Abstract: A method for treating a surface of a cutting tool includes first blasting the surface of the cutting tool using a granular abrasive and then brushing the blasted surface of the cutting tool. The surface condition of the cutting tool is improved, thereby achieving superior resistance to chipping while cutting a workpiece and excellent durability by means of improvement in abrasion resistance and toughness.

Abstract: Ultrasonic peening treatment is desirable where an application of a compressive stress is helpful to reduce the incidence of crack formation on highly stressed parts. Ultrasonic peening treatment can be performed in field applications without requiring a rotor to be removed from the machine. The system includes an acoustic element that excites peening media within a peen chamber. A frame is attachable to an assembled turbine rotor component and includes support structure engageable with the acoustic element. The frame is cooperable with a chamber tooling that defines and encloses the peen chamber together with the turbine rotor component.

Abstract: A base plate for power module, comprising an aluminum-silicon carbide composite and aluminum layers made of a metal containing aluminum as the main component formed on respective principal planes of the aluminum-silicon carbide composite, wherein the aluminum-silicon carbide composite is produced by forming or fabricating a flat plate-shaped silicon carbide porous body to have a thickness difference of at most 100 ?m in the entire porous body and piling such porous bodies as they are each sandwiched between mold-releasing plates so that the fastening torque in the plane direction becomes from 1 to 20 Nm, and infiltrating a metal containing aluminum as the main component into the silicon carbide porous bodies, wherein the aluminum layers each has an average thickness of from 10 to 150 ?m, the difference between the maximum thickness and the minimum thickness of the aluminum layer in each principal plane is at most 80 ?m, and the difference between average thicknesses of the aluminum layers on the respective pr

Abstract: A transdermal intraosseous device includes a transdermal adapter for an external prosthetic device for a bone of a patient and a bone fixator including a distal portion coupled to the transdermal adapter and a proximal portion for anchoring into the bone. The transdermal adapter includes a dome-shaped portion for transcutaneous implantation and an external shaft extending from the dome-shaped portion. A dermal transition structure is configured to include a controlled roughness gradient from the external shaft to the dome-shaped portion and configured for use in infection control at a dermis layer of the patient.

Abstract: A transportation system and method of transferring a barge from a waterway and to a refurbishing system. The transportation system includes transport systems that move the barge out of water and onto to a position away from the water, then moves the barge into the refurbishing system. The transport systems then move the refurbished barge back into the water.

Abstract: Methods and apparatus for cleaning a substrate (e.g., wafer) in the fabrication of semiconductor devices utilizing electrorheological (ER) and magnetorheological (MR) fluids to remove contaminant residual particles from the substrate surface are provided.

Abstract: There is provided a groove machining method by means of water jet which machines grooves by means of a water jet device including injection nozzles for injecting a water jet on a face to be machined of a member to be machined, including a step of disposing protection members which are more resistive against an injection power of the water jet than the member to be machined so as to cover a portion which is a part of the face to be machined, and on which grooves are not to be formed in order to form ends of the machined grooves in a travel direction of the injection nozzles inside an outline of the face to be machined, and a step of moving the nozzles across the protection members and the face to be machined while injecting the water jet at a predetermined injection power from the injection nozzles.

Abstract: Solutions for robotic fastener peening in turbine machines are disclosed. In one embodiment, an apparatus includes: a peening machine having a peening head; a robotic apparatus including: a robotic arm coupled to the peening machine; and a base member coupled to the robotic arm, the base member mounted independently of the machine element; a vision system for locating a fastener on the machine element; and a control system coupled to the vision system, the peening machine and the robotic apparatus, the control system configured to control movement of the robotic apparatus and the peening machine based upon vision system data and spatial information about the fastener and the machine element.

Abstract: The present invention relates to a method and a device for processing parts, preferably made from timber-derived materials, especially MDF elements for achieving a sanded or polished surface, wherein blasting media are directed onto the surface at a shallow impact angle, and correspondingly produced wood parts.

