Elemental Oxygen Or Nonmetallic Inorganic Oxygen-containing Material, Other Than Water Patents (Class 502/120)
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Patent number: 5145821Abstract: A new catalyst component useful in the polymerization of at least one olefin is disclosed. The catalyst component comprises the product obtained by contracting silica, in random order, with (1) at least one hydrocarbon soluble magnesium-containing compound; and (2) a first modifying compound selected from the group consisting of silicon halides, boron halides, aluminum halides and mixtures thereof followed by a second modifying compound selected from the group consisting of halides having the structural formula SiH.sub.r X.sup.2.sub.s, where X.sup.2 is halogen; r is an integer of 1 to 3; and s is an integer of 1 to 3 with the proviso that the sum of r and s is 4, a hydrogen halide and mixtures thereof. The product of this step is contacted with a titanium-containing compound having the structural formula TiX.sup.1.sub.p (OR.sup.1).sub.q, where X.sup.1 is halogen; R.sup.Type: GrantFiled: June 20, 1991Date of Patent: September 8, 1992Assignee: Quantum Chemical CorporationInventors: Charles K. Buehler, Albert P. Masino
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Patent number: 5143881Abstract: A transition-metal catalyst component for a Ziegler catalyst system, obtainable by1) mixing, in a solvent, an inorganic, oxidic carrier with1.1) a vanadium trihalide alcohol complex of the formula VY.sub.3.nZ--OH, whereY is chlorine or bromine,n is from 1 to 6, andZ is a monovalent, saturated, aliphatic, aromatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms, and1.2) a titanium halide or a titanium trihalide/aluminum trihalide complex, where the halogen can be chlorine and/or bromine, or a titanium trihalide complex of the formula TiY.sub.3.nZ--OH or mixtures thereof, whereY is chlorine or bromine,n is from 1 to 6, andZ is a monovalent, saturated, aliphatic, aromatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms, and1.3) a compound of the formula BX.sub.n Y.sub.m R.sub.p or SiX.sub.n Y.sub.m R.sub.q or mixtures thereof, whereX is OR,Y is chlorine, bromine or hydrogen, andR is a C.sub.1 - to C.sub.Type: GrantFiled: March 11, 1991Date of Patent: September 1, 1992Inventors: Ulrich Bueschges, Roland Saive, Godofredo Follmer
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Patent number: 5143883Abstract: The present invention relates to a silica supported magnesium-containing catalytic precursor of reduced SiOH content for reaction with a titanium halide to form a catalyst for the production of a stereospecific alpha olefin polymer characterized in that prior to reacting with titanium halide the magnesium-containing silica is reacted with at least one titanium compound having the formula Ti(R).sub.n X.sub.m or Ti(OR).sub.n X.sub.m where R is aryl, alkyl, alkaryl, or mixtures thereof; X is halogen; n is an integer of 1 to 4, and m is 0 or an integer of 1 to 3 with the provision that the sum of n and m is 4. It also relates to preparing the catalyst from the precursor.Type: GrantFiled: October 1, 1990Date of Patent: September 1, 1992Assignee: Quantum Chemical CorporationInventors: Charles K. Buehler, Richard W. Fries, Thomas J. Pullukat
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Patent number: 5143882Abstract: A transition-metal catalyst component for a Ziegler catalyst system, obtainable by1) mixing, in a solvent, an inorganic, oxidic carrier with1.1) a vanadium trihalide/alcohol complex of the formula VY.sub.3 nZ-OH, whereY is chlorine or bromine,N is from 1 to 6, andZ is a monovalent, saturated, aliphatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms, and1.2) a titanium trihalide or a titanium trihalide/aluminum trihalide complex, where the halogen can be chlorine and/or bromine, or a titanium trihalide complex of the formula TiY.sub.3. nZ-OH or a mixture thereof, whereY is chlorine or bromine,n is from 1 to 6, andZ is a monovalent, saturated, aliphatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms or a mixture thereof, and1.3) a zirconium tetrahalide, where the halogen can be chlorine and/or bromine,2) removing the solvent by evaporation,3) mixing the solid-phase intermediate from step (2) with3.1) an organoaluminum catalyst component of the formula AlR.sub.Type: GrantFiled: March 11, 1991Date of Patent: September 1, 1992Assignee: BASF AktiengesellschaftInventors: Ulrich Bueschges, Roland Saive
