Silicide Patents (Class 438/655)
  • Patent number: 8865593
    Abstract: Exemplary embodiments provide materials and methods for forming a metal silicide layer and/or an NMOS transistor. The metal silicide layer can be formed by heating a metal layer containing at least a tellurium element on a semiconductor substrate. The metal silicide layer can thus contain at least the tellurium element on the semiconductor substrate. The metal silicide layer can be formed in an NMOS transistor. With the addition of tellurium element in the metal silicide layer, Schottky barrier height between the metal silicide layer and the underling semiconductor substrate can be reduced. Contact resistance of the NMOS transistor can also be reduced.
    Type: Grant
    Filed: October 18, 2012
    Date of Patent: October 21, 2014
    Assignee: Semiconductor Manufacturing International Corp
    Inventors: Haibo Xiao, Wayne Bao, Yanlei Ping
  • Patent number: 8865592
    Abstract: A preferred embodiment includes a method of manufacturing a fuse element that includes forming a polysilicon layer over a semiconductor structure, doping the polysilicon layer with carbon or nitrogen, depositing a metal over the polysilicon layer; and annealing the metal and polysilicon layer to form a silicide in an upper portion of the polysilicon layer.
    Type: Grant
    Filed: February 3, 2009
    Date of Patent: October 21, 2014
    Assignee: Infineon Technologies AG
    Inventors: Jiang Yan, Henning Haffner, Frank Huebinger, SunOo Kim, Richard Lindsay, Klaus Schruefer
  • Publication number: 20140306290
    Abstract: In one aspect, a method for fabricating an electronic device includes the following steps. A wafer is provided having at least one first active area and at least one second active area defined therein. One or more p-FET/n-FET devices are formed in the active areas, each having a p-FET/n-FET gate stack and p-FET/n-FET source and drain regions. A self-aligned silicide is formed in each of the p-FET/n-FET source and drain regions, wherein the self-aligned silicide in each of the p-FET source and drain regions has a thickness T1 and the self-aligned silicide in each of the n-FET source and drain regions having a thickness T2, wherein T1 is less than T2. During a subsequent trench silicidation in the p-FET/n-FET source and drain regions, the trench silicide metal will diffuse through the thinner self-aligned silicide in the p-FET device(s) but not through the thicker self-aligned silicide in the n-FET device(s).
    Type: Application
    Filed: April 11, 2013
    Publication date: October 16, 2014
    Applicant: International Business Machines Corporation
    Inventors: Emre Alptekin, Siyuranga O. Koswatta, Christian Lavoie, Ahmet S. Ozcan, Kathryn T. Schonenberg, Paul M. Solomon, Zhen Zhang
  • Patent number: 8859431
    Abstract: The invention discloses a method for cleaning residues from a semiconductor substrate during a nickel platinum silicidation process. Post silicidation residues of nickel and platinum may not be removed adequately just by an aqua regia solution (comprising a mixture of nitric acid and hydrochloric acid). Therefore, embodiments of the invention provide a multi-step residue cleaning, comprising exposing the substrate to an aqua regia solution, followed by an exposure to a chlorine gas or a solution comprising dissolved chlorine gas, which may further react with remaining platinum residues, rendering it more soluble in aqueous solution and thereby dissolving it from the surface of the substrate.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: October 14, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Anh Duong, John Foster, Olov Karlsson, James Mavrinac, Usha Raghuram
  • Patent number: 8846527
    Abstract: A method is provided for fabricating an MOS transistor. The method includes providing a semiconductor substrate, and forming a gate structure having a gate dielectric layer and a gate metal layer on the semiconductor substrate. The method also includes forming offset sidewall spacers at both sides of the gate structure, and forming lightly doped regions in semiconductor substrate at both sides of the gate structure. Further, the method includes forming a first metal silicide region in each of the lightly doped regions, and forming main sidewall spacers at both sides of the gate structure. Further, the method includes forming heavily doped regions in semiconductor substrate at both sides of the gate structure and the main sidewall spacers, and forming a second metal silicide region in each of the heavily doped regions.
    Type: Grant
    Filed: May 6, 2013
    Date of Patent: September 30, 2014
    Assignee: Semiconductor Manufacturing International Corp.
    Inventor: Neil Zhao
  • Patent number: 8846467
    Abstract: A method for performing silicidation of a gate electrode is provided that includes forming both a first transistor with a first gate electrode covered by a cap layer and a semiconductor device on the same semiconductor substrate, forming an organic planarization layer (OPL) on the first transistor and the semiconductor device, back etching the OPL such that an upper surface of the OPL is positioned at a level that is below a level of an upper surface of the cap layer, forming a mask layer covering the semiconductor device without covering the first transistor, removing the cap layer while the back-etched OPL and the mask layer are present, and performing silicidation of the first gate electrode.