Abstract: A method is provided for removing iron oxide scale from sheet metal and producing a sheet metal surface with rust inhibitive properties. The sheet metal is advanced through the descaling cell and a slurry mixture is propelled against at least one of the top surface and bottom surface of the sheet metal across the sheet metal width as the material is advanced through the descaling cell. The rate of slurry impact against the at least one of the top surface and bottom surface of the sheet metal is controlled in a manner to remove substantially all of the scale from a surface of the sheet metal, and in a manner to create a passivation layer on the descaled surface of the sheet metal. The passivation layer comprises at least one of silicon, aluminum, manganese and chromium and inhibits oxidation of the descaled surface of the processed sheet metal.

Abstract: This invention discloses a light-transmission thin film solar module and a process thereof. A light-transmission area is formed by using a mask-assisted sandblasting etching process comprising: positioning a mask to cover the back electrode of the thin film solar module; and performing a sandblasting etching process to the mask to form the light-transmission area of the thin film solar module. The light-transmission thin film solar module manufactured by using the process of this invention can include a light-transmission area of any pattern at a lower cost and in a large scale production.

Abstract: The present invention relates to a molded ferrite sheet having opposing surfaces and a thickness in a range of 30 ?m to 430 ?m, at least one surface of said opposing surfaces having the following surface roughness characteristics (a) to (c): (a) a center line average roughness is in a range of 170 nm to 800 nm, (b) a maximum height is in a range of 3 ?m to 10 ?m, and (c) an area occupancy rate of cross-sectional area taken along a horizontal plane at a depth of 50% of the maximum height in a square of side 100 ?m is in a range of 10 to 80%.

Abstract: A magnetic particle carrying device includes a magnetic field generator and a hollow cylindrical structure. The magnetic field generator generates a magnetic field. The hollow cylindrical structure encases the magnetic field generator and attracts magnetic particles on an external surface of the hollow structure using the magnetic field. The external surface of the hollow cylindrical structure is provided with a plurality of elliptical depressions. The depressions include first type depressions and second type depressions. A long axis of a first type of elliptical depression is substantially extending in an axial direction of the hollow cylindrical structure, and a long axis of a second type of elliptical depression is substantially extending in a circumferential direction of the hollow cylindrical structure. The external surface of the hollow cylindrical structure has more elliptical depressions of the second type than elliptical depressions of the first type.

Abstract: A method for rounding edges of parts, in particular of turbo engines, is disclosed. An edge to the surfaces is rounded, the edge being created by at least two adjacent surfaces of the part. A blasting jet consisting mostly of abrasive particles is directed at its center approximately tangentially to the angle bisecting line between the surfaces at the edge and is moved at a defined rate of advance in relation to the part along the edge such that there is a defined removal of material of the part with rounding toward the surfaces.

Abstract: Control device and method for controlling the impingement of the workpiece by a water jet or an abrasive water jet in a cutting unit. Control device includes a feeder composed of at least two flow-through areas positionable between a high-pressure water supply and a jet nozzle of the cutting unit. At least one of the flow-through areas includes a high pressure area, and at least one of the flow-through areas includes a pressure-reducing area. At least one switchable valve is arranged in the high-pressure area, a pressure-reducing mechanism is arranged in the pressure reducing area, and an impingement line is coupled to the at least two flow-through areas and coupleable to the jet nozzle.

Abstract: The present invention provides a blast cleaning method with cleaning performance adjustable by changing the hardness, shape and size of solid carbon dioxide to be used as a shot material, and a method and a device for producing solid carbon dioxide to be used for the blast cleaning method. The blast cleaning method includes the steps of: forming plate-shaped solid carbon dioxide, crushed pieces of which are used as a shot material (Step S10), transporting the formed plate-shaped solid carbon dioxide to a site of work (Step S20), crushing the plate-shaped carbon dioxide at the site of work, etc. (Step S30), putting the crushed pieces into a cleaning device (blasting machine) (Step S40), and cleaning an object to be cleaned by blowing the crushed pieces to the object to be cleaned (Step S50).

Abstract: According to some embodiments, there is provided a method of producing a patterned artificial marble slab (2, 5, 11, 16). The method includes adhering one or more patterned substances (1) to a surface of the artificial marble slab, processing said artificial marble slab and removing said one or more patterned substances from the surface of the artificial marble slab, thereby obtaining an elevated or recessed pattern (3, 4, 6, 7, 9) on the surface of the artificial marble, wherein the elevated or recessed pattern has essentially the form of the patterned substances.

