Elemental Oxygen Or Nonmetallic Inorganic Oxygen-containing Material, Other Than Water Patents (Class 502/120)
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Patent number: 4732882Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by reacting a transition metal compound, e.g., titanium, with trimethylaluminum catalyst activator. In a preferred embodiment, the catalyst is supported on a porous refractory support and is prepared by additionally reacting a magnesium compound or an organomagnesium composition with the support.Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst of the invention. The polymer products have higher bulk density and produce films of greater strength than polymers prepared with similar catalysts utilizing different alkyl-aluminum activators, e.g., triethylaluminum and tri-isobutylaluminum.Type: GrantFiled: January 24, 1986Date of Patent: March 22, 1988Assignee: Mobil Oil CorporationInventors: Luanne M. Allen, Robert O. Hagerty, Richard O. Mohring
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Patent number: 4727051Abstract: Compositions having the formulaX.sub.n Mg(OR).sub.2-nin which X is chloro, bromo or iodo; R is a C.sub.1 -C.sub.10 alkyl group and n is a value from about 0.2 to about 1.9 are produced by a process comprising preparing an alkanol adduct of a magneisum halide, reacting the product of this step with metallic magnesium, and drying the product. The compositions are useful as olefin polymerization catalyst components and supports.Type: GrantFiled: December 15, 1986Date of Patent: February 23, 1988Assignee: Stauffer Chemical CompanyInventors: Michael J. Breen, Dennis B. Malpass
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Patent number: 4727049Abstract: A catalyst component for the polymerization of olefins which is prepared by contacting (1) a contact reaction product of (a) a metal oxide, (b) a dihydrocarbyl magnesium, and (c) a halogen-containing alcohol held with (d) an electron-donating compound, and (e) a titanium compound.Type: GrantFiled: July 5, 1985Date of Patent: February 23, 1988Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Hiroyuki Furuhashi, Tadashi Yamamoto, Masafumi Imai, Hiroshi Ueno
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Patent number: 4711865Abstract: A catalyst for the polymerization of olefins, said catalyst comprising a transition metal containing support catalyst component and an aluminum alkyl cocatalyst, said transition metal containing catalyst component obtained by contacting an inorganic metal oxide with an organomagnesium compound and an alcohol, drying the contact product, treating the dried contact product with an acyl halide, a halogen such as chlorine, a transition metal halide such as titanium tetrachloride, and in the last step treating the titanium-containing component with an organoaluminum compound such as tri-n-hexylaluminum.Type: GrantFiled: December 18, 1986Date of Patent: December 8, 1987Assignee: Exxon Chemical Patents Inc.Inventor: Anthony N. Speca
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Patent number: 4701432Abstract: An olefin polymerization catalyst comprising (a) a supported transition metal containing component comprising the support treated with at least one metallocene and at least one non-metallocene transition metal compound, and a cocatalyst comprising an alumoxane and an organometallic compound of a metal of Groups IA, IIA, IIB, or IIIA of the Periodic Table.Type: GrantFiled: June 9, 1986Date of Patent: October 20, 1987Assignee: Exxon Chemical Patents Inc.Inventor: Howard C. Welborn, Jr.