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: September 30, 2014
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Roman Boschke, Stefan Flachowsky, Matthias Kessler
  • Publication number: 20140287582
    Abstract: According to one embodiment, a method of manufacturing a metal silicide layer, the method includes forming a metal layer including impurities on a silicon layer by a vapor deposition method using a gas of a metal and a gas of the impurities, and forming a metal silicide layer including the impurities by chemically reacting the metal layer with the silicon layer. A thickness and a composition of the metal silicide layer are controlled by an amount of the impurities in the metal layer.
    Type: Application
    Filed: September 6, 2013
    Publication date: September 25, 2014
    Inventor: Makoto HONDA
  • Publication number: 20140264879
    Abstract: Methods of fabricating a first contact to a semiconductor device, which fundamentally comprises providing a semiconductor device formed on a substrate. The substrate further includes a conductive surface. A dielectric layer is formed over the substrate and has an opening exposing the conductive surface. The opening extends an entire length of the semiconductor device, partway down the entire length of the device, extending from the device onto adjacent field of the device, or and a combination thereof. A barrier layer is formed within the opening. A copper containing material fills the opening to form a first contact to the semiconductor device.
    Type: Application
    Filed: May 28, 2014
    Publication date: September 18, 2014
    Inventors: Kelin J. Kuhn, Kaizad Mistry, Mark Bohr, Chris Auth
  • Patent number: 8835316
    Abstract: The disclosure provides a transistor, a method for manufacturing the transistor, and a semiconductor chip comprising the transistor. The transistor comprises: an active area, a gate stack, a primary spacer, and source/drain regions, wherein the active area is on a semiconductor substrate; the gate stack, the primary spacer, and the source/drain regions are on the active area; the primary spacer surrounds the gate stack; the source/drain regions are embedded in the active area and self-aligned with opposite sides of the primary spacer. Wherein the transistor further comprises: a silicide spacer, wherein the silicide spacer is located at opposite sides of the primary spacer, and a dielectric material is filled between the two ends of the silicide spacer in the width direction of the gate stack, so as to isolate the source/drain regions from each other.
    Type: Grant
    Filed: August 9, 2011
    Date of Patent: September 16, 2014
    Assignee: Institute of Microelectronics, Chinese Academy of Sciences
    Inventors: Haizhou Yin, Jun Luo, Huilong Zhu, Zhijiong Luo
  • Patent number: 8835309
    Abstract: A method of performing a silicide contact process comprises a forming a nickel-platinum alloy (NiPt) layer over a semiconductor device structure; performing a first rapid thermal anneal (RTA) so as to react portions of the NiPt layer in contact with semiconductor regions of the semiconductor device structure, thereby forming metal rich silicide regions; performing a first wet etch to remove at least a nickel constituent of unreacted portions of the NiPt layer; performing a second wet etch using a dilute Aqua Regia treatment comprising nitric acid (HNO3), hydrochloric acid (HCl) and water (H2O) to remove any residual platinum material from the unreacted portions of the NiPt layer; and following the dilute Aqua Regia treatment, performing a second RTA to form final silicide contact regions from the metal rich silicide regions.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: September 16, 2014
    Assignee: International Business Machines Corporation
    Inventors: David F. Hilscher, Christian Lavoie, Ahmet S. Ozcan
  • Patent number: 8822332
    Abstract: A method for forming gate, source, and drain contacts on a MOS transistor having an insulated gate including polysilicon covered with a metal gate silicide, this gate being surrounded with at least one spacer made of a first insulating material, the method including the steps of a) covering the structure with a second insulating material and leveling the second insulating material to reach the gate silicide; b) oxidizing the gate so that the gate silicide buries and covers the a silicon oxide; c) selectively removing the second insulating material; and d) covering the structure with a first conductive material and leveling the first conductive material all the way to a lower level at the top of the spacer.
    Type: Grant
    Filed: April 26, 2013
    Date of Patent: September 2, 2014
    Assignees: STMicroelectronics S.A., Commissariat à l'Énergie Atomique et aux Énergies Alternatives
    Inventors: Heimanu Niebojewski, Yves Morand, Cyrille Le Royer, Fabrice Nemouchi
  • Patent number: 8815737
    Abstract: The method for the formation of a silicide film herein provided comprises the steps of forming an Ni film on the surface of a substrate mainly composed of Si and then heat-treating the resulting Ni film to thus form an NiSi film as an upper layer of the substrate, wherein, prior to the heat-treatment for the formation of the NiSi film, the Ni film is subjected to a preannealing treatment using H2 gas at a temperature which is less than the heat-treatment temperature and which never causes the formation of any NiSi film in order to remove any impurity present in the Ni film, and the resulting Ni film is then subjected to a silicide-annealing treatment to thus form the NiSi film.
    Type: Grant
    Filed: March 19, 2012
    Date of Patent: August 26, 2014
    Assignee: Ulvac, Inc.