Abstract: A method for water jet stripping and recontouring of a coated article of manufacture is provided. The method includes dimensionally scanning the coated article and establishing a three-dimensional model for the coated article. The method further includes establishing a set of reduced dimensional profiles for recontouring and then analyzing whether the reduced profiles are satisfactory for subsequent operation. A jet spraying program is established for removal of the coating and the surface base material to each predetermined reduced dimensional profile.

Abstract: A process for producing a metallic component of a structural member or the like used in an aircraft or automobile or the like, the process including shot peening the surface of a metallic material, wherein the fatigue properties of the metallic material are improved with almost no variation in the surface roughness over the course of shot peening. Shot peening the metallic material surface uses a shot material having an average particle size of not more than 200 ?m, and the ratio of the surface roughness of the metallic material surface following the projection step relative to the surface roughness of the metallic material surface prior to the projection step is not less than 0.8 and not more than 1.5.

Abstract: In a method for producing a water jet (45) that contains abrasive and emerges under high pressure from a nozzle (44), uninterrupted operation with, at the same time, greater working performance and lower costs is made possible in that, in a first step, an abrasive suspension (34) containing abrasive and water is provided at normal pressure, in a second step the provided abrasive suspension (34) is brought to a working pressure that is greatly above normal pressure, and in a third step a water jet (45) containing abrasive is produced, with a nozzle (44), from the abrasive suspension (34) that is under the working pressure.

Abstract: A method of modifying the heat transfer coefficient profile of an electrostatic chuck by configuring the areal density of a mesa configuration of an insulating layer of the chuck is provided. A method of modifying the capacitance profile of an electrostatic chuck by adjustment or initial fabrication of the height of a mesa configuration of an insulating layer of the chuck is further provided. The heat transfer coefficient at a given site can be measured by use of a heat flux probe, whereas the capacitance at a given site can be measured by use of a capacitance probe. The probes are placed on the insulating surface of the chuck and may include a plurality of mesas in a single measurement. A plurality of measurements made across the chuck provide a heat transfer coefficient profile or a capacitance profile, from which a target mesa areal density and a target mesa height are determined.

Abstract: A scale removing apparatus 7 in accordance with the present invention subjects the internal surface of the steel pipe 3 to a blasting process wherein abrasive particles (not shown) are ejected through a high-pressure jet nozzle 2 and collide with the internal surface of the steel pipe 3. The scale removing apparatus 7 has the high-pressure jet nozzle 2 for ejecting the abrasive particle, a dust collector 4 for collecting dust particles after blasting, and restraining means 6 for restraining air from flowing into the steel pipe 3 from an end part of the steel pipe 3 along with the transfer of abrasive particle ejected through the high-pressure jet nozzle 2. Therefore, the scale can be removed without scattering of dust particles into the atmosphere even with a low-capacity dust collector.

Abstract: A device comprises a metal plate (4) and an element (2) for supporting the plate (4), wherein a portion (5) of the plate (4) is wrapped around the supporting element (2), wherein the plate (4) is coated with a sol-gel coating having a thickness which is in a range of 25 to 60 micrometers. In a manufacturing process of the device, the metal plate (4) is attached to the supporting element (2) by subjecting at least a portion (5) of the plate (4) to a process of mechanical deformation, wherein the sol-gel coating is applied to the plate (4) prior to attaching the plate (4) to the supporting element (2). Tests have proven that it is possible to have both the relatively thick coating and the mechanical deformation of at least a portion (5) of the plate (4) to which the coating is applied, without the formation of cracks in the coating.

Abstract: A used large-size photomask substrate having a patterned light-shielding film is recycled by (i) removing the light-shielding film from the used substrate to provide a photomask-forming glass substrate stock, (ii) resurfacing the glass substrate stock by sand blasting, (iii) repolishing the resurfaced glass substrate stock to yield a regenerated glass substrate stock, (iv) applying a light-shielding film onto the regenerated glass substrate stock to yield a regenerated photomask-forming blank, and (v) processing the light-shielding film of the blank into a pattern corresponding to a desired exposure of a mother glass, yielding a regenerated photomask substrate.

