Containing Two Or More Different Component B Metals Patents (Class 502/113)
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Patent number: 6284700Abstract: The new metallocene catalysts according to the present invention are prepared by reacting a metallocene compound with a compound having at least two functional groups. The metallocene compound is a transition metal compound which a transition metal is coordinated with a main ligand such as cycloalkanedienyl group and an ancillary ligand. The functional groups of the compound having at least two functional groups are selected from the group consisting of a hydroxy group, a thiol group, a primary amine group, a secondary amine group, etc. The metallocene catalysts according to the present invention have a structure which an ancillary ligand of a metallocene compound is bonded with functional groups. A structure of the metallocene catalysts can be varied according to the metallocene compounds, the compound having at least two functional groups, and the molar ratio of each reactant. The metallocene catalyst is employed with a co-catalyst for styrene and olefin polymerization.Type: GrantFiled: January 14, 1999Date of Patent: September 4, 2001Assignee: Samsung General Chemicals Co., Ltd.Inventors: Yi-Yeol Lyu, Jin-Heong Yim
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Patent number: 6284698Abstract: Catalyst compositions comprising 1) one or more bimetallic Group 3-6 or Lanthanide metal complexes corresponding to the formula: wherein: M and M′ are independently Group 3, 4, 5, 6, or Lanthanide metals; L is a divalent group (or trivalent group if bound to Q) having up to 50 nonhydrogen atoms and containing an aromatic &pgr;-system through which the group is bound to M, said L also being bound to Z; L′ is a monovalent group or a divalent group (if bound to L″ or Q), or a trivalent group (if bound to both L″ and Q) having up to 50 nonhydrogen atoms and containing an aromatic &pgr;-system through which the group is bound to M′; L″ is a monovalent group or a divalent group (if bound to L′ or Q), or a trivalent group (if bound to both L′ and Q) having up to 50 nonhydrogen atoms and containing an aromatic &pgr;-system through which the group is bound to M′, or L″ is a moiety comprising boron or a member of Group 14 of the PeType: GrantFiled: March 17, 2000Date of Patent: September 4, 2001Assignee: The Dow Chemical CompanyInventors: Eugene Y. Chen, Shaoguang S. Feng, David D. Graf, Jasson T. Patton, David R. Wilson
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Publication number: 20010018394Abstract: A composition comprising (i) a supported or unsupported magnesium/titanium based catalyst precursor including an electron donor and (ii) a lanthanide catalyst precursor represented by the following formula: CpaLnRbbLc wherein Cp is a cyclopentadienyl or substituted cyclopentadienyl ligand; Ln is a lanthanide metal; Rb is a hydride, alkyl, silyl, halide, or aryl group; L is an electron donor; a+b is the valence of the lanthanide metal; and c is a sufficient amount of electron donor to stabilize the lanthanide metal.Type: ApplicationFiled: April 9, 2001Publication date: August 30, 2001Inventor: Donna Marie Brown
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Publication number: 20010018501Abstract: Components of bimetallic catalysts for the polymerization of olefins comprising a compound of a transition metal M selected from Ti, V, Zr and Hf containing at least one M-&pgr;bond, a compound of Ti or V not containing metal-&pgr; bonds and a support comprising a magnesium halide. The catalysts obtained from the components of the invention are particularly suitable for gas-phase polymerization processes.Type: ApplicationFiled: June 27, 1997Publication date: August 30, 2001Inventors: MARIO SACCHETTI, STEFANO PASQUALI, GABRIELE GOVONI
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Patent number: 6281164Abstract: The useful life of SOx additives having a SO2→SO3 oxidation catalyst component and a SO3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc.Type: GrantFiled: February 2, 2000Date of Patent: August 28, 2001Assignee: Intercat-Savannah, Inc.Inventors: Edward J. Demmel, Albert A. Vierheilig, Regis B. Lippert
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Patent number: 6274530Abstract: A method for converting a hydrocarbonaceous feedstock to a lower boiling temperature product is described which comprises suspending metal sulfide particles and oxide particles in a reaction zone including hydrogen and the hydrocarbonaceous feedstock at hydrocracking conditions. The metal sulfide particles and the oxide particles are introduced into the reaction zone through particle precursor fluids which precipitate upon heating to form the particles. The metal sulfide particles contain sulfidable transition metals. The oxide particles contain oxidizable elements such as magnesium, aluminum, silicon, phosphorous, calcium, scandium, titanium, gallium, germanium, zirconium, cerium, and mixtures thereof and are not hydrogenation catalysts under the reactor conditions. The oxide particles resist being chemically reduced by reducing agents in the reaction zone. Surprisingly, the presence of the oxide particles is associated with a significant reduction of coke production in the reaction zone.Type: GrantFiled: June 22, 1999Date of Patent: August 14, 2001Assignee: BP Corporation North America Inc.Inventors: Roger H. Cayton, Ronald B. Fisher, Jeffrey T. Miller, John A. Waynick
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Patent number: 6268438Abstract: A cross-linked or at least partially cross-linked thermoplastic elastomeric composition formed of from 10 to 90 percent of a first polymeric material comprised of ethylene, &agr;-olefin and optionally a non-conjugated diene, and 90 to 10 percent of a second olefin polymeric material, wherein at least one of the first or second polymeric materials is at least partially the product of a metallocene polymerization reaction.Type: GrantFiled: December 16, 1997Date of Patent: July 31, 2001Assignee: ExxonMobil Chemical Patents Inc.Inventors: Maria Dolores Ellul, Donald Ross Hazelton, Charles Cozewith, Aspy Keki Mehta
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Publication number: 20010009885Abstract: Solid mixed oxides composition of formula (I):Type: ApplicationFiled: January 6, 2000Publication date: July 26, 2001Inventors: GERARD HECQUET, JEAN-PIERRE SCHIRMANN, MICHEL SIMON, CHARLOTTE PHAM
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Patent number: 6258903Abstract: This invention relates to a process to polymerize olefins comprising reacting olefins with a combined catalyst system comprising a hydrogen generating olefin polymerization catalyst and from 10 ppm to 10 weight % of at least one hydrogen consuming olefin polymerization catalyst system, based upon the weight of the total catalyst present, not including any activators or supports.Type: GrantFiled: December 18, 1998Date of Patent: July 10, 2001Assignee: Univation TechnologiesInventors: Simon Mawson, Mark G. Goode
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Patent number: 6258925Abstract: The present invention is based upon the discovery that nontitanyl oxalates can enhance the catalytic functionality of titanyl oxalate catalysts. This invention provides a novel catalytic composition containing a titanyl oxalate catalyst and a metallic oxalate catalyst enhancer and optionally containing a metallic cocatalyst such as an antimony based catalyst. A synergistic relationship has been discovered between titanyl oxalate catalyst and the catalyst enhancer. A synergistic relationship has also been discovered between the titanyl oxalate catalyst, catalyst enhancer and a metallic cocatalyst such as antimony oxide or antimony triacetate.Type: GrantFiled: December 22, 2000Date of Patent: July 10, 2001Assignee: ATOFINA Chemicals, Inc.Inventors: Conor M. Dowling, Sri R. Seshadri
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Publication number: 20010007007Abstract: A modified particles obtained by contacting particles(a) with a metal compound(b) selected from the group consisting of compounds of the Group VI, VII, XIV metal elements and compounds of the lanthanide series, and contacting the particles with a compound(c) having a functional group containing active hydrogen or a non-proton donative Lewis basic functional group and an electron-withdrawing group; a carrier composed of the modified particles; a catalyst component for olefin polymerization composed of said modified particles; a catalyst for olefin polymerization obtained by contacting the modified particles(A) and a transition metal compound(B), or further an organometallic compound(C); and a process for producing an olefin polymer with the catalyst.Type: ApplicationFiled: December 22, 2000Publication date: July 5, 2001Inventors: Kazuo Takaoki, Tatsuya Miyatake
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Publication number: 20010001795Abstract: A process to produce ethylene polymers is provided.Type: ApplicationFiled: December 30, 1998Publication date: May 24, 2001Inventors: MAX P. MCDANIEL, ELIZABETH A. BENHAM, AL R. WOLFE
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Patent number: 6232261Abstract: A catalyst system suitable for the polymerization of olefins comprising an olefin polymerization catalyst and an activator comprising the reaction product of (i) an aluminoxane or (ii) the reaction product of an alkylaluminum and water with a silicon-containing compound, for example diphenylsilane diol. Preferred catalysts are metallocene complexes. The activators provide an alternative to the traditional use of aluminoxanes alone.Type: GrantFiled: July 15, 1999Date of Patent: May 15, 2001Assignee: BP Chemicals LimitedInventor: Ian Raymond Little
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Patent number: 6214759Abstract: The present invention relates to a method for producing a Ti/V supported catalyst useful in polymerization of ethylene and copolymerization of ethylene and &agr;-olefin. The method includes a treatment, by a titanium compound and a vanadium compound, of the magnesium-containing carrier, which is obtained by reaction of an organomagnesium compound of the structure of MgPh2.nMgCl2.mR2O (n=0.37˜0.7; m≧1; R2O=ether; Ph=phenyl) with an organic chloride compound in a mole ratio of organic chloride compound/Mg≧0.5, at −20˜80° C. According to the method for producing the catalyst, it is possible to provide a catalyst which can control the distribution of molecular weight, and when polymerization is performed using this catalyst, it is possible to restrain the inactivation and to secure a sufficient activity. Moreover, the polymer produced by the use of this catalyst proves to have a high bulk density and an adjusted particle size distribution.Type: GrantFiled: April 14, 1999Date of Patent: April 10, 2001Assignee: Samsung General Chemicals Co., Ltd.Inventors: Ho-Sik Chang, Youn-Kyung Kang