    Inventors: Yasushi Higuchi, Toshimitsu Uehigashi, Kazuhiro Sonoda, Harunori Ushikawa, Naoki Hanada
  • Patent number: 8809914
    Abstract: A method for manufacturing a solid-state image sensor having a pixel region, a peripheral circuit region, and an intermediate region interposed between the pixel region and the peripheral circuit region, includes forming a high melting point metal compound in active regions of the peripheral circuit region and the intermediate region, forming an etch stop film on the high melting point metal compound formed in the active regions of the peripheral circuit region and the intermediate region, forming an interlayer insulating film on the etch stop film, and forming, by using the etch stop film, a contact plug to contact the high melting point metal compound in the active region of the peripheral circuit region.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: August 19, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kentarou Suzuki, Yusuke Onuki
  • Patent number: 8803243
    Abstract: A complementary metal oxide semiconductor (CMOS) device including a substrate including a first active region and a second active region, wherein each of the first active region and second active region of the substrate are separated by from one another by an isolation region. A n-type semiconductor device is present on the first active region of the substrate, in which the n-type semiconductor device includes a first portion of a gate structure. A p-type semiconductor device is present on the second active region of the substrate, in which the p-type semiconductor device includes a second portion of the gate structure. A connecting gate portion provides electrical connectivity between the first portion of the gate structure and the second portion of the gate structure. Electrical contact to the connecting gate portion is over the isolation region, and is not over the first active region and/or the second active region.
    Type: Grant
    Filed: January 3, 2012
    Date of Patent: August 12, 2014
    Assignee: International Business Machines Corporation
    Inventors: Yue Liang, Dureseti Chidambarrao, Brian J. Greene, William K. Henson, Unoh Kwon, Shreesh Narasimha, Xiaojun Yu
  • Patent number: 8803245
    Abstract: Methods and associated structures of forming a microelectronic device are described. Those methods may include forming a structure comprising a first contact metal disposed on a source/drain contact of a substrate, and a second contact metal disposed on a top surface of the first contact metal, wherein the second contact metal is disposed within an IID disposed on a top surface of a metal gate disposed on the substrate.
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: August 12, 2014
    Assignee: McAfee, Inc.
    Inventors: Bernhard Sell, Oleg Golonzka
  • Patent number: 8778795
    Abstract: In sophisticated metallization systems of semiconductor devices, a sensitive core metal, such as copper, may be efficiently confined by a conductive barrier material comprising a copper/silicon compound, such as a copper silicide, which may provide superior electromigration behavior and higher electrical conductivity compared to conventionally used tantalum/tantalum nitride barrier systems.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: July 15, 2014
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Ronny Pfuetzner, Jens Heinrich
  • Patent number: 8772162
    Abstract: Native oxides and associated residue are removed from surfaces of a substrate by sequentially performing two plasma cleaning processes on the substrate in a single processing chamber. The first plasma cleaning process removes native oxide formed on a substrate surface by generating a cleaning plasma from a mixture of ammonia (NH3) and nitrogen trifluoride (NF3) gases, condensing products of the cleaning plasma on the native oxide to form a thin film that contains ammonium hexafluorosilicate ((NH4)2SiF6), and subliming the thin film off of the substrate surface. The second plasma cleaning process removes remaining residues of the thin film by generating a second cleaning plasma from nitrogen trifluoride gas. Products of the second cleaning plasma react with a few angstroms of the bare silicon present on the surface, forming silicon tetrafluoride (SiF4) and lifting off residues of the thin film.
    Type: Grant
    Filed: May 31, 2013
    Date of Patent: July 8, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Bo Zheng, Arvind Sundarrajan, Xinyu Fu
  • Patent number: 8772159
    Abstract: A method of fabricating an electrical contact comprises the following steps. A substrate having at least a silicon region is provided. At least an insulation layer is formed on the substrate, wherein the insulation layer comprises at least a contact hole which exposes the silicon region. A metal layer is formed on sidewalls and bottom of the contact hole. An annealing process is performed to form a first metal silicide layer in the silicon region nearby the bottom of the contact hole. A conductive layer covering the metal layer and filling up the contact hole is then formed, wherein the first metal silicide layer is transformed into a second metal silicide layer when the conductive layer is formed.
    Type: Grant
    Filed: February 1, 2012
    Date of Patent: July 8, 2014
    Assignee: United Microelectronics Corp.
    Inventors: I-Ming Tseng, Tsung-Lung Tsai, Yi-Wei Chen
  • Patent number: 8765603
    Abstract: Buffer layer and method of forming the buffer layer, the method including forming a high-k dielectric layer, forming a titanium nitride layer over the high-k dielectric layer, forming a silicon layer on the titanium nitride layer, annealing the silicon layer into the titanium nitride layer to form an annealed silicon layer and forming an n-metal over the high-k dielectric layer.
    Type: Grant
    Filed: August 1, 2011
    Date of Patent: July 1, 2014
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Cheng-Hao Hou, Wei-Yang Lee, Xiong-Fei Yu, Kuang-Yuan Hsu
  • Publication number: 20140175653
    Abstract: Semiconductor devices comprise at least one integrated circuit layer, at least one conductive trace and an insulative material adjacent at least a portion of the at least one conductive trace. At least one interconnect structure extends through a portion of the at least one conductive trace and a portion of the insulative material, the at least one interconnect structure comprising a transverse cross-sectional dimension through the at least one conductive trace which differs from a transverse cross-sectional dimension through the insulative material.
    Type: Application
    Filed: February 26, 2014
    Publication date: June 26, 2014
    Applicant: Micron Technology, Inc.
    Inventors: Gurtej S. Sandhu, Nishant Sinha, John A. Smythe
  • Patent number: 8759213
    Abstract: A method for forming a metal-semiconductor alloy layer uses particular thermal annealing conditions to provide a stress free metal-semiconductor alloy layer through interdiffusion of a buried semiconductor material layer and a metal-semiconductor alloy forming metal layer that contacts the buried semiconductor material layer within an aperture through a capping layer beneath which is buried the semiconductor material layer. A resulting semiconductor structure includes the metal-semiconductor alloy layer that further includes an interconnect portion beneath the capping layer and a contiguous via portion that penetrates at least partially through the capping layer. Such a metal-semiconductor alloy layer may be located interposed between a substrate and a semiconductor device having an active doped region.
    Type: Grant
    Filed: September 10, 2012
    Date of Patent: June 24, 2014
    Assignee: International Business Machines Corporation
    Inventors: Christian Lavoie, Francois Pagette, Anna W. Topol
  • Publication number: 20140154881
    Abstract: A method of manufacturing a metal silicide is disclosed below. A substrate having a first region and a second region is provided. A silicon layer is formed on the substrate. A planarization process is performed to make the silicon layer having a planar surface. A part of the silicon layer is removed to form a plurality of first gates on the first region and to form a plurality of second gates on the second region. The height of the first gates is greater than the height of the second gates, and top surfaces of the first gates and the second gates have the same height level. A dielectric layer covering the first gates and the second gates is formed and exposes the top surfaces of the first gates and the second gates. A metal silicide is formed on the top surfaces of the first gates and the second gates.
    Type: Application
    Filed: February 7, 2014
    Publication date: June 5, 2014
    Applicant: Macronix International Co., Ltd.
    Inventors: Yen-Hao Shih, Ying-Tso Chen, Shih-Chang Tsai, Chun-Fu Chen
  • Patent number: 8741773
    Abstract: Embodiments of the invention provide a method of forming nickel-silicide. The method may include depositing first and second metal layers over at least one of a gate, a source, and a drain region of a field-effect-transistor (FET) through a physical vapor deposition (PVD) process, wherein the first metal layer is deposited using a first nickel target material containing platinum (Pt), and the second metal layer is deposited on top of the first metal layer using a second nickel target material containing no or less platinum than that in the first nickel target material; and annealing the first and second metal layers covering the FET to form a platinum-containing nickel-silicide layer at a top surface of the gate, source, and drain regions.
    Type: Grant
    Filed: January 8, 2010
    Date of Patent: June 3, 2014
    Assignee: International Business Machines Corporation
    Inventors: Asa Frye, Andrew Simon
  • Patent number: 8735282
    Abstract: The present invention discloses a semiconductor device and a manufacturing method therefor. Conventionally, platinum is deposited in a device substrate to suppress diffusion of nickel in nickel silicide. However, introducing platinum by means of deposition makes the platinum only stay on the surface but fails to effectively suppress the diffusion of nickel over a desirable depth. According to the present invention, a semiconductor device is formed by implanting platinum into a substrate and forming NiSi in a region of the substrate where platinum is implanted. With the present invention, platinum can be distributed over a desirable depth range so as to more effectively suppress nickel diffusion.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: May 27, 2014
    Assignee: Semiconductor Manufacturing International (Beijing) Corporation
    Inventor: Bing Wu
  • Publication number: 20140103530
    Abstract: A three dimensional stacked semiconductor structure comprises a stack including plural oxide layers and conductive layers arranged alternately, at least a contact hole formed vertically to the oxide layers and the conductive layers, and extending to one of the conductive layers, an insulator formed at the sidewall of the contact hole, a conductor formed in the contact hole and connecting the corresponding conductive layer, and the corresponding conductive layer comprises a silicide. The silicide could be formed at edges or an entire body of the corresponding conductive layer. Besides the silicide, the corresponding conductive layer could, partially or completely, further comprise a conductive material connected to the conductor. The corresponding conductive layer which the contact hole extends to has higher conductivity than other conductive layers. Also, the 3D stacked semiconductor structure could be applied to a fan-out region of a 3D flash memory.
    Type: Application
    Filed: October 16, 2012
    Publication date: April 17, 2014
    Applicant: MACRONIX INTERNATIONAL CO., LTD.
    Inventors: Erh-Kun Lai, Yen-Hao Shih
  • Patent number: 8697573
    Abstract: The invention discloses a method for cleaning residues from a semiconductor substrate during a nickel platinum silicidation process, comprising using an aqua regia cleaning solution (comprising a mixture of nitric acid and hydrochloric acid) with microwave assisted heating. Low boiling temperature of hydrochloric acid prevents heating the aqua regia solution to a high temperature, impeding the effectiveness of post silicidation nickel and platinum residue removal. Therefore, embodiments of the invention provide a microwave assisted heating of the substrate in an aqua regia solution, selectively heating platinum residues without significantly increasing the temperature of the aqua regia solution, rendering platinum residues to be more soluble in aqueous solution and thereby dissolving it from the surface of the substrate.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: April 15, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Anh Duong, Olov Karlsson
  • Publication number: 20140073130
    Abstract: A method of performing a silicide contact process comprises a forming a nickel-platinum alloy (NiPt) layer over a semiconductor device structure; performing a first rapid thermal anneal (RTA) so as to react portions of the NiPt layer in contact with semiconductor regions of the semiconductor device structure, thereby forming metal rich silicide regions; performing a first wet etch to remove at least a nickel constituent of unreacted portions of the NiPt layer; performing a second wet etch using a dilute Aqua Regia treatment comprising nitric acid (HNO3), hydrochloric acid (HCl) and water (H2O) to remove any residual platinum material from the unreacted portions of the NiPt layer; and following the dilute Aqua Regia treatment, performing a second RTA to form final silicide contact regions from the metal rich silicide regions.
    Type: Application
    Filed: September 13, 2012
    Publication date: March 13, 2014
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: David F. Hilscher, Christian Lavoie, Ahmet S. Ozcan
  • Publication number: 20140061922
    Abstract: A semiconductor device includes: a contact hole formed over a structure including a conductive pattern; a contact plug formed in the contact hole; a first metal silicide film surrounding the contact plug; and a second metal silicide film formed over the contact plug.
    Type: Application
    Filed: December 18, 2012
    Publication date: March 6, 2014
    Applicant: SK HYNIX INC.
    Inventors: Woo Jun LEE, Seong Wan RYU
  • Patent number: 8658483
    Abstract: A method of fabricating an integrated circuit device is provided. The method includes forming a replacement gate structure with a dummy polysilicon layer on a first surface of a substrate. The method further includes depositing a dielectric layer by a thermal process to form offset spacers on two opposing sides of the replacement gate structure, wherein the dielectric layer is deposited on the first surface and a second surface opposing the first surface of the substrate. The method further includes removing the dummy polysilicon layer from the replacement gate structure, wherein the dielectric layer on the second surface of the substrate protects the second surface of the substrate during the removing step.
    Type: Grant
    Filed: November 19, 2012
    Date of Patent: February 25, 2014
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Jung-Tzu Hsu, Ching-Chung Pai, Yu-Hsien Lin, Jyh-Huei Chen
  • Patent number: 8652963
    Abstract: An MOSFET device having a Silicide layer of uniform thickness, and methods for its fabrication, are provided. One such method involves depositing a metal layer over wide and narrow contact trenches on the surface of a silicon semiconductor substrate. Upon formation of a uniformly thin amorphous intermixed alloy layer at the metal/silicon interface, the excess (unreacted) metal is removed. The device is annealed to facilitate the formation of a thin silicide layer on the substrate surface which exhibits uniform thickness at the bottoms of both wide and narrow contact trenches.
    Type: Grant
    Filed: September 20, 2011
    Date of Patent: February 18, 2014
    Assignees: GLOBALFOUNDRIES, Inc., International Business Machines Corporation
    Inventors: Bin Yang, Christian Lavoie, Emre Alptekin, Ahmet S. Ozcan, Cung D. Tran, Mark Raymond
  • Patent number: 8643182
    Abstract: Provided are a semiconductor film including silicon microstructures formed at high density, and a manufacturing method thereof. Further, provided are a semiconductor film including silicon microstructures whose density is controlled, and a manufacturing method thereof. Furthermore, a power storage device with improved charge-discharge capacity is provided. A manufacturing method in which a semiconductor film with a silicon layer including silicon structures is formed over a substrate with a metal surface is used. The thickness of a silicide layer formed by reaction between the metal and the silicon is controlled, so that the grain sizes of silicide grains formed at an interface between the silicide layer and the silicon layer are controlled and the shapes of the silicon structures are controlled. Such a semiconductor film can be applied to an electrode of a power storage device.
    Type: Grant
    Filed: June 3, 2013
    Date of Patent: February 4, 2014
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Tomokazu Yokoi, Takayuki Inoue, Makoto Furuno
  • Patent number: 8642433
    Abstract: A method for manufacturing a semiconductor device is disclosed, comprising: providing a substrate, a gate region on the substrate and a semiconductor region at both sides of the gate region; forming sacrificial spacers, which cover a portion of the semiconductor region, on sidewalls of the gate region; forming a metal layer on a portion of the semiconductor region outside the sacrificial spacers and on the gate region; removing the sacrificial spacers; performing annealing so that the metal layer reacts with the semiconductor region to form a metal-semiconductor compound layer on the semiconductor region; and removing unreacted metal layer. By separating the metal layer from the channel and the gate region of the device with the thickness of the sacrificial spacers, the effect of metal layer diffusion on the channel and the gate region is reduced and performance of the device is improved.