Abstract: Shot blasting particles are constituted by a ceramic material having an apparent relative density of more than 4.0 and less than 5.0 and comprising more than 5% of silica, as a percentage by weight based on the oxides.

Abstract: A method and apparatus for removing a coating having an irregular surface configuration that includes mapping the irregular surface configuration, and using the mapping determination in controlling the operation of an abrasive water jet to provide increased material removal rates at the higher points in the irregular surface and decreased material removal rates at the lower points, and thereby even out the surface configuration of the coating. The method and apparatus also includes using a detection device for detecting the presence or absence of an element that is unique to a layer of a coating, and using the detection determination in controlling the operation of the abrasive water jet to stop material removal of the coating when the detection device determines there is an absence of the unique element.

Abstract: Provided herein is a medical implant having a nanostructure on top of a microstructure and the methods of making and using the same.

Abstract: A joint prosthesis system is suitable for cemented fixation. The system has two metal implant components and a bearing. One of the metal implant components has an articulation surface for articulation with the bearing. The other metal implant component has a mounting surface for supporting the bearing. One of the metal implant components includes a solid metal portion and a porous metal portion. The porous metal portion has surfaces with different characteristics, such as roughness, to improve bone fixation, ease removal of the implant component in a revision surgery, reduce soft tissue irritation, improve the strength of a sintered bond between the solid and porous metal portions, or reduce or eliminate the possibility of blood traveling through the porous metal portion into the joint space. A method of making the joint prosthesis is also disclosed. The invention may also be applied to discrete porous metal implant components, such as augment.

Abstract: The present invention relates to improved biomedical implantable material comprising a plurality of pores, of which one or more of the pores are interconnected below the surface of the material. The improved biomedical implantable material may be used in biomedical implant devices such as orthopedic implants, spinal implants, neurocranial implants, maxillofacial implants, and joint replacement implants. The present invention also relates to a method of preparing an improved biomedical implantable material, comprising subjecting an implantable material to a pore-forming treatment and optionally further subjecting the material to a surface-modifying treatment. The biomedical implantable material may be used in other applications, which as applications where two surfaces are contacted and bonding between the surfaces is required.

Abstract: A method is provided for removing iron oxide scale from sheet metal and producing a sheet metal surface with rust inhibitive properties. The sheet metal is advanced through the descaling cell and a slurry mixture is propelled against at least one of the top surface and bottom surface of the sheet metal across the sheet metal width as the material is advanced through the descaling cell. The rate of slurry impact against the at least one of the top surface and bottom surface of the sheet metal is controlled in a manner to remove substantially all of the scale from a surface of the sheet metal, and in a manner to create a passivation layer on the descaled surface of the sheet metal. The passivation layer comprises at least one of silicon, aluminum, manganese and chromium and inhibits oxidation of the descaled surface of the processed sheet metal.

Abstract: A coated cutting tool includes a coating and a substrate. The substrate is at least partly coated with a 4-10 ?m thick coating comprising two adjacent Ti(C,N)-layers where the difference (?) between the residual stress state of the inner layer and the residual stress state of the outer layer is 1000 MPa???2500 MPa, on at least a part of the cutting edge and/or on at least a part of the rake face. A method to produce such a difference between the residual stress states is also disclosed.

Abstract: Projection screens for projection of binocular stereoscopic images include a metallic projection surface that includes a plurality of depressions configured to produce left and right viewable light fluxes in response to received left and right modulated light fluxes. The metallic projection surface can be formed by beadblasting, and multiple panels can be secured together by welding or other process. Projection surfaces can also be formed by molding or otherwise forming a conductive surface on a dielectric or other substrate.

Abstract: A method of turning the surface of a die, which is used to make a product, into an antireflective roughened one includes the steps of: a) producing a first roughness on the surface of the die; and b) producing a second roughness, which is smaller than the first roughness, on the surface of the die on which the first roughness has already been produced.