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Patent number: 6207606Abstract: The present invention relates to a mixed catalyst system of at least one bridged, bulky ligand metallocene-type compound, and at least one bridged, asymmetrically substituted, bulky ligand metallocene-type compound, a method of making the mixed catalyst system and to its use in a polymerization process to produce olefin polymers having an unexpected improvement in processability.Type: GrantFiled: May 15, 1998Date of Patent: March 27, 2001Assignee: Univation Technologies, LLCInventors: Ching-Tai Lue, Donna J. Crowther
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Publication number: 20010000035Abstract: A process for the reaction of an organic compound in the presence of a catalyst comprising, as active metal, ruthenium alone or together with at least one Group Ib, VIIb, or VIIIb metal in an amount of from 0.01 to 30 wt %, based on the total weight of the catalyst, applied to a support, wherein from 10 to 50% of the pore volume of the support comprises macropores having a pore diameter in the range of from 50 nm to 10,000 nm and from 50 to 90% of the pore volume of the support comprises mesopores having a pore diameter in the range of from 2 to 50 nm, the sum of said pore volumes being 100%, and said catalyst as such.Type: ApplicationFiled: November 30, 2000Publication date: March 15, 2001Inventors: Thomas Ruhl, Boris Breitscheidel, Jochem Henkelmann, Andreas Henne, Rolf Lebkucher, Konard Knoll, Paul Naegele, Hermann Gausepohl, Sabine Weiguny, Norbert Niessner
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Patent number: 6200922Abstract: The catalyst systems comprise as active constituents a) a titanium-containing solid component comprising a compound of titanium, a compound of magnesium, a halogen, an inorganic oxide as support and a carboxylic ester as electron donor compound, and also, as cocatalyst, b) an aluminum compound and c) optionally a further electron donor compound, wherein the inorganic oxide used has a pH of from 1 to 6, an average particle diameter of from 5 to 200 &mgr;m, an average primary particle diameter of from 1 to 20 &mgr;M and voids or channels having an average diameter of from 0.1 to 20 &mgr;m and a macroscopic share of the volume of the overall particle within the range from 5 to 30%.Type: GrantFiled: June 5, 1997Date of Patent: March 13, 2001Assignee: BASF AktiengesellschaftInventors: Stephan Hüffer, Wolfgang Bidell, Patrik Müller, Ulrich Moll, Roland Hingmann, Günther Schweier
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Patent number: 6194341Abstract: The invention encompasses a mixed transition metal olefin polymerization catalyst system suitable for the polymerization of olefin monomers comprising one late transition metal catalyst system and at least one different catalyst system selected from the group consisting of late transition metal catalyst systems, transition metal metallocene catalyst systems or Ziegler-Natta catalyst systems. Preferred embodiments include at least one late transition metal catalyst system comprising a Group 9, 10, or 11 metal complex stabilized by a bidentate ligand structure and at least one transition metal metallocene catalyst system comprising a Group 4 metal complex stabilized by at least one ancillary cyclopentadienyl ligand. The polymerization process for olefin monomers comprises contacting one or more olefins with these catalyst systems under polymerization conditions.Type: GrantFiled: June 17, 1997Date of Patent: February 27, 2001Assignee: Exxon Chemical Patents Inc.Inventors: Jo Ann Marie Canich, George Alan Vaughan, Phillip T. Matsunaga, David Edward Gindelberger, Timothy Daniel Shaffer, Kevin Richard Squire
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Patent number: 6177377Abstract: This invention relates to polymer blends and the process for preparing naturally compatibilized polyolefin blends using a “one-pot” polymerization of a single monomer, whereby two homopolymers having different structures are produced as well as a third block copolymer having alternating sequences of the two structural segments of the two homopolymers. The formation of the block copolymer is established by solvent extraction and 13C-NMR spectroscopy. The catalyst compositions enabling the direct synthesis of naturally compatibilized polymer blend is prepared by combining four components. The first two components are organometallic complexes of Group IVB or VIIIB elements. The third component is a cocatalyst which irreversibly reacts with at least one ligand on the transition metal complexes. The fourth component is a hydrocarbyl or oxyhydrocarbyl compound of Group IIIA metals, which functions as a cross-over agent.Type: GrantFiled: December 18, 1996Date of Patent: January 23, 2001Assignee: Amherst Polymer Technology, Inc.Inventor: James C. W. Chien
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Patent number: 6171993Abstract: The present invention provides an ethylene copolymer resin that has unique melt elastic properties not observed in ethylene copolymers heretofore known. Specifically, the ethylene copolymer resin of the present invention when in pelletized form has a reduction in melt elasticity (ER) of 10% or more to a final value of 1.0 or less upon rheometric low shear modification or solution dissolution. Moreover, the resin of the present invention when in reactor-made form exhibits at least a partially reversible increase of 10% or more in ER when pelletizing the same. An ethylene polymerization catalyst, a process of preparing the ethylene copolymer resin and a high-impact film are also provided herein.Type: GrantFiled: December 4, 1998Date of Patent: January 9, 2001Assignee: Equistar Chemicals, LPInventors: Harilaos Mavridis, Mark K. Reinking, Ramesh N. Shroff, Joel A. Mutchler, Charles S. Holland, Keta M. Lindstrom, Kiran M. Gupte, Michael H. Treptau, Francis M. Mirabella
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Patent number: 6165928Abstract: Procedure for the preparation of a solid catalyst component which is active in the polymerization of olefins, comprising the steps:a) contacting a dehydrated silica support with a solution of Mg-halide or Mg-alkyl-halide or a mixture of both, optionally in the presence of and Ti-alkoxyde or Ti-halogen-alkoxyde or a mixture of both,b) contacting the catalyst-precursor obtained in (a) with Mg-alkyl or Mg-alkyl-halide or a mixture of both, optionally in presence of electron-donors (Lewis bases),c) halogenating the catalyst-precursor obtained in (b) by contact of said activated support with halogenating agents,d) titanating the catalyst-precursor obtained in (c) with Ti-tetrahalide in the presence of electron-donors,e) recovering the solid catalyst-component from the reaction products of step (d).The catalyst component, which is obtained according to the above procedure, may also be used together with Al-trialkyl or Al-alkyl-halides and a Lewis base, as a catalyst for the polymerization of olefins.Type: GrantFiled: December 2, 1996Date of Patent: December 26, 2000Assignee: Borealis G.m.b.H.Inventors: Luciano Luciani, Wolfgang Neissl, Birgit Wenidoppler
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Patent number: 6165929Abstract: A process is provided to produce a composition of matter. The process comprises contacting at least one organometal compound, at least one solid mixed oxide compound, and at least one organoaluminum compound to produce the composition.Type: GrantFiled: May 18, 1998Date of Patent: December 26, 2000Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Shirley J. Martin, Kathy S. Collins, Marvin M. Johnson
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Patent number: 6166152Abstract: A method for producing a low density copolymer of ethylene and 1-hexene having a density in the range of about 0.915 to about 0.930 grams/cc in a continuous loop reactor under slurry phase reactor conditions in the presence of a liquid diluent comprising (a) using a prepolymerized solid particulate metallocene catalyst system, (b) combining the catalyst system with a liquid diluent, and (c) agitating the mixture of (b) to form a liquid mixture containing catalyst system particles that are substantially uniform in size, (d) passing this liquid mixture into the loop reactor, (e) not adding any hydrogen, (f) employing the temperature in the range of about 170.degree. F. to about 180.degree. F., (g) employing ethylene in an amount equal to about 5 to about 6 weight % of the liquid diluent and the loop reactor, and (h) employing 1-hexene in an amount equal to about 1.5 to about 2.5 weight % of the liquid diluent in the loop reactor.Type: GrantFiled: February 26, 1998Date of Patent: December 26, 2000Assignee: Phillips Petroleum CompanyInventors: Elizabeth A. Benham, Carleton E. Stouffer, Jose M. Dionisio, Steven J. Secora, John N. DeGood, III, Robert W. Bohmer, Michael C. Carter
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Patent number: 6150481Abstract: Polyolefins with a molecular weight distribution M.sub.w /M.sub.n .gtoreq.3.0, which may be monomodal, bimodal or multimodal, can be obtained by polymerization or copolymerization of olefins with a catalyst system consisting of an aluminoxane and a transition metal component (metallocene), in which the transition metal component consists of at least one zirconocene of the formula I and at least one zirconocene of the formula Ia ##STR1## or alternatively of at least 2 zirconocenes of the formula I.Type: GrantFiled: August 26, 1997Date of Patent: November 21, 2000Assignee: Targor GmbHInventors: Andreas Winter, Walter Spaleck, Bernd Bachmann
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Patent number: 6143683Abstract: A polyolefin metallocene catalyst which includes two metallocene components, a stereorigid isospecific metallocene catalyst component and a stereorigid syndiospecific metallocene catalyst component, both of which are supported upon the same support. A method of forming a catalyst system includes contacting the above catalyst with a cocatalyst or Lewis acid. A method of polymerization includes contacting an olefin of at least 3 carbon atoms with the catalyst system.Type: GrantFiled: April 9, 1997Date of Patent: November 7, 2000Assignee: Fina Technology, Inc.Inventors: Edwar S. Shamshoum, Margarito Lopez, Ted G. Harris, III, Sehyun Kim
