Nonmetallic Organic Oxygen Containing Patents (Class 502/125)
  • Patent number: 6136745
    Abstract: The present invention relates to a high activity catalyst composition for the (co-)polymerisation of ethylene, optionally with an alpha olefin of 3 to 10 carbon atoms, comprising a catalyst precursor and an organoaluminium cocatalyst, wherein the catalyst precursor consists of:(i) a silica carrier material, having from 0.3 to 1.2 mmoles of OH groups per gram of silica,(ii) a dialkylmagnesium compound of the formula RMgR.sup.1, where R and R.sup.1 are the same or different C.sub.2 -C.sub.12 alkyl groups, in an amount comprised between 0.5 to 1.5 mmoles of dialkylmagnesium per gram of silica,(iii) a tetraalkyl orthosilicate, in which the alkyl groups contain from 2 to 6 carbon atoms, in an amount comprised between 0.2 to 0.8 mmoles per gram of silica,(iv) a chlorinated compound (X) having the formula R.sub.n SiCl.sub.4-n, wherein each R is the same or different and is hydrogen or an alkyl group and n is an integer from 0 to 3, in an amount comprised between 0.
    Type: Grant
    Filed: July 22, 1998
    Date of Patent: October 24, 2000
    Assignee: BP Chemicals Limited
    Inventors: David John Ashton, Yury Viktor Kissin, Robert Ivan Mink
  • Patent number: 6133187
    Abstract: A catalyst comprising a cocatalyst and a catalyst component obtained by contacting a silicon-containing metallocene compound with an inorganic support to chemically bond the metallocene compound to the inorganic support, wherein the silicon-containing metallocene compound has a formula (I): ##STR1## wherein: M is a metal selected from [the group consisting of] group 4, 5, or 6 of the periodic table;each X is independently selected from the group consisting of hydrogen, halogen, C.sub.1 -C.sub.10 alkyl, C.sub.1 -C.sub.10 alkoxy, C.sub.6 -C.sub.10 aryl, C.sub.6 -C.sub.10 aryloxy, C.sub.2 -C.sub.10 alkenyl, C.sub.7 -C.sub.40 arylalkyl, C.sub.7 -C.sub.40 alkylaryl, and C.sub.8 -C.sub.40 arylalkenyl;A.sub.1 and A.sub.2 are independently selected from the group consisting of cyclopentadienyl, substituted cyclopentadienyl, indenyl, fluorenyl, substituted indenyl, and substituted fluorenyl, wherein the substituents are independently C.sub.1 -C.sub.10 linear or branched alkyl, C.sub.5 -C.sub.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: October 17, 2000
    Assignee: Repsol Quimica S.A.
    Inventors: Wilfried Michiels Vega, Pilar Lafuente Canas, Antonio Munoz-Escalona Lafuente, Gerardo Hidalgo Llinas, Jose Sancho Royo, Luis Mendez Llatas
  • Patent number: 6133385
    Abstract: The present invention provides a catalyst system and a process for the polymerization of olefin that exhibits improved selectivity and broader molecular weight distribution in the polymer product. The catalyst system includes a conventional supported Ziegler-Natta catalyst in combination with a mixture of at least two electron donors, both having the general formula SiR.sub.m (OR').sub.4-m where R is selected from the group consisting of an alkyl group, a cycloalkyl group, an aryl group and a vinyl group; R' is an alkyl group; and m is 0-3, wherein when R is an alkyl group, R may be identical with R'; when m is 0, 1 or 2, the R' groups may be identical or different; and when m is 1, 2 or 3, the R groups may be identical or different. Preferably, one electron donor is described by the formula: ##STR1## wherein R.sub.1 and R.sub.4 are both an alkyl or cycloalkyl group containing a secondary or tertiary carbon atom attached to the silicon atom, R.sub.1 and R.sub.4 being the same;; R.sub.2 and R.sub.
    Type: Grant
    Filed: April 6, 1994
    Date of Patent: October 17, 2000
    Assignee: Fina Technology, Inc.
    Inventors: Edwar S. Shamshoum, David John Rauscher, Douglas Alan Burmaster
  • Patent number: 6133189
    Abstract: An .alpha.-olefin polymerization catalyst which comprises:(A) a solid catalyst component containing a tetra-valent titanium obtained by treating a magnesium compound having an Mg--O bond in its molecule with a titanium halide;(B) an organoaluminum compound; and(C) an organosilicon compound represented by the general formula R.sup.1 R.sup.2 Si(OR.sup.3).sub.2wherein R.sup.1 represents a hydrocarbon group having 4 to 30 carbon atoms wherein a carbon bonded directly to Si is a tertiary carbon, R.sup.2 represents a straight chain hydrocarbon group having 2 to 10 carbon atoms and R.sup.3 represents a hydrocarbon group having 1 to 10 carbon atoms, or the general formula R.sup.4 R.sup.5 Si(OR.sup.6).sub.2wherein R.sup.4 and R.sup.5 are hydrocarbon groups having an alicyclic hydrocarbon having 5 carbon atoms as a basic structure, R.sup.4 and R.sup.5 may be the same or different, and R.sup.6 represents a hydrocarbon group having 1 to 10 carbon atoms, and a process for producing .alpha.-olefin with said catalyst.