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Patent number: 5135899Abstract: The invention relates to the improving of a particle structure of carrier compounds for polymerization catalysts, and thereby to the improving of the activity of the entire catalyst, by jet grinding one or more carrier compounds (4), or a mixture of the same, in a grinding chamber in which one or more gas jets (2) transport particles (4) of the material to be ground finely, at such a force against each other and/or against one or more anvils (5) of the jet mill that the particles are pulverized into a finely-divided chemically active carrier.Type: GrantFiled: May 19, 1989Date of Patent: August 4, 1992Inventors: Thomas Garoff, Timo Leinonen
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Patent number: 5132379Abstract: A process for preparing a solid catalyst component which comprises halogenating a magnesium compound in the formula MgRR.sup.1.nCO.sub.2 in which R and R.sup.1 are the same or different alkoxy or phenoxy groups and n is a number of from 0 to 2 with a halide of tetravalent titanium in the presence of dialkylester of a dihydric aromatic carboxylic acid and an inert hydrocarbon diluent by reacting at a temperature of from 120.degree. to 136.degree. C. and recovering the solid reaction product from the reaction mixture.Type: GrantFiled: September 26, 1991Date of Patent: July 21, 1992Assignee: Shell Research LimitedInventors: John C. Chadwick, Bart J. Ruisch
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Patent number: 5126302Abstract: A solid catalyst component, a method of making the same, a catalyst system incorporating the solid catalyst component, and a method of polymerizing one or more 1-olefins using the catalyst system are disclosed wherein the catalyst component is prepared by contacting, in the presence of an inert liquid hydrocarbon, silica, a soluble organomagnesium compound, an SiCl.sub.4 magnesium fixing agent, an alcohol, TiCl.sub.4, a carboxylic acid derivative, followed by extraction with a TiCl.sub.4 -containing extraction liquid. The inventive catalyst system allows ready control of product molecular weight by control of hydrogen concentration in the reactor, and allows the production of high MI or MF polymers at high productivities.Type: GrantFiled: April 30, 1990Date of Patent: June 30, 1992Assignee: Quantum Chemical CorporationInventor: Albert P. Masino
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Patent number: 5126303Abstract: Catalysts for the polymerization of olefins, comprising the product of the reaction between:A) a cyclopentadienyl compound of Ti, Zr or Hf;B) an alumoxane compound of formula: ##STR1## in which R.sup.1, R.sup.2, R.sup.3, R.sup.4, the same or different from each other, are alkyl, alkenyl or alkylaryl radicals having 2 to 20 carbon atoms.Type: GrantFiled: January 29, 1990Date of Patent: June 30, 1992Assignee: Hinmont IncorporatedInventors: Luigi Resconi, Umberto Giannini, Enrico Albizzati
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Patent number: 5126301Abstract: A solid catalyst for polymerizing an olefin is prepared from an organometallic compound, a fine-particle carrier, an aluminoxane, a compound of group IVB transition metal in periodic table, and an olefin polymer produced in a preliminary polymerization. The catalyst has a high polymerization activity and is capable of producing an olefin polymer having a narrow molecular- weight distribution. When the catalyst is used for producing an olefin copolymer, the resulting copolymer has both narrow molecular-weight distribution and composition distribution.Type: GrantFiled: March 12, 1990Date of Patent: June 30, 1992Assignee: Mitsui Petrochemical Industries, Inc.Inventors: Toshiyuki Tsutsui, Ken Yoshitsugu, Akinori Toyota, Norio Kashiwa
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Patent number: 5124296Abstract: The present invention relates to a catalyst and a process for preparing a catalyst suitable for polymerization of olefins. The process is carried out in a hydrocarbon liquid medium and comprises successively contacting a refractory oxide support with (a) a dialkylmagnesium optionally with a trialkylaluminium, (b) a particular monochloro organic compound, (c) a titanium and/or vanadium compound(s), and then (d) with ethylene optionally mixed with a C.sub.3 -C.sub.8 alpha-olefin in the presence of an organo-aluminium or organozinc compound to form a prepolymerized catalyst. The catalyst has a high activity, particularly in a gas phase polymerization of ethylene, and has a great ability of copolymerizing alpha-olefins with ethylene.Type: GrantFiled: March 25, 1991Date of Patent: June 23, 1992Assignee: BP Chemicals LimitedInventors: Claude Chamla, Erick Daire