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Patent number: 6143682Abstract: This invention relates to single site catalyst systems comprising activated bimetallocyclic transition metal compounds, and the use of these catalyst systems for the polymerization of ethylenically and acetylenically unsaturated monomers. The bimetallocyclic compounds comprise two metal atoms, selected from the group consisting of Group 4 or Group 5 metal atoms, connected through two covalent bridging links so as to form a cyclic compound having delocalized bonding in the cyclic structure. The exemplary bimetallocyclic compound bis-M-(trimethylsilyl-methylidyne) tetrakis-(trimethylsilylmethyl) ditantalum activated with alumoxane and borate compounds is shown to be useful for preparing ethylene polymers having M.sub.n of at least 267,000 and MWD of about 2.3.Type: GrantFiled: June 7, 1995Date of Patent: November 7, 2000Assignee: Exxon Chemical Patents Inc.Inventor: Richard Allen Fisher
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Patent number: 6137019Abstract: Process for converting a geminally substituted cyclopentadiene containing 2-6 substituents into a non-geminally substituted cyclopentadiene by reacting the geminally substituted cyclopentadiene with a base, sodium or potassium at a temperature of 0-200.degree. C. The invention also relates to mixtures of non-geminally substituted cyclopentadienes obtained by means of this process.Type: GrantFiled: March 3, 1999Date of Patent: October 24, 2000Assignee: DSM N.V.Inventors: Gerardus J. M. Gruter, Johannes A. M. van Beek
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Patent number: 6136747Abstract: A mixed catalyst composition comprising a) a solid Ziegler-Natta catalyst; b) a liquid single site catalyst; and c) at least one activating cocatalyst is provided. Polymers having a broad or bimodal molecular weight distribution may be made with this catalyst composition.Type: GrantFiled: June 19, 1998Date of Patent: October 24, 2000Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Sun-Chueh Kao, Frederick John Karol, Paul Theodore Daniell, Gregory Mark Goode
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Patent number: 6136743Abstract: The invention provides catalysts which have a high polymerization activity, enable the obtaining of olefin polymers of wide molecular weight distribution, and which comprise (a)(a-1) a metallocene compound or (a-2) a titanium catalyst component containing magnesium, titanium, and halogen, (b) a compound of a transition metal from Groups 8 to 10 of the periodic table and is of the general formula shown below, and a cocatalyst component. ##STR1## The invention also provides olefin polymer compositions excellent in rigidity and impact resistance which can be produced using a catalyst comprising the transition metal compound (b) and which comprises a non-crystalline olefin polymer having a specific intrinsic viscosity, glass transition temperature and density, and another known olefin polymer.Type: GrantFiled: October 7, 1998Date of Patent: October 24, 2000Assignee: Mitsui Chemicals, INC.Inventors: Kenji Sugimura, Kiyotaka Yorozu, Yasuhiko Suzuki, Tetsuo Hayashi, Shin-ya Matsunaga
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Patent number: 6124412Abstract: The present invention relates to a new olefin polymerization catalyst composition, and methods of preparing and methods of using the catalysts to polymerize various olefinic monomers in either gas or slurry phase reactions. The principal advance over the previous art of record involves using alumoxanes or combinations of alumoxanes as catalyst preactivators. Polymers prepared from these catalysts posses productivity increased as high as 40 percent. At the same time, the bulk density remains relatively constant. Additionally, the total amount of cocatalyst species needed to effectively practice the invention is relatively low.Type: GrantFiled: December 29, 1997Date of Patent: September 26, 2000Assignee: Saudi Basic Industries CorporationInventors: Abdulmalik Bin-Taleb, Raju Raghavan, Abdulwhab Al-Sadoon
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Patent number: 6107230Abstract: This invention provides compositions for polymerizing at least one monomer to produce a polymer. The compositions are produced by a process comprising contacting at least one organometal compound, at least one organoaluminum compound, and at least one treated solid oxide compound. The treated solid oxide compound is produced by a process comprising contacting at least one solid oxide compound with at least one electron-withdrawing anion source compound and at least one metal salt compound.Type: GrantFiled: May 18, 1998Date of Patent: August 22, 2000Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Kathy S. Collins, Marvin M. Johnson, James L. Smith, Elizabeth A. Benham, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
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Patent number: 6087291Abstract: This invention is generally directed toward a supported catalyst system useful for polymerizing olefins. The method for supporting the catalyst system of the invention provides for a metallocene catalyst and alumoxane activator supported on a porous support using a total volume of catalyst solution that is less than that of which a slurry is formed. The metallocene and alumoxane aer mixed in solution, then the solution is added to a porous support in a volume between the total pore volume of the support and the volume at which a slurry forms. The solvent is then removed, leaving an activated supported metallocene.Type: GrantFiled: October 24, 1997Date of Patent: July 11, 2000Assignee: Exxon Chemical Patents, Inc.Inventors: Anthony Nicholas Speca, Jeffrey Lawrence Brinen, George Alan Vaughan, Patrick Brant, Terry John Burkhardt