Abstract: A threaded tubular connection includes a female threaded portion at a first tubular component end and a male threaded portion at a second tubular component end, the female threaded portion including a female thread, at least one female sealing surface on its inner peripheral surface, and at least one female axial abutment surface, the male threaded portion including a male thread, at least one male sealing surface on its outer peripheral surface, at least one axial abutment surface, and a lip disposed between the sealing surface and an axial abutment surface located at a free end of the threaded portion distant from the thread, the male thread being made up into the female thread such that at least one male axial abutment surface is in contact with at least one female axial abutment surface, at least one male sealing surface being in interference contact with at least one corresponding female sealing surface, the portion of the lip between the sealing surface and the axial abutment surface being radially dist

Abstract: A shot-peening device(s) is installed on a side of a cabinet defining an ejection chamber in the cabinet. Shots ejected from the device to a workpiece fall and are conveyed in a horizontal direction by a horizontal screw conveyor positioned above a lower end of the cabinet and then conveyed upward by a vertical screw conveyor whose base end is above the lower end of the cabinet. The shots pass from an upper section of the vertical screw conveyor through a chute to reach an opening/closing gate. When the gate is opened and the shots are supplied to the device(s) for re-ejeciton, a portion of the shots is cause to overflow from the gate. The overflowed shots are caused to pass through a separator to remove impurities and then returned to the horizontal screw conveyor.

Abstract: A method of depth routing an electronic layup comprised of a dielectric sandwiched between a metal layer and a metal substrate which is then laminated. The method involves first positioning a hardened mask so that the mask is interposed between the metal layer and at least one nozzle of a sandblasting machine, the mask having at least one aperture provided therein. Thereafter, the electronic layup is sandblasted through the at least one aperture by way of the sandblasting machine. The force, size and type of abrasive applied by the sandblasting machine are sufficient to erode the metal layer and the dielectric but not the substrate.

Abstract: In a surface treating method of the present invention, a fluid suction passage 26 communicating with a fluid supply passage 25 via only a narrowed portion 27 is provided, so as to approximately concentrically surround the periphery of the fluid supply passage 25 having the narrowed portion 27 at one end thereof, and the sucking cavitation flow 5 is generated at the direct downstream of the narrowed portion 27, by sucking the processing fluid 8 into the fluid suction passage 26 using a suction pump 17, as well as a surface treating is performed on the treated surface 6a, by crushing the sucking cavitation flow 5 approximately perpendicular to the treated surface 6a.

Abstract: An apparatus and method for cutting a material using a water jet. A central shaft is mounted so as to extend outward from a material to be cut. A support member is mounted on the central shaft so as to extend transversely therefrom. At least one water jet cutting head is mounted on the support member so as to be translatable therealong. In addition, the at least one water jet cutting head is mounted so as to be rotatable about the central shaft. By controlling the translatory and rotational motion of the at least one water jet cutting head (for example, using computer numerical control or other computer control), a desired cut pattern can be followed with respect to the material being cut.

Abstract: A process which uses an air jet containing non-abrasive particulate media at a low pressure which selectively removes thermal barrier coatings from components without damaging the metallic substrate. This process selectively removes thermal barrier coatings from the cooling holes of components.

Abstract: A method for producing an implant whose surface is roughened by the sandblast method using shot material containing fluoroapatite. Fluoroapatite, compared to hydroxyapatite, has poor biocompatibility, but is superior in hardness. It also has a property of being dissolved in acid. As a result, by the sandblast method using shot material containing fluoroapatite, the surface roughening is performed quite effectively, and shot materials remained on the surface can easily be removed by acid.

Abstract: A contour follower includes a plurality of sensors spaced around a waterjet nozzle, each of the sensors being configured to measure a distance between a working surface and a first plane, perpendicular to a longitudinal axis of the nozzle. The sensors may include hall-effect sensors lying in the first plane and magnets lying in a second plane, parallel to the working surface. A detecting circuit processes signals from the sensors to determine an angle of the working surface, relative to the first plane, and a distance between an aperture of the nozzle and the working surface. A collision detection sensor provides a signal in the event the device approaches to within a selected distance of an obstruction in the plane of the working surface. A shield plate blocks and dampens secondary spray-back of cutting fluid occurring at low angles above the working surface.