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Patent number: 5124297Abstract: A catalyst or catalyst component for the polymerization of copolymerization of alpha-olefins, which is formed by a process comprising forming a solution of a magnesium-containing species in a liquid comprising at least one alcohol.Type: GrantFiled: December 7, 1990Date of Patent: June 23, 1992Assignee: Amoco CorporationInventors: Gregory G. Arzoumanidis, Mark A. Drezdzon, Sam S. Lee
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Patent number: 5122492Abstract: Catalyst components for the polymerization of olefins and catalysts obtained therefrom, said components comprising a porous metal oxide on which a magnesium dihalide, and a titanium halide or titanium halogen alcoholate and a compound containing two or more ether groups having specific reactivity properties towards MgCl.sub.2 and TiCl.sub.4 are supported.Type: GrantFiled: December 14, 1990Date of Patent: June 16, 1992Assignee: Himont IncorporatedInventors: Enrico Albizzati, Giampiero Morini, Umberto Giannini
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Patent number: 5122490Abstract: A catalyst component for olefin polymerization composed of a solid component (IV) and capable of affording a supported type catalyst composed of large particles and having a sharp particle size distribution is provided,which solid component (IV) is obtained bystep A of reacting an organic Mg compound of a specified formula with a 1-20C saturated or unsaturated mono- or polyhydric alcohol C in the presence of CO.sub.Type: GrantFiled: August 1, 1991Date of Patent: June 16, 1992Assignee: Chisso CorporationInventors: Toshihiro Uwai, Masami Tachibana, Teruaki Hayashida
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Patent number: 5112928Abstract: The homopolymerization and copolymerization of ethene are carried out using a Ziegler catalyst system consisting of(1) a transition metal catalyst component,(2) an organoaluminum catalyst component and(3) an organohalogen catalyst component.In the homopolymerization or copolymerization, the solid-phase product (VI) used as (1) is the product which has been obtained by a method in which (1.1) first (1.1.1) an inorganic oxidic substance (I) as the carrier and (1.1.2) a solution (II) of (IIa) a certain oxahydrocarbon and (IIb) a vanadium trichloride/alcohol complex and (IIc) a silicon or boron compound are combined with formation of a suspension (III), the latter is evaporated down to form a solid-phase intermediate (IV), and (1.2) then (1.2.1) the intermediate (IV) obtained in (1.1) and (1.2.2) a dissolved organoaluminum compound (V) are combined with the formation of a suspension, the solid-phase product (VI) obtained as the suspended substance being the transition metal catalyst component (1).Type: GrantFiled: October 3, 1989Date of Patent: May 12, 1992Assignee: BASF AktiengesellschaftInventors: Roland Saive, Guido Funk, Robert Bachl
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Patent number: 5098969Abstract: A process for making a propylene polymer which comprises polymerizing propylene under propylene polymerization conditions in the presence of a catalyst system which includes a catalyst component comprising (I) the product obtained by (a) treating silica to remove surface hydroxyl groups; (b) contacting said treated silica with (1) a modifying compound selected from the group consisting of silicon halides, boron halides, aluminum halides, alkyl silicon halides and mixtures thereof; and (2) at least one hydrocarbon soluble magnesium-containing compound; (c) contacting the product of step (b) with at least one titanium-containing compound having the structural formula Ti(OR).sub.n X.sub.m, where R is aryl, alkyl or mixtures thereof; X is halogen; n is an integer of 1 to 4; m is 0 or an integer of 1 to 3; and the sum of m and n is 4; and (d) treating the product of step (c) with a titanium-containing compound having the structural formula TiX.sup.1.sub.p (OR.sup.1).sub.q, where X.sup.1 is halogen; R.sup.Type: GrantFiled: August 20, 1990Date of Patent: March 24, 1992Assignee: Quantum Chemical CorporationInventors: Charles K. Buehler, Richard W. Fries, Thomas J. Pullukat
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Patent number: 5096869Abstract: A vanadium-based catalyst system is treated with an aluminum alkoxide as a means of enhancing catalyst activity and polymer productivity.Type: GrantFiled: December 21, 1990Date of Patent: March 17, 1992Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventor: Kevin J. Cann
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Patent number: 5093443Abstract: A supported alpha-olefin polymerization catalyst composition is synthesized by reacting (1) a slurry of a solid catalyst carrier in a non-polar solvent, e.g., hexane, with a dialkyl organomagnesium composition; (2) contacting the slurry of step (1) with a chlorinated alcohol; (3) contacting the slurry of step (2) with at least one transition metal compound; (4) removing the non-polar solvent to obtain a dry-flowing powder; and, (5) activating the powder with an activator. The resulting catalyst composition has high polymerization activity in the polymirazation of C.sub.2 -C.sub.10 alpha-olefins and exhibits very good higher (C.sub.3 -C.sub.10) alpha-olefin incorporation properties in the copolymerization of ethylene with the higher alpha-olefins.Type: GrantFiled: June 20, 1990Date of Patent: March 3, 1992Assignee: Mobil Oil CorporationInventors: Thomas E. Nowlin, Kenneth G. Schurzky
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Patent number: 5086025Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the slurry or liquid phase polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 10 to about 50 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added. The resulting material can either be used in this slurry state for slurry polymerization or can be used for liquid phase polymerization of olefins.Type: GrantFiled: August 14, 1990Date of Patent: February 4, 1992Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 5084429Abstract: A catalyst for use in polymerization of olefins which comprises a carrier mainly composed of a magnesium compound precipitated from a solution and a catalytic component supported on the carrier and selected from titanium halides, vanadyl halides and vanadium halides is described. The catalyst is obtained by a process which comprises: (A) mixing (a) at least one magnesium compound with (c) a saturated or unsaturated monohydric or polyhydric alcohol for reaction in dissolved state in the presence of (b) carbon dioxide in an inert hydrocarbon solvent to obtain component (A); (B) subjecting the component (A) to mixing and reaction with (d) a titanium and/or a vanadyl halide and/or a vanadium halide of the general formula, VX.sub.r (OR.sup.8).sub.4-r, and also with (e) at least one boron compound, Si compound and/or Siloxane compound thereby obtaining solid product (I); (C) reacting the solid product (I) with (f) a cyclic ether with or without R.sup.Type: GrantFiled: August 7, 1990Date of Patent: January 28, 1992Assignee: Chisso CorporationInventors: Masami Tachibana, Toshihiro Uwai, Tetsuya Matsukawa, Teruaki Hayashida
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Patent number: 5081090Abstract: A solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprising the product formed by A) forming a solution of a magnesium-containing species from a magnesium alkyl (or hydrocarbyl) carbonate or a magnesium carboxylate; B) precipitating solid particles from such solution by treatment with a transition metal halide; C) reprecipitating such solid particles from a mixture containing a cyclic ether; D) treating the reprecipitated particles with a transition metal compound and an electron donor; and E) drying the resulting solid particles such that the residual volatile hydrocarbon content is between 0.1 and 0.9 weight percent.Type: GrantFiled: July 23, 1990Date of Patent: January 14, 1992Assignee: Amoco CorporationInventors: Gregory G. Arzoumanidis, Habet M. Khelghatian, Linda Ornellas
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Patent number: 5081088Abstract: Ziegler-Natta-type catalyst systems contain as active constituentsa) atitanium-containing solid component which contains titanium, magnesium, halogen and a norbornadienedicarboxylate of the formula I ##STR1## as electron donor, where R.sup.1 and R.sup.2 are each C.sub.1 -C.sub.8 -alkyl or 5- to 7-membered cycloalkyl which in turn can carry C.sub.1 -C.sub.10 -alkyl groups,b) an aluminum component andc) another electron donor component,and are particularly suitable for preparing polypropylene and copolymers of propylene with minor amounts of other .alpha.-olefins with 2 to 8 carbon atoms.Type: GrantFiled: September 20, 1990Date of Patent: January 14, 1992Assignee: BASF AktiengesellschaftInventors: Peter Koelle, Juergen Kerth
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Patent number: 5077255Abstract: An olefin polymerization supported catalyst comprising the supported reaction product of at least one metallocene of a metal of Group IVB, VB, and VIB of the Periodic Table, a non-metallocene transition metal containing compound of a Group IBV, VB, or VIB metal and an alumoxane, said reaction product formed in the presence of the support. The supported product is highly useful for the polymerization of olefins especially ethylene and especially for the copolymerization of ethylene and other mono and diolefins.Type: GrantFiled: September 10, 1986Date of Patent: December 31, 1991Assignee: Exxon Chemical Patents Inc.Inventor: Howard C. Welborn, Jr.