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Patent number: 6087459Abstract: A method of forming a polymer that simultaneously provides an improved level of impact resistance and processability in which an .alpha.-olefin monomer is subjected to polymerization in the presence of a Ziegler-Natta catalyst system and a blend of electron donors including dicyclopentyldimethoxysilane (DCPMS) and propyltriethoxysilane (PTES). The polymer so formed will have a relationship between a first melt flow rate of a homopolymer formed by polymerizing an .alpha.-olefin monomer in the presence of a Ziegler-Natta catalyst system and a first electron donor (MFR (a)), and a second melt flow rate of a homopolymer formed polymerizing an .alpha.-olefin monomer in the presence of the Ziegler-Natta catalyst system and a second electron donor (MFR (b)), is defined by the equation:1.2.ltoreq.log [MFR(b)/MFR(a)].ltoreq.1.Type: GrantFiled: May 14, 1998Date of Patent: July 11, 2000Assignee: Exxon Chemical Patents Inc.Inventors: Nemesio D. Miro, Masatoshi Ohkura
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Patent number: 6084042Abstract: The present invention provides a Ziegler-Natta catalyst based on titanium and vanadium useful in solution processes for the polymerization of olefins having a low amount of aluminum and magnesium. The catalysts of the present invention have a molar ratio of magnesium to the first aluminum component from 4.0:1 to 8.0:1 and molar ratio of magnesium to titanium and vanadium from 4.0:1 to 8.0:1. The invention provides a novel catalyst preparation method to substantially increase the polymer molecular weight in the high temperature ethylene polymerization process.Type: GrantFiled: June 29, 1998Date of Patent: July 4, 2000Assignee: Nova Chemicals (International) S.A.Inventors: Isam Jaber, Stephen John Brown
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Patent number: 6074984Abstract: The useful life of SO.sub.X additives having a SO.sub.2 .fwdarw.SO.sub.3 oxidation catalyst component and a SO.sub.3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc.Type: GrantFiled: September 3, 1997Date of Patent: June 13, 2000Assignee: Bulldog Technologies U.S.A., Inc.Inventors: Edward J. Demmel, deceased, Albert A. Vierheilig, Regis B. Lippert
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Patent number: 6072014Abstract: A process is provided for preparing polymer compositions which are multimodal in nature. The process involves contacting, under polymerization conditions, a selected addition polymerizable monomer with a metallocene catalyst having two or more distinct and chemically different active sites, and a catalyst activator.Type: GrantFiled: August 11, 1999Date of Patent: June 6, 2000Assignee: SRI InternationalInventor: Robert B. Wilson, Jr.
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Patent number: 6069213Abstract: It has been found that the use of at least one unsupported metallocene polymerization catalyst with at least one supported metallocene polymerization catalyst in the polymerization of olefins allows for better control of the polymerization, especially gas phase polymerization. Such a system takes advantage of the high activity of the unsupported catalyst and the stability of a supported catalyst. Additionally, the relative timing of the addition of the supported and unsupported catalysts to a reaction system can be used to control a continuous polymerization reaction by stabilizing the reactor bed with the supported catalyst prior to addition of the unsupported catalyst.Type: GrantFiled: December 16, 1997Date of Patent: May 30, 2000Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Thomas Lloyd Nemzek, Frederick John Karol, Sun-Chueh Kao, Robert Converse Brady, III
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Patent number: 6054406Abstract: Disclosed is a polymetallic supported catalyst component comprising an activated anhydrous MgCl.sub.2 solid support which has been treated with at least one treatment of at least two halogen-containing transition metal compounds, wherein one is a halogen-containing titanium metal compound and one is a halogen-containing non-titanium transition metal compound, optionally, in the presence of an electron donor and the processes for producing the component. A catalyst for the polymerization of at least one alpha-olefin of the formula CH.sub.2 =CHR, where R is H or a C.sub.1-12 branched or straight chain alkyl or substituted or unsubstituted cycloalkyl, by reacting this supported catalyst component with an organometallic cocatalyst, optionally in the presence of an electron donor, and the polymerization of at least one alpha-olefin with the catalyst are also disclosed.Type: GrantFiled: April 27, 1993Date of Patent: April 25, 2000Assignee: Montell North America Inc.Inventor: Crystal A. Smith
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Patent number: 6051525Abstract: A catalyst composition is described for preparing a high activity catalyst in silica which produces, in a single reactor, polyethylene with a broad or bimodal molecular weight distribution. The catalyst is prepared from the interaction of silica, previously calcined at 600.degree. C., with dibutylmagnesium, 1-butanol and titanium tetrachloride and a solution of methylalumoxane and ethylenebis[1-indenyl]zirconium dichloride.Type: GrantFiled: July 14, 1997Date of Patent: April 18, 2000Assignee: Mobil CorporationInventors: Frederick Yip-Kwai Lo, Robert I. Mink, Thomas Edward Nowlin, Sandra Denise Schregenberger, Pradeep Pandurang Shirodkar
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Patent number: 6051524Abstract: A solid, hydrocarbon-insoluble, catalyst component useful in polymerizing olefins containing magnesium, titanium, and halogen further contains an internal electron donor comprising ##STR1## wherein R is selected from C.sub.1 -C.sub.8 alkyl, C.sub.6 -C.sub.9 aryl or C.sub.1 -C.sub.8 alkoxy groups; and wherein X and Y are N-R', O, P(O)(OR'), P(O)R', or S, and R' is selected from hydrogen, C.sub.1 -C.sub.8 alkyl and alkoxy, and C.sub.6 -C.sub.9 aryl groups, provided that up to two Y groups may be CR'.sub.2 groups.Type: GrantFiled: April 22, 1993Date of Patent: April 18, 2000Assignee: BP Amoco CorporationInventors: Nicholas M. Karayannis, Steven A. Cohen, Julie L. Ledermann
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Patent number: 6048821Abstract: The useful life of SO.sub.X additives having a SO.sub.2 .fwdarw.SO.sub.3 oxidation catalyst component and a SO.sub.3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc., with each component having large proportions of certain ingredients and having small proportions of certain other ingredients.Type: GrantFiled: November 18, 1996Date of Patent: April 11, 2000Assignee: Bulldog Technologies U.S.A., Inc.Inventors: Edward J. Demmel, Albert A. Vierheilig, Regis B. Lippert
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Patent number: 6037296Abstract: The invention relates to a catalyst component which is a tract product of reagents comprising silica which has a pore volume which exceeds 2.9 cc/gram and an average pore diameter which exceed 400 Angstroms;a metallocene of a first transition metal, activated by an alumoxane,a contact product of dialkylmagnesium and trialkylsilanol,a second transition metal source which exhibits a hydrogen response which is different from that of the metallocenean olefin of 4 to 20 carbon atoms. This catalyst component is activated by an aluminum alkyl activator.Type: GrantFiled: April 24, 1998Date of Patent: March 14, 2000Assignee: Mobil Oil CorporationInventors: John T. T. Hsieh, Sandra D. Schregenberger
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Patent number: 6034026Abstract: The invention relates to a process for the preparation of a high activity procatalyst for the production of ethylene polymers. The process according to the present invention comprises the following steps:(a) contacting the inorganic support with an alkyl metal chloride which is soluble in non-polar hydrocarbon solvents, and has the formula(R.sub.n MeCl.sub.3-n).sub.m (1)wherein R is a C.sub.1 -C.sub.20 aklyl group, Me is a metal of group III(13) of the periodic table, n=1 or 2 and m=1 or 2, to give a first reaction product,(b) contacting said first reaction product with a compound or mixture containing hydrocarbyl and hydrocarbyl oxide linked to magnesium which is soluble in non-polar hydrocarbon solvents, to give a second reaction product, and(c) contacting said second reaction product with a titanium compound which contains chlorine, having the formulaCl.sub.x Ti(OR.sup.IV).sub.4-x (2)wherein R.sup.IV is a C.sub.2 -C.sub.20 hydrocarbyl group and x is 3 or 4, to give said procatalyst.Type: GrantFiled: January 28, 1998Date of Patent: March 7, 2000Assignee: Borealis Polymers OYInventors: Thomas Garoff, Solveig Johansson, Ulf Palmqvist, Daniel Lindgren, Marita Sutela, Paivi Waldvogel, Arja Kostiainen
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Patent number: 6025523Abstract: Solid mixed oxides composition of formula (I):Mo.sub.12 V.sub.a Sr.sub.b W.sub.c Cu.sub.d Si.sub.e O.sub.x(I)2.ltoreq.a.ltoreq.14, 0.1.ltoreq.B.ltoreq.6, 0.ltoreq.c.ltoreq.12, 0.ltoreq.d.ltoreq.6, 0.ltoreq.e.ltoreq.15; x is the quantity of oxygen bonded to the other elements and depends on their oxidation states, are used in the manufacture of acrylic acid by oxidation of acrolein, the said solid composition reacting with acrolein according to the redox reaction (1):SOLID.sub.oxidized +ACROLEIN.fwdarw.SOLID.sub.reduced +ACRYLIC ACID(1).To manufacture acrylic acid, a gaseous mixture of acrolein and of water vapor and, if appropriate, of an inert gas is passed over a solid composition of formula (I), to conduct the redox reaction (1) by operating at a temperature of 200 to 500.degree. C., at a pressure of 1.01.times.10.sup.4 to 1.01.times.10.sup.6 Pa (0.1 to 10 atmospheres), and with a residence time of 0.01 second to 90 seconds, in the absence of molecular oxygen.Type: GrantFiled: February 27, 1998Date of Patent: February 15, 2000Assignee: ELF Atochem S.A.Inventors: Gerard Hecquet, Jean-Pierre Schirmann, Michel Simon, Charlotte Pham
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Patent number: 6020439Abstract: A method for hydrogenating living polymers that include mainly conjugated double bond monomers and aromatic vinyl monomers. At least one conjugated diene compound is polymerized or copolymerized in an inert solvent by using a polymerization initiator of organic alkali metal. The produced polymer is contacted with hydrogen in the presence of a catalyst. The catalyst is formed of a cyclopentadienyl titanium compound represented by: ##STR1## wherein R.sub.1, R.sub.2 and R.sub.3 are independently selected from halogen groups, C.sub.1 -C.sub.8 alkyl groups, C.sub.1 -C.sub.8 alkoxy groups, C.sub.6 -C.sub.20 aryloxy groups, C.sub.6 -C.sub.20 cycloalkyl groups, silyl groups, and carbonyl groups. A cocatalyst is provided of alkoxylithium compound represented by:R.sub.4 O--Liwherein R.sub.4 is a hydrocarbon. This cocatalyst selectively hydrogenates the unsaturated double bonds in the conjugated diene units of the living polymer.Type: GrantFiled: January 26, 1998Date of Patent: February 1, 2000Assignee: Korea Kumho Petrochemical Co., Ltd.Inventors: Young-Hoon Ko, Hoo-Chae Kim
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Patent number: 6015768Abstract: A process for the preparation of heterogeneous zirconium based catalyst for polymerization of alpha-olefins to super high molecular weight poly (alpha-olefins). The process comprises in mixing zirconium alcholate or phenolate with anhydrous magnesium chloride in the presence of a solvent. The mixture is heated, then cooled and an organoaluminum compound is added. Optionally, an electron donor compound is added and heated to obtain a black slurry, which is cooled and then washed with a hydrocarbon diluent.Type: GrantFiled: April 22, 1998Date of Patent: January 18, 2000Inventors: Sabyasachi Sinha Ray, Deepak Kumar Tuli, Meeta Sharma, Madan Mohan Rai, Sobhan Ghosh, Akhilesh Kumar Bhatnagar, Prabhat Kumar Saxena, Swaminathan Sivaram
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Patent number: 6013595Abstract: A catalytic solid for (co)polymerization of ethylene, includes (a) at least one inorganic support; (b) at least one transition metal metallocene having a formula (C.sub.p).sub.a (C.sub.p ').sub.h MX.sub.x Z.sub.z, in which C.sub.p and C.sub.p each denote a cyclopentadienyl, indenyl, or fluorenyl radical or a substituted derivative of such a radical, coordinated to the central atom M, optionally the groups C.sub.p and C.sub.p are linked via a covalent bridge, M denotes the at lease one transition metal, which is selected from the group consisting of scandium, titanium, zirconium, hafnium and vanadium, a, b, x and z denote integers such that (a+b+x+z)=m, x>0, z.gtoreq.0 and a and/or b.noteq.0, m denotes the valency of the at least one transition metal M, X denotes a halogen, and Z denotes a hydrocarbon radical which may optionally comprise oxygen or a silyl radical of formula (--R.sub.Type: GrantFiled: February 27, 1996Date of Patent: January 11, 2000Assignee: Solvay (Societe Anonyme)Inventors: Olivier Lhost, Nicola Zandona
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Patent number: 6001766Abstract: Catalyst compositions for homopolymerization and copolymerization of ethylene which comprise two transition metal compounds, one of them a cyclopentadienyl complex of a transition metal and another a non-metallocene derivative of a transition metal are described. The catalysts are activated by alkylalumoxanes that are soluble in non-aromatic hydrocarbons. Bimetallic catalysts of this invention are suitable for the manufacture of ethylene homopolymers and copolymers with broad bimodal molecular weight distributions. The alkyl alumoxanes have at least one [AR(R)--O--] repeating group in which R is an alkyl group of at least two carbon atoms.Type: GrantFiled: December 24, 1997Date of Patent: December 14, 1999Assignee: Mobil Oil CorporationInventors: Yury V. Kissin, Robert I. Mink, Thomas E. Nowlin
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Patent number: 5994255Abstract: Catalysts for olefin polymeriztion comprising metal complexes corresponding to the formula: ##STR1## or a dimer, solvated adduct, chelated derivative or mixture thereof, wherein:L is a cyclic group or Y*, that is bound to M by means of a delocalized .pi.-bond, said group containing up to 50 nonhydrogen atoms;L' is a cyclic group or Y* that is bound to M by means of a delocalized .pi.-bond, said group containing up to 50 nonhydrogen atoms;M is a metal of Group 4 of the Periodic Table of the Elements;Z is a covalently bound, divalent substituent of up to 50 non-hydrogen atoms having the formula, --(ER.sub.2).sub.Type: GrantFiled: July 11, 1998Date of Patent: November 30, 1999Assignee: The Dow Chemical CompanyInventors: Peter N. Nickias, Francis J. Timmers, David D. Devore
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Patent number: 5990033Abstract: Compositions comprising Group 4 metal complexes in the +2 or +3 formal oxidation state and containing an anionic pentadienyl ligand or a substituted derivative thereof and activating cocatalysts are used as catalysts for polymerizing olefins, diolefins and/or acetylenically unsaturated monomers. Monovinylidene aromatic monomers in particular are polymerized to form highly syndiotactic polymers.Type: GrantFiled: December 12, 1997Date of Patent: November 23, 1999Assignee: The Dow Chemical CompanyInventors: David R. Wilson, Greg F. Schmidt