Nonmetallic Organic Oxygen Containing Patents (Class 502/125)
  • Patent number: 5147839
    Abstract: Ziegler polymerization of .alpha.-olefins is disclosed which is characterized by a solid catalyst component. The solid catalyst component, Component (A), comprises Sub-component (i) which is a solid catalyst component for Ziegler catalysts comprising Ti, Mg and a halogen; Sub-component (ii) which is a silicon compound having a plurality of a bond represented by a formula: Si--OR.sup.1R.sup.1.sub.m X.sub.n Si(OR.sup.2).sub.4-n-mwherein R.sup.1 indicates a hydrocarbyl group of 1 to 8 carbon atoms, Sub-component (iii) which is a vinylsilane compound, and Sub-component (iii) which is an organometal compound of a metal of Groups I to IV of the Periodic Table. No need of an outside electron donor may be required, and the polymer produced is improved in its content of a "tacky" polymer.
    Type: Grant
    Filed: February 7, 1991
    Date of Patent: September 15, 1992
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Takashi Fujita, Toshihiko Sugano
  • Patent number: 5143882
    Abstract: A transition-metal catalyst component for a Ziegler catalyst system, obtainable by1) mixing, in a solvent, an inorganic, oxidic carrier with1.1) a vanadium trihalide/alcohol complex of the formula VY.sub.3 nZ-OH, whereY is chlorine or bromine,N is from 1 to 6, andZ is a monovalent, saturated, aliphatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms, and1.2) a titanium trihalide or a titanium trihalide/aluminum trihalide complex, where the halogen can be chlorine and/or bromine, or a titanium trihalide complex of the formula TiY.sub.3. nZ-OH or a mixture thereof, whereY is chlorine or bromine,n is from 1 to 6, andZ is a monovalent, saturated, aliphatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms or a mixture thereof, and1.3) a zirconium tetrahalide, where the halogen can be chlorine and/or bromine,2) removing the solvent by evaporation,3) mixing the solid-phase intermediate from step (2) with3.1) an organoaluminum catalyst component of the formula AlR.sub.
    Type: Grant
    Filed: March 11, 1991
    Date of Patent: September 1, 1992
    Assignee: BASF Aktiengesellschaft
    Inventors: Ulrich Bueschges, Roland Saive
  • Patent number: 5143881
    Abstract: A transition-metal catalyst component for a Ziegler catalyst system, obtainable by1) mixing, in a solvent, an inorganic, oxidic carrier with1.1) a vanadium trihalide alcohol complex of the formula VY.sub.3.nZ--OH, whereY is chlorine or bromine,n is from 1 to 6, andZ is a monovalent, saturated, aliphatic, aromatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms, and1.2) a titanium halide or a titanium trihalide/aluminum trihalide complex, where the halogen can be chlorine and/or bromine, or a titanium trihalide complex of the formula TiY.sub.3.nZ--OH or mixtures thereof, whereY is chlorine or bromine,n is from 1 to 6, andZ is a monovalent, saturated, aliphatic, aromatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms, and1.3) a compound of the formula BX.sub.n Y.sub.m R.sub.p or SiX.sub.n Y.sub.m R.sub.q or mixtures thereof, whereX is OR,Y is chlorine, bromine or hydrogen, andR is a C.sub.1 - to C.sub.
    Type: Grant
    Filed: March 11, 1991
    Date of Patent: September 1, 1992
    Inventors: Ulrich Bueschges, Roland Saive, Godofredo Follmer
  • Patent number: 5141910
    Abstract: A complex alkoxide compond precursor of an olefin polymerization catalyst component is produced by contacting a magnesium alkoxide, a titanium alkoxide and a borate ester in alkanol solution. Akanol is removed from the resulting complex alkoxide compound alcoholate and the resulting product is contacted with tetravalent titanium halide, halohydrocarbon and an electron donor. The resulting solid olefin polymerization procatalyst is contacted with organoaluminum cocatalyst and a selectivity control agent. The resulting olefin polymerization catalyst affords polyolefin product in good productivity and with good stereospecificity.
    Type: Grant
    Filed: September 13, 1991
    Date of Patent: August 25, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5139986
    Abstract: The invention relates to catalysts for ethylene polymerization or copolymerization to produce film quality product which exhibits improved FDA hexane extractables. The invention also relates to catalysts for ethylene polymerization or copolymerization to produce film quality product which exhibits improved dart impact resistance. The invention relates to catalysts for ethylene polymerization or copolymerization to produce film quality product which exhibits improved MD tear properties.
    Type: Grant
    Filed: August 6, 1991
    Date of Patent: August 18, 1992
    Assignee: Mobil Oil Corporation
    Inventors: Pam J. Cook, Robert O. Hagerty, Per K. Husby, Thomas E. Nowlin
  • Patent number: 5139985
    Abstract: Catalyst components for the polymerization of olefins comprising a titanium or vanadium compound supported on a porous particulate polymeric support which particles have a porosity greater than 0.3 cc/g and a pore distribution such that at least 40% of the pores have radius greater than 150 .ANG..The catalyst components are prepared by impregnating the polymeric support with a solution of the Ti or V compound and evaporating the solvent.
    Type: Grant
    Filed: February 20, 1991
    Date of Patent: August 18, 1992
    Assignee: Himont Incorporated
    Inventors: Pier C. Barbe', Luciano Noristi, Gianni Pennini, Enrico Albizzati
  • Patent number: 5137995
    Abstract: A process for the preparation of olefin polymers, which comprises polymerizing an olefin in the presence of a catalyst which comprises: (A) a solid catalyst component obtained by contacting a magnesium dihalide such as MgCl.sub.2 with a titanium tetra-alkoxide such as Ti(O-nBu).sub.4 and then with a polymeric silicon compound having a structure represented by the formula ##STR1## wherein R stands for a hydrocarbon residue such as CH.sub.3, and contacting the obtained solid component with a halogen compound of silicon such as SiCl.sub.4 or with a halogen compound of silicon such as SiCl.sub.4 and a halogen compound of titanium such as TiCl.sub.4, (B) an organoaluminum compound such as Al(Et).sub.3 ; and (C) an organic silicon compound having an Si--O--C linkage such as PhSi(OEt).sub.3. According to this process, a polymer having a high stereoregularity, a narrow particle size distribution and a high bulk density can be obtained in a high yield with a high efficiency.
    Type: Grant
    Filed: June 7, 1991
    Date of Patent: August 11, 1992
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Masuzo Yokoyama, Kouichi Katou, Toshihiko Sugano
  • Patent number: 5135899
    Abstract: The invention relates to the improving of a particle structure of carrier compounds for polymerization catalysts, and thereby to the improving of the activity of the entire catalyst, by jet grinding one or more carrier compounds (4), or a mixture of the same, in a grinding chamber in which one or more gas jets (2) transport particles (4) of the material to be ground finely, at such a force against each other and/or against one or more anvils (5) of the jet mill that the particles are pulverized into a finely-divided chemically active carrier.
    Type: Grant
    Filed: May 19, 1989
    Date of Patent: August 4, 1992
    Inventors: Thomas Garoff, Timo Leinonen
  • Patent number: 5132263
    Abstract: A complex, magnesium-containing, titanium-containing solid olefin polymerization procatalyst precursor is produced by reaction of magnesium alkoxide, titanium tetraalkoxide and a phenolic compound followed by removal of alkanol. Conversion of this solid to an olefin polymerization procatalyst and the procatalyst to an olefin polymerization catalyst results in a catalyst which is used to polymerize lower .alpha.-olefin monomers. The polymer product is obtained in good yield and has good properties including a relatively high bulk density and a relatively narrow particle size distribution.
    Type: Grant
    Filed: August 26, 1991
    Date of Patent: July 21, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5132261
    Abstract: The present invention relates to a catalyst for the polymerization of olefins, and provides a catalyst component of magnesium support type which has a high catalytic activity as well as improved catalytic grain strength sufficient for practical use and which hardly deteriorates even after storage for a long time. The catalyst component is obtained by contacting(a) metallic magnesium with(b) a hydrocarbon represented by the general formula RX wherein R is a hydrocarbon group of 1 to 20 carbon atoms and X is a halogen atom, then contacting the resulting composition with(c) a compound represented by the general formula X.sup.1 nM(OR.sup.1).sub.m-n wherein X.sup.1 is a hydrogen atom, halogen atom or a hydrocarbon group of 1 to 20 carbon atoms, M is a boron, carbon, aluminum, silicon or phosphorus atom, R.sup.1 is a hydrocarbon group of 1 to 20 carbon atoms, m is the atomic valence of M and m>n.gtoreq.0, and(d) a titanium alkoxide represented by the general formula Ti(OR.sup.2).sub.4 wherein R.sup.
    Type: Grant
    Filed: January 7, 1991
    Date of Patent: July 21, 1992
    Assignee: Tonen Corporation
    Inventors: Masahide Murata, Hiroyuki Furuhashi, Seizaburo Kanazawa, