial structure is detected. A test parameter for the lithography beam is used and an interaction of the lithography beam with the initial structure and the resultant change in the lithography beam and/or the target structure to be produced are determined. A correction parameter for the lithography beam is determined such that the change in the lithography beam and/or the target structure to be produced that is caused by the interaction of the lithography beam with the initial structure is reduced. The desired target structure on the initial structure is produced by exposing the photoresist by means of the lithography beam using the correction parameter.Type: GrantFiled: January 31, 2019Date of Patent: October 12, 2021Assignee: Karlsruhe Institute of TechnologyInventors: Christian Koos, Tobias Hoose, Philipp Dietrich, Matthias Blaicher, Maria Laura Gödecke, Nicole Lindenmann