Having Elevated Source Or Drain (e.g., Epitaxially Formed Source Or Drain, Etc.) Patents (Class 438/300)
  • Patent number: 11967595
    Abstract: A semiconductor device may include a substrate, a first nanowire, a second nanowire, a first gate insulating layer, a second gate insulating layer, a first metal layer and a second metal layer. The first gate insulating layer may be along a periphery of the first nanowire. The second gate insulating layer may be along a periphery of the second nanowire. The first metal layer may be on a top surface of the first gate insulating layer along the periphery of the first nanowire. The first metal layer may have a first crystal grain size. The second metal layer may be on a top surface of the second gate insulating layer along the periphery of the second nanowire. The second metal layer may have a second crystal grain size different from the first crystal grain size.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: April 23, 2024
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jae Jung Kim, Young Suk Chai, Sang Yong Kim, Hoon Joo Na, Sang Jin Hyun
  • Patent number: 11955553
    Abstract: Embodiments disclosed herein relate to using an implantation process and a melting anneal process performed on a nanosecond scale to achieve a high surface concentration (surface pile up) dopant profile and a retrograde dopant profile simultaneously. In an embodiment, a method includes forming a source/drain structure in an active area on a substrate, the source/drain structure including a first region comprising germanium, implanting a first dopant into the first region of the source/drain structure to form an amorphous region in at least the first region of the source/drain structure, implanting a second dopant into the amorphous region containing the first dopant, and heating the source/drain structure to liquidize and convert at least the amorphous region into a crystalline region, the crystalline region containing the first dopant and the second dopant.
    Type: Grant
    Filed: February 24, 2023
    Date of Patent: April 9, 2024
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Su-Hao Liu, Kuo-Ju Chen, Wen-Yen Chen, Ying-Lang Wang, Liang-Yin Chen, Li-Ting Wang, Huicheng Chang
  • Patent number: 11948975
    Abstract: A method for fabricating semiconductor device includes the steps of: forming a gate structure on a substrate; forming a spacer around the gate structure; and forming a buffer layer adjacent to the gate structure. Preferably, the buffer layer includes a crescent moon shape and the buffer layer includes an inner curve, an outer curve, and a planar surface connecting the inner curve and an outer curve along a top surface of the substrate, in which the planar surface directly contacts the outer curve on an outer sidewall of the spacer.
    Type: Grant
    Filed: October 24, 2021
    Date of Patent: April 2, 2024
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Chih-Kai Hsu, Ssu-I Fu, Yu-Hsiang Hung, Wei-Chi Cheng, Jyh-Shyang Jenq
  • Patent number: 11942367
    Abstract: A semiconductor device such as a fin field effect transistor and its method of manufacture are provided. In some embodiments gate spacers are formed over a semiconductor fin, and a first gate stack is formed over the fin. A first sacrificial material with a large selectivity to the gate spacers is formed over the gate stack, and a second sacrificial material with a large selectivity is formed over a source/drain contact plug. Etching processes are utilized to form openings through the first sacrificial material and through the second sacrificial material, and the openings are filled with a conductive material.
    Type: Grant
    Filed: December 7, 2020
    Date of Patent: March 26, 2024
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chan Syun David Yang, Li-Te Lin, Chun-Jui Huang
  • Patent number: 11881481
    Abstract: The present invention provides a new complementary MOSFET structure with localized isolations in silicon substrate to reduce leakages and prevent latch-up. The complementary MOSFET structure comprises a semiconductor wafer substrate with a semiconductor surface, a P type MOSFET comprising a first conductive region, a N type MOSFET comprising a second conductive region, and a cross-shape localized isolation region between the P type MOSFET and the N type MOSFET. Wherein, the cross-shape localized isolation region includes a horizontally extended isolation region below the semiconductor surface, and the horizontally extended isolation region contacts to a bottom side of the first conductive region and a bottom side of the second conductive region.
    Type: Grant
    Filed: May 12, 2021
    Date of Patent: January 23, 2024
    Assignees: INVENTION AND COLLABORATION LABORATORY PTE. LTD., ETRON TECHNOLOGY, INC.
    Inventor: Chao-Chun Lu
  • Patent number: 11862465
    Abstract: A method of manufacturing a semiconductor device including operations of forming a first hard mask over an underlying layer on a substrate by a photolithographic and etching method, forming a sidewall spacer pattern having a first sidewall portion and a second sidewall portion on opposing sides of the first hard mask, etching the first sidewall portion, etching the first hard mask and leaving the second sidewall portion bridging a gap of the etched first hard mask, and processing the underlying layer using the second hard mask.
    Type: Grant
    Filed: January 31, 2022
    Date of Patent: January 2, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Shih-Chun Huang, Chiu-Hsiang Chen, Ya-Wen Yeh, Yu-Tien Shen, Po-Chin Chang, Chien-Wen Lai, Wei-Liang Lin, Ya Hui Chang, Yung-Sung Yen, Li-Te Lin, Pinyen Lin, Ru-Gun Liu, Chin-Hsiang Lin
  • Patent number: 11855097
    Abstract: A semiconductor device includes a gate stack, an epitaxy structure, a first spacer, a second spacer, and a dielectric residue. The gate stack is over a substrate. The epitaxy structure is formed raised above the substrate. The first spacer is on a sidewall of the gate stack. The first spacer and the epitaxy structure define a void therebetween. The second spacer seals the void between the first spacer and the epitaxy structure. The dielectric residue is in the void and has an upper portion and a lower portion under the upper portion. The upper portion of the dielectric residue has a silicon-to-nitrogen atomic ratio higher than a silicon-to-nitrogen atomic ratio of the lower portion of the dielectric residue.
    Type: Grant
    Filed: August 10, 2022
    Date of Patent: December 26, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Bo-Yu Lai, Kai-Hsuan Lee, Wei-Yang Lee, Feng-Cheng Yang, Yen-Ming Chen
  • Patent number: 11848380
    Abstract: A semiconductor component including: a semiconductor substrate; and a semiconductor device provided thereon, the device being a field-effect transistor that includes: a gate insulating film provided on the substrate; a gate electrode provided via the film; and a pair of source-drain regions provided to sandwich the electrode, the substrate including a patterned surface in a portion where the electrode is provided, the patterned surface of the substrate including a raised portion where the film is formed to cover a surface that lies on the same plane as a surface of the pair of source-drain regions, and the electrode is formed on a top surface of the film, and the patterned surface of the substrate including a recessed portion where the film is formed to cover surfaces of a groove formed toward the interior than the surface of the pair of source-drain regions, and the electrode is formed so as to fill the groove provided with the film.
    Type: Grant
    Filed: May 25, 2021
    Date of Patent: December 19, 2023
    Assignee: Sony Group Corporation
    Inventor: Koichi Amari
  • Patent number: 11810963
    Abstract: A method includes forming a fin extending above an isolation region. A sacrificial gate stack having a first sidewall and a second sidewall opposite the first sidewall is formed over the fin. A first spacer is formed on the first sidewall of the sacrificial gate stack. A second spacer is formed on the second sidewall of the sacrificial gate stack. A patterned mask having an opening therein is formed over the sacrificial gate stack, the first spacer and the second spacer. The patterned mask extends along a top surface and a sidewall of the first spacer. The second spacer is exposed through the opening in the patterned mask. The fin is patterned using the patterned mask, the sacrificial gate stack, the first spacer and the second spacer as a combined mask to form a recess in the fin. A source/drain region is epitaxially grown in the recess.
    Type: Grant
    Filed: May 24, 2021
    Date of Patent: November 7, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chung-Ting Li, Bi-Fen Wu, Jen-Hsiang Lu, Chih-Hao Chang
  • Patent number: 11749567
    Abstract: A method for forming source/drain regions in a semiconductor device and a semiconductor device including source/drain regions formed by the method are disclosed. In an embodiment, a method includes etching a semiconductor fin to form a first recess, the semiconductor fin defining sidewalls and a bottom surface of the first recess, the semiconductor fin extending in a first direction; forming a source/drain region in the first recess, the source/drain region including a single continuous material extending from a bottom surface of the first recess to above a top surface of the semiconductor fin, a precursor gas for forming the source/drain region including phosphine (PH3) and at least one of arsine (AsH3) or monomethylsilane (CH6Si); and forming a gate over the semiconductor fin adjacent the source/drain region, the gate extending in a second direction perpendicular the first direction.
    Type: Grant
    Filed: July 19, 2021
    Date of Patent: September 5, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD
    Inventors: Tzu-Ching Lin, Tuoh Bin Ng
  • Patent number: 11715785
    Abstract: A semiconductor device includes a gate structure located on a substrate; and a raised source/drain region adjacent to the gate structure. An interface is between the gate structure and the substrate. The raised source/drain region includes a stressor layer providing strain to a channel under the gate structure; and a silicide layer in the stressor layer. The silicide layer extends from a top surface of the raised source/drain region and ends below the interface by a predetermined depth. The predetermined depth allows the stressor layer to maintain the strain of the channel.
    Type: Grant
    Filed: April 22, 2021
    Date of Patent: August 1, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: Shin-Jiun Kuang, Yi-Han Wang, Tsung-Hsing Yu, Yi-Ming Sheu
  • Patent number: 11710769
    Abstract: A semiconductor device according to the present disclosure includes a channel portion, a gate electrode disposed opposite the channel portion via a gate insulating film, and source/drain regions disposed at both edges of the channel portion. The source/drain regions include semiconductor layers that have a first conductivity type and that are formed inside recessed portions disposed on a base body. Impurity layers having a second conductivity type different from the first conductivity type are formed between the base body and bottom portions of the semiconductor layers.
    Type: Grant
    Filed: August 13, 2019
    Date of Patent: July 25, 2023
    Assignee: SONY SEMICONDUCTOR SOLUTIONS CORPORATION
    Inventor: Kazuyuki Tomida
  • Patent number: 11688630
    Abstract: Disclosed herein are apparatuses and methods that include a shallow trench isolation filling structure. An example method includes: etching a semiconductor substrate to form a plurality of pillars and a trench therebetween; providing rinse solution in the trench; adding a plurality of insulating particles into the rinse solution; and removing the rinse solution such that the insulating particles and an air gap remains in the trench.
    Type: Grant
    Filed: March 15, 2021
    Date of Patent: June 27, 2023
    Assignee: Micron Technology, Inc.
    Inventor: Nobuyoshi Sato
  • Patent number: 11670678
    Abstract: An integrated circuit (IC) structure includes a first cell and a second cell abutting the first cell. The first cell includes a first fin-like field-effect transistor (FinFET). The first FinFET includes a first channel region in a first fin extending along a first direction, and a first gate electrode extending across the first channel region in the first fin along a second direction different from the first direction. The second FinFET includes a second channel region in a second fin aligned with the first fin along the first direction, and a second gate electrode extending across the second channel region in the second fin along the second direction. The second fin has a smaller width than the first fin.
    Type: Grant
    Filed: August 10, 2021
    Date of Patent: June 6, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventor: Jhon-Jhy Liaw
  • Patent number: 11659775
    Abstract: An integrated circuit die includes a magnetic tunnel junction as a storage element of a MRAM cell. The integrated circuit die includes a top electrode positioned on the magnetic tunnel junction. The integrated circuit die includes a first sidewall spacer laterally surrounding the top electrode. The first sidewall spacer acts as a mask for patterning the magnetic tunnel junction. The integrated circuit die includes a second sidewalls spacer positioned on a lateral surface of the magnetic tunnel junction.
    Type: Grant
    Filed: June 8, 2021
    Date of Patent: May 23, 2023
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Jun-Yao Chen, Harry-Hak-Lay Chuang, Hung Cho Wang
  • Patent number: 11626495
    Abstract: One or more active region structures each protrude vertically out of a substrate in a vertical direction and each extend horizontally in a first horizontal direction. A source/drain component is disposed over the one or more active region structures in the vertical direction. A source/drain contact is disposed over the source/drain component in the vertical direction. The source/drain contact includes a bottom portion and a top portion. A protective liner is disposed on side surfaces of the top portion of the source/drain contact but not on side surfaces of the bottom portion of the source/drain contact.
    Type: Grant
    Filed: February 26, 2021
    Date of Patent: April 11, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Kuo-Chiang Tsai, Hsin-Huang Lin, Jyh-Huei Chen
  • Patent number: 11626508
    Abstract: A fin field effect transistor (FinFET) includes a fin extending from a substrate, where the fin includes a lower region, a mid region, and an upper region, the upper region having sidewalls that extend laterally beyond sidewalls of the mid region. The FinFET also includes a gate stack disposed over a channel region of the fin, the gate stack including a gate dielectric, a gate electrode, and a gate spacer on either side of the gate stack. A dielectric material is included that surrounds the lower region and the first interface. A fin spacer is included which is disposed on the sidewalls of the mid region, the fin spacer tapering from a top surface of the dielectric material to the second interface, where the fin spacer is a distinct layer from the gate spacers. The upper region may include epitaxial source/drain material.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: April 11, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Wei-Yang Lee, Chih-Shan Chen
  • Patent number: 11621325
    Abstract: Integrated circuit structures having source or drain structures with low resistivity are described. In an example, integrated circuit structure includes a fin having a lower fin portion and an upper fin portion. A gate stack is over the upper fin portion of the fin, the gate stack having a first side opposite a second side. A first source or drain structure includes an epitaxial structure embedded in the fin at the first side of the gate stack. A second source or drain structure includes an epitaxial structure embedded in the fin at the second side of the gate stack. Each epitaxial structure of the first and second source or drain structures include silicon, germanium and boron. The first and second source or drain structures have a resistivity less than or equal to 0.3 mOhm·cm.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: April 4, 2023
    Assignee: Intel Corporation
    Inventors: Cory Bomberger, Anand Murthy, Suresh Vishwanath
  • Patent number: 11588020
    Abstract: A semiconductor device includes a semiconductor substrate, a pair of source/drain regions on the semiconductor substrate, and a gate structure on the semiconductor substrate and between the pair of source/drain regions. The gate structure includes a first metal layer and a second metal layer in contact with the first metal layer. A sidewall of the first metal layer and a top surface of the semiconductor substrate form a first included angle, a sidewall of the second metal layer and the top surface of the semiconductor substrate form a second included angle. The second included angle is different from the first included angle.
    Type: Grant
    Filed: June 21, 2021
    Date of Patent: February 21, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: I-Hsiu Wang, Yean-Zhaw Chen, Ying-Ting Hsia, Jhao-Ping Jiang, Chun-Chih Cheng
  • Patent number: 11575026
    Abstract: The present disclosure describes a semiconductor structure and a method for forming the same. The semiconductor structure can include a substrate, a fin structure over the substrate, a gate structure over the fin structure, an epitaxial region formed in the fin structure and adjacent to the gate structure. The epitaxial region can embed a plurality of clusters of dopants.