    Type: Grant
    Filed: December 5, 2011
    Date of Patent: February 4, 2014
    Assignee: Institute of Microelectronics, Academy of Sciences
    Inventors: Huicai Zhong, Jun Luo, Chao Zhao, Qingqing Liang
  • Patent number: 8642434
    Abstract: While embedded silicon germanium alloy and silicon carbon alloy provide many useful applications, especially for enhancing the mobility of MOSFETs through stress engineering, formation of alloyed silicide on these surfaces degrades device performance. The present invention provides structures and methods for providing unalloyed silicide on such silicon alloy surfaces placed on semiconductor substrates. This enables the formation of low resistance contacts for both mobility enhanced PFETs with embedded SiGe and mobility enhanced NFETs with embedded Si:C on the same semiconductor substrate. Furthermore, this invention provides methods for thick epitaxial silicon alloy, especially thick epitaxial Si:C alloy, above the level of the gate dielectric to increase the stress on the channel on the transistor devices.
    Type: Grant
    Filed: February 16, 2012
    Date of Patent: February 4, 2014
    Assignee: International Business Machines Corporation
    Inventors: Yaocheng Liu, Dureseti Chidambarrao, Oleg Gluschenkov, Judson R. Holt, Renee T. Mo, Kern Rim
  • Publication number: 20140021623
    Abstract: A method for forming electrical-contact interface regions on a wafer including a silicon-carbide substrate having a surface with at least one conductive region facing the surface. The method includes forming a first and a second resist layer; forming; removing portions of the second resist layer to form a through opening partially aligned to the conductive region; removing, selective portions of the first resist layer to expose the surface of the substrate; removing portions of the first resist layer that extend laterally staggered with respect to the through opening; depositing a nickel layer on the wafer to form a nickel region on the substrate in an area corresponding to the conductive region; removing the first and second resist layers; and carrying out a step of thermal treatment of the wafer to form nickel-silicide regions in electrical contact with the conductive region.
    Type: Application
    Filed: June 24, 2013
    Publication date: January 23, 2014
    Inventor: Dario Tenaglia
  • Publication number: 20130341687
    Abstract: Exemplary embodiments provide materials and methods for forming a metal silicide layer and/or an NMOS transistor. The metal silicide layer can be formed by heating a metal layer containing at least a tellurium element on a semiconductor substrate. The metal silicide layer can thus contain at least the tellurium element on the semiconductor substrate. The metal silicide layer can be formed in an NMOS transistor. With the addition of tellurium element in the metal silicide layer, Schottky barrier height between the metal silicide layer and the underling semiconductor substrate can be reduced. Contact resistance of the NMOS transistor can also be reduced.
    Type: Application
    Filed: October 18, 2012
    Publication date: December 26, 2013
    Inventors: HAIBO XIAO, WAYNE BAO, YANLEI PING
  • Patent number: 8580680
    Abstract: Techniques for forming metal silicide contact pads on semiconductor devices are disclosed, and in one exemplary embodiment, a method may comprise depositing a metal layer on and between a plurality of raised silicon-based features formed on a semiconductor substrate, the metal layer comprising metal capable of reacting with external silicon-based portions of the features to form a metal silicide. In addition, such a method may also include depositing a cap layer on the metal layer deposited on and between the plurality of raised silicon-based features, wherein a thickness of the cap layer on the metal layer between the raised features is greater than or equal to a thickness of the cap layer on the metal layer on the raised features. Furthermore, such a method may also include annealing the structure to cause portions of the metal layer to react with portions of the external silicon-based portions of the features to form metal silicide pads on and between the raised features.
    Type: Grant
    Filed: October 29, 2010
    Date of Patent: November 12, 2013
    Assignee: Macronix International Co., Ltd.
    Inventors: Tuung Luoh, Sheng Hui Hsieh, Ricky Huang, Chin-Ta Su, Tahone Yang, Kuang-Chao Chen
  • Patent number: 8580666
    Abstract: Methods for forming memory devices and integrated circuitry, for example, DRAM (dynamic random access memory) circuitry, structures and devices resulting from such methods, and systems that incorporate the devices are provided.
    Type: Grant
    Filed: September 27, 2011
    Date of Patent: November 12, 2013
    Assignee: Micron Technology, Inc.
    Inventors: Terrence McDaniel, Sandra Tagg, Fred Fishburn
  • Patent number: 8563429
    Abstract: Methods of forming a metal silicide layer are provided that include exposing polysilicon through just dry etching (JDE) and recessesing an oxide layer through chemical dry etching (CDE). In particular, dry etching is primarily performed to an extent to expose the polysilicon. Then, CDE is secondarily performed to expose the polysilicon. The CDE process includes selecting an etchant source among combinations of NF3 and NH3, HF and NH3, and N2, H2, and NF3, dissociating the etchant source, forming an etchant of NH4F and NH4F.HF through the dissociation, producing solid by-products of (NH4)2SiF6 through the reaction between the etchant and an oxide at a low temperature, and annealing the by-products at a high temperature such that the by-products are sublimated into gas-phase SiF4, NH3, and HF.
    Type: Grant
    Filed: February 12, 2010
    Date of Patent: October 22, 2013
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Won-Goo Hur, Kyu-Tae Na, Min Kim, Hyun-Young Kim, Je-Hyeon Park
  • Patent number: 8563424
    Abstract: Methods for forming cobalt silicide are provided. One method for forming a cobalt silicide material includes exposing a substrate having a silicon-containing material to either a wet etch solution or a pre-clean plasma during a first step and then to a hydrogen plasma during a second step of a pre-clean process. The method further includes depositing a cobalt metal layer on the silicon-containing material by a CVD process, heating the substrate to form a first cobalt silicide layer comprising CoSi at the interface of the cobalt metal layer and the silicon-containing material during a first annealing process, removing any unreacted cobalt metal from the substrate during an etch process, and heating the substrate to form a second cobalt silicide layer comprising CoSi2 during a second annealing process.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: October 22, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Seshadri Ganguli, Sang-Ho Yu, See-Eng Phan, Mei Chang, Amit Khandelwal, Hyoung-Chan Ha
  • Publication number: 20130267090
    Abstract: A method of forming a metal semiconductor alloy that includes forming an intermixed metal semiconductor region to a first depth of a semiconductor substrate without thermal diffusion. The intermixed metal semiconductor region is annealed to form a textured metal semiconductor alloy. A second metal layer is formed on the textured metal semiconductor alloy. The second metal layer on the textured metal semiconductor alloy is then annealed to form a metal semiconductor alloy contact, in which metal elements from the second metal layer are diffused through the textured metal semiconductor alloy to provide a templated metal semiconductor alloy. The templated metal semiconductor alloy includes a grain size that is greater than 2× for the metal semiconductor alloy, which has a thickness ranging from 15 nm to 50 nm.
    Type: Application
    Filed: June 3, 2013
    Publication date: October 10, 2013
    Inventors: Christian Lavoie, Ahmet S. Ozcan, Zhen Zhang, Bin Yang
  • Publication number: 20130267091
    Abstract: The invention discloses a method for cleaning residues from a semiconductor substrate during a nickel platinum silicidation process. Post silicidation residues of nickel and platinum may not be removed adequately just by an aqua regia solution (comprising a mixture of nitric acid and hydrochloric acid). Therefore, embodiments of the invention provide a multi-step residue cleaning, comprising exposing the substrate to an aqua regia solution, followed by an exposure to a chlorine gas or a solution comprising dissolved chlorine gas, which may further react with remaining platinum residues, rendering it more soluble in aqueous solution and thereby dissolving it from the surface of the substrate.
    Type: Application
    Filed: June 6, 2013
    Publication date: October 10, 2013
    Inventors: Anh Duong, John Foster, Olov Karlsson, James Mavrinac, Usha Raghuram
  • Patent number: 8541303
    Abstract: A method for fabricating metal-oxide semiconductor (MOS) transistor is disclosed. The method includes the steps of: providing a semiconductor substrate having a silicide thereon; performing a first rapid thermal process to drive-in platinum from a surface of the silicide into the silicide; and removing un-reacted platinum in the first rapid thermal process.
    Type: Grant
    Filed: September 28, 2011
    Date of Patent: September 24, 2013
    Assignee: United Microelectronics Corp.
    Inventors: Kuo-Chih Lai, Nien-Ting Ho, Shu Min Huang, Bor-Shyang Liao, Chia Chang Hsu
  • Patent number: 8541297
    Abstract: The present invention improves the performance of a semiconductor device wherein a metal silicide layer is formed through a salicide process. A metal silicide layer is formed over the surfaces of first and second gate electrodes, n+-type semiconductor regions, and p+-type semiconductor regions through a salicide process of a partial reaction type without the use of a salicide process of a whole reaction type. In a heat treatment for forming the metal silicide layer, by heat-treating a semiconductor wafer not with an annealing apparatus using lamps or lasers but with a thermal conductive annealing apparatus using carbon heaters, a thin metal silicide layer is formed with a small thermal budget and a high degree of accuracy and microcrystals of NiSi are formed in the metal silicide layer through a first heat treatment.