Abstract: A method and device for cleaning pipes of a heat exchanger includes placing a throttle-free jet nozzle against an end of a pipe. The throttle-free jet nozzle has an outlet opening of a same size or slightly smaller than an inner cross-sectional area of the pipe. A stream of air containing an abrasive is blown through the pipe for cleaning the pipe.

Abstract: Embodiments of the invention provide multi-head fluid jet cutting systems and methods of utilizing such devices. A multi-head fluid jet cutting system includes a body having a plurality of fluid jet cutting heads installed therein. Each cutting head receives pressurized fluid from an intensifier and directs the fluid along a jet axis out of a nozzle of the head to form a cutting stream. In some embodiments, an abrasive material can be mixed with the fluid to form an abrasive fluid cutting stream. The body can be mounted to a motion system which moves the body, and therefore the cutting heads, relative to a work piece mounted upon a work bed. Each of the fluid jet cutting heads is coupled to an actuator which can control an on/off state of the cutting head. In some embodiments, an actuator mounting plate is provided to enable mounting of the actuators off of the jet axes.

Abstract: According to a method of the present invention for remedying a defect of a glass substrate, abrasive grains (12a) made of alumina are jetted toward a protrusion (1p) which is located in a portion where an internal bubble (1b) is formed in a glass substrate (1) so that a glass material in a region including the internal bubble (1b) is removed. Thus, it is possible to completely remedy the internal bubble (1b) of the glass substrate (1) without damaging the glass substrate (1).

Abstract: A system and method for managing abrasive blasting may include timing duration of blast media being blown in performing abrasive blasting using an abrasive blasting machine. Time duration that an operator worked in association with the duration of the blast media being blown may be received. A blasting efficiency ratio may be computed based on the duration of the blasting media being blown and duration of that the operator worked. The blasting efficiency ratio may be displayed to a user.

Abstract: Embodiments of the invention describe a method for reclaiming a substrate by removing surface films with media blasting. A substrate is provided having a surface film. Media blasting is performed on the substrate to remove the surface film from the surface. In one embodiment media blasting removes a film from the substrate top surface. In another embodiment media blasting removes a film from the substrate top surface and side surface.

Abstract: A metallic article with improved fatigue performance and resistance to corrosive attack and stress corrosion cracking is produced by treating a first area of a metallic article with a first surface treatment that induces a specified amount of cold work. A second, sacrificial area of the metallic article in electrical communication with the first area is treated with a second surface treatment that induces an amount of cold work higher than that of the first surface treatment. Due to the differences in cold work resulting from the different surface treatments, the second area of the metallic article is less noble than the first area and is therefore more susceptible to corrosive attack. As a result, the second sacrificial area will preferentially corrode leaving the first area protected from corrosive attack. Compressive residual stresses induced in the surface of the metallic article through the surface treatments improve the fatigue performance and resistance to stress corrosion cracking.

Abstract: Disclosed is a photosensitive resin composition showing excellent contrast performance after exposure to light. Also disclosed is a photosensitive resin laminate using the composition. The photosensitive resin composition comprises (a) 20 to 90% by mass of a binder having a carboxyl group, (b) 5 to 75% by mass of an addition-polymerizable monomer having at least one ethylenically unsaturated terminal group, (c) 0.01 to 30% by mass of a photopolymerization initiator, and (d) 0.01 to 10% by mass of a leuco dye, wherein a specific binder is contained as the binder (a) and a specific monomer is contained as the addition-polymerizable monomer (b).

Abstract: To provide selective exposure of the TSV tip through a semiconductor wafer without undercut, the inventor has developed a new method of semiconductor device formation. An embodiment of the present teachings can include the use of sandblasting to remove a portion of the semiconductor wafer to expose the TSV tip without the need for additional wet and/or dry etching.

Abstract: A light diffusion film includes a thermoplastic resin, wherein a surface of the light diffusion film has an embossed pattern thereon, and the surface of the light diffusion film having the embossed pattern has a surface roughness (Ra) of about 0.5 ?m to about 3 ?m and a height distribution index (HDI) of about 3 ?m to about 8 ?m.