Abstract: The invention relates to a side-folded bag (1) for use in a packaging machine made of a foil material and having a bag wall (2), a bag seam (3), at least one and preferably two side folds (6a, 6b) and a fill opening (4). The side-folded bag (1) according to the invention is characterized in that a hanger (9) made of a foil material and attached to the bag wall (2) in an adhesive fashion is provided with at least one fixing or blocking point (5a, 5b). The invention further relates to a stack comprising such bags and the use of said stack in a packaging machine and a production method for the bag.

Abstract: In an embodiment of the invention, a bottom seal of a plastic bag is strengthened by welding together 8 layers of plastic film. In one respect, an embodiment of the invention provides a method for manufacturing a bag pack that includes folding a 4-layered structure into an 8-layered structure, welding a bottom edge, and then unfolding the 8-layered structure before stacking 4-layered bags into a bag pack.

Abstract: Reclosable bags, plastic film for making the bags, and a method and apparatus for making the bags are disclosed. The bag has a reclosable fastener (26) connected to a single wall of the bag, and the film (55) has a reclosable fastener (26) connected to one side thereof which does not require attachment to any other portion of the film (55) when making a bag. The fastener (26) has a tamper-proof member attached thereto to indicate if the bag has been previously opened. The film (55) can be wound into a roll (54) suitable for use on conventional bag making machines including form, fill, and seal machines or a chain of coilable reclosable bags can be produced therefrom since the fasteners (26) are connected to the web preferably transversely to the bags longitudinal formation axis.

Abstract: The invention describes an apparatus for production of sacks from semi-finished sacks, preferably tube pieces (47), with which sacks of different format can be produced. These are equipped with at least one device for folding of sack bottoms and at least one gluing station for gluing of at least the bottom flaps (31, 32) of the opened bottom square (30, 45) of the sack bottoms, in which glue tracks of different dimensions can be applied with the gluing station at least on the bottom flaps (31, 32). The gluing station is equipped with at least one application head (1), in which at least one application head (1) has a glue application area (37, 38), whose extent is variable in a spatial direction (y), in which at least one of the application heads (1) is again movable relative to the other application heads (1).

Abstract: A bag having a closure assembly includes a first sealing strip on an first panel of the bag, wherein the first sealing strip is pivotable by doubling over the bag to pivot the first sealing strip toward a second panel of the bag, with the end of the bag between the first sealing strip and the second panel, and the second panel having a quantity of heat activated adhesive for heat activation to adhere to the first sealing strip and to the end of the bag.

Abstract: The plastic bag may include flexible thermoplastic sidewalls that have a pattern imparted onto them. The wrinkle pattern may be a plurality of linear ribs formed into the sidewall that may be arranged adjacent and parallel to one another. To impart the pattern to the sidewall, a thermoplastic web used to make the sidewall may be directed between a first cylindrical roller and a second cylindrical roller, each of which may have a plurality of spaced ridges extending about their peripheries. When the web is directed between the first and second rollers, the meshing of the ridges may form ribs into the web.

Abstract: A device for producing container blanks from a material web having a plurality of tools supported by a rotary tool holder. The tool holder is on rotation arranged to move each tool along a working path along which each tool is engageable with the material web for joining of opposite wall portions of the material web along connecting portions, and a return path along which each tool is disengageable from the material web. Each tool is arranged to be moved together with the material web when the tool is moved along the working path and the tool holder acts as a deflector for the material web when this moves together with the respective tools along the working path. The present invention also relates to a corresponding method for producing container blanks.

Abstract: In a method for the production of packaging bags made of plastic film a section of the packaging bag disposed on one end of the packaging bag is folded upwards along a laterally extending folding line as the folding section, and glued to the packaging bag. Before it is folded, an adhesive is applied to at least one of the two surfaces to be glued. A hot glue is used as the adhesive. The adhesive is applied approximately simultaneously in the form of a plurality of adhesive sections.

Abstract: A vertical stand-up pouch, flat bottom bag, or flexible package, and method for manufacturing same, constructed by modification to existing vertical form and fill packaging machines. The invention involves producing a vertical stand-up pouch or flat bottom bag from a single sheet of packaging film by forming one or two vertical creases along opposing sides of the packaging film tube prior to forming a transverse seal on the tube. The vertical crease is formed using a pivoting tucker mechanism positioned outside the packaging film tube and between two forming plates positioned inside the packaging film tube. A novel method is also disclosed for adjusting the orientation of labeling on the packaging film, which results in the production of innovative packages.