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Patent number: 5075270Abstract: A process for preparing a transition metal component for a catalyst system wherein a specified aluminosiloxane derivative is reacted with a monohalopenated, alkylated, or alkoxylated compound of magnesium and the reaction product is chlorinated and reacted with a transition metal; a catalyst system comprising such transition metal component and a cocatalyst selected from organometallic compounds of a metal of Groups I through III of the Periodic Table; and the process of synthesizing olefin homopolymers and copolymers utilizing such catalyst system.Type: GrantFiled: June 9, 1986Date of Patent: December 24, 1991Assignee: AtochemInventors: Claude Brun, Jean-Loup Lacombe
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Patent number: 5071810Abstract: A vanadium-based catalyst system is treated with a boron alkoxide as a means of enhancing catalyst activity and polymer productivity.Type: GrantFiled: December 21, 1990Date of Patent: December 10, 1991Assignee: Union Carbide Chemicals and Plastics Technology CorporationInventor: Kevin J. Cann
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Patent number: 5070057Abstract: An improved support vanadium catalyst, especially an improved Beran et al. catalyst system and ethylene polymerization process in which the improvement derives from fixing the promoter to a component of the catalyst composition such that it is a molecularly structural component of the catalyst and thus is not separately fed to the polymerization reaction, but instead is part of the catalyst composition fed to the reaction.Type: GrantFiled: April 2, 1990Date of Patent: December 3, 1991Assignee: Union Carbide Chemicals and Plastics Technology CorporationInventors: Kevin J. Cann, Frederick J. Karol, Arthur E. Marcinkowsky
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Patent number: 5064796Abstract: A vanadium catalyst component for the polymerization of 1-olefins and a process for making said catalyst component are disclosed. The catalyst component is prepared by fluoriding a support comprising silica. Use of the catalyst component provides a catalyst with increased activity, increased response to hydrogen for chain termination, increased response to comonomer for resin density reduction, and allows the molecular weight distribution of the polymers to be independently controlled by controlling the amount of fluorination and the fluorination temperature.Type: GrantFiled: January 7, 1991Date of Patent: November 12, 1991Assignee: Exxon Chemical Patents Inc.Inventor: Anthony N. Speca
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Patent number: 5064795Abstract: A first reactant selected from arylsilanol, hydrocarbyl amine, hydrocarbylphosphine oxide, and hydrocarbyloxyphosphite is combined with a second reactant selected from halogenated transition metal compound and an organometal compound to form a product which is catalytically active for olefin polymerization after optionally first having been deposited on a particulate diluent.Type: GrantFiled: December 20, 1990Date of Patent: November 12, 1991Assignee: Phillips Petroleum CompanyInventor: Max P. McDaniel
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Patent number: 5064799Abstract: Disclosed are catalyst components for the polymerization of olefins comprising the product of the reaction of a tetravalent titanium halide or alkoxy titanium halide and an electron-donor compound with a solid obtained by the reaction of a metal oxide containing surface hydroxyls, preferably together with chemically uncombined water, with an organometallic magnesium compound used in a quantity which does not cause reduction of the titanium in the subsequent reaction with the tetravalent titanium compound.Type: GrantFiled: January 4, 1991Date of Patent: November 12, 1991Assignee: Himont IncorporatedInventors: Antonio Monte, Luciano Noristi
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Patent number: 5064798Abstract: This invention provides new supported catalyst compositions for the polymerization of 1-olefins, together with processes for preparing and using the catalysts. The catalyst compositions include two catalyst components. The first catalyst component is formed by reacting a halogen-containing compound of the formula: H.sub.a M.sup.1 X.sup.1.sub.b R.sup.1.sub.(c-b-a) wherein M.sup.1 is boron, carbon, silicon or mixtures thereof; X.sup.1 is Cl, Br or mixtures thereof; R.sup.1 is a hydrocarbyl or alkoxy radical; with a mixture produced by contacting a finely divided porous inorganic oxide support in an inert solvent with a solution made by combining a magnesium dihydrocarbyloxide dissolved in an inert solvent, and of the formula: Mg(OR.sup.2).sub.2 wherein R.sup.2 is a hydrocarbyl radical, with a transition metal hydrocarbyloxide of the formula: M.sup.2 (OR.sup.3).sub.y wherein M.sup.2 is a transition metal from Group IVB, VB, and VIB of the Periodic Table; and R.sup.3 is a hydrocarbyl radical.Type: GrantFiled: March 12, 1990Date of Patent: November 12, 1991Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 5061666Abstract: A process for preparing a solid catalyst component which comprises halogenating a magnesium compound in the formula MgRR.sup.1.nCO.sub.2 l in which R and R.sup.1 are the same or different alkoxy or phenoxy groups and n is a number of from 0 to 2 with a halide of tetravalent titanium in the presence of dialkylester of a dihydric aromatic carboxylic acid and an inert hydrocarbon diluent by reacting at a temperature of from 120.degree. to 136.degree. C. and recovering the solid reaction product from the reaction mixture.Type: GrantFiled: April 24, 1990Date of Patent: October 29, 1991Assignee: Shell Research LimitedInventors: John C. Chadwick, Bart J. Ruisch
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Patent number: 5057475Abstract: The invention is a supported catalyst system including an inert support material, a Group IV B transition metal component and an alumoxane component which may be employed to polymerize olefins to produce a high molecular weight polymer.Type: GrantFiled: September 13, 1990Date of Patent: October 15, 1991Assignee: Exxon Chemical Patents Inc.Inventors: Jo Ann M. Canich, Gary F. Licciardi
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Patent number: 5051388Abstract: A catalyst useful in the polymerization of olefins is disclosed. The catalyst is produced by initially treating an inert inorganic compound to remove surface hydroxy groups. The thus treated inorganic compound is contacted with a hydrocarbon soluble magnesium compound in a second step. The product of this second step is contacted with a modifying compound selected from the group consisting of silicon halides, boron halides, aluminum halides, alkyl silicon halides, hexaalkyl disilazanes and mixtures thereof in a third step. The product of this third step is contacted a vanadium compound having the structured formula V(O).sub.s X.sup.1.sub.4-s, where X.sup.1 is halogen; and s is 0 or 1, a first titanium-containing compound having the structural formula Ti(OR.sup.2).sub.n X.sup.2.sub.m, where R.sup.2 is hydrocarbyl; X.sup.Type: GrantFiled: March 23, 1990Date of Patent: September 24, 1991Assignee: Quantum Chemical CorporationInventors: Charles K. Buehler, Douglas D. Klendworth
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Patent number: 5049535Abstract: Catalysts for the polymerization of olefins, obtained from special zirconocenic compounds and from alkyl-Al compounds.Type: GrantFiled: January 30, 1990Date of Patent: September 17, 1991Assignee: Himont IncorporatedInventors: Luigi Resconi, Umberto Giannini, Enrico Albizzati
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Patent number: 5049534Abstract: Silica supports for use in the production of catalysts for olefin polymerization, in particular where the surface is substantially free from reactive hydroxyl groups, comprise (RCOO).sub.2 Mg deposited on the surface of the silica and/or groups of the general formula R(CO.sub.2 MgO).sub.n linked to surface silicon atoms, where R is a hydrocarbon radical and n=1 to 6. Such supports are suitable for the production of stereospecific catalysts of high activity in the polymerization of olefins especially propylene.Type: GrantFiled: November 28, 1989Date of Patent: September 17, 1991Assignee: Imperial Chemical Industries plcInventor: John W. Kelland
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Patent number: 5037908Abstract: An improved process for polymerizing butene-1 in the presence of a polymerization catalyst composed of (a) a catalyst component containing titanium and halogen as essential constituents and (b) an organometallic compound, wherein the improvement comprises bringing said catalyst component into contact with an activity inhibitor when said catalyst component is activated or after said catalyst component has been activated with said organometallic compound, and subsequently polymerizing butene-1.Type: GrantFiled: December 19, 1985Date of Patent: August 6, 1991Assignee: Toa Nenryo Kogyo K.K.Inventors: Mamoru Tachikawa, Satoshi Ueki, Masato Sakuma, Makoto Miyazaki
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Patent number: 5034365Abstract: A new catalyst useful in the polymerization of at least one olefin is disclosed. The catalyst comprises the product obtained by contacting silica, in random order, with (1) at least one hydrocarbon soluble magnesium-containing compound; and (2) a first modifying compound selected from the group consisting of silicon halides, boron halides, aluminum halides and mixtures thereof followed by a second modifying compound selected from the group consisting of halides having the structural formula SiH.sub.r X.sup.2.sub.s, where X.sup.2 is halogen; r is an integer of 1 to 3; and s is an integer of 1 to 3 with the proviso that the sum of r and s is 4, a hydrogen halide and mixtures thereof. The product of this step is contacted with a first titanium-containing compound having the structural formula Ti(OR).sub.m X.sub.n, where R is hydrocarbyl or cresyl; X is halogen; m is an integer of 1 to 4; and n is 0 or an integer of 1 to 3, with the proviso that the sum of m and n is 4.Type: GrantFiled: May 9, 1990Date of Patent: July 23, 1991Assignee: Quantum Chemical CorporationInventors: Buehler: Charles K., Albert P. Masino