    Type: Grant
    Filed: June 6, 1996
    Date of Patent: October 17, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Yasuki Fujiwara, Makoto Satoh, Akio Imai
  • Patent number: 6130180
    Abstract: An aminosilane of the formula: ##STR1## where R.sub.1 is a linear or branched C.sub.1-22 alkyl or C.sub.3-22 cycloalkyl, which may be substituted with at least one halogen atom; R.sub.2 is a bis(linear or branched C.sub.1-22 alkyl or C.sub.3-22 cycloalkyl)amino, a substituted piperidinyl, a substituted pyrrolidinyl, decahydroquinolinyl, 1,2,3,4-tetrahydroquinolinyl or 1,2,3,4-tetrahydroisoquinolinyl, with the substituent selected from the group consisting of C.sub.1-8 alkyl, pheny. C.sub.1-8 linear or branched alkylsubstituted phenyl and trimethylsilyl, with the proviso that when the substituent is C.sub.1-8 alkyl, there must be at least two such substituent groups present and R.sub.1 must contain halogen; and R.sub.3 is a linear or branched C.sub.1-8 alkyl or C.sub.3-8 cycloalkyl.
    Type: Grant
    Filed: December 23, 1997
    Date of Patent: October 10, 2000
    Assignee: Montell North America Inc.
    Inventors: Constantine A. Stewart, Eric J. Evain
  • Patent number: 6127303
    Abstract: A catalyst system for polymerizing olefins is obtainable from (A) a solid component containing (A) magnesium, titanium and halogen and an electron donative compound which is an ether or ester; (B) an organoaluminum compound, and (C) at least two electron donative compounds, including an (.alpha.) and (.beta.) compound, wherein the total amount (C) compounds is 0.01 to 1 mole per mole of (B).
    Type: Grant
    Filed: July 28, 1997
    Date of Patent: October 3, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Takeshi Ebara, Koji Mizunuma, Toshio Sasaki, Kazuki Wakamatsu, Junichi Kimura, Yoichi Obata
  • Patent number: 6127304
    Abstract: The present invention relates to MgCl.sub.2.mROH.nH.sub.2 O adducts, where R is a C.sub.1 -C.sub.10 alkyl, 2.ltoreq.m.ltoreq.4.2, 0.ltoreq.n.ltoreq.0.7, characterized by an X-ray diffraction spectrum in which, in the range of 2.theta. diffraction angles between 5.degree. and 15.degree., the three main diffraction lines are present at diffraction angles 2.theta. of 8.8.+-.0.2.degree., 9.4.+-.0.2.degree. and 9.8.+-.0.2.degree., the most intense diffraction lines being the one at 2.theta.=8.8.+-.0.2.degree., the intensity of the other two diffraction lines being at least 0.2 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and stereospecificity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Grant
    Filed: March 30, 1998
    Date of Patent: October 3, 2000
    Assignee: Montell technology Company bv
    Inventors: Mario Sacchetti, Gabriele Govoni, Anna Fait
  • Patent number: 6127302
    Abstract: There is provided a catalyst containing a transition metal precursor having the formula (C.sub.5 R.sup.1.sub.5)MQ.sub.3, a bulky non-phenolic compound, an aluminoxane, and optionally a Br.phi.nsted acid and/or a support or spray drying material. There is also provided a polymerization process employing the catalyst composition, a polymer produced using the catalyst, and a cable produced therefrom.
    Type: Grant
    Filed: December 9, 1997
    Date of Patent: October 3, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: Eric Paul Wasserman
  • Patent number: 6124412
    Abstract: The present invention relates to a new olefin polymerization catalyst composition, and methods of preparing and methods of using the catalysts to polymerize various olefinic monomers in either gas or slurry phase reactions. The principal advance over the previous art of record involves using alumoxanes or combinations of alumoxanes as catalyst preactivators. Polymers prepared from these catalysts posses productivity increased as high as 40 percent. At the same time, the bulk density remains relatively constant. Additionally, the total amount of cocatalyst species needed to effectively practice the invention is relatively low.
    Type: Grant
    Filed: December 29, 1997
    Date of Patent: September 26, 2000
    Assignee: Saudi Basic Industries Corporation
    Inventors: Abdulmalik Bin-Taleb, Raju Raghavan, Abdulwhab Al-Sadoon
  • Patent number: 6103841
    Abstract: An .alpha.-olefin polymer well balanced between stiffness, stickiness, processability, etc., which intrinsic viscosity [.eta.] is in the range of from 0.5 to 10 and which 20.degree. C. xylene-soluble fraction (CXS) content (% by weight) and 105.degree. C. xylene-insoluble fraction (XIS) content (% by weight) satisfy a condition of XIS.ltoreq.70.00-3.64CXS, provided that CXS is not smaller than 0 and not greater than 15; a specified .alpha.-olefin polymerizing catalyst for producing the polymer; a process for producing the polymer using the specified .alpha.-olefin polymerizing catalyst; a polypropylene for use in the production of a biaxially oriented film excellent in stretchability and satisfying the conditions (1)-(3) mentioned below; and a biaxially oriented film excellent in stiffness and dimensional stability obtained by stretching the polypropylene:(1) the content of 20.degree. C. xylene-soluble fraction (CXS) is 3.5% by weight or less,(2) the content of 20.degree. C.
    Type: Grant
    Filed: April 30, 1997
    Date of Patent: August 15, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Takeshi Ebara, Koji Mizunuma, Toshio Sasaki, Kazuki Wakamatsu, Junichi Kimura, Yoichi Obata
  • Patent number: 6096844
    Abstract: A catalyst for olefin polymerization comprising: (A) a solid catalyst component comprising a titanium compound, a magnesium compound, and a halogen compound; (B) an organoaluminum compound; (C) a first organosilicon compound represented by formula (I): ##STR1## wherein R.sup.1 represents a hydrocarbon group having 1 to 4 carbon atoms; R.sup.2 represents a hydrocarbon group having 1 to 6 carbon atoms or a hydrogen atom; R.sup.3 and R.sup.4 each represent a hydrocarbon group having 1 to 6 carbon atoms; and R.sup.2, R.sup.3, and R.sup.4 may be the same or different; and (D) a second organosilicon compound represented by formula (II): ##STR2## wherein R.sup.5 represents a hydrocarbon group having 1 to 4 carbon atoms; and R.sup.6, R.sup.7, and R.sup.8, which may be the same or different, each represent a hydrocarbon group having 1 to 6 carbon atoms or a hydrogen atom.