Abstract: The present invention provides a gastro-retentive delivery assembly (GRDA) comprising a folded multi-layered device comprising a macromolecule-containing compartment bordered by enveloping layers and one or more enforcing strips, the device being adapted to unfold when in a subject's stomach, whereupon unfolding, the macromolecule is released from said device via at least one aperture in an enveloping layer. The invention also provides a method for gastroretentive delivery of macromolecules via the GRDA of the invention; a method of preparing the GRDA of the invention as well as a method for treating a subject for a pathological condition, making use of the GRDA of the invention.

Abstract: A method of manufacturing a foldable bag for use in a bag-in-box assembly is described. The foldable bag being manufactured according to this method has a folded condition in which it includes at least an inwardly creased bag portion in a longitudinal direction thereof. Furthermore, the bag includes a bottom edge and a top edge opposite to each other in a longitudinal direction of the bag. The inwardly creased bag portion has a first closed end and a second closed end opposite to each other in the longitudinal direction of it. The first and/or second closed end of the inwardly creased bag portion is a free end. The bag according to the invention has an improved unfolding process during filling it, and has such a configuration that it does not cause material stress in certain welded seams such as in known bags.

Abstract: A presentation folder includes a generally rectangular folder sheet of width W and length L with a fold line extending along the length L to divide the folder sheet into a front section and a back section attached at the fold line. The front section includes structure for holding a customizable cover sheet which in combination with the front section functions as the front cover of a personalized presentation folder. The back section then functions as the back cover of the folder. In one embodiment the cover sheet is of a size and shape to be compatible with standard computer/printer equipment and the structure for holding includes an alignment and stop structure for ensuring the correct positioning of the cover sheet within the front section and attachment means for securing the cover sheet to the front section. A pocket flap may be used to form a pocket on the inner surface of the back section.

Abstract: A package for an optical storage medium, comprising: a cover part; a support part having a first part, a second part and a support region, wherein, when an optical storage medium is inserted in the package, the support region abuts at least partly against the optical storage medium; an overlay, wherein the overlay and the second part form a receptacle; a hinge located between the first and second parts, wherein the hinge at least partially runs through the support region; wherein the package is made out of a single piece of paper or cardboard.

Abstract: A folder is adapted to fold sheets. A drum having a circumferential surface is adapted to withdraw sheets from a stack or from an overlapping flow and feed the sheets to the folder. A creasing apparatus is operatively arranged with the drum and includes: a first creasing wheel which cooperates with the drum to crease the withdrawn sheets that are fed to the folder, and a tracing wheel positioned at least axis parallel with the first creasing wheel and running on the circumferential surface of the drum to maintain a constant distance between the first creasing wheel and the circumferential surface of the drum.

Abstract: A trifold side seamed plastic produce bag includes a front wall and a taller back wall, first and second side edges sealed together and a seamless bag bottom. The taller back wall provides means for finding the bag opening. The bag is joined at the side edges to additional bags by a perforation. The bag is corona treated on at least one wall and promotional material is printed on the treated surface. The bags are folded to one third of their height to fit compact bag roll dispensers. The bags are folded in a Z-fold or C-fold configuration. The method and apparatus for producing the bags includes a slitter that removes a strip of plastic from only the top layer of the bag stream to form an extended flap on each bag. The method includes manufacturing the bags and winding them onto cores or forming the bags into coreless rolls.

Abstract: At least one of an obverse surface film and reverse surface film, which are used to together constitute a plastic pouch, is folded back across the entire width of the plastic pouch, and peripheral edge portions of the pouch are heat-sealed, to thereby form, on at least one position, a folded-back section communicating with the body of the pouch.

Abstract: A sterile, compact packaging is provided to present components in order of preferred or required use in a medical procedure. Pockets are arranged along one or more end sections of the packaging, and an absorbent material is at least partially adhered to the moisture proof sheet at a workspace thereon. Components are placed in the pockets in order of use, and the packaging is folded up. The folded packaging is sealed in a gas-permeable pouch, which maintains the components in a sterile condition until use. In use, the packaging is unfolded to expose the medical components.

Abstract: Various methods of forming bags include applying hot melt adhesive to material without contacting the material with the dispenser that applies the adhesive. The material may be provided in various forms, such as elongate sheet material dispensed from a roll, or elongate tube material that is flattened to define first and second oppositely disposed sidewalls, for example. The material may be provided in single plies, multiple plies, or as separate sheets that are cut, folded, or otherwise manipulated to form bags, with the adhesive joining selected portions of the bag. A nozzle for dispensing hot melt adhesive includes an air passage that is inclined in a direction toward a liquid outlet. The air passage communicates with an air outlet disposed in a common plane with the liquid outlet.

Abstract: Methods of forming a polymeric film bag having first and second panels that are joined to each other along a pair of opposing sides and a bottom bridging the opposing sides. Each of the first and second panels have an original width. Extending inwardly from near or at one of the pair of opposing sides is a first narrowing seal. The first narrowing seal seals the first and second panels together such that a second width of the first and second panels is created that is smaller than the original widths of the first and second panels.

Abstract: File folders are provided having bent hangers from which a receptacle is suspended so that the top of the receptacle is beneath a rail-engaging portion of the hangers and/or beneath a top of the rail or other supporting structure of office storage equipment. The hangers of the file folder may also be collapsible for use outside the office storage equipment. The hangers may also have a grip, or handle, for removal of the file folder from the office storage equipment.

Abstract: A corner fitting and a method of forming a corner fitting including steps of providing a flat woven fabric including a first woven portion having first and second direction woven fibers, a second woven portion adjacent the first woven portion having first direction fibers and sacrificial second direction fibers and a third semi-woven portion having first direction fibers selectively engaged by the sacrificial second direction yarns. The method further comprising steps of folding the flat woven fabric in at least one direction, and removing the sacrificial second direction fibers, wherein during removal, the sacrificial second direction fibers are replaced in the second woven portion by the first direction fibers of the third semi-woven portion and form a corner fitting having continuous fibers connecting all sides.

Abstract: An expandable folder (10) is disclosed for holding reports. The folder (10) is formed of a single sheet of material (12). The folder (10) includes a back (14), a front (20), two sides (16, 18) and a flap (22). The sides (16, 18) are folded inwardly and the front (20) is folded upwardly to form a pocket. Tabs (68, 70) on the front fit into slots (58, 60) in the sides (16, 18) to hold the folder together. Two label sections (label section (82) and back (14)) are provided to allow the folder to be marked with identifying information.

Abstract: Recloseable bags, plastic film for making the bags, and a method and apparatus for making the bags are disclosed. The bag has a recloseable fastener (26) connected to a single wall of the bag, and the film (55) has a recloseable fastener (26) connected to one side thereofwhich does not require attachment to any other portion of the film (55) when making a bag. The fastener (26) has a tamper-proof member attached thereto to indicate if the bag has been previously opened. The film (55) can be wound into a roll (54) suitable for use on conventional bag making machines including form, fill, and seal machines or a chain of coilable recloseable bags can be produced therefrom since the fasteners (26) are connected to the web preferably transversely to the bags longitudinal formation axis.

Abstract: An assembly including a sheet of material defining a front panel, a back panel, and two side flaps. The front panel is separated from the back panel by a panel fold line. The side flaps are disposed at opposing edges of the front panel and are each separated from the front panel by a flap fold line. The side flaps include a front flap surface with an adhesive material and a back flap surface opposite the front flap surface. A removable sheet is disposed over the adhesive material. The assembly is foldable about the panel fold line to dispose the back panel adjacent the front panel. The assembly is foldable about the flap fold line to dispose the back flap surface adjacent a front surface of the back panel when the back panel is folded. In a folded position, the assembly forms a pocket between the front and back panels, and is adherable by the adhesive material to a separate surface.

Abstract: Folding device, for use in sealing flexible tubular containers by adhering two facing portions on the same end edge, which comprises two groups of rotating paddles that face one another, able to turn simultaneously and so that each paddle in the same group pushes respective portions inside a side of a container positioned between the two groups of paddles, the paddles of the same group being able to move towards or away from one another, and preferably being connected via an element with elastic properties.