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Patent number: 5034361Abstract: Normally sparingly soluble magnesium alkoxide is solubilized in alkanol by the additional presence of certain acidic materials. The resulting solution is used to produce a mixture of substantially spherical particles, substantially free of fines, containing an adduct magnesium alkoxide. The particles are converted by conventional methods to a procatalyst precursor of an olefin polymerization catalyst of good activity and good selectivity to stereoregular polymer whenever appropriate, which catalyst produces polymer product of good morphology.Type: GrantFiled: May 24, 1990Date of Patent: July 23, 1991Assignees: Shell Oil Company, Union Carbide Chemicals and Plastics Company, Inc.Inventors: Robert C. Job, Daniel P. Zilker, Jr., John C. Chadwick
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Patent number: 5032652Abstract: This invention relates to a supported vanadium-alumoxane catalyst for use in gas and liquid polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 20 percent by weight adsorbed water as the catalyst support material. The particle size of the silica gel is generally between about 0.1 and 200.0.mu.. Such silica gel may be safely added to a trialkylaluminum solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane cocatalyst component of the catalyst system. An alumoxane coated silica gel is formed to which a vanadium compound is added and the resulting material dried to a free flowing powder. The dry free flowing powder may then be used as a supported vanadium alumoxane catalyst complex for the polymerization of olefins.Type: GrantFiled: November 2, 1989Date of Patent: July 16, 1991Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 5032562Abstract: There is disclosed a supported olefin polymerization catalyst composition comprising a precursor and a catalyst activator. The precursor comprises a magnesium compound, e.g., dibutylmagnesium, a cyclopentadienyl group-containing zirconium compound, and a titanium and/or a vanadium compound, e.g., TiCl.sub.4, and an organic compound, e.g., an alcohol. The catalyst activator is a mixture of a conventional Ziegler/Natta co-catalyst and a zirconium sites activator, e.g., methylaluminumoxane. The catalyst is used in the presence of small amounts of hydrogen to produce polymers having multimodal molecular weight distribution in a single reactor.Type: GrantFiled: December 27, 1989Date of Patent: July 16, 1991Assignee: Mobil Oil CorporationInventors: Frederick Y. Lo, Thomas E. Nowlin, Pradeep P. Shirodkar
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Patent number: 5030605Abstract: A vanadium-based catalyst is treated with certain alkylaluminum alkoxide compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.Type: GrantFiled: December 29, 1989Date of Patent: July 9, 1991Assignee: Union Carbide Chemicals and Plastics Technology CorporationInventors: Sun-Chueh Kao, Frederick J. Karol
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Patent number: 5024982Abstract: Method for making crystalline polymerization catalysts is disclosed which comprises contacting the soluble complex prepared from the combination of a metal dihalide and a transition metal compound with a particulate material comprising silica to produce a solid, and then reacting the solid with an organoaluminum halide. The resulting catalyst component can be further contacted with a halide ion exchanging source selected from halides of Groups IVA and VA. Novel catalysts prepared in accordance with the invention method, polymerization processes therewith and novel polymers, having high bulk density, low levels of polymer fines, and well defined particle size and shape are also disclosed.Type: GrantFiled: December 14, 1988Date of Patent: June 18, 1991Assignee: Phillips Petroleum CompanyInventors: Gil P. Hawley, Max P. McDaniel
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Patent number: 5021382Abstract: High density polymers of ethylene are produced in improved yields employing a solid Ziegler type transition metal-containing catalyst component and an organoaluminum cocatalyst in the presence of a small amount of an aliphatic diene having at least 4 carbon atoms and a terminal double bond. The amount of diene is from about 0.01 to about 3000 mole per gram atom of transistion metal in the catalyst component. The catalyst component variously may be pretreated with the diene before using the component for homopolymerization, may be prepolymerized with ethylene in the presence of the diene, may be prereduced in the presence of the diene, or the diene may be added to the polymerization reaction. Preferred dienes are .alpha.-.omega.-dienes.Type: GrantFiled: February 28, 1990Date of Patent: June 4, 1991Assignee: Exxon Chemical Patents Inc.Inventor: Gerald D. Malpass, Jr.
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Patent number: 5021379Abstract: A lanthanide base olefin polymerization catalyst and its use in polymerization are disclosed. The lanthanide based catalyst is prepared by contacting a lanthanide halide with an ether, then contacting the resulting lanthanide composition with an alkali or alkaline earth metal alkyl compound, and depositing the resulting lanthanide product on a particulate support.Type: GrantFiled: March 29, 1990Date of Patent: June 4, 1991Assignee: Phillips Petroleum CompanyInventors: Shirley J. Martin, Max P. McDaniel, Brian K. Conroy, Joel L. Martin
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Patent number: 5013702Abstract: A solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprises the product formed by (A) forming a solution of a magnesium-containing species from a magnesium carbonate or a magnesium carboxylate; (B) precipitating solid particles from such magnesium-containing solution by treatment with a transition metal halide and an organosilane; (C) reprecipitating such solid particles from a mixture containing a cyclic ether; and (D) treating the reprecipitated particles with a transition metal compound and an electron donor.Type: GrantFiled: November 9, 1989Date of Patent: May 7, 1991Assignee: Amoco CorporationInventors: Gregory G. Arzoumanidis, Nicholas M. Karayannis, Habet M. Khelghatian, Sam S. Lee, Bryce V. Johnson
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Patent number: 5008228Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the slurry or liquid phase polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 10 to about 50 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added. The resulting material can either be used in this slurry state for slurry polymerization or can be used for liquid phase polymerization of olefins.Type: GrantFiled: March 29, 1988Date of Patent: April 16, 1991Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 5006499Abstract: A process for the preparation of a solid catalyst of the Ziegler-Natta type comprises precipitating the solid catalyst in a liquid hydrocarbon medium by reacting (A) a solution of a soluble magnesium alkoxide and (B) a transition metal halide which is a halide of Ti (IV), a halide of V (IV) or a halide of VO (III) in the presence of (C) at least one transition metal alkoxide which is free from halogen and soluble in liquid hydrocarbon. The precipitated solid catalyst consists of spheroidal particles having a mean diameter by mass of from 10 to 70 microns and a narrow particle size distribution such that the ratio of mean diameter by mass to the mean diameter by number is greater than 1.2 and smaller than 2.0.Type: GrantFiled: November 21, 1988Date of Patent: April 9, 1991Assignee: BP Chemicals LimitedInventor: Eric Daire
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Patent number: 5006500Abstract: A high activity alumoxane-metallocene supported catalyst for the polymerization of 1-olefins prepared by reacting undehydrated silica gel with a mixture of trimethylaluminum and triisobutylaluminum to produce a silica-alumoxane product which is then reacted with a Group IVB and/or Group VB metallocene to produce an active catalyst which may be obtained in powder form, suitable for use in gas or slurry phase reactors, by a removal of solvents and drying.Type: GrantFiled: October 16, 1989Date of Patent: April 9, 1991Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 5002916Abstract: Supported catalysts component for producing ethylene-propylene elastomers comprising a compound represented by the formula:(1) [V.sub.3 O(RCO.sub.2) (ED).sub.3 ].sub.2. V.sub.2 O.sub.2 X.sub.6, or(2) V.sub.3 O(RCO.sub.2).sub.6 (ED).sub.3wherein R is alkyl, cycloalkyl, aryl and haloalkyl,wherein R is alkyl, cycloalkyl, aryl and haloalkyl,ED is an electron donor selected from alkyl esters of aliphatic and aromatic carboxylic acid, aliphatic ketones, aliphatic amines, aliphatic alcohols, alkyl and cycloalkyl ethers, and mixtures thereof; andX is selected from Cl--, Br--, Fl-- or RCO.sub.2.sup.--.Type: GrantFiled: March 2, 1990Date of Patent: March 26, 1991Assignee: Exxon Chemical Patents Inc.Inventors: Terry J. Burkhardt, William B. Brandley
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Patent number: 5001099Abstract: The present invention disclosure is directed to a catalyst comprising the reaction product of:(a) a silicon-containing compound having the structural formula R.sub.n-4 SiX.sub.n, where R is C.sub.1 -C.sub.10 hydrocarbyl; X is halogen; and n is an integer of 1 to 4;(b) a magnesiumdialkyl having the structural formula R.sup.1 R.sup.2 Mg, where R.sup.1 and R.sup.2 are the same or different and are C.sub.2 -C.sub.10 alkyl;(c) an alcohol having the structural formula R.sup.3 OH, where R.sup.3 is C.sub.1 -C.sub.10 hydrocarbyl;(d) a halide-containing metal compound, said metal selected from the group consisting of titanium, zirconium and vanadium;(e) an aluminum alkoxide having the structural formula A1(OR.sup.5).sub.3, where R.sup.5 is C.sub.2 -C.sub.Type: GrantFiled: October 25, 1989Date of Patent: March 19, 1991Assignee: Quantum Chemical CorporationInventor: Javan Shelly
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Patent number: RE33683Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by reacting a transition metal compound, e.g., titanium, with trimethylaluminum catalyst activator. In a preferred embodiment, the catalyst is supported on a porous refractory support and is prepared by additionally reacting a magnesium compound or an organomagnesium composition with the support.Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst of the invention. The polymer products have higher bulk density and produce films of greater strength than polymers prepared with similar catalysts utilizing different alkyl-aluminum activators, e.g., triethylaluminum and triisobutylaluminum.Type: GrantFiled: May 26, 1989Date of Patent: September 3, 1991Assignee: Mobil Oil CorporationInventors: Louanne M. Allen, Robert O. Hagerty, Richard O. Mohring