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Patent number: 4693990Abstract: A titamium containing catalyst component for olefin polymerizations which comprises contacting (a) a metal oxide, (b) a dihydrocarbyl magnesium, and (c) a hydrocarbyloxy group-containing compound with one another, contacting the thus obtained contact product with (d) a halogen-containing alcohol, and finally contacting the thus obtained contact product with (e) an electron donor compound and (f) a titanium compound.Type: GrantFiled: July 3, 1986Date of Patent: September 15, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Furuhashi Hiroyuki, Tadashi Yamamoto, Masafumi Imai, Hiroshi Ueno
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Patent number: 4686199Abstract: A process for producing a catalyst component for polymerization of olefins which comprises contacting (a) a metal oxide with (b) a magnesium alkoxide, contacting the resulting contact product with (c) a halogen-containing compound, and finally contacting the resulting contact product with (d) a titanium compound.Type: GrantFiled: November 27, 1985Date of Patent: August 11, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Mamoru Tachikawa, Masato Sakuma, Satoshi Ueki, Chihiro Imai, Tokuo Makishima
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Patent number: 4681866Abstract: Polymerization catalyst consisting essentially of treated silica support and zerovalent chromium compound is provided, as well as process for preparation and polymerization process with the invention catalyst. Silica treatment involves contacting a predominantly silica-containing support with at least one compound selected from the group consisting of Group IIA oxide or compounds convertible to the oxide form, a Group VA or VB oxide or compounds convertible to the oxide form or sulfuric acid, and calcining prior to contacting the treated support with a zerovalent chromium compound, thereby producing an active polymerization catalyst.Type: GrantFiled: July 21, 1986Date of Patent: July 21, 1987Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Paul D. Smith
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Patent number: 4678767Abstract: A process for producing a catalyst component for polymerization of olefins which comprises contacting (a) a metal oxide with (b) an organomagnesium compound represented by the formula RMgR' wherein R denotes a hydrocarbyl group and R' denotes a hydrocarbyl group or a halogen atom, contacting the resulting contacting product with (c) carbon dioxide, and further contacting the resulting contact product with (d) a titanium compound. Optionally, the carbon dioxide contacted product can be treated with the halogen-containing compound prior to contact with the titanium compound.Type: GrantFiled: November 27, 1985Date of Patent: July 7, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Mamoru Tachikawa, Satoshi Ueki, Masato Sakuma, Chihiro Imai, Tokuo Makishima
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Patent number: 4677087Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier containing OH groups with a liquid solution containing an excess of an organomagnesium composition with respect to the OH groups and contacting the thus-formed magnesium-containing carrier with a solution of at least one transition metal compound. Prior to contacting the magnesium-containing carrier with the transition metal compound, most of the liquid must be removed therefrom, so that it comprises not more than about 6% of the liquid. The amount of the transition metal compound is such that the molar ratio of the transition metal to magnesium in the reaction mixture is about 0.3 to about 0.9. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst of the invention.Type: GrantFiled: January 3, 1986Date of Patent: June 30, 1987Assignee: Mobil Oil CorporationInventors: Frederick Y. Lo, Thomas E. Nowlin, Margaret M. Wu
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Patent number: 4670413Abstract: A supported solid catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier with a transition metal compound. The carrier utilized in the synthesis must have such an average pore diameter that the resulting catalyst composition has an average pore diameter of at least about 170 Angstroms. The catalyst composition has higher productivity than similar catalyst compositions of lower average pore diameter, and it produces polymers of lower density and higher melt and high load melt indexes than such similar catalyst compositions of lower average pore diameter. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst of the invention.Type: GrantFiled: December 6, 1985Date of Patent: June 2, 1987Assignee: Mobil Oil CorporationInventor: Allan B. Furtek
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Patent number: 4668650Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier containing OH groups with a liquid solution containing an excess of an organomagnesium composition with respect to the OH groups and contacting the thus-formed magnesium-containing carrier with a hydrocarbyl alcohol and at least one transition metal compound. Prior to contacting the magnesium-containing carrier with the alcohol, most of the liquid must be removed therefrom, so that it comprises not more than about 6% of the liquid. The amount of the transition metal compound is such that the molar ratio thereof to magnesium in the reaction mixture is about 0.3 to about 0.9. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst of the invention.Type: GrantFiled: January 3, 1986Date of Patent: May 26, 1987Assignee: Mobil Oil CorporationInventors: Frederick Y. Lo, Thomas E. Nowlin, Margaret M. Wu
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Patent number: 4665046Abstract: The specification discloses pentaalkylcyclopentadienyl actinide complexes and their use as catalysts for polymerizing lower molecular weight alkenes.Type: GrantFiled: October 21, 1985Date of Patent: May 12, 1987Assignee: The Dow Chemical CompanyInventor: Richard E. Campbell, Jr.
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Patent number: 4657996Abstract: A process for producing polyethylene comprises polymerizing ethylene or copolymerizing ethylene with other .alpha.-olefin in the presence of a catalyst system obtained by bringing the following components (I) to (III) in contact with one another:(I) a reaction product (B) obtained by reacting an intermediate reaction product (A) obtained by a reaction of a hydropolysiloxane with a Grignard reagent, with at least one nucleophilic reagent selected from an aldehyde, a ketone and an alcohol,(II) a transition metal compound, and(III) at least one organic aluminum compound.Type: GrantFiled: February 27, 1986Date of Patent: April 14, 1987Assignee: Nissan Chemical Industries Ltd.Inventors: Takeshi Iwabuchi, Masao Kawahara, Sakae Kamiyama, Terumi Sato
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Patent number: 4652540Abstract: A highly active catalyst for olefin polymerization, which is resistant to catalyst poisons contained in olefins as polymerization raw material and according to which the percentage of amorphous polymer formed is small, is provided, which catalyst is obtained byreacting a reaction product (I) of an organoaluminum compound with an electron donor, with TiCl.sub.4,further reacting the resulting solid product (II) with an electron donor and an electron acceptor,mixing the resulting solid product (III) with an organoaluminum compound in an inert solvent,keeping the resulting catalyst dispersion at 0.degree. to 70.degree. C., andhaving a small amount of an .alpha.-olefin and an extremely small amount of carbonyl sulfide slowly absorbed in the dispersion kept as above, to thereby subject the dispersion to a preliminary polymerization.Type: GrantFiled: January 16, 1986Date of Patent: March 24, 1987Assignee: Chisso CorporationInventors: Tsutomu Takahashi, Tetsuya Matsukawa, Yoshihiro Naito, Akihiro Sato
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Patent number: 4647550Abstract: A catalyst component for the polymerization of olefins which is prepared by contacting a contact reaction product of (a) a metal oxide, (b) an organic magnesium compound, and (c) an alkoxy group-containing compound held in contact with (d) a titanium compound.Type: GrantFiled: July 31, 1985Date of Patent: March 3, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Tadanao Kohora, Satoshi Ueki, Mamoru Tachikawa, Chihiro Imai, Tokuo Makishima, deceased
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Patent number: 4640907Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, an acyl halide and titanium tetrachloride and a Group IIIa hydrocarbyl metal dihalide and prepolymerizing the solid with a minor amount of ethylene.Type: GrantFiled: August 6, 1984Date of Patent: February 3, 1987Assignee: Exxon Research & Engineering Co.Inventor: Steven A. Best
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Patent number: 4639430Abstract: A catalyst support consisting essentially of a mixture of silica and magnesium chloride, said support having a porous structure and containing less than 100 micromoles of hydroxyl groups per gram of support; the process of making such support by heating such mixture at a temperature below about 720.degree. C. in the presence of a dehydrating agent, and catalysts consisting essentially of such support and at least one active component.Type: GrantFiled: May 22, 1986Date of Patent: January 27, 1987Assignee: AtochemInventors: Veronique Pasquet, Roger Spitz
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Patent number: 4639428Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, an acyl halide and titanium tetrachloride, a Group IIIa hydrocarbyl metal dihalide and Cl.sub.2, Br.sub.2, an interhalogen or mixtures thereof.Type: GrantFiled: August 6, 1984Date of Patent: January 27, 1987Assignee: Exxon Research & Engineering Co.Inventor: Steven A. Best
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Patent number: 4634752Abstract: Alpha-olefin polymerization catalysts are prepared by heating a solid porous carrier having reactive OH groups in the atmosphere of an oxygen-containing gas. The resulting catalysts exhibit higher productivity and produce ethylene polymers or ethylene/C.sub.3 -C.sub.10 copolymers having higher bulk density than similar catalysts prepared with the carriers heated in an atmosphere of nitrogen.Type: GrantFiled: September 3, 1985Date of Patent: January 6, 1987Assignee: Mobil Oil CorporationInventors: Robert O. Hagerty, Irena B. Petsche, Kenneth G. Schurzky
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Patent number: 4618662Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier containing OH groups with an organomagnesium composition and contacting the thus-formed magnesium-containing carrier with a solution of a titanium (IV) alkoxide and a brominating and/or chlorinating agent. The adjustment of the molar ratio of the brominating and/or chlorinating agent to the titanium alkoxide yields catalysts which produce polymers of varying molecular weight distribution, as measured by the melt flow ratio (MFR) values. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst composition.Type: GrantFiled: April 23, 1984Date of Patent: October 21, 1986Assignee: Mobil Oil CorporationInventor: Thomas E. Nowlin
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Patent number: 4614729Abstract: Supported organometallic compounds of Groups II, III and IV of the Periodic Table are utilized for purifying fluids particularly hydrocarbon fluids, noble gases, nitrogen and hydrogen and desirable hydrocarbon solvents and olefins to remove impurities such as oxygen, sulfur, halogen-containing compounds, active hydrogen compounds and other polar compounds. The supported organometallic compounds, preferably supported metal alkyls, are prepared by reacting the pretreated dried solid support material with the organometallic compounds in such a manner as to effect loading or impregnation of the organometallic moieties onto the support.Type: GrantFiled: October 26, 1984Date of Patent: September 30, 1986Assignee: Stauffer Chemical CompanyInventors: Janet E. Crawford, Ronald A. Epstein, Kelly B. Triplett
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Patent number: 4612299Abstract: Composition comprising a transition metal component and magnesium carboxylate prepared by reacting a solution of hydrocarbyl magnesium compound with carbon dioxide to precipitate a magnesium carboxylate and reacting magnesium carboxylate with transition metal component.Type: GrantFiled: June 6, 1985Date of Patent: September 16, 1986Assignee: Amoco CorporationInventors: Gregory G. Arzoumanidis, Habet M. Khelghatian, Sam S. Lee
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Patent number: 4607019Abstract: A vanadium containing catalyst component useful for polymerizing olefins to polyolefins having a high molecular weight and broad molecular weight distribution comprising polymerizing the olefins in the presence of a catalyst comprising (a) a vanadium containing catalyst component obtained by contacting an inert support material with an organoaluminum compound, a halogenating agent and a vanadium compound, and (b) an aluminum alkyl cocatalyst.Type: GrantFiled: December 12, 1984Date of Patent: August 19, 1986Assignee: Exxon Research & Engineering Co.Inventor: Steven A. Best
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Patent number: 4605638Abstract: There is disclosed a highly active catalyst composition for polymerizing alpha-olefins prepared by treating a support with an organomagnesium composition and contacting the thus formed solid support, containing magnesium, in a liquid medium with a transition metal compound, e.g., a tetravalent titanium compound. This catalyst is particularly useful for the production of linear low density polyethylene polymers. Also disclosed are methods of preparing polymers with the catalyst composition and the resulting polymers.Type: GrantFiled: July 24, 1984Date of Patent: August 12, 1986Assignee: Mobil Oil CorporationInventors: Thomas E. Nowlin, Klaus P. Wagner
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Patent number: 4593009Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier containing OH groups with an organomagnesium composition and contacting the thus-formed magnesium-containing carrier with a solution of at least one tetravalent vanadium compound. Alternatively, the solution may also contain at least one tetravalent titanium compound in addition to the vanadium compound, thereby producing catalysts containing both, vanadium and titanium. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalysts of the invention.Type: GrantFiled: April 4, 1984Date of Patent: June 3, 1986Assignee: Mobil Oil CorporationInventor: Thomas E. Nowlin
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Patent number: 4579835Abstract: A vanadium containing catalyst component useful for polymerizing olefins to polyolefins having a high molecular weight and broad molecular weight distribution comprising polymerizing the olefins in the presence of a catalyst comprising (a) a vanadium containing catalyst component obtained by contacting an inert support material with an organoaluminum compound, an acyl halide and a vanadium compound, and (b) an aluminum alkyl cocatalyst.Type: GrantFiled: December 12, 1984Date of Patent: April 1, 1986Assignee: Exxon Research & Engineering Co.Inventor: Steven A. Best
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Patent number: 4578374Abstract: A vanadium-containing catalyst component useful for the polymerization of olefins to polyolefins having a high molecular weight and a broad molecular weight distribution comprising polymerizing the polyolefins in the presence of a catalyst comprising (A) a vanadium-containing catalyst component obtained by contacting an inert support material with a dihydrocarbyl magnesium compound, optionally an oxygen-containing compound, a vanadium compound, a Group III metal halide, and (B) an aluminum alkyl cocatalyst.Type: GrantFiled: December 12, 1984Date of Patent: March 25, 1986Assignee: Exxon Research & Engineering Co.Inventor: Steven A. Best
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Patent number: 4568658Abstract: A catalyst composition for polymerizing alpha-olefins in a gas phase continuous process is prepared by combining a catalyst precursor with a catalyst activator in such proportions that the polymer product comprises about 9.times.10.sup.-7 to about 18.times.10.sup.-7 gram-moles of the activator per gram of the polymer produced. The use of the activator in these proportions lowers the partial pressure of the monomers used in the process without sacrificing quality of the product. The catalyst precursor is prepared by reacting a carrier having OH groups with a stoichiometric excess, with respect to the OH groups, of an organomagnesium composition, and subsequently reacting the product with a transition metal compound.Type: GrantFiled: September 5, 1984Date of Patent: February 4, 1986Assignee: Mobil Oil CorporationInventors: John E. Cook, Thomas J. Giacobbe, Robert O. Hagerty
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Patent number: 4565795Abstract: Polymerization of olefins in the presence of a catalyst system comprising a titanium-containing component A associated with a chemically treated silica-containing composition and a dihydrocarbylmagnesium compound and a cocatalyst component B comprising metal hydride or organometal compound derived from an element of Groups IA-IIIA of the Periodic Table.Type: GrantFiled: December 7, 1979Date of Patent: January 21, 1986Assignee: Phillips Petroleum CompanyInventors: James N. Short, Max P. McDaniel
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Patent number: 4562169Abstract: Alpha-olefin polymerization catalysts are prepared by heating a solid porous carrier having reactive OH groups in the atmosphere of an oxygen-containing gas. The resulting catalysts exhibit higher productivity and produce ethylene polymers of ethylene/C.sub.3 -C.sub.10 copolymers having higher bulk density than similar catalysts prepared with the carriers heated in an atmosphere of nitrogen.Type: GrantFiled: October 4, 1984Date of Patent: December 31, 1985Assignee: Mobil Oil CorporationInventors: Robert O. Hagerty, Irena B. Petsche, Kenneth G. Schurzky
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Patent number: 4560733Abstract: Polymerization of olefins in the presence of a catalyst system comprising titanium-coating component (A) associated with a milled blend of at least two different silica-containing components having different MI (polymer melt index) potentials and a dihydrocarbylmagnesium compound, and a cocatalyst component (B) comprising an organoaluminum compound. Ethylene polymers having broad molecular weight distribution are obtained using the catalyst defined herein.Type: GrantFiled: October 1, 1984Date of Patent: December 24, 1985Assignee: Phillips Petroleum CompanyInventors: Shirley J. Martin nee Sturdy, Max P. McDaniel
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Patent number: 4559318Abstract: A vanadium dichloride-ether complex is carried on a porous support. This complex can be produced by either forming VCl.sub.2 and thereafter complexing the material with an ether or forming an ether complex with VCl.sub.4 or VCl.sub.3 and thereafter reducing the vanadium compound to VCl.sub.2. It is also possible to carry out the complexing reaction and the reduction essentially simultaneously. The resulting catalyst in combination with a cocatalyst is capable of giving high activity in olefin polymerization and demonstrates good sensitivity to molecular weight control agents, thus allowing the production of a broad spectrum of polymers so far as molecular weight is concerned.Type: GrantFiled: December 17, 1984Date of Patent: December 17, 1985Assignee: Phillips Petroleum CompanyInventors: Paul D. Smith, Joel L. Martin
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Patent number: 4544646Abstract: An olefin polymerization and interpolymerization catalyst composition prepared by reacting at least one novel magnesium silylamide compound with a compound of a transition metal selected from Groups IIIB, IVB, VB and VIB of the fourth and fifth periods of the periodic table, and Groups VIIB and VIIIB of the fourth period.Type: GrantFiled: March 16, 1984Date of Patent: October 1, 1985Assignee: Chemplex CompanyInventors: Thomas J. Pullukat, Raymond E. Hoff
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Patent number: 4540757Abstract: Polymerization of olefins in the presence of a catalyst system comprising titanium-containing component (A) associated with a milled blend of at least two different silica-containing materials having different MI (polymer melt index) potentials in which at least one of the silicas has been treated with a chemical agent which reacts with OH groups on the surface of the silica and a dihydrocarbylmagnesium compound, and a cocatalyst component (B) comprising an organoaluminum compound. Ethylene polymers having broad molecular weight distribution are obtained using the catalysts defined herein.Type: GrantFiled: October 1, 1984Date of Patent: September 10, 1985Assignee: Phillips Petroleum CompanyInventor: Max P. McDaniel
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Patent number: 4530915Abstract: A catalyst for polymerizing olefins is the product resulting from heating in an inert hydrocarbon diluent a mixture of (A) an organomagnesium material, (B) essentially anhydrous carbon dioxide, (C) a reducing halide source and (D) a transition metal compound.Type: GrantFiled: January 25, 1984Date of Patent: July 23, 1985Assignee: The Dow Chemical CompanyInventors: Calvin P. Esneault, Ricardo Fuentes, Jr., Larry A. Meiske
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Patent number: 4530913Abstract: A catalyst and method in which the catalyst is used with an aluminum cocatalyst in the polymerization and copolymerization of 1-olefins and is prepared by reacting a monofunctional organic silicon compound with silica, alumina, or the like followed by reacting the product of this reaction with a Group IIA organometallic compound or complex, then reacting this product with a halide or alkoxide of a metal of Group IVB or Group VB or mixtures thereof. If desired, the halide or alkoxide may be first reacted with the silicon compound reaction product before the reacting with the organometallic compound or complex.Type: GrantFiled: January 16, 1980Date of Patent: July 23, 1985Assignee: Chemplex CompanyInventors: Thomas J. Pullukat, Raymond E. Hoff
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Patent number: 4530912Abstract: A catalyst and method in which the catalyst is used in association with an aluminum cocatalyst in the polymerization and copolymerization of 1-olefins. The catalyst is prepared by reacting certain multifunctional organic silicon compounds (silanes) with silica, alumina or the like having surface hydroxyl groups, or a mixture thereof, in which the silicon compound reacts with these surface hydroxyl groups, followed by reacting the product of this with a halide or alkoxide of a Group IVB or VB transition metal such as titanium, vanadium, zirconium or mixtures of these and finally reacting this product with a Group IIA organometallic compound or compounds such as magnesium and calcium. The Group IIA organometallic compound can also be added before these transition metal compounds.Type: GrantFiled: June 4, 1981Date of Patent: July 23, 1985Assignee: Chemplex CompanyInventors: Thomas J. Pullukat, Raymond E. Hoff
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Patent number: 4529715Abstract: A catalyst for polymerizing olefins is the product resulting from a mixture of (A) an organomagnesium material, (B) essentially anhydrous carbon dioxide, (C) a reducing halide source and (D) the reaction product or complex resulting from admixing a transition metal compound and an organozinc compound.Type: GrantFiled: October 17, 1983Date of Patent: July 16, 1985Assignee: The Dow Chemical CompanyInventors: Ricardo Fuentes, Jr., Calvin P. Esneault
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Patent number: 4524141Abstract: A catalyst and method in which the catalyst is active with a cocatalyst in the polymerization and copolymerization of 1-olefins and is prepared by reacting together one or more of a specific class of organic silicon compounds, a porous support or a silicon compound treated porous support, a Group IIA organometallic compound, and a Group IVB, VB transition metal compound or mixture thereof.Type: GrantFiled: April 21, 1983Date of Patent: June 18, 1985Assignee: Chemplex CompanyInventors: Thomas J. Pullukat, Yu-Tang Hwang, Robert A. Dombro
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Patent number: 4508842Abstract: An ethylene polymerization catalyst comprising a supported precursor of vanadium trihalide/electron donor complex and alkylaluminum or boron halides, when combined with alkylaluminum cocatalyst and alkyl halide promoter provides enhanced polymerization and productivity plus superior polyethylene.Type: GrantFiled: March 29, 1983Date of Patent: April 2, 1985Assignee: Union Carbide CorporationInventors: Debra L. Beran, Kevin J. Cann, Robert J. Jorgensen, Frederick J. Karol, Norma J. Maraschin, Arthur E. Marcinkowsky
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Patent number: 4499199Abstract: An improved titanium catalyst is produced by contacting a titanium tetrahalide such as TiCl.sub.4 with a catalyst precursor prepared by reacting a treating compound selected from mercaptans and tin hydroxides with an organometal such as a dialkyl magnesium compound. The resulting catalyst can either be supported or unsupported and it has been found to give high productivity and good particle size control in the production of olefin polymer such as polyethylene and also found to give a broad spectrum of molecular weight polymers including polymers having ultra high molecular weight and also narrow distribution polymers particularly suited for injection molding.Type: GrantFiled: July 25, 1983Date of Patent: February 12, 1985Assignee: Phillips Petroleum CompanyInventor: Max P. McDaniel
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Patent number: 4496660Abstract: A catalyst for polymerizing olefins is the reaction product of (A) the reaction product of (1) the reaction product of (a) an alkyl magnesium compound such as dibutylmagnesium, with (b) an oxygen-containing and/or nitrogen-containing compound such as n-propyl alcohol, or isopropylamine, with (2) a halide source such as titanium tetrachloride or silicon tetrachloride; and (B) a transition metal compound such as titanium tetrachloride and (C) a reducing agent such as triisobutylaluminum.Also disclosed is a non-transition metal containing catalyst support for use in preparing olefin polymerization catalysts.The polymers which are produced in the presence of this catalyst and a cocatalyst such as triethylaluminum have a low catalyst support to transition metal ratio and therefore, the catalyst efficiency based on quantity of polymer per quantity of total catalyst is very high resulting in a polymer having good color and very little, if any, corrosion.Type: GrantFiled: October 1, 1980Date of Patent: January 29, 1985Assignee: The Dow Chemical CompanyInventors: Donald E. Gessell, Ronald L. Gibbs, Ricardo Fuentes, Jr.
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Patent number: 4481301Abstract: The present invention relates to a highly active catalyst composition for polymerizing alpha-olefins prepared by treating a support with an organomagnesium composition and contacting the thus formed solid supported magnesium composition in a liquid medium with a tetravalent titanium compound. This catalyst is particularly useful for the production of linear low density polyethylene polymers.Type: GrantFiled: November 24, 1982Date of Patent: November 6, 1984Assignee: Mobil Oil CorporationInventors: Thomas E. Nowlin, Klaus P. Wagner
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Patent number: 4477586Abstract: A first reactant selected from arylsilanol, hydrocarbyl amine, hydrocarbylphosphine oxide, and hydrocarbyloxyphosphite is combined with a second reactant selected from halogenated transition metal compound and an organometal compound to form a product which is catalytically active for olefin polymerization after optionally first having been deposited on a particulate diluent.Type: GrantFiled: February 4, 1983Date of Patent: October 16, 1984Assignee: Phillips Petroleum CompanyInventor: Max P. McDaniel
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Patent number: 4468477Abstract: A catalyst component is a transition metal composition which is obtained by reacting together an inert particulate material, an organic magnesium compound, a halogen-containing compound such as carbon tetrachloride or silicon tetrachloride and a specified transition metal compound. The catalyst component obtained can be used, together with an organic metal compound, to give an olefin polymerization catalyst. The catalyst can be used to effect the polymerization of olefin monomers, for example, the copolymerization of ethylene with an alpha-olefin monomer such as butene-1 in a fluidized bed reactor.Type: GrantFiled: July 1, 1980Date of Patent: August 28, 1984Assignee: Imperial Chemical Industries PLCInventors: Anthony D. Caunt, Paul D. Gavens, John McMeeking
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Patent number: 4467044Abstract: This invention comprises a catalytic component for polymerizing olefins comprising a siliceous support containing magnesium halide, a transition metal halide, and an electron donor obtained by steps comprising:(a) infusing siliceous oxide with magnesium halide complexed with an alcohol to form a support;(b) reacting the support with an organometallic compound of a metal from Groups I to III of the periodic table to form an intermediate;(c) reacting the intermediate complex with an electron donor to form an intermediary complex; and(d) reacting the intermediary complex with a fluid comprising a transition metal halide.Type: GrantFiled: December 20, 1982Date of Patent: August 21, 1984Assignee: Stauffer Chemical CompanyInventor: Elliot I. Band
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Patent number: 4460700Abstract: A suspension which comprises an inert liquid medium, a solid material, and a transition metal compound is dried using a spray-drying technique. The spray-drying is effected under conditions of temperature and pressure which are such as to cause evaporation of the liquid medium. The solid material is preferably in a finely-divided form. The solid material may consist essentially of a transition metal compound or may be a transition metal compound which is supported on a suitable solid inert matrix material. Alternatively, a suspension of a solid support material in a solution of a transition metal compound may be used. The dried solid is obtained as an agglomerate. The agglomerated solid can be mixed with an organic compound of a non-transition metal to give an olefin polymerization catalyst system.Type: GrantFiled: March 11, 1981Date of Patent: July 17, 1984Assignee: Imperial Chemical Industries PLCInventors: John P. Candlin, John W. Kelland, Peter L. Law
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Patent number: 4452912Abstract: The invention relates to a process for producing a magnesium-containing supported catalyst for the polymerization and copolymerization of .alpha.-olefins. The magnesium is bound via oxygen to a porous metal oxide; e.g. silicon dioxide and/or aluminum oxide, and has alkoxy groups. This solid is reacted with a transition metal compound and one or more organometallic compounds of Groups I to III of the Periodic Table are added.Type: GrantFiled: November 15, 1982Date of Patent: June 5, 1984Assignee: Ruhrchemie AktiengesellschaftInventors: Mufit Bahadir, Wolfgang Payer
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Patent number: 4450243Abstract: Provided is a carrier for an olefin polymerization catalyst which carrier comprises a substance obtained by adding a liquid organic compound not dissolving a magnesium halide into a liquid medium having dissolved therein a substance which contains the magnesium halide as at least one component, the liquid medium further containing an oxide of Group II-IV metal or metals in the Periodic Table, followed by cooling to a temperature not higher than 0.degree. C. and subsequent heat treatment at a temperature in the range of 40.degree. to 200.degree. C.Type: GrantFiled: February 2, 1983Date of Patent: May 22, 1984Assignee: Nippon Oil Company, LimitedInventors: Kazuo Matsuura, Nobuyuki Kuroda, Takeichi Shiraishi, Yutaka Shikatani, Mituji Miyoshi