    Type: Grant
    Filed: August 19, 1998
    Date of Patent: August 1, 2000
    Assignee: Japan Polyolefins Co., Ltd.
    Inventors: Masaki Fushimi, Yasushi Kuroda, Shintaro Inazawa
  • Patent number: 6083866
    Abstract: Catalytic system which can be used for the polymerisation of .alpha.-olefins comprising:a solid based on complexed titanium trichloride of .delta. crystalline form;an organoaluminium compound;an organic oxygenated silicon compound; characterised in that the organoaluminium compound is a non-halogenated compound.
    Type: Grant
    Filed: February 6, 1997
    Date of Patent: July 4, 2000
    Assignee: Solvay Polyolefins Europe-Belgium
    Inventors: Jean-Louis Costa, Sabine Pamart, Herve Collette, Serge Bettonville
  • Patent number: 6080828
    Abstract: An ethylene polymer having small values of Mw/Mn and Mz/Mw, a small proportion of long-chain branches, a high melt tension and a high swell ratio, and a process for preparing the ethylene polymer are disclosed. A solid titanium catalyst component obtained by initially bringing a solid titanium composite which is obtained by the contact of a solid magnesium aluminum composite containing magnesium, halogen, aluminum, and an alkoxy group of 6 or more carbon atoms and/or alcohol of 6 or more carbon atoms with a tetravalent titanium compound into contact with an organometallic compound, and then bringing the resulting product into contact with oxygen is further disclosed. An ethylene polymerization catalyst comprising the above catalyst component and an organometallic compound catalyst component is furthermore disclosed. Therefore, the ethylene polymer is excellent in moldability, and a molded article obtained therefrom is excellent in rigidity and impact resistance and free from poor appearance.
    Type: Grant
    Filed: May 13, 1999
    Date of Patent: June 27, 2000
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Shin-ichi Kojoh, Mamoru Kioka
  • Patent number: 6071846
    Abstract: An olefin polymerization catalyst comprising (A) a solid titanium catalyst component containing a magnesium atom, titanium atom, halogen atom and electron donor, in which divalent titanium atom account for not more than 25 atomic % of the whole titanium atom and trivalent titanium atom account for at least 30 atomic % of the whole titanium atom and (B) an organoaluminum compound component having no halogen atom; and an olefin production method which comprises polymerizing an olefin in the presence of the above olefin polymerization catalyst.
    Type: Grant
    Filed: April 22, 1996
    Date of Patent: June 6, 2000
    Assignee: Tokuyama Corporation
    Inventors: Yoshiyuki Kitajima, Katsufumi Tsuboi, Junichi Ito
  • Patent number: 6069108
    Abstract: Process for preparing a supported metallocene catalyst, in which a hydrophilic, macroporous, finely divided aluminum oxide, silicon oxide, titanium oxide or zirconium oxide or a mixture or mixed oxide thereof is dried at from 110 to 800.degree. C., then reacted with an aluminoxane and subsequently with polyfunctional organic crosslinkers. In a further step, the catalyst support can be mixed with a reaction product of metallocenes and activators, giving a supported metallocene catalyst which is used, in particular, for the polymerization of olefins.
    Type: Grant
    Filed: March 4, 1999
    Date of Patent: May 30, 2000
    Assignee: Borealis GmbH
    Inventors: Eberhard Ernst, Jens Reussner, Wolfgang Neissl
  • Patent number: 6066702
    Abstract: A method for polymerization or copolymerization of .alpha.-olefin, characterized in that the polymerization is performed using a solid complex titanium catalyst comprising magnesium, a halogen-containing titanium compound, and internal electron donors; organometallic compounds of metals belonging to Groups I and III on the periodic table of elements; and, as external electron donors, a mixture of three or more kinds of organic silicon compounds, from which homopolyolefins having MFR less than 5, MFR in the range from 5 to 20, and MFR greater than 20 are polymerized under the same polymerization conditions. By use of the present invention it is possible to produce an olefin polymer with high stereoregularity, broad molecular weight distribution, and good fluidity, at high rates of yield.
    Type: Grant
    Filed: May 7, 1998
    Date of Patent: May 23, 2000
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Ki-Su Ro, Il-Seop Kim, Chun-Byung Yang, Youn-Seok Park
  • Patent number: 6066704
    Abstract: A transition metal complex represented by the formula [1] ##STR1## wherein M is a transition metal atom of the group 4 of the periodic table of elements; Cp is a group having a cyclopentadiene type anionic skeleton; A and G are each a divalent residue containing an atom of the group 15 or 16 of the periodic table of elements and may be the same with or different from each other; X.sup.1, X.sup.2, R.sup.1, R.sup.2, R.sup.3 and R.sup.
    Type: Grant
    Filed: June 26, 1998
    Date of Patent: May 23, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hiroaki Katayama, Akio Imai, Hidenori Hanaoka, Norio Kawamura, Akira Miyashita
  • Patent number: 6063727
    Abstract: Disclosed are a catalyst for polymerizing olefins containing a solid catalyst component containing titanium, magnesium and halogen as essential components (component (A)); an organic aluminum compound (component (B)); and a silane compound (component (C)) represented by general formula (1) ##STR1## wherein R.sup.1 and R.sup.2 independently represent a straight, branched or cyclic saturated aliphatic hydrocarbon group or a silyl group, a method of preparing polyolefins using the catalyst as well as novel trimethoxysilane compounds represented by the general formula (1) in which R.sup.1 is a straight saturated aliphatic hydrocarbon group having 2 to 10 carbon atoms, and R.sup.2 represents a methyl group. Use of the catalyst enables efficient production of polyolefins having a low molecular weight (MFR>20 (g/10 minutes)), a broad molecular weight distribution (MLMFR/MFR>22) and a high stereoregularity when applied to polymerization of olefins having 3 or more carbon atoms.
