Elemental Oxygen Or Nonmetallic Inorganic Oxygen-containing Material, Other Than Water Patents (Class 502/120)
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Patent number: 4999327Abstract: A vanadium-based catalyst is treated with certain silicon-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.Type: GrantFiled: December 30, 1988Date of Patent: March 12, 1991Assignee: Union Carbide Chemicals and Plastics Company Inc.Inventors: Sun-Chueh Kao, Frederick J. Karol
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Patent number: 4990477Abstract: A catalyst component (X") obtained by treating an olefin polymerization catalyst (X) formed from (A) a solid titanium catalyst component comprising magnesium, titanium, halogen and an electron donor as essential ingredients, (B) an organoaluminum compound catalyst component, and as required, (C) an electron donor with an alpha-olefin by preliminarily polymerizing the alpha-olefin in an amount of 0.1 to 500 g per gram of the solid titanium catalyst component (A) in the presence of said catalyst (X), and contacting the treated catalyst (X') with at least 0.1 mole, per gram-atom of titaninum in the treated catalyst (X"), of oxygen. A process for producing the olefin polymerization catalyst component. A catalyst (Y) for olefin polymerization formed from [I] the above catalyst component (X"), [II] an organoaluminum compound catalyst component and as required [III] an electron donor. Also provided is a process for polymerizing olefins in the presence of the olefin polymerization catalyst (Y).Type: GrantFiled: September 13, 1989Date of Patent: February 5, 1991Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Mamoru Kioka, Masao Nakano, Akinori Toyota
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Patent number: 4988656Abstract: A solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprises the product formed by (A) forming a solution of a magnesium-containing species from a magnesium carbonte or a magnesium carboxylate; (B) precipitating solid particles from such magnesium-containing solution by treatment with a transition metal halide and an organosilane; (C) reprecipitating such solid particles from a mixture containing a cyclic ether; and (D) treating the reprecipitated particles with a transition metal compound and an electron donor.Type: GrantFiled: May 12, 1989Date of Patent: January 29, 1991Assignee: Amoco CorporationInventors: Gregory G. Arzoumanidis, Nicholas M. Karayannis, Habet M. Khelghatian, Sam S. Lee, Bryce V. Johnson
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Patent number: 4983694Abstract: An olefin, particularly alpha-olefin, supported catalyst composition, containing a transition metal or a compound thereof and an activator, has an average pore diameter of about 20 to about 300 Angstroms, at a substantially constant catalyst particle size for a given range of average pore diameters. The catalyst produces polymers having gradually decreasing molecular weight distribution with decreasing pore size of the catalyst at a constant particle size.Type: GrantFiled: September 8, 1989Date of Patent: January 8, 1991Assignee: Mobil Oil CorporationInventor: Allan B. Furtek
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Patent number: 4983561Abstract: A process for producing a trivalent titanium compound-containing solid catalyst for use in the polymerization of olefins which comprises treating, with an ester compound, a solid product obtained by reducing a titanium compound represented by the following general formula: ##STR1## (R.sup.1 represents hydrocarbon group having 1 to 20 carbon atoms, X represents halogen atom, and n represents a number satisfying 0<n.ltoreq.4) with an organomagnesium compound in the presence of an organic silicon compound having Si--O bond, and thereafter treating it with a mixture of an ester compound and titanium tetrachloride.Type: GrantFiled: September 12, 1989Date of Patent: January 8, 1991Assignee: Sumitomo Chemical Company, LimitedInventors: Toshio Sasaki, Eiji Sogabe, Takeshi Ebara
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Patent number: 4981826Abstract: Described is a magnesium-transition metal containing catalyst component, comprising a solid reaction product obtained by treating a solid support material in an inert solvent in any order with (A) a halogenated silane compound, (B) an alkoxy-containing magnesium compound, (C) and acyl halide, (D) at least one transition metal compound of a Group IVb-VIb or VIII metal, and optionally (E) treating the magnesium-transition metal containing product with an organometallic compound of a Group IIa, IIb, or IIIa metal. The magnesium-transition metal containing catalyst component, when employed with known Ziegler cocatalyst, provides a catalyst system which have very high catalytic activities for production of polyolefin of high bulk density. The polymerization kinetics of the catalyst system is controllable as a function of the reagent molar ratios selected for production of the magnesium-transition metal containing catalyst component.Type: GrantFiled: November 17, 1989Date of Patent: January 1, 1991Assignee: Exxon Chemical Patents Inc.Inventor: Anthony N. Speca
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Patent number: 4980330Abstract: A catalyst for polymerizing olefins is the product resulting from mixing in an inert hydrocarbon diluent, a mixture of (A) an inorganic oxide, (B) an organomagnesium material, (C) an organic hydroxyl-containing material, (D) a reducing halide source, and (E) a transition metal compound.Type: GrantFiled: November 30, 1989Date of Patent: December 25, 1990Assignee: The Dow Chemical CompanyInventors: Gary R. Marchand, Ricardo Fuentes, Jr., William M. Coleman, III
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Patent number: 4970184Abstract: A catalyst for the copolymerization of ethylene by the gas-phase fluidized-bed method is prepared by a process in which a titanium-containing and magnesium-containing active component, reacted with an alcohol as a complexing agent, is applied to a finely divided silica from homogeneous solution, in the presence of a polysiloxane, by evaporating the solvent, and the resulting homogeneous catalyst intermediate is then preactivated by treatment with the alkylaluminum compound and the Lewis base in an inert hydrocarbon solution, and the copolymers prepared using the above catalyst are employed for the production of films exhibiting little blocking.Type: GrantFiled: May 3, 1989Date of Patent: November 13, 1990Assignee: BASF AktiengesellschaftInventors: Eckard Schauss, Heinz Vogt, Rainer Hemmerich, Guenther Schweier, Rudolf Mueller-Mall
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Patent number: 4968653Abstract: A solid catalyst component and catalyst system, and method for the homopolymerization of propylene or copolymerization of a major amount of propylene with one or more other 1-olefins are disclosed. The solid catalyst component is used in combination with a complex of an alkyl aluminum cocatalyst compound and an electron donor stereoregulating agent. The solid catalyst component is prepared by reacting a silica-containing support material with a magnesium silylamide compound, an electron donor stereoregulating agent, and a halogenated tetravalent titanium compound.Type: GrantFiled: June 30, 1989Date of Patent: November 6, 1990Assignee: Quantum Chemical CorporationInventors: Craig C. Meverden, Thomas J. Pullukat
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Patent number: 4954470Abstract: A supported alpha-olefin polymerization catalyst composition is synthesized by reacting (1) a slurry of a solid catalyst carrier in a non-polar solvent, e.g., hexane, with a dialkyl organomagnesium composition; (2) contacting the slurry of step (1) with a chlorinated alcohol; (3) contacting the slurry of step (2) with at least one transition metal compound; (4) removing the non-polar solvent to obtain a dry-flowing powder; and, (5) activating the powder with an activator. The resulting catalyst composition has high polymerization activity in the polymerization of C.sub.2 -C.sub.10 alpha-olefins and exhibits very good higher (C.sub.3 -C.sub.10) alpha-olefin incorporation properties in the copolymerization of ethylene with the higher alpha-olefins.Type: GrantFiled: December 21, 1988Date of Patent: September 4, 1990Assignee: Mobil Oil CorporationInventors: Thomas E. Nowlin, Kenneth G. Schurzky
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Patent number: 4954471Abstract: Disclosed is a homogeneous vanadium catalyst composition prepared by the reaction of an alkylaluminum dihalide with a solid reaction product produced by reacting (A) a silicon alkoxide, (B) a hydrocarbon soluble vanadium compound, and (C) a trialkylaluminum. The solid reaction product may be produced by complexing the (A) silicon alkoxide first with either the (B) vanadium compound or the (C) trialkylaluminum. The intermediate complex (I) of such reaction is then treated with the remaining reagent (either the vanadium compound or the trialkylaluminum as the case may be) whereupon the solid reaction product (II) is formed. The solid reaction product (II) of the silicon alkoxide-vanadium compound/trialkylaluminum reaction is then reacted with (D) an alkylaluminum dihalide to produce a homogeneous hydrocarbon soluble product (III) which is highly active for catalyzing the polymerization of olefins to a polyolefin having a narrow molecular weight distribution.Type: GrantFiled: November 28, 1988Date of Patent: September 4, 1990Assignee: Exxon Chemical Patents Inc.Inventor: Steven A. Best