    Type: Grant
    Filed: March 13, 2011
    Date of Patent: September 24, 2013
    Assignee: Renesas Electronics Corporation
    Inventors: Tadashi Yamaguchi, Takuya Futase
  • Patent number: 8541280
    Abstract: The present invention provides a method for manufacturing a semiconductor structure, comprising the steps of: depositing an interlayer dielectric layer (105) on a semiconductor substrate (101) to cover a source/drain region (102) and a gate stack on the semiconductor substrate (101); etching the interlayer dielectric layer and the source/drain region, so as to form a contact hole (110) extending into the source/drain region; conformally forming an amorphous layer (111) on an exposed part of the source/drain region; forming a metal silicide layer (113) on a surface of the amorphous layer (111); and filling the contact hole (110) with a contact metal (114). Correspondingly, the present invention further provides a semiconductor structure. The present invention etches the source/drain region so that the exposed part comprises the bottom and a sidewall, thereby expanding the contact area between the contact metal in the contact hole and the source/drain region, and reducing the contact resistance.
    Type: Grant
    Filed: April 18, 2011
    Date of Patent: September 24, 2013
    Assignee: The Institute of Microelectronics, Chinese Academy of Sciences
    Inventors: Haizhou Yin, Zhijiong Luo, Huilong Zhu
  • Publication number: 20130241001
    Abstract: A method for fabricating a semiconductor device is described. A substrate having thereon a polysilicon resistor is provided. A dielectric layer is formed over the substrate covering the polysilicon resistor. The dielectric layer is etched to form a contact opening over the polysilicon resistor, with overetching into the polysilicon resistor. A metal silicide layer is formed on the polysilicon resistor in the contact opening. A metal material is filled in the contact opening. A portion of the dielectric layer, the metal material, and a portion of the polysilicon resistor are removed to expose the metal silicide layer. A metal contact is formed over the metal silicide layer.
    Type: Application
    Filed: March 13, 2012
    Publication date: September 19, 2013
    Applicant: UNITED MICROELECTRONICS CORP.
    Inventors: Chien-Yang Chen, Chen-Hua Tsai, Shih-Fang Hong, Po-Chao Tsao, Ming-Te Wei
  • Patent number: 8536052
    Abstract: When forming a metal silicide within contact openings in complex semiconductor devices, a silicidation of sidewall surface areas of the contact openings may be initiated by forming a silicon layer therein, thereby reducing unwanted diffusion of the refractory metal species into the laterally adjacent dielectric material. In this manner, superior reliability and electrical performance of the resulting contact elements may be achieved on the basis of a late silicide process.
    Type: Grant
    Filed: August 12, 2011
    Date of Patent: September 17, 2013
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Jens Heinrich, Kai Frohberg, Katrin Reiche
  • Publication number: 20130214417
    Abstract: A method of forming a metal silicide region. The method comprises forming a metal material over and in contact with exposed surfaces of a dielectric material and silicon structures protruding from the dielectric material. A capping material is formed over and in contact with the metal material. The silicon structures are exposed to heat to effectuate a multidirectional diffusion of the metal material into the silicon structures to form a first metal silicide material. The capping material and unreacted portions of the metal material are removed. The silicon structures are exposed to heat to substantially convert the first metal silicide material into a second metal silicide material. A method of semiconductor device fabrication, an array of silicon structures, and a semiconductor device structure are also described.
    Type: Application
    Filed: February 21, 2012
    Publication date: August 22, 2013
    Applicant: MICRON TECHNOLOGY, INC.
    Inventors: Carla M. Lazzari, Enrico Bellandi
  • Patent number: 8513117
    Abstract: The invention discloses a method for cleaning residues from a semiconductor substrate during a nickel platinum silicidation process. Embodiments of the invention provide a multi-step cleaning process, comprising exposing the substrate to a nitric acid solution after a first anneal, followed by an aqua regia solution after a second anneal. The substrate can be optionally exposed to a hydrochloric acid solution afterward to completely remove any remaining platinum residues.
    Type: Grant
    Filed: November 15, 2011
    Date of Patent: August 20, 2013
    Assignees: Intermolecular, Inc.
    Inventors: Anh Duong, Sean Barstow, Clemens Fitz, John Foster, Olov Karlsson, Bei Li, James Mavrinac
  • Patent number: 8513807
    Abstract: Methods for forming ruthenium films and semiconductor devices such as capacitors that include the films are provided.
    Type: Grant
    Filed: February 28, 2012
    Date of Patent: August 20, 2013
    Assignee: Micron Technology, Inc.
    Inventors: Vishwanath Bhat, Dan Gealy, Vassil Antonov
  • Patent number: 8497205
    Abstract: In an embodiment of the present invention, a semiconductor layer having regions into which a p-type impurity, an n-type impurity and a (p+n) impurity are respectively introduced is formed as a surface layer by being heat-treated. An impurity segregation layer on these regions is removed, and a film of a metallic material is thereafter formed on the regions and is heat-treated, thereby forming a silicide film on the semiconductor layer. In another embodiment, an impurity is introduced into the impurity segregation layer, and a film of a metallic material is thereafter formed on the impurity segregation layer and is heat-treated to form a silicide film.
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: July 30, 2013
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kyoichi Suguro, Mitsuaki Izuha