    Type: Grant
    Filed: June 4, 1997
    Date of Patent: May 16, 2000
    Assignee: Japan Polyolefins Co., Ltd.
    Inventors: Masaki Fushimi, Toshio Fujita, Shintaro Inazawa
  • Patent number: 6063725
    Abstract: An olefin polymerization catalyst system comprising an organic transition metal compound and a support, wherein an organic transition metal compound is soluble in an inert organic solvent and a support which is insoluble in the inert organic solvent, and the support comprises an organic high molecular weight compound which contains a specific carbonyl-containing group. The catalyst system can polymerize an olefin in a high activity, provides polymer with high stereoregularity, prevents adhesion or fouling of the polymer generated in the course of polymerization or an organic aluminum oxy compound on the inner wall of the reactor, leads to high bulk density of the polymer and very reduced level of fisheye and/or gel generation on the processed item, can maintain high productivity, can manufacture high quality product, and thus provides extremely high contribution in industry.
    Type: Grant
    Filed: November 4, 1996
    Date of Patent: May 16, 2000
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Tadahiro Sunaga, Yukio Ishii, Tadashi Asanuma
  • Patent number: 6054405
    Abstract: A catalyst composition for the polymerization of olefins is provided, which comprises the reaction product of a fulvene, a complex of an atom selected from Groups 3-14 and the Lanthanides, and an activating cocatalyst.
    Type: Grant
    Filed: December 29, 1997
    Date of Patent: April 25, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: Timothy Todd Wenzel
  • Patent number: 6051666
    Abstract: A method for polymerizing at least one olefin by contacting at least one olefin with a polymerization catalyst and an organometallic compound containing a metal from group 1, 2, 12 or 13 of the Periodic System of Elements under effective polymerization conditions. The polymerization catalyst is obtained by contacting metallic magnesium with an aromatic halide, RX, under conditions effective to obtain a first reaction product and solid residual products. The first reaction product is then separated from the solid residual products. A silane compound containing an alkoxy or aryloxy group is added to the first reaction product between -20.degree. C. to 20.degree. C. to obtain a precipitate which is purified to obtain a second reaction product. Subsequently, the second reaction product is contacted with a halogenized titanium compound, such as titanium tetrachloride, to obtain a further reaction product. The polymerization catalyst is obtained by purifying the further reaction product.
    Type: Grant
    Filed: October 9, 1997
    Date of Patent: April 18, 2000
    Assignee: DSM N.V.
    Inventors: Vladimir A. Zakharov, Gennadii D. Bukatov, Sergei A. Sergeev
  • Patent number: 6051526
    Abstract: An .alpha.-olefin polymerization catalyst which comprises (A) a solid catalyst component obtained by treating a solid product obtained by contacting a compound having an M--O bond (M is the element of the 1st, 2nd, 13th and 14th Groups in the Periodic Table) with an organomagnesium compound in the presence of an electron donor, with an electron donor and successively a halide compound of metal of the 4th to 6th Groups in the Periodic Table, (B) an organoaluminum compound, and (C) an electron donative compound, and a process for producing an .alpha.-olefin polymer polymerizing an .alpha.-olefin with said catalyst.
    Type: Grant
    Filed: June 18, 1996
    Date of Patent: April 18, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Makoto Satoh, Yasuki Fujiwara, Akio Imai
  • Patent number: 6051523
    Abstract: Catalyst systems of the type comprising the Ziegler-Natta catalysts contain, as active components,a) a titanium-containing solid component which contains titanium, magnesium, halogen and a carboxylic ester as an electron donor, and, as a cocatalyst,b) an aluminum compound andc) if required, a further electron donor, a compound of the following formula IR.sub.m.sbsb.1 Al--(OCOR.sup.1).sub.m.sbsb.2 (I)whereR and R.sup.1 are identical or different and are each hydrogen or C.sub.1 -C.sub.8 -alkyl andm.sub.1 and m.sub.2 are each 1 or 2 and sum to give 3, being used as aluminum compound b) in the preactivation of the titanium-containing soild compound a) with the cocatalyst.
    Type: Grant
    Filed: June 20, 1997
    Date of Patent: April 18, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Meinolf Kersting, Klaus-Dieter Hungenberg, Peter Kolle, Jurgen Kerth
  • Patent number: 6048818
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH.sub.2 .dbd.CHR in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, comprising a titanium compound, having at least a Ti-halogen bond and an electron donor compound supported on a Mg halide, in which said electron donor compound is selected from esters of malonic acids of formula (I): ##STR1## wherein R.sub.1 is a C.sub.5 -C.sub.20 linear or branched alkyl, a C.sub.5 -C.sub.20 cycloalkyl, a C.sub.7 -C.sub.20 arylalkyl or alkylaryl group; R.sub.2 and R.sub.3, equal to or different from each other, are C.sub.1 -C.sub.3 alkyl, cycloalkyl. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give high yields and polymers having high insolubility in xylene.