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: February 7, 2023
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chien-Wei Lee, Chii-Horng Li, Heng-Wen Ting, Yee-Chia Yeo, Yen-Ru Lee, Chih-Yun Chin, Chih-Hung Nien, Jing-Yi Yan
  • Patent number: 11569167
    Abstract: A method of manufacturing a semiconductor device including: arranging a first and a second gate strip separating in a first distance, wherein each of the first and the second gate strip is a gate terminal of a transistor; depositing a first contact via on the first gate strip; forming a first conductive strip on the first contact via, wherein the first conductive strip and the first gate strip are crisscrossed from top view; arranging a second and a third conductive strip, above the first conductive strip, separating in a second distance, wherein each of the second and the third conductive strip is free from connecting to the first conductive strip, the first and the second conductive strip are crisscrossed from top view. The first distance is twice as the second distance. A length of the first conductive strip is smaller than two and a half times as the first distance.
    Type: Grant
    Filed: December 8, 2020
    Date of Patent: January 31, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: Shih-Wei Peng, Hui-Ting Yang, Wei-Cheng Lin, Jiann-Tyng Tzeng
  • Patent number: 11557474
    Abstract: A method for forming a doped layer is disclosed. The doped layer may be used in a NMOS or a silicon germanium application. The doped layer may be created using an n-type halide species in a n-type dopant application, for example.
    Type: Grant
    Filed: July 17, 2020
    Date of Patent: January 17, 2023
    Assignee: ASM IP Holding B.V.
    Inventors: John Tolle, Joe Margetis, David Kohen
  • Patent number: 11538912
    Abstract: A method of forming a semiconductor structure includes following steps. A first isolation is formed between a pair of active regions. A gate structure is formed on the first isolation structure. The active regions are etched to form recesses with curved top surfaces. The active regions are etched again to change each of the curved top surfaces to be a top surface and a sidewall substantially perpendicular to the top surface. A pair of contacts is formed respectively on the active regions, such that each of the contacts has a bottom surface and a sidewall substantially perpendicular to the bottom surface.
    Type: Grant
    Filed: September 3, 2021
    Date of Patent: December 27, 2022
    Assignee: NANYA TECHNOLOGY CORPORATION
    Inventors: Sheng-Hwa Lee, Hsiu-Ming Chen
  • Patent number: 11482620
    Abstract: An embodiment is a semiconductor structure. The semiconductor structure includes a substrate. A fin is on the substrate. The fin includes silicon germanium. An interfacial layer is over the fin. The interfacial layer has a thickness in a range from greater than 0 nm to about 4 nm. A source/drain region is over the interfacial layer. The source/drain region includes silicon germanium.
    Type: Grant
    Filed: March 8, 2021
    Date of Patent: October 25, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chih-Yun Chin, Chii-Horng Li, Chien-Wei Lee, Hsueh-Chang Sung, Heng-Wen Ting, Roger Tai, Pei-Ren Jeng, Tzu-Hsiang Hsu, Yen-Ru Lee, Yan-Ting Lin, Davie Liu
  • Patent number: 11469766
    Abstract: Digital-to-analog converters (DACs) having a multiple-gate (multi-gate) transistor-like structure are disclosed herein. The DAC structures have a similar structure to a transistor (e.g., a MOSFET) and include source and drain regions. However, instead of employing only one gate between the source and drain regions, multiple distinct gates are employed. Each distinct gate can represent a bit for the DAC and can include different gate lengths to enable providing different current values, and thus, unique outputs. Further, N number of inputs can be applied to N number of gates employed by the DAC. The DAC structure may be configured such that the longest gate controls the LSB of the DAC and the shortest gate controls the MSB, or vice versa. In some cases, the multi-gate DAC employs high-injection velocity materials that enable compact design and routing, such as InGaAs, InP, SiGe, and Ge, to provide some examples.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: October 11, 2022
    Assignee: Intel Corporation
    Inventors: Abhishek A. Sharma, Ravi Pillarisetty, Charles Kuo, Willy Rachmady
  • Patent number: 11437515
    Abstract: An integrated circuit structure includes a gate stack over a semiconductor substrate, and a silicon germanium region extending into the semiconductor substrate and adjacent to the gate stack. The silicon germanium region has a top surface, with a center portion of the top surface recessed from edge portions of the top surface to form a recess. The edge portions are on opposite sides of the center portion.
    Type: Grant
    Filed: July 10, 2020
    Date of Patent: September 6, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Kun-Mu Li, Tsz-Mei Kwok, Hsueh-Chang Sung, Chii-Horng Li, Tze-Liang Lee
  • Patent number: 11411096
    Abstract: Embodiments herein describe techniques, systems, and method for a semiconductor device. A nanowire transistor may include a channel region including a nanowire above a substrate, a source electrode coupled to a first end of the nanowire through a first etch stop layer, and a drain electrode coupled to a second end of the nanowire through a second etch stop layer. A gate electrode may be above the substrate to control conductivity in at least a portion of the channel region. A first spacer may be above the substrate between the gate electrode and the source electrode, and a second spacer may be above the substrate between the gate electrode and the drain electrode. A gate dielectric layer may be between the channel region and the gate electrode. Other embodiments may be described and/or claimed.
    Type: Grant
    Filed: December 28, 2017
    Date of Patent: August 9, 2022
    Assignee: Intel Corporation
    Inventors: Karthik Jambunathan, Biswajeet Guha, Anand S. Murthy, Tahir Ghani
  • Patent number: 11387335
    Abstract: Disclosed are optimized contract structures and fabrication techniques thereof. At least one aspect includes a semiconductor die. The semiconductor die includes a substrate and a contact disposed within the substrate. The contact includes a first portion with a first vertical cross-section having a first cross-sectional area. The first vertical cross-section has a first width and a first height. The contact also includes a second portion with a second vertical cross-section having a second cross-sectional area less than the first cross-sectional area. The second vertical cross-section includes a lower portion having the first width and a second height less than the first height, and an upper portion disposed above the lower portion and having a second width less than the first width and having a third height less than the first height.
    Type: Grant
    Filed: October 2, 2020
    Date of Patent: July 12, 2022
    Assignee: QUALCOMM Incorporated
    Inventors: Junjing Bao, Jun Yuan, Peijie Feng
  • Patent number: 11373867
    Abstract: An integrated circuit includes a gate structure over a substrate. The integrated circuit includes a first silicon-containing material structure in a recess. The first silicon-containing material structure includes a first layer below a top surface of the substrate and in direct contact with the substrate. The first silicon-containing material structure includes a second layer over the first layer, wherein an entirety of the second layer is above the top surface of the substrate, a first region of the second layer closer to the gate structure is thinner than a second region of the second layer farther from the gate structure. The first silicon-containing material structure includes a third layer between the first layer and the second layer, wherein at least a portion of the third layer is below the top surface of the substrate.
    Type: Grant
    Filed: July 20, 2020
    Date of Patent: June 28, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Shih-Hsien Huang, Yi-Fang Pai, Chien-Chang Su
  • Patent number: 11362005
    Abstract: Semiconductor structures and fabrication methods are provided. An exemplary fabrication method includes providing a semiconductor substrate having a first region, a second region, a gate structure on the first region and a dummy gate structure on the second region, and an isolation structure in the semiconductor under the dummy gate structure. The method also includes forming source/drain openings in the semiconductor substrate at two sides of the gate structure. A sidewall surface of the source/drain opening contains an apex angle extending into the semiconductor substrate under the gate structure; and the source/drain opening exposes a sidewall surface of the isolation structure. Further; the method includes forming an initial bulk layer in the source/drain opening; performing a reshaping process to the initial bulk layer to form a bulk layer having an a substantially flat reshaped surface; and forming a protective layer on the bulk layer.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: June 14, 2022
    Assignees: Semiconductor Manufacturing International (Shanghai) Corporation, Semiconductor Manufacturing International (Beijing) Corporation
    Inventor: Zhen Yu Liu
  • Patent number: 11309404
    Abstract: A finFET device includes a doped source and/or drain extension that is disposed between a gate spacer of the finFET and a bulk semiconductor portion of the semiconductor substrate on which the n-doped or p-doped source or drain extension is disposed. The doped source or drain extension is formed by a selective epitaxial growth (SEG) process in a cavity formed proximate the gate spacer. After formation of the cavity, advanced processing controls (APC) (i.e., integrated metrology) is used to determine the distance of recess, without exposing the substrate to an oxidizing environment. The isotropic etch process, the metrology, and selective epitaxial growth may be performed in the same platform.
    Type: Grant
    Filed: July 3, 2019
    Date of Patent: April 19, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Benjamin Colombeau, Tushar Mandrekar, Patricia M. Liu, Suketu Arun Parikh, Matthias Bauer, Dimitri R. Kioussis, Sanjay Natarajan, Abhishek Dube
  • Patent number: 11295055
    Abstract: A transmission gate structure includes two PMOS transistors in a first active area, two NMOS transistors in a second active area, a first metal zero segment overlying the first active area, a second metal zero segment offset from the first metal zero segment by a distance, a third metal zero segment offset from the second metal zero segment by the distance, a fourth metal zero segment offset from the third metal zero segment by the distance and overlying the second active area. A first conductive segment overlies a first portion of the first active area included in one or both PMOS transistors, and a second conductive segment overlies a second portion of the second active area included in one or both NMOS transistors. The active areas and metal zero segments are perpendicular to the conductive segments, and the PMOS and NMOS transistors are coupled together through the conductive segments.