Abstract: A reclosable packaging bag comprises a main bag body having an opening portion and at least one heat-sealed portion; and a linear fastener provided on the opening portion of the main bag body. The linear fastener is provided along the opening portion of the main bag body by an insert injection molding so as not to extend to the heat-sealed portions. A method for manufacturing the bag comprises the three steps. First, the first and second linear fastening members are formed on a prescribed position of a sheet of film material by an insert injection molding so as to be spaced from each other. These fastening members are engageable with each other to form a linear fastener. Second, the sheet of film material is folded in two so that the fastening members can engage with each other. Third, each of opposite portions of the sheet of film material thus folded is heat-sealed to form side heat-sealed portions.

Abstract: In a process for making prefastened and refastenable garments, a discrete article is transported in a primary direction of movement. The discrete article can define a leading half comprising first fastening components, a trailing half comprising second fastening components releasably engageable with the first fastening components, and an interconnecting region disposed between and interconnecting the leading and trailing halves. The leading half can be temporarily diverted from the primary direction of movement, while continuing to transport the interconnecting region and the trailing half in the primary direction. After reestablishing movement of the leading half in the primary direction, the leading half can contact a contoured surface, such as a contoured plate or roll. The contact can cause the first fastening components to be transversely displaced toward one another, whereupon the first and second fastening components can be engaged.

Abstract: An apparatus for sealing the bottom of a bag includes a frame through which a bag to be folded is longitudinally advanced. The apparatus includes a pair of cooperating grippers carried by a reciprocably movable gripper carrier. The grippers are operated to opposite edges of the bag, and laterally tension the bag. The apparatus includes a vertically reciprocable fold plate which then is moved downwardly to engage and downwardly fold a leading end portion of the bag. Adhesive is applied thereto, and the bag advanced, by movement of the gripper carrier, for advancement of the folded bag to at least one pair of intermittently-driven nip rollers. The grippers are released, and the nip rollers thereafter operated to compress and complete sealing of the bag bottom.

Abstract: A method and unit for flexing a flat blank having preformed fold lines; the flat blank is fed by a seat on a conveyor along a path through a flexing station, where a rigid folding body is rolled over the seat to fold the blank against two fixed folding spindles of the seat and about the preformed fold lines; and, on leaving the flexing station, the blank is allowed to spring back to its flat shape.

Abstract: This invention relates to an apparatus and method for making booklets. Such structures of this type, generally, employ a variety of creasing techniques in order to form the booklet.

Abstract: A method of making a multicompartment reclosable thermoplastic bag having at least two compartments is disclosed. Each compartment has a top, a bottom, two side edges, and two opposing sidewalls joined at the side edges and the bottom. Each compartment has a closure across the top thereof, which are arranged back-to-back and aligned. The compartments are attached together proximate the tops of the compartments, and the bottoms of the compartments are free from being attached to each other. Processes for making such bags from one or more webs are also disclosed.

Abstract: A bulk bag is provided with a seamless bottom or base. The base is constructed of a single sheet of material which is folded at the corners thereby providing a continuous and seamless member which prevents leakage of material contained within the bulk bag as well as contamination of product within the bulk bag from the environment. An upper assembly of the bulk bag may either conform to the shape of the base, or may be of another shape as desired.

Abstract: A reclosable packaging bag comprises a main bag body having an opening portion and at least one heat-sealed portion; and a linear fastener provided on the opening portion of the main bag body. The linear fastener is provided along the opening portion of the main bag body by an insert injection molding so as not to extend to the heat-sealed portions. A method for manufacturing the bag comprises the three steps. First, the first and second linear fastening members are formed on a prescribed position of a sheet of film material by an insert injection molding so as to be spaced from each other. These fastening members are engageable with each other to form a linear fastener. Second, the sheet of film material is folded in two so that the fastening members can engage with each other. Third, each of opposite portions of the sheet of film material thus folded is heat-sealed to form side heat-sealed portions.

Abstract: A sheet of material which is made two dimensional which includes portions that are removed that allows the sheet to be folded to create a three dimensional structure without the need for cutting and darting.

Abstract: A multi-ply tissue product has several plies (2, 3, 4, 5) The multi-ply configuration is made by at least one folding (a; b; c) of at least one ply sheet (P) of tissue material in order to reduce the possibilities of delamination and to make the product flexible simultaneously.

Abstract: A pouch for heated appliances protects external articles from damage from heat emitted from the appliance immediately after use. The present pouch is formed of inner and outer fabric sheets, with the inner sheet comprising a heat resistant synthetic material and the outer sheet comprising a durable material for wear resistance. A series of manufacturing steps results in all seams being disposed within the insulating volume between the two plies of material, with the two sheets being joined only along the open top or upper edge of the pouch in order to minimize heat transfer along any common seams. The permanently open top is secured by an adjustably positionable strap which secures between the handle and clip lever of the curling iron, with the open top providing ventilation for the heated appliance. External ties are provided for securing the appliance cord externally to the appliance, to avoid heat damage thereto.

Abstract: The present invention provides a manufacturing method and apparatus of a gusset bag, capable of coping with manufacture of various types of gusset bag and permitting improvement of productivity. A pair of flat films 12a and 12b are separated and transferred by a transfer unit 14, and a side film 15 extending in a direction perpendicular to the transfer direction of the flat films or in the same direction as the flat films and forming side surfaces 2c and 2d of the bag main body 2 is inserted between the pair of flat films 12a and 12b. The end of the side film is folded to form an open surface 43 at least at an end of the side film and the flat films.

Abstract: A device and method is disclosed for creating at least two pockets in a keycard holder comprising the steps of, cutting a piece of paper across one length at an angle between 20 and 30 degrees to the width, such that the width is approximately 6 inches on one side and the length is approximately between 5.5 and 6.5 inches on one side, folding the said paper in half across its length, folding the right and left edges of the width along the length in to meet at a midline, folding the left side over the right side along the midline to make a rectangle of approximately 2 ¾ by 4 ¼ inches, to create a first and second pocket.

Abstract: Methods and apparatus for folding pliable sheet material wherein the sheet material is wound on a mandrel to form a roll which subsequently is stripped off the mandrel and transferred to a pleating station at which successive creases are formed in the roll to produce a pleated packet. During the winding of the sheet material the latter is adhered to the mandrel by the application of negative air pressure to the material via the mandrel. Following the formation of the roll, the application of negative air pressure is discontinued and positive air pressure is applied to the interior of the roll so as to facilitate stripping of the roll from the mandrel. At the pleating station the roll is creased successively to form a plurality of pleats and the direction in which the creasing proceeds is such as to facilitate the escape of air from the roll as it is pleated.

Abstract: A method for laying out an envelope blank on a sheet of material using a template having a straightedge portion with layout edge and an alignment portion with alignment field. The user places an item to be enclosed in an envelope onto the sheet, places marks thereon to locate approximately the corners of the item and removes the item. The user places the template thereon, adjustably aligns the edge of the straightedge portion on the sheet until the alignment element is lined up as parallel as possible with two diagonally opposed marks. The layout edge being thus aligned, the user draws a line representing a layout line substantially along the edge. In repeating this process for each mark, the user draws remaining layout lines. After drawing all layout lines, the user removes the template from the sheet; the envelope blank is formed from the layout lines.

Abstract: A folding and sealing apparatus comprising a housing supporting a feed platform for feeding a supply of pre-glued forms to the folding and sealing apparatus. The housing accommodating a first roller, a second roller, a third roller and a fourth roller, and the first and second rollers forming a first nip, the second and third roller forming a second nip and the third and fourth roller forming a third nip. A motor drives at least one of the rollers via a drive mechanism. The first roller is a spring biased roller to facilitate feeding of the pre-glued form while the second, third and the fourth rollers are all fixedly mounted to the housing so that the second nip and the third nip both provide a sufficient sealing pressure to the folded form, as the folded form passes through the second and the third nips, to facilitate both folding and sealing of the folded form. A collection bin is provided adjacent the third nip for collecting the folded and sealed forms upon exiting from the folding and sealing apparatus.

Abstract: A back-up pad is provided over an anvil surface of a back-up plate, and between the anvil surface and a sealing surface of a sealing die, in an apparatus for forming seals between layers of film material. The back-up pad has a slip layer on one side thereof and a firm polymeric support layer on an opposite side thereof, the slip layer opposing the sealing face of the die so that the layers of film material pass between the sealing die and the back-up pad during seal formation. The polymeric support layer may have a Shore-A hardness of at least 10 at 20° C. and a dynamic loss tangent of less than 0.1 from 20° C. to 80° C. An example of a support layer is a polycarbonate pad, and an example of slip layer is a glass cloth coated with Teflon™. The back-up pad is particularly useful for forming lap seals in relatively thick film materials, such as laminated films having multi-layered films laminated together.