    Type: Grant
    Filed: June 9, 1998
    Date of Patent: April 11, 2000
    Assignee: Montell Technology Company bv
    Inventors: Giampiero Morini, Giulio Balbontin, John Chadwick, Antonio Cristofori, Enrico Albizzati
  • Patent number: 6040260
    Abstract: The present invention concerns prepolymerized catalyst composition for polymerization of .beta.-olefins, a process for the preparation thereof and a process for polymerization of .beta.-olefins. According to the polymerization process a procatalyst composition containing a transition metal is prepolymerized with a monomer in order to produce a prepolymerized Ziegler-Natta type catalyst composition and said catalyst composition is contacted with an alpha-olefin monomer, in particular with ethylene or propylene, for preparing a polymer. According to the invention the procatalyst composition is preferably prepolymerized in a medium which is inert to the catalyst components, the viscosity of the medium being so high that the catalyst does not substantially settle in this medium. Because the catalyst composition according to the invention does not have to be dried before being fed into the medium, its activity is high before and during polymerization.
    Type: Grant
    Filed: June 16, 1997
    Date of Patent: March 21, 2000
    Assignee: Borealis A/S
    Inventors: Ismo Pentti, Pauli Leskinen
  • Patent number: 6037296
    Abstract: The invention relates to a catalyst component which is a tract product of reagents comprising silica which has a pore volume which exceeds 2.9 cc/gram and an average pore diameter which exceed 400 Angstroms;a metallocene of a first transition metal, activated by an alumoxane,a contact product of dialkylmagnesium and trialkylsilanol,a second transition metal source which exhibits a hydrogen response which is different from that of the metallocenean olefin of 4 to 20 carbon atoms. This catalyst component is activated by an aluminum alkyl activator.
    Type: Grant
    Filed: April 24, 1998
    Date of Patent: March 14, 2000
    Assignee: Mobil Oil Corporation
    Inventors: John T. T. Hsieh, Sandra D. Schregenberger
  • Patent number: 6034025
    Abstract: A method for producing a catalyst for the polymerization or copolymerization of olefins is described. The method includes producing a magnesium compound solution by reacting a magnesium halide compound in the mixture of a cyclic ether and two alcohols with an organosilane compound. The magnesium compound solution may be reacted with a titanium halide compound such that precipitated solid components are formed. These precipitated solid components may be reacted with a titanium compound and an electron donor to produce the polymerization catalyst.
    Type: Grant
    Filed: December 11, 1997
    Date of Patent: March 7, 2000
    Assignee: Samsung General Chemicals, Co., Ltd.
    Inventors: Chun-Byung Yang, Mie-Ock Kim
  • Patent number: 6020279
    Abstract: A solid catalyst component for olefin polymerization superior in shatter resistance and narrowness of particle size distribution, is provided,which component is prepared byspraying a mixture of Mg compound with an alcohol in a molten state, in a column; cooling the inside of the column; to obtain a component (B); partly removing the alcohol from (B), to obtain a solid component (C); contacting a halogen-containing Ti compound and an electron donor with (C); to obtain (D); contacting (D) with a halogen-containing Ti compound;in the above process,specifying the composition formulas of (A), (B) and (C); specifying the X-ray diffraction spector of (C) in comparison of that of (B); and contacting (C) with a halogen-containing Ti compound and an electron donor using an aliphatic hydrocarbon of a specified b.p., in a specified temperature.
    Type: Grant
    Filed: September 6, 1995
    Date of Patent: February 1, 2000
    Assignee: Chisso Corporation
    Inventors: Toshihiro Uwai, Masami Tachibana, Jun Saito
  • Patent number: 6015766
    Abstract: The invention relates to catalyst compositions for olefin polymerization comprising metallocene complexes and novel cocatalysts belonging to the group of oligoalkylaluminates with sterically hindered alkyl groups, such as a triphenylmethyl group. These cocatalysts are produced by two alternative synthetic methods, either by reacting methylalumoxane with a sterically hindered carbinol such as triphenyl carbinol; or in two-step processes comprising first reacting trimethylaluminum with said carbinol and then reacting the products of the first step with water. Catalyst systems containing these cocatalysts and metallocene complexes are active in polymerization and copolymerization reactions of ethylene and alpha-olefins.
    Type: Grant
    Filed: December 18, 1997
    Date of Patent: January 18, 2000
    Assignee: Mobil Oil Corporation
    Inventor: Yury V Kissin
  • Patent number: 6001765
    Abstract: Catalytic system which can be used for the polymerization of .alpha.-olefins comprising:a solid based on complexed titanium trichloride of .delta. crystalline form;an organoaluminium compound;an organic oxygenated silicon compound;characterized in that the organoaluminium compound is a non-halogenated compound.
    Type: Grant
    Filed: February 6, 1997
    Date of Patent: December 14, 1999
    Assignee: Solvay Polyolefins Europe-Belgium
    Inventors: Jean-Louis Costa, Sabine Pamart
  • Patent number: 6001766
    Abstract: Catalyst compositions for homopolymerization and copolymerization of ethylene which comprise two transition metal compounds, one of them a cyclopentadienyl complex of a transition metal and another a non-metallocene derivative of a transition metal are described. The catalysts are activated by alkylalumoxanes that are soluble in non-aromatic hydrocarbons. Bimetallic catalysts of this invention are suitable for the manufacture of ethylene homopolymers and copolymers with broad bimodal molecular weight distributions. The alkyl alumoxanes have at least one [AR(R)--O--] repeating group in which R is an alkyl group of at least two carbon atoms.
    Type: Grant
    Filed: December 24, 1997
    Date of Patent: December 14, 1999
    Assignee: Mobil Oil Corporation
    Inventors: Yury V. Kissin, Robert I. Mink, Thomas E. Nowlin
  • Patent number: 5994256
    Abstract: A process is described for forming a catalyst precursor, for copolymerizing ethylene and an alpha-olefin of 3 to 10 carbon atoms, by preparing a contact mixture of an inert solvent, dibutylmagnesium and tetraalkyl orthosilicate which is free of precipitate and adding silica to the contact mixture to form a slurry to form a supported catalyst precursor. Titanium tetrachloride is then incorporated into the support in a specific ratio to the magnesium and silane components. Activation of this catalyst precursor with a trialkylaluminum compound results in a catalyst system which is effective for the production of ethylene copolymers.