    Type: Grant
    Filed: December 9, 2020
    Date of Patent: April 5, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Shao-Lun Chien, Pin-Dai Sue, Li-Chun Tien, Ting-Wei Chiang, Ting Yu Chen
  • Patent number: 11270905
    Abstract: Embodiments of the present disclosure generally relate to a substrate processing chamber, and components thereof, for forming semiconductor devices. The processing chamber comprises a substrate support, and an edge ring is disposed around the substrate support. The edge ring comprises a material selected from the group consisting of quartz, silicon, cross-linked polystyrene and divinylbenzene, polyether ether ketone, Al2O3, and AlN. The material of the edge ring is selected to modulate the properties of hardmask films deposited on substrates in the processing chamber. As such, hardmask films having desired film properties can be deposited in the processing chamber without scaling up the RF power to the chamber.
    Type: Grant
    Filed: June 26, 2020
    Date of Patent: March 8, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Eswaranand Venkatasubramanian, Edward L. Haywood, Samuel E. Gottheim, Pramit Manna, Kien N. Chuc, Adam Fischbach, Abhijit B. Mallick, Timothy J. Franklin
  • Patent number: 11271107
    Abstract: A semiconductor device structure comprises at least one semiconductor fin for a vertical transport field effect transistor, a bottom source/drain layer, and an insulating layer underlying the bottom source/drain layer. A method of forming the structure comprises forming a sacrificial layer within a lower portion of a source/drain region for a vertical transport field effect transistor structure. The sacrificial layer being formed adjacent to at least one semiconductor fin and in contact with a substrate. A source/drain layer is formed within an upper portion of the source/drain region above the sacrificial layer. The sacrificial layer is removed thereby forming a cavity between the substrate and the source/drain layer. An insulating layer is formed within the cavity.
    Type: Grant
    Filed: March 24, 2020
    Date of Patent: March 8, 2022
    Assignee: International Business Machines Corporation
    Inventors: Tao Li, Tsung-Sheng Kang, Ruilong Xie, Alexander Reznicek
  • Patent number: 11264499
    Abstract: One illustrative transistor device disclosed herein includes a gate structure positioned above a semiconductor substrate and a source region and a drain region, each of which comprise an epi cavity with a bottom surface and a side surface. The transistor further includes an interface layer positioned on at least one of the side surface and the bottom surface of the epi cavity in each of the source/drain regions, wherein the interface layer comprises a non-semiconductor material and an epi semiconductor material positioned on at least an upper surface of the interface layer in the epi cavity in each of the source region and the drain region.
    Type: Grant
    Filed: September 16, 2019
    Date of Patent: March 1, 2022
    Assignee: GlobalFoundries U.S. Inc.
    Inventors: John J. Pekarik, Steven M. Shank, Anthony K. Stamper, Vibhor Jain, John Ellis-Monaghan
  • Patent number: 11251303
    Abstract: A field effect transistor includes a substrate comprising a fin structure. The field effect transistor further includes an isolation structure in the substrate. The field effect transistor further includes a source/drain (S/D) recess cavity below a top surface of the substrate. The S/D recess cavity is between the fin structure and the isolation structure. The field effect transistor further includes a strained structure in the S/D recess cavity. The strain structure includes a lower portion. The lower portion includes a first strained layer, wherein the first strained layer is in direct contact with the isolation structure, and a dielectric layer, wherein the dielectric layer is in direct contact with the substrate, and the first strained layer is in direct contact with the dielectric layer. The strained structure further includes an upper portion comprising a second strained layer overlying the first strained layer.
    Type: Grant
    Filed: August 5, 2020
    Date of Patent: February 15, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Tsung-Lin Lee, Chih-Hao Chang, Chih-Hsin Ko, Feng Yuan, Jeff J. Xu
  • Patent number: 11251131
    Abstract: A device includes a conductive layer including a bottom portion, and a sidewall portion over the bottom portion, wherein the sidewall portion is connected to an end of the bottom portion. An aluminum-containing layer overlaps the bottom portion of the conductive layer, wherein a top surface of the aluminum-containing layer is substantially level with a top edge of the sidewall portion of the conductive layer. An aluminum oxide layer is overlying the aluminum-containing layer. A copper-containing region is over the aluminum oxide layer, and is spaced apart from the aluminum-containing layer by the aluminum oxide layer. The copper-containing region is electrically coupled to the aluminum-containing layer through the top edge of the sidewall portion of the conductive layer.
    Type: Grant
    Filed: June 17, 2020
    Date of Patent: February 15, 2022
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Li-Lin Su, Ching-Hua Hsieh, Huang-Ming Chen, Hsueh Wen Tsau
  • Patent number: 11245024
    Abstract: A method of manufacturing a semiconductor device includes forming a fin structure comprising alternately stacked first semiconductor layers and second semiconductor layers over a substrate. A sacrificial gate structure is formed over the fin structure. Spacers are formed on either side of the sacrificial gate structure. The sacrificial gate structure is removed to form a trench between the spacers. The first semiconductor layers are removed from the trench, while leaving the second semiconductor layers suspended in the trench. A self-assembling monolayer is formed on sidewalls of the spacers in the trench. Interfacial layers are formed encircling the suspended second semiconductor layers, respectively. A high-k dielectric layer is deposited at a faster deposition rate on the interfacial layers than on the self-assembling monolayer. A metal gate structure is formed over the high-k dielectric layer.
    Type: Grant
    Filed: April 9, 2020
    Date of Patent: February 8, 2022
    Assignees: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD., NATIONAL TAIWAN UNIVERSITY, NATIONAL TAIWAN NORMAL UNIVERSITY
    Inventors: Tung-Ying Lee, Tse-An Chen, Tzu-Chung Wang, Miin-Jang Chen, Yu-Tung Yin, Meng-Chien Yang
  • Patent number: 11239363
    Abstract: A semiconductor device including an active region extending in a first direction on a substrate; a gate structure intersecting the active region and extending in a second direction on the substrate; and a source/drain region on the active region and at least one side of the gate structure, wherein the source/drain region includes a plurality of first epitaxial layers spaced apart from each other in the first direction, the plurality of first epitaxial layers including first impurities of a first conductivity type; and a second epitaxial layer filling a space between the plurality of first epitaxial layers, the second epitaxial layer including second impurities of the first conductivity type.
    Type: Grant
    Filed: October 10, 2019
    Date of Patent: February 1, 2022
    Assignee: SAMSUNG ELECTRONICS CO., LTD.
    Inventors: Sung Uk Jang, Ki Hwan Kim, Su Jin Jung, Bong Soo Kim, Young Dae Cho
  • Patent number: 11205713
    Abstract: An embodiment is a method including forming a raised portion of a substrate, forming fins on the raised portion of the substrate, forming an isolation region surrounding the fins, a first portion of the isolation region being on a top surface of the raised portion of the substrate between adjacent fins, forming a gate structure over the fins, and forming source/drain regions on opposing sides of the gate structure, wherein forming the source/drain regions includes epitaxially growing a first epitaxial layer on the fin adjacent the gate structure, etching back the first epitaxial layer, epitaxially growing a second epitaxial layer on the etched first epitaxial layer, and etching back the second epitaxial layer, the etched second epitaxial layer having a non-faceted top surface, the etched first epitaxial layer and the etched second epitaxial layer forming source/drain regions.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: December 21, 2021
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Tzu-Ching Lin, Chien-I Kuo, Wei Te Chiang, Wei Hao Lu, Li-Li Su, Chii-Horng Li
  • Patent number: 11177385
    Abstract: Structures for a field-effect transistor and methods of forming a structure for a field-effect transistor. A gate structure extends over a channel region in a semiconductor body. The gate structure has a first side surface and a second side surface opposite the first side surface. A first source/drain region is positioned adjacent to the first side surface of the gate structure and a second source/drain region is positioned adjacent to the second side surface of the gate structure. The first source/drain region includes a first epitaxial semiconductor layer, and the second source/drain region includes a second epitaxial semiconductor layer. A first top surface of the first epitaxial semiconductor layer is positioned at a first distance from the channel region, a second top surface of the second epitaxial semiconductor layer is positioned at a second distance from the channel region, and the first distance is greater than the second distance.
    Type: Grant
    Filed: February 4, 2020
    Date of Patent: November 16, 2021
    Assignee: GLOBALFOUNDRIES U.S. INC.
    Inventors: Haiting Wang, Sipeng Gu, Jiehui Shu, Baofu Zhu
  • Patent number: 11133401
    Abstract: A method of forming first and second fin field effect transistors (finFETs) on a substrate includes forming first and second fin structures of the first and second finFETs, respectively, on the substrate. The first and second fin structures have respective first and second vertical dimensions that are about equal to each other. The method further includes modifying the first fin structure such that the first vertical dimension of the first fin structure is smaller than the second vertical dimension of the second fin structure and depositing a dielectric layer on the modified first fin structure and the second fin structure. The method further includes forming a polysilicon structure on the dielectric layer and selectively forming a spacer on a sidewall of the polysilicon structure.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: September 28, 2021
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Kuo-Cheng Chiang, Chih-Hao Wang, Shi Ning Ju
  • Patent number: 11094797
    Abstract: A structure includes a semiconductor substrate, a source epitaxial structure, a drain epitaxial structure, and a gate stack. The source epitaxial structure is in the semiconductor substrate. The source epitaxial structure has a top surface, and the top surface of the source epitaxial structure comprises hydrogen. The drain epitaxial structure is in the semiconductor substrate. The gate stack is over the semiconductor substrate and between the source epitaxial structure and the drain epitaxial structure.
    Type: Grant
    Filed: November 27, 2018
    Date of Patent: August 17, 2021
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chun-Hsiung Tsai, Kei-Wei Chen
  • Patent number: 10868166
    Abstract: A semiconductor device is formed by a multi-step etching process that produces trench openings in a silicon substrate immediately adjacent transistor gate structures formed over the substrate surface. The multi-step etching process is a Br-based etching operation with one step including nitrogen and a further step deficient of nitrogen. The etching process does not attack the transistor structure and forms the openings. The openings are bounded by upper surfaces that extend downwardly from the substrate surface and are substantially vertical, and lower surfaces that bulge outwardly from the upper vertical sections and undercut the transistor structure. The openings may be filled with a suitable source/drain material to produce SSD transistors with desirable Idsat characteristics.
    Type: Grant
    Filed: October 3, 2011
    Date of Patent: December 15, 2020
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Ta-Wei Kao, Shiang-Bau Wang, Ming-Jie Huang, Chi-Hsi Wu, Shu-Yuan Ku
  • Patent number: 10714376
    Abstract: The present disclosure relates to methods for forming fill materials in trenches having different widths and related structures. A method may include: forming a first fill material in a first and second trench where the second trench has a greater width than the first trench; removing a portion of the first fill material from each trench and forming a second fill material over the first fill material; removing a portion of the first and second fill material within the second trench; and forming a third fill material in the second trench. The structure may include a first fill material in trenches having different widths wherein the upper surfaces of the first fill material in each trench are substantially co-planar. The structure may also include a second fill material on the first fill material in each trench, the second fill material having a substantially equal thickness in each trench.
    Type: Grant
    Filed: June 25, 2018
    Date of Patent: July 14, 2020
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Chih-Chiang Chang, Haifeng Sheng, Jiehui Shu, Haigou Huang, Pei Liu, Jinping Liu, Haiting Wang, Daniel J. Jaeger
  • Patent number: 10700202
    Abstract: A semiconductor device is disclosed. The semiconductor device comprises a substrate, a gate structure disposed on the substrate, a spacer disposed on the substrate and covering a sidewall of the gate structure, an air gap sandwiched between the spacer and the substrate, and a source/drain region disposed in the substrate and having a faceted surface exposed from the substrate, wherein the faceted surface borders the substrate on a boundary between the air gap and the substrate.
    Type: Grant
    Filed: October 28, 2018
    Date of Patent: June 30, 2020
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Kuang-Hsiu Chen, Sung-Yuan Tsai, Chi-Hsuan Tang, Kai-Hsiang Wang, Chao-Nan Chen, Shi-You Liu, Chun-Wei Yu, Yu-Ren Wang
  • Patent number: 10685881
    Abstract: A method, apparatus, and manufacturing system are disclosed for a fin field effect transistor having a reduced risk of short circuits between a gate and a source/drain contact. In one embodiment, we disclose a semiconductor device including a fin structure comprising a fin body, source/drain regions, and a metal formation disposed above the source/drain regions, wherein the metal formation has a first height; and a gate structure between the source/drain regions, wherein each gate structure comprises spacers in contact with the metal formation, wherein the spacers have a second height less than the first height, a metal plug between the spacers and below the second height, and a T-shaped cap above the metal plug and having the first height.
    Type: Grant
    Filed: August 24, 2018
    Date of Patent: June 16, 2020
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Hui Zang, Guowei Xu, Haiting Wang
  • Patent number: 10679902
    Abstract: Semiconductor device and fabrication method are provided.
    Type: Grant
    Filed: December 27, 2018
    Date of Patent: June 9, 2020
    Assignees: Semiconductor Manufacturing International (Shanghai) Corporation, SMIC New Technology Research and Development (Shanghai) Corporation
    Inventors: Zhi Dong Wang, Cheng Long Zhang, Wu Tao Tu
  • Patent number: 10665608
    Abstract: A semiconductor device according to an embodiment includes a substrate. A transistor includes a source layer and a drain layer that are provided in a surface region of the substrate and contain impurities. A gate dielectric film is provided on the substrate between the source layer and the drain layer. A gate electrode is provided on the gate dielectric film. A first epitaxial layer is provided on the source layer or the drain layer. A second epitaxial layer is provided on the first epitaxial layer and contains both the impurities and carbon. A contact plug is provided on the second epitaxial layer. A memory cell array is provided above the transistor.
    Type: Grant
    Filed: February 25, 2019
    Date of Patent: May 26, 2020
    Assignee: TOSHIBA MEMORY CORPORATION
    Inventors: Tomonari Shioda, Junya Fujita, Takayuki Ito
  • Patent number: 10622457
    Abstract: A semiconductor device that a fin structure, and a gate structure present on a channel region of the fin structure. A composite spacer is present on a sidewall of the gate structure including an upper portion having a first dielectric constant, a lower portion having a second dielectric constant that is less than the first dielectric constant, and an etch barrier layer between sidewalls of the first and second portion of the composite spacer and the gate structure. The etch barrier layer may include an alloy including at least one of silicon, boron and carbon.
    Type: Grant
    Filed: October 9, 2015
    Date of Patent: April 14, 2020
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBAL FOUNDRIES INC., STMICROELECTRONICS, INC.
    Inventors: Xiuyu Cai, Chun-Chen Yeh, Qing Liu, Ruilong Xie