Abstract: A highly stretched film has permanently heat-sealed edges that are nearly invisible. A folding apparatus folds the edge portions of a film to form folded edges. The folded film then is passed through a bridle mechanism having two heated rolls. A series of nips apply pressure to the folded film as it is heated by the heated rolls. The nip pressure, combined with the heat imparted by the heated rolls, causes thermal welding of the folded edges resulting in permanent heat-sealed edges. Because the film edges are folded prior to the hot-stretching, the hot stretch process performs dual functions of stretching the film and heat sealing the folded edges. The resulting stretched film has permanently heat-sealed edges that do no separate, and which prevent tearing of the film edges during subsequent processing and use.

Abstract: The present invention relates to an airbag cushion which exhibits a low amount of seam usage (in order to attach at least two fabric panels or portions of a panel together) in correlation to an overall high amount of available inflation airspace within the cushion itself. These correlated elements are now combined for the first time in what is defined as an effective seam usage index (being the quotient of the length of overall seams on the cushions and the available inflation airspace volume). The inventive cushion must have at least one substantially straight seam and must possess an effective seam usage factor of less than about 0.11. A cushion exhibiting such a low seam usage factor and also comprising an integrated looped pocket for the disposition of an inflator can is also provided as well as an overall vehicle restraint system comprising the inventive airbag cushion.

Abstract: An adhesive comprising a converted starch derivative which has a flow viscosity of from about 7 to about 20 seconds.

Abstract: A former is used to fold webs longitudinally. During the web drawing-in process, the individually incoming paper webs in a group of paper webs are conveyed smoothly to a folding mechanism at the end of the former. This is accomplished by using a number of upper and lower transport elements which are located above and next to each other at least inside the boundaries of the upper surface of the former. These upper and lower transport elements can be brought together and can be separated. They can be driven as desired.

Abstract: The invention relates to a device for aligning a packing material tube (1) with a treatment station in a packaging machine in which a tube (1) with a circular cross-section is produced from a strip of printed packaging material having embossed lines. Said tube is closed by longitudinally sealing it, filled and shaped in a cross-sealing unit (12) and divided into cuboid packages. The unit (12) is provided with an adjustable lift of stroke so that it intermittently convey the tube (1). It is also provided on diametrical sides with a folding flap (16) that can be pivoted about an axis (15). For feeling the position mark, a sensor is arranged. The aim of the invention is to facilitate a faster termination of the initial phase when the packaging machine is put into operation while at the same time producing less cuttings and to prevent the paper tube from being damaged. To this end, a folding finger (19) is arranged upstream of every folding flap (16).

Abstract: An apparatus for transporting folding packaging material forms in the tobacco-processing industry, particularly carton forms for cigarette hard packs that have been scored or pre-punched along fold lines, from a feed station to a processing station. A rotary table is mounted for rotation about an essentially vertical axis. The rotary table includes at least one receiving platform having oppositely located lateral holders defining limits for the packaging material. At least one of the lateral holders is movable from a feeding position into a holding position relative to the oppositely-located lateral holder.

Abstract: A folded gusseted plastic bag has a first side gusset formed by first, second, and third longitudinal folds, a second side gusset formed by fourth, fifth, and sixth longitudinal folds, a seventh longitudinal fold being on a side of the bag containing the first, second, and third folds and forming a first folded bag flap, and an eighth longitudinal fold which is on a side of the bag containing the fourth, fifth, and sixth folds, the eighth fold forming a second folded bag flap. The folded gusseted bag also is folded into a total of at least eight contiguous plies. A roll of the folded, gusseted bags includes a continuous web of the folded, flattened bags joined along perforated severance lines. Preferably the perforated severance lines further comprise a centrally-located slit.

Abstract: A multiple envelope assembly is made at a common location from a number of different webs of paper using a machine with multiple stations. A first envelope is adhesively secured to a second envelope which has an area at least 10% (preferably at least 20%) greater than the first envelope, and at least one of and preferably both of the outer surfaces of the first and second envelopes have common variable indicia (such as an addressee's name). The common variable indicia is also provided on one or more inserts in each of the first and second envelopes. Addressee indicia is provided on the outer surfaces of at least one of the first and second envelopes. The variable indicia is preferably applied using an ink jet printing assembly, while non-variable multi-color indicia is applied to the envelopes and/or inserts using multi-color flexographic print stations.