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Patent number: 4950631Abstract: A catalyst comprising the product formed by(a) treating silica to remove surface hydroxyl groups;(b) contacting said treated silica with (1) a modifying compound selected from the group consisting of silicon halides, boron halides, aluminum halides, alkyl silicon halides and mixtures thereof; and (2) at least one hydrocarbon soluble magnesium-containing compound selected from the group consisting of hydrocarbyloxy magnesium, hydrocarbyloxymagnesium halides and mixtures thereof; said contacting steps (1) and (2) occurring in random order;(c) contacting the product of step (b) with at least one titanium-containing compound having the structural formula Ti(OR).sub.n X.sub.m, where R is aryl, alkyl or mixtures thereof; X is halogen; n is an integer of 1 to 4; m is 0 or an integer of 1 to 3; and the sum of m and n is 4; and(d) treating the product of step (c) with a titanium-containing compound having the structural formula TiX.sup.1.sub.p OR.sup.1).sub.q, where X.sup.1 is halogen; R.sup.Type: GrantFiled: March 21, 1989Date of Patent: August 21, 1990Assignee: Quantum Chemical CorporationInventors: Charles K. Buehler, Richard W. Fries, Thomas J. Pullukat
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Patent number: 4948770Abstract: Disclosed is a method for making crystalline magnesium halide particles usable for preparing catalyst and usable in the polymerization of alpha olefins having the formula MgnEmXp * y ROH wherein y is a value greater than 0 and up to 12, and which comprises the steps of:contacting the components of a magnesium compound of the formula MgnEmXp, wherein Mg is the magnesium component, n is a value from 0.Type: GrantFiled: August 8, 1988Date of Patent: August 14, 1990Assignee: Shell Oil CompanyInventor: Robert C. Job
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Patent number: 4948771Abstract: A catalyst composition comprising:(i) a complex comprised of V.sub.2 X.sub.3 (ED).sub.m and AlCl.sub.2 R.sub.2 whereinX=Cl, Br, or I, or mixtures thereofED=an electron donor, which is an ether, a phosphine, a ketone, an isocyanide, or an ester, said electron donor having 2 to 20 carbon atomsR=an alkyl having up to 14 carbon atomsm=an integer from 3 to 6,said complex impregnated into an inorganic oxide support;(ii) sufficient trialkylaluminum compound adsorbed on the inorganic oxide support to provide a molar ratio of adsorbed trialkylaluminum compound to vanadium of about 2.5:1 to about 10:1;(iii) a halocarbon promoter; and(iv) a hydrocarbyl aluminum cocatalyst.Type: GrantFiled: December 7, 1988Date of Patent: August 14, 1990Assignee: Union Carbide Chemicals and Plastics Company Inc.Inventor: Francis G. Stakem
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Patent number: 4942147Abstract: In a transition metal catalyst system, the improvement comprising including in the catalyst system an autoacceleration inhibitor, which (i) at about the temperature at which the catalyst system autoaccelerates, decomposes into a poison for the catalyst system; (ii) is present in the catalyst system in an amount sufficient to provide the quantity of poison required to inhibit the autoacceleration of the catalyst system at the autoacceleration temperature; and (iii) is either essentially inert at the normal operating temperature of the catalyst system or will cause substantially less inhibition of the catalyst system at the normal operating temperature than at the autoacceleration temperature.Type: GrantFiled: May 8, 1989Date of Patent: July 17, 1990Assignee: Union Carbide Chemicals and Plastics Company, Inc.Inventors: Frederick J. Karol, Kao Sun-Chueh, James S. Drage
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Patent number: 4940682Abstract: A solid catalyst component for olefin polymerization which comprises a catalyst component comprising at least titanium and chlorine fixed onto a porous substance of which the pore volume, at a pore radius in a range of from 200 to 2,000 .ANG., is 0.3 cc/g or more, said pore volume is 35% or more of the pore volume at a pore radius in a range of from 35 to 75,000 .ANG., the average particle diameter is from 5 to 300 .mu.m, the geometrical standard deviation of the particle size distribution is 2 or less and the solubility in toluene at 100.degree. C. is 30 wt. % or less.Type: GrantFiled: October 26, 1988Date of Patent: July 10, 1990Assignee: Sumitomo Chemical Company, LimitedInventors: Toshio Sasaki, Takeshi Ebara, Kiyoshi Kawai
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Patent number: 4937217Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 20 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an trialkyl aluminum solution, preferably a mixed trimethylaluminum-triethylaluminum solution, to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dryed to free flowing powder. The dry free flowing powder may then be used as a supported metallocene alumoxane catalyst complex for gas phase or liquid phase polymerization of olefins.Type: GrantFiled: October 27, 1988Date of Patent: June 26, 1990Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 4937301Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the gas phase polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 10 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dried to free flowing powder. The dry free flowing powder may then be used as a supported metallocene alumoxane catalyst complex for gas phase polymerization of olefins.Type: GrantFiled: November 29, 1988Date of Patent: June 26, 1990Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 4935394Abstract: This invention provides new supported catalyst compositions for the polymerization of 1-olefins, together with processes for preparing and using the catalysts. The catalyst compositions include two catalyst components. The first catalyst component is formed by reacting a halogen-containing compound of the formula: H.sub.a M.sup.1 X.sup.1.sub.b R.sup.1.sub.(c-b-a) wherein M.sup.1 is boron, carbon, silicon or mixtures thereof; X.sup.1 is Cl, Br or mixtures thereof; R.sup.1 is a hydrocarbyl or alkoxy radical; with a mixture produced by contacting a finely divided porous inorganic oxide support in an inert solvent with a solution made by combining a magnesium dihydrocarbyloxide dissolved in an inert solvent, and of the formula: Mg(OR.sup.2).sub.2 wherein R.sup.2 is a hydrocarbyl radical, with a transition metal hydrocarbyloxide of the formula: M.sup.2 (OR.sup.3).sub.y wherein M.sup.2 is a transition metal from Group IVB, VB, and VIB of the Periodic Table; and R.sup.3 is a hydrocarbyl radical.Type: GrantFiled: August 19, 1988Date of Patent: June 19, 1990Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 4935397Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the high pressure polymerization of olefins. The invention particularly relates to the use of silica gel having a particle size less than 10 microns containing from about 5 to about 20 per cent by weight absorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dried to free flowing powder. The dried free flowing powder may then be used as a catalyst for high pressure polymerization of olefins.Type: GrantFiled: September 28, 1988Date of Patent: June 19, 1990Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 4925821Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 20 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to a solution, of trialkylaluminum to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the majority of the alumoxane component requirement of the catalyst system. An alkylalumoxane coated silica gel is formed to which a trimethylaluminum treated metallocene may be added and the resulting material dried to free-flowing powder. The dry free flowing powder may then be used as a supported metallocene alumoxane catalyst complex for gas phase or liquid phase polymerization of olefins.Type: GrantFiled: November 8, 1988Date of Patent: May 15, 1990Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 4921920Abstract: The present invention relates to a gas phase process for the (co-)polymerization of alpha-olefins in a fluidized bed, by means of a catalyst system of the Ziegler-Natta type consisting of a catalyst (a) comprising magnesium, halogen and transition metal atoms and a cocatalyst (b) consisting of an organometallic compound. The catalyst system is (i) prepared in a granular form, either fixed on a granular support or converted into a prepolymer, (ii) then subjected to a treatment by a polymerization inhibiting agent in the absence of alpha-olefins, and then (iii) brought into contact with alpha-olefins under (co-)polymerization conditions in the fluidized bed, in the presence of a cocatalyst (c) consisting of an organometallic compound, identical or different from the cocatalyst (b).Type: GrantFiled: November 3, 1987Date of Patent: May 1, 1990Assignee: BP Chemicals LimitedInventors: Joelle Collomb-Ceccarini, Pierre Crouzet
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Patent number: 4921825Abstract: This invention is a catalyst for polymerization of olefins, comprising a compound of a transition metal of Group IVB of the periodic table, an aluminoxane and a particulate organic or inorganic compound carrier.This catalyst shows very high activity in the polymerization and copolymerization of olefins and gives polymers having a high bulk density, a uniform particle size, a low content of fine particles and a narrow molecular weight distribution and in the case of copolymers, a narrow composition distribution as well.Type: GrantFiled: August 23, 1988Date of Patent: May 1, 1990Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Mamoru Kioka, Norio Kashiwa
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Patent number: 4918037Abstract: A catalyst component for polymerization catalyst of .alpha.-olefines, the polymerization catalyst comprising an organoaluminum compound, an electron donor, as well as the solid catalyst component which is obtained when a compound containing magnesium reacts with a titanium halogen compound. A method for producing the catalyst component is also provided. The catalyst component is manufactured by reacting with a titanium halogen compound in the presence of an internal electron donor, a solid catalyst component which has been produced by the steps of(a) reacting a magnesium alkyl compound with a chlorinating compound,(b) dissolving the chlorinated magnesium alkyl compound in alcohol, after possible washing,(c) adding into the solution, magnesium silicate which has not been calcinated,(d) adding the mixture obtained in step (c) into a cold medium, to precipitate the magnesium compound into and onto the magnesium silicate carrier, and(e) separating the thus-obtained solid carrier component.Type: GrantFiled: March 8, 1989Date of Patent: April 17, 1990Assignee: Neste OyInventor: Hanneli Seppanen
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Process for the production of polyethylene with a broad and/or bimodal molecular weight distribution
Patent number: 4918038Abstract: A process for the production of an ethylene homopolymer or copolymer comprising passing ethylene with or without at least one alpha-olefin comonomer having 3 or more carbon atoms into contact with a mixed catalyst system, under polymerization conditions, said mixed catalyst system comprising:(a) the reaction product of (i) a vanadium halide having the formula VX.sub.3 wherein X is chlorine, bromine, or iodine and each X is alike or different; (ii) a modifier having the formula BX.sub.3 or AlR.sub.(3-a) X.sub.a and (iii) an electron donor(b) one of the following:(i) a complex having the formula ZrMg.sub.b X.sub.c (ED).sub.d ; or(ii) a vanadium oxy compound having the formula VOX.sub.3, VOX.sub.2, VOX, or VO.sub.2 X wherein X is as defined above, or VO(OR).sub.3(c) a hydrocarbyl aluminum cocatalyst; and(d) a halocarbon promoter having the formula R.sub.e CX.sub.Type: GrantFiled: October 29, 1987Date of Patent: April 17, 1990Assignee: Union Carbide Chemicals and Plastics Company Inc.Inventors: Sari-Beth Samuels, Frederick J. Karol -
Patent number: 4916099Abstract: A solid catalyst component for olefin copolymerization containing trivalent titanium compound, which is obtained by reducing a titanium compound represented by the general formula Ti(OR.sup.1).sub.n X.sub.4-n (wherein R.sup.1 is a hydrocarbon group of 1 to 20 carbon atoms, X is a halogen atom, and n is a number satisfying 0<n.ltoreq.4) with an organomagnesium compound in the presence of a porous carrier having a pore volume of, at pore radius of 50 to 5,000 .ANG., at least 0.2 ml/g, or in the presence of an organosilicon compound having at least one Si-O bond and the porous carrier to obtain a solid product, treating the solid product with a mixture of an ether compound and titanium tetrachloride, a catalyst system for olefin copolymerization comprising the above-mentioned solid catalyst component and an organoaluminum compound, as well as a process for olefin copolymerization using said catalyst system.Type: GrantFiled: August 29, 1988Date of Patent: April 10, 1990Assignee: Sumitomo Chemical Company, LimitedInventors: Toshio Sasaki, Yoshihiro Miyoshi, Takeshi Ebara, Kiyoshi Kawai
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Patent number: 4912075Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the gas phase polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 10 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dried to free flowing powder. The dry free flowing powder may then be used as a supported metallocene alumoxane catalyst complex for gas phase polymerization of olefins.Type: GrantFiled: December 17, 1987Date of Patent: March 27, 1990Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 4910272Abstract: A catalyst for polymerizing olefins is the product resulting from mixing in an inert hydrocarbon diluent, a mixture of (A) an inorganic oxide, (B) an organomagnesium material, (C) an organic hydroxyl-containing material, (D) a reducing halide source, and (E) a transistion metal compound.Type: GrantFiled: November 29, 1988Date of Patent: March 20, 1990Assignee: The Dow Chemical CompanyInventors: Gary R. Marchand, Ricardo Fuentes, Jr., William M. Coleman, III
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Patent number: 4904631Abstract: This invention relates to a supported vanadium-alumoxane catalyst for use in gas and liquid polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 20 percent by weight adsorbed water as the catalyst support material. The particle size of the silica gel is generally between about 0.1 and 200.0 .mu.u. Such silica gel may be safely added to a trialkylaluminum solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane cocatalyst component of the catalyst system. An alumoxane coated silica gel is formed to which a vanadium compound is added and the resulting material dried to a free flowing powder. The dry free flowing powder may then be used as a supported vanadium alumoxane catalyst complex for the polymerization of olefins.Type: GrantFiled: November 8, 1988Date of Patent: February 27, 1990Assignee: Exxon Chemical Patents, Inc.Inventor: Main Chang
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Patent number: 4898847Abstract: The supported catalyst for the polymerization of 1-alkenes is obtained by a consecutive depositing on the insert inorganic oxide of silicium and/or aluminium at least one organic compound of aluminium, at least one compound of titanium and vanadium and at least one organic compound of aluminium and/or magnesium. It can be phlegmatized by 0.5-50% w/w of the paraffinic hydrocarbon having melting point 25-150.degree. C., which is coated either together with active components of the catalyst or separately. The catalyst polymerize and copolymerize ethylene without any additional activation.Type: GrantFiled: July 1, 1987Date of Patent: February 6, 1990Assignee: Vyzkumny Ustav Makromolekularni ChemieInventors: Zdenek Salajka, Odlrich Hamrik, Jan Kratochvila, Mihnea Gheorghiu, Josef Krivanek, Pavel Sindelar, Petr Zaloudik, Vasil Legeza, Ladislav Jansa
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Patent number: 4892853Abstract: A vanadium catalyst composition comprising:(i) the reaction product of a vanadium compound and an electron donor, which is a liquid, organic Lewis base in which the vanadium compound is soluble;(ii) a hydrocarbyl aluminum cocatalyst; and(iii) a promoter having the following formula:C.sub.3 (X).sub.a (F).sub.b (H).sub.Type: GrantFiled: September 30, 1988Date of Patent: January 9, 1990Assignee: Union Carbide Chemicals and Plastics Company Inc.Inventors: Kevin J. Cann, Frederick J. Karol, Kiu H. Lee, Arthur E. Marcinkowsky
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Patent number: 4888318Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by reacting a transition metal compound, e.g., titanium, with trimethylaluminum catalyst activator. In a preferred embodiment, the catalyst is supported on a porous refractory support and is prepared by additionally reacting a magnesium compound or an organomagnesium composition with the support.Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst of the invention. The polymer products have higher bulk density and produce films of greater strength than polymers prepared with similar catalysts utilizing different alkyl-aluminum activators, e.g., triethylaluminum and tri-isobutylaluminum.Type: GrantFiled: December 24, 1987Date of Patent: December 19, 1989Assignee: Mobil Oil CorporationInventors: Luanne M. Allen, Robert O. Hagerty, Richard O. Mohring
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Patent number: 4886771Abstract: A vanadium-based catalyst is treated with certain phosphorus-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.Type: GrantFiled: July 1, 1988Date of Patent: December 12, 1989Assignee: Union Carbide Chemicals and Plastics Company Inc.Inventors: Sun-Chueh Kao, Frederick J. Karol
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Patent number: 4876229Abstract: An olefin, particularly alpha-olefin, supported catalyst composition, containing a transition metal or a compound thereof and an activator, has an average pore diameter of about 20 to about 300 Angstroms, at a substantially constant catalyst particle size for a given range of average pore diameters. The catalyst produces polymers having gradually decreasing molecular weight distribution with decreasing pore size of the catalyst at a constant particle size.Type: GrantFiled: May 31, 1988Date of Patent: October 24, 1989Assignee: Mobil Oil CorporationInventor: Allan B. Furtek
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Patent number: 4874734Abstract: A process for producing a solid catalyst for polymerization of olefins, which comprises bringing a solution of an aluminoxane into contact with a suspension of a particulate carrier having supported thereon a compound of a transition metal of Group IVB of the periodic table in a solvent in which the aluminoxane is insoluble or sparingly soluble. In another aspect, the invention provides a process for producing a solid catalyst for polymerization of olefins, which comprises bringing a suspension of a particulate carrier having supported thereon a compound of a transition metal of Group IVB of the periodic table in a solution of an aluminoxane into contact with a solvent in which the aluminoxane is insoluble or sparingly soluble.Type: GrantFiled: March 29, 1988Date of Patent: October 17, 1989Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Mamoru Kioka, Norio Kashiwa
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Patent number: 4871704Abstract: A catalyst for olefin polymerization which comprises: (A) a catalyst component obtained by reacting (a) pentadiene or a derivative thereof with (b) an alkali metal and susequently reacting the reaction product with (c) a titanium compound or zirconium compound, and (B) aluminoxane.Type: GrantFiled: October 7, 1988Date of Patent: October 3, 1989Assignee: Toa Nenryo Kogyo K.K.Inventors: Tadanao Kohara, Satoshi Ueki
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Patent number: 4870042Abstract: A catalyst for olefin polymerization which comprises:(A) a catalyst component obtained by reacting (a) alkali metal boron hydride represented by the formula MBH.sub.4 (where M denotes an alkali metal) with (b) pyrazole and subsequently reacting the reaction product with (c) a titanium compound or zirconium compound, and(B) aluminoxane.Type: GrantFiled: October 7, 1988Date of Patent: September 26, 1989Assignee: Toa Nenryo Kogyo K.K.Inventors: Tadanao Kohara, Satoshi Ueki
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Patent number: 4866022Abstract: A solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprises the product formed by (A) forming a solution of a magnesium-containing species from a magnesium carbonate or a magnesium carboxylate; (B) precipitating solid particles from such magnesium-containing solution by treatment with a transition metal halide and an organosilane; (C) reprecipitating such solid particles from a mixture containing a cyclic ether; and (D) treating the reprecipitated particles with a transition metal compound and an electron donor.Type: GrantFiled: April 25, 1988Date of Patent: September 12, 1989Assignee: Amoco CorporationInventors: Gregory G. Arzoumanidis, Nicholas M. Karayannis, Habet M. Khelghatian, Sam S. Lee, Bryce V. Johnson
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Patent number: 4851378Abstract: Aluminum-containing compositions for use particularly as olefin polymerization or copolymerization cocatalysts are produced by reaction of trialkylaluminums or dialkylaluminum hydrides with 1,3- or 1,4-pentadiene at a mole ratio of aluminum compound to pentadiene of approximately 1:1, with removal during the reaction of evolved olefin.Type: GrantFiled: October 11, 1988Date of Patent: July 25, 1989Assignee: Texas Alkyls, Inc.Inventors: Dennis B. Malpass, Loyd W. Fannin, Michael J. Breen
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Patent number: 4849390Abstract: A catalyst for polymerization of olefins is disclosed which comprises a titanium and/or vanadium compound supported on a silicon and/or aluminum oxide carrier. This carrier has peculiar characteristics including a specified proportion of highly spherical oxide particles, a selected average pore size and a specified proportion of a selected particle size range before and after ultrasonic treatment, whereby there is obtained a catalyst having increased bulk density, narrow particle size distribution and high fluidity.Type: GrantFiled: April 16, 1987Date of Patent: July 18, 1989Assignee: Nippon Oil Co., Ltd.Inventors: Akira Sano, Kunimichi Kubo, Kazuo Matsuura
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Patent number: 4845067Abstract: A vanadium-based catalyst is treated with certain oxygen-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.Type: GrantFiled: July 1, 1988Date of Patent: July 4, 1989Assignee: Union Carbide CorporationInventors: Sun-Chueh Kao, Kevin J. Cann, Frederick J. Karol, Arthur E. Marcinkowsky, Mark G. Goode, Eugene H. Theobald
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Patent number: 4843132Abstract: Polymers of propene are prepared using a Ziegler-Natta catalyst system consisting of (1) a titanium component which contains titanium, magnesium, chlorine and a benzenecarboxylic acid derivative on a carrier, (2) an aluminum component and (3) a silane component. The process employs a titanium component (1) which is obtained by a method in which (1.1) first a solid-phase intermediate is prepared from (I) magnesium chloride, (II) an alkanol, (III) a carrier which in turn consists of a finely divided inorganic oxide carrier material which has been pretreated with an alkylchlorosilane, (IV) titanium tetrachloride and (V) a phthalic acid derivative, in such a way that (1.1.1) first (I) is reacted with (II), (1.1.2) then the carrier (III) is introduced into the substance resulting from (1.1.1), (1.1.3) thereafter the solid-phase substance resulting from (1.1.2) is reacted with (IV) in a liquid hydrocarbon, with the proviso that (V) is also introduced in (1.1.1) or (1.1.2) or (1.1.3), the (1.Type: GrantFiled: April 1, 1988Date of Patent: June 27, 1989Assignee: BASF AktiengesellschaftInventors: Rainer A. Werner, Ralf Zolk
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Patent number: 4814310Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the gas phase polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 10 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dried to free flowing powder. The dry free flowing powder may then be used as a supported metalllocene alumoxane catalyst complex for gas phase polymerization of olefins.Type: GrantFiled: December 17, 1987Date of Patent: March 21, 1989Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 4814309Abstract: Catalyst for polymerization of .alpha.-olefines, comprising an organoaluminum compound, an electron donor, as well as a solid catalyst component which is obtained when a compound containing magensium reacts with a titanium halogen compound. A method for producing the catalyst is also provided. The catalyst component is manufactured by reacting with a titanium halogen compound in the presence of an internal electron donor, a solid catalyst component which has been produced by the steps of(a) reacting a magnesium alkyl compound with a chlorinating compound,(b) dissolving the chlorinated magnesium alkyl compound in alcohol, after possible washing,(c) adding into the solution, magnesium silicate which has been calcinated by heating at about 200.degree.-600.degree. C.,(d) adding the mixture obtained in step (c) into a cold medium, to precipitate the magnesium compound into and onto the magnesium silicate carrier, and(e) separating the thus-obtained solid carrier component.Type: GrantFiled: September 29, 1987Date of Patent: March 21, 1989Assignee: Neste OyInventors: Hanneli Seppanen, Outi Krause
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Patent number: 4812432Abstract: A vanadium catalyst composition comprising:(i) the reaction product of a vanadium trihalide wherein the halogen is chlorine, bromine, or iodine, or mixtures thereof, and an electron donor, which is a liquid, organic Lewis base in which the vanadium trihalide is soluble;(ii) a silica support onto which component (i) is impregnated;(iii) a salt admixed with the silica support, the cation of said salt being selected from the group consisting of Groups I and II of the Periodic Chart of the Atoms;(iv) a halocarbon promoter; and(v) a hydrocarbyl aluminum cocatalyst.Type: GrantFiled: November 23, 1987Date of Patent: March 14, 1989Assignee: Union Carbide CorporationInventors: Mary T. Zoeckler, Frederick J. Karol
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Patent number: 4808561Abstract: An olefin polymerization supported catalyst comprising a support and the reaction product of a metallocene of Group 4b, 5b or 6b of the Periodic Table and an alumoxane, said reaction product formed in the presence of a support.Type: GrantFiled: March 18, 1988Date of Patent: February 28, 1989Assignee: Exxon Chemical Patents Inc.Inventor: Howard C. Welborn, Jr.
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Patent number: 4806433Abstract: A solid catalyst component containing a trivalent titanium compound, obtained by reducing a titanium compound represented by the general formula Ti(OR.sup.1).sub.n X.sub.4-n (wherein R.sup.1 is a hydrocarbon group of 1 to 20 carbon atoms, X is a halogen atom, and n is a number satisfying 0<n.ltoreq.4) with an organomagnesium compound in the presence of an alcohol compound and/or a phenol compound to obtain a solid product and then treating the solid product with a mixture of an ether compound and titanium tetrachloride; a catalyst system comprising:(A) said solid catalyst component, and(B) an organoaluminum compound; and a process for producing an olefin polymer, which comprises homopolymerizing an olefin or copolymerizing olefins using said catalyst system.Type: GrantFiled: May 11, 1987Date of Patent: February 21, 1989Assignee: Sumitomo Chemical Company, LimitedInventors: Toshio Sasaki, Takeshi Ebera, Kiyoshi Kawai, Akinobu Shiga
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Patent number: 4771024Abstract: Olefin polymerization catalyst components having improved activity and morphological properties are disclosed and claimed. In particular, the components are prepared by reacting a carbonized magnesium alkoxide or aryloxide component with a halogenated tetravalent titanium component, a halohydrocarbon component and an electron donor.Type: GrantFiled: May 7, 1987Date of Patent: September 13, 1988Assignee: Shell Oil CompanyInventors: Steven M. Nestlerode, Israel G. Burstain, Robert C. Job
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Patent number: 4738942Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier with a mixture of at least one organomagnesium composition of the formula(OR').sub.n Mg(OR).sub.m (I)where R and R' are the same or different C.sub.1 -C.sub.12 hydrocarbyl groups, m and n are each 0, 1 or 2, m+n=valence of Mg, and a compound of the formulaMX.sub.p (II)where M is Si, C, Ge or Sn, X is Cl or Br, and p is the valence of M, in a solvent capable of dissolving the mixture. The product of this step may or may not be dried. Subsequently, it is contacted with a transition metal compound.The polymer resins produced with the resulting catalyst have relatively narrow molecular weight distribution and high melt index values.Type: GrantFiled: February 17, 1987Date of Patent: April 19, 1988Assignee: Mobil Oil CorporationInventor: Thomas E. Nowlin
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Patent number: 4737555Abstract: A process for producing a catalyst component for polymerization of olefins which comprises contacting (a) a metal oxide with (b) an organomagnesium compound represented by the formula RMgR' wherein R denotes a hydrocarbyl group and R' denotes a hydrocarbyl group or a halogen atom, contacting the resulting contacting product with (c) carbon dioxide, and further contacting the resulting contact product with (d) a titanium compound. Optionally, the carbon dioxide contacted contact product can be treated with the halogen-containing compound prior to contact with the titanium compound.Type: GrantFiled: April 22, 1987Date of Patent: April 12, 1988Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Mamoru Tachikawa, Satoshi Ueki, Masato Sakuma, Chihiro Imai, Tokuo Makishima