    Type: Grant
    Filed: January 21, 1998
    Date of Patent: November 30, 1999
    Assignee: Mobil Oil Corporation
    Inventors: James F. Lottes, Robert I. Mink, Thomas E. Nowlin, Yury V. Kissin
  • Patent number: 5990034
    Abstract: An olefin polymerization catalyst comprising (A) a solid catalyst component and (B) an organometallic compound component. The solid catalyst component (A) is prepared by a process comprising the steps of:(I) obtaining a solid (A-1) by reacting:(i) an organomagnesium component soluble in a hydrocarbon solvent and represented by the formula (M.sup.1).sub..alpha. (Mg).sub..beta. (R.sup.1).sub.p (R.sup.2).sub.q (OR.sup.3).sub.r ; and(ii) an Si--H bond-containing chlorosilane compound represented by the formula: H.sub.a SiCl.sub.b R.sup.4.sub.4-(a+b), in a ratio of from 0.01 to 100 mol (ii) per mol (i);(II) reacting the solid (A-1) with an alcohol (A-2) in a ratio of from 0.05 to 20 mol of the alcohol per mol of C--Mg bonds contained in the solid (A-1), to form a reaction product; and(III) reacting the reaction product with a titanium compound (A-4). The solid catalyst component (A) is adjusted to have an alkoxy group/titanium molar ratio of 2.4 or lower and an alkoxy group/magnesium molar ratio of 0.15 or lower.
    Type: Grant
    Filed: December 5, 1997
    Date of Patent: November 23, 1999
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventor: Takashi Nozaki
  • Patent number: 5968868
    Abstract: A catalyst useful for the alkylation of isoalkanes is disclosed along with a process therefor the same. The catalyst comprises a reaction product resulting from mutual contact of a zirconium halide and a magnesium halide and/or a magnesium oxyhalide. The process for the alkylation of isoalkanes with alkenes is carried out in the presence of a catalyst comprising a reaction product resulting from mutual contact of a zirconium halide and a magnesium halide and/or a magnesium oxyhalide at a temperature of room temperature--150.degree. C. and a pressure of atmospheric--5 MPa.
    Type: Grant
    Filed: July 3, 1997
    Date of Patent: October 19, 1999
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Yoshio Tajima, Fuyuki Aida, Mitsuo Matsuno
  • Patent number: 5965478
    Abstract: A solid catalyst component for polymerization of olefins prepared by reacting a titanium halide, a diester of aromatic dicarboxylic acid and a dialkoxymagnesium having a bulk density of at least 0.25 g/ml and an average particle size of 1 to 100 .mu.m. The average rate of temperature rise from the temperature at which the titanium halide is allowed to come in contact with the dialkoxymagnesium to the temperature at which the reaction is initiated is in a range of from 0.5 to 20.degree. C./min. Such catalyst can further comprise an organic aluminum compound and an organic silicon compound. The use of said catalyst makes it possible to efficiently obtain a polyolefin having a high stereoregularity, a high bulk density and excellent particle properties.
    Type: Grant
    Filed: August 13, 1997
    Date of Patent: October 12, 1999
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Kenji Goto, Motoki Hosaka, Akira Saito, Tetsuo Ohtsuka
  • Patent number: 5965477
    Abstract: This invention is directed to a process for the preparation of a supported metallocene catalyst, said process comprising preparing a precursor catalyst material by dissolving a magnesium halide in an electron donor solvent in which the magnesium halide is completely soluble, heating the solution to a temperature in the range of 20.degree. C. to the boiling point of the respective electron donor for a period ranging between 10 to 60 minutes, separately preparing a solution of the metallocene compound into the same electron donor solvent, heating the solution to a temperature in the range of 25.degree. C. to 70.degree. C. for a period ranging between 0.1 to 0.5 hrs., mixing the two solutions to obtain a homogenous solution of catalyst precursor compound, stirring and maintaining this resulting homogenous solution at a temperature in the range of 50.degree. C. to 70.degree. C. for a period of 0.5 to 2 hrs.
    Type: Grant
    Filed: May 14, 1997
    Date of Patent: October 12, 1999
    Assignee: Council of Scientific & Industrial Research
    Inventors: Swaminathan Sivaram, Soumen Sensarma
  • Patent number: 5962361
    Abstract: A method of making a solid, substantially dry olefin polymerization procatalyst precursor is disclosed whereby a solid precursor containing magnesium and titanium is formed in a slurry or solution, the solid then is separated from the solution and then dried at a temperature above 50.degree. C. for over an hour. Solid, substantially dry olefin polymerization procatalyst precursors made by the method also are disclosed, whereby the precursors are easier to handle, have better flowability, reduced clumpness and provide catalysts that can be used to produce polymers having improved extrudability, less filter clogging, less "talc"-like polymer particles of <10 micron in size and reduced polymer product segregation in storage.
    Type: Grant
    Filed: October 14, 1998
    Date of Patent: October 5, 1999
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: Michael Philip Zum Mallen
  • Patent number: 5962362
    Abstract: There is provided a catalyst containing a transition metal precursor having the formula (C.sub.5 R.sup.1.sub.5)MX.sub.3, an alcohol, a substituted bulky phenol, an aluminoxane, and optionally a support or spray drying material. There is also provided a polymerization process employing the catalyst composition, a polymer produced using the catalyst, and a cable produced therefrom.
    Type: Grant
    Filed: December 9, 1997
    Date of Patent: October 5, 1999
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Eric Paul Wasserman, Xinlai Bai, Elizabeth Clair Fox
  • Patent number: 5962360
    Abstract: The present invention is directed to a process for the preparation of a solid magnesium halide supported metallocene catalyst having a transition metal selected from the group consisting of IIIB, IVB, VB and VIB of the periodic table, which comprises preparing a slurry of magnesium metal in an electron donor solvent; heating the slurry of magnesium metal to 0.degree. C. to 50.degree. C. for a period of 10 minutes to 4 hr.; adding a dihaloalkane compound to said slurry to obtain a homogeneous solution of a support (solution A); separately preparing a solution of a metallocene compound in the same electron donor solvent as solution A (solution B); heating the solution B to 0.degree. C. to 50.degree. C. for a period ranging between 10 minutes and 1 hr., adding solution B to solution A over a period ranging between 10 minutes to 2 hrs. while maintaining the temperature in the range of 0 to 50.degree. C.
    Type: Grant
    Filed: May 14, 1997
    Date of Patent: October 5, 1999
    Assignee: Council of Scientific and Industrial Research
    Inventors: Swaminathan Sivaram, Soumen Sensarma
  • Patent number: 5955396
    Abstract: A solid, hydrocarbon-insoluble, olefin-polymerization catalyst component having substantially uniform particles useful in polymerizing olefins is formed by:reacting a magnesium-containing compound with carbon dioxide or sulfur dioxide;forming a two-phase mixture of the resulting magnesium-containing compound with a suitable liquid hydrocarbon-miscible phase and a suitable polar solvent phase;forming particles by adding the two-phase mixture after vigorous agitation to a liquid hydrocarbon; andcontacting the formed particles at least once with a transition metal halide in the presence of an electron donor.
    Type: Grant
    Filed: July 17, 1996
    Date of Patent: September 21, 1999
    Assignee: BP Amoco Corporation
    Inventors: Sam S. Lee, Mary K. Trost, Steven A. Cohen
  • Patent number: 5948720
    Abstract: A catalyst for use in the production of flexible polyolefins using a pro-catalyst of (a) a magnesium halide, (b) an aluminum halide, (c) a tetravalent titanium halide, (d) an electron donor comprising at least one of 2,6-lutidine, 6-chloro-2-picoline, or 2,6-dichloropyridine; and (e) a silane having the formula R.sub.1 R.sub.2 Si(OR.sub.3)(OR.sub.4), wherein R.sub.1 and R.sub.2 are each an H, C.sub.1-6 alkyl, C.sub.1-6 aryl, C.sub.5-12 cycloalkane, each of which may be unsubstituted, mono- or di-substituted, and R.sub.3 and R.sub.4 are H, C.sub.1-6 alkane, or a mono- or di-substituted C.sub.1-6 alkane, and a co-catalyst of an organometallic compound, as well as an optional external modifier that may be combined to form a catalyst. Methods for preparing the catalyst, for using the same to produce flexible polyolefin compositions having reduced stickiness and tacticity, and the flexible polyolefin compositions produced thereby are also part of the invention.
    Type: Grant
    Filed: January 7, 1997
    Date of Patent: September 7, 1999
    Assignee: Huntsman Polymers Corporation
    Inventors: Lixin Sun, George C. Allen, Michael P. Hughes
  • Patent number: 5945366
    Abstract: A solid catalyst component (A1) for polymerization of olefins prepared by contact with a solid component (d) obtained by allowing (1) a solid component (a) obtained by allowing (i) a dialkoxymagnesium or diaryloxymagnesium, (ii) a titanium compound and (iii) a diester of aromatic dicarboxylic acid to come in contact with one another and (2) a solid component (b) obtained by allowing (i) a dialkoxymagnesium or diaryloxymagnesium, (ii) a titanium compound, (iii) a diester of aromatic dicarboxylic acid and (iv) a polysiloxane to come in contact with one another, to come in contact with each other, or a solid catalyst component (A2) for polymerization of olefins prepared by allowing said solid component (a) and (3) a solid component (d) obtained by allowing (i) a dialkoxymagnesium or diaryloxymagnesium, (ii) a titanium compound, (iii) a diester of aromatic dicarboxylic acid, (iv) a polysiloxane and (v) an aluminum compound to come in contact with one another, to come in contact with each other.
    Type: Grant
    Filed: April 21, 1997
    Date of Patent: August 31, 1999
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Takuo Kataoka, Hidetoshi Umebayashi, Kenji Goto
  • Patent number: 5939346
    Abstract: Aryloxyaluminoxanes containing the unit ##STR1## where R is unsubstituted or substituted aryl, such as phenyl or naphthyl, are useful as a cocatalysts in Ziegler-Natta and Kaminsky-type olefin polymerization catalysts. They can be formed by reaction of a source of water with an organoaluminum compound containing the desired aryloxy moiety or by reaction of preformed aluminoxane with an organic compound, such as a phenol, containing such a moiety.
    Type: Grant
    Filed: October 6, 1993
    Date of Patent: August 17, 1999
    Assignees: Akzo Nobel N.V., Northwestern University
    Inventors: Tobin J. Marks, Xinmin Yang, Stanley B. Mirviss
  • Patent number: 5932510
    Abstract: The present invention provides a solid catalyst component (A) obtained by allowing a dialkoxymagnesium or diaryloxymagnesium, a titanium compound, a diester of phthalic acid and a cyclic or chain polysiloxane to come in contact with one another.Further, the present invention provides a catalyst for polymerization of olefins prepared from the foregoing solid catalyst component (A), an organic aluminum compound and an organic silicon compound.
    Type: Grant
    Filed: May 1, 1997
    Date of Patent: August 3, 1999
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Motoki Hosaka, Kenji Goto, Takuo Kataoka, Hayashi Ogawa
  • Patent number: 5925587
    Abstract: A supported polymerization catalyst component and a catalyst system useful in the production of polyolefin resins that have a narrow particle size distribution and enhanced crystallization rates is provided. The supported polymerization component comprises talc, an organomagnesium compound or complex, wherein the weight ratio of talc to magnesium in the organomagnesium compound or complex is from about 1000:1 to about 5:1, at least one transition metal containing compound and/or a metallocene effective in alpha-olefin polymerization reactions, and, optionally, an alcohol or a silane. The catalyst system of the instant invention includes the aforementioned alpha-olefin polymerization catalyst component and at least one aluminum-containing cocatalyst compound. A process for polymerizing or copolymerizing alpha-olefins, conducted under olefin polymerization conditions utilizing the inventive catalyst system of this invention is also described.
    Type: Grant
    Filed: November 10, 1997
    Date of Patent: July 20, 1999
    Assignee: Equistar Chemicals, LP
    Inventors: Chun D. Lee, Richard W. Fries
  • Patent number: 5922632
    Abstract: Catalysts component of the (co)polymerization of alpha-olefins CH.sub.2 .dbd.CHR, wherein R is hydrogen or an alkyl radical having from 1 to 8 carbon atoms, comprising a product of the composition:VCL.sub.y.z(b)wherein (b) represents an organic compound selected from alkyl, aryl and acyl halides, y is a number higher than 2 and lower than 4, and preferably comprised between 2.5 and 3.5 and z is a number higher than zero and lower than or equal to 2, and preferably between 0.002 and 1. Components can be obtained as products of the reaction, carried out at temperatures higher than 10.degree. C., between VCl.sub.4 and the compound (b). Particularly preferred among compounds (b) are benzoyl chloride, p-methoxybenzoyl chloride and p-chloro benzoyl chloride. From the components of the invention, either supported or not, catalysts having high activity particularly useful for the production of ethylene polymers showing broad molecular weight distribution can be prepared.
    Type: Grant
    Filed: September 25, 1997
    Date of Patent: July 13, 1999
    Assignee: Montell Technology Company b.v.
    Inventors: Umberto Zucchini, deceased, Tiziano Dall'Occo, Antonella Angelini
  • Patent number: 5922631
    Abstract: Olefin polymerization catalysts are described that comprise the reaction product of (a) a metallocene and/or a Ziegler-Natta catalyst compound (TICl.sub.4, etc.,) and (b) a liquid clathrate composition formed from (i) an aluminoxane, (ii) an organic, inorganic or organometallic compound, and (iii) an aromatic solvent. These liquid clathrates are obtained by the reaction, in aromatic solvents, of aluminoxanes such as, methylaluminoxane, with organic, inorganic or organometallic compounds that form stable clathrates with the aluminoxane and the solvent.
    Type: Grant
    Filed: April 18, 1997
    Date of Patent: July 13, 1999
    Assignee: Albemarle Corporation
    Inventor: Samuel A. Sangokoya
  • Patent number: 5908903
    Abstract: Catalyst systems which are suitable for polymerizing olefinically unsaturated compounds comprise as active constituentsA) a metallocene complex of the metals of the fourth, fifth or sixth transition group of the Periodic Table of the Elements,B) a compound forming metallocenium ions andC) a sterically hindered, organic Lewis base.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: June 1, 1999
    Assignee: BASF Aktiengesellschaft
    Inventor: Joachim Rosch
  • Patent number: 5891817
    Abstract: The present invention provides a catalyst system that exhibits unprecedented catalyst efficiencies and control of desired properties in the polymer product. The catalyst system includes a new generation titanium catalyst in combination with an electron donor described by the formula: ##STR1## wherein R.sub.1 is an alkyl group containing a primary carbon atom attached to the silicon atom; R.sub.2 and R.sub.3 are alkyl or aryl groups; and R.sub.4 is an alkyl group with a primary carbon atom attached to the silicon atom; R.sub.1 and R.sub.4 are the same or different. R.sub.1 and R.sub.4 are preferably chosen from the group consisting of n-propyl, n-butyl and methyl; most preferably n-propyl and n-butyl with R.sub.1 and R.sub.4 being the same or, alternatively, most preferably, R.sub.1 is methyl and R.sub.4 is C.sub.3 or higher. The system has a catalyst efficiency of over 30 kg/g-cat.multidot.h as the Si/Ti mole ratio varies from 4-20 in the system. The system easily achieves efficiencies over 30 kg/g-cat.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: April 6, 1999
    Assignee: Fina Technology, Inc.
    Inventors: Edwar S. Shamshoum, David John Rauscher
  • Patent number: 5869585
    Abstract: Multi-component catalyst systems for polymerization and copolymerization of olefins consist of at least one transition metal complex containing a multidentate ligand and a three-component cocatalyst. The transition metal complexes with bidentate ligands L have empirical formulasLMX.sub.2, LMXY or L.sub.2 Mwhere M is Ti, V, Zr or Hf atom; X is an alkoxy group, an aryloxy group, or a halogen atom; Y is a mono- or double-bonded ligand different from X. Complexes with tridentate ligands L' have empirical formulas L'MX where M is Ti, V, Zr or Hf; X is an alkoxy group, an aryloxy group, or a halogen atom. Examples of L and L' are alkyldioxy, alkyldiamino, alkyldicarboxy, biaryldioxy, or alkylaminodioxy ligands; particular examples of X are the isopropoxy group or Cl; a particular example of Y is an oxygen atom. The preferred substitution types in the multidentate ligands L and L' are such which afford their unimpeded coordination to the metal atom M in tri-, tetra- or pentacoordinated complexes.
    Type: Grant
    Filed: October 30, 1995
    Date of Patent: February 9, 1999
    Assignee: Mobil Oil Corporation
    Inventors: Robert I. Mink, Yury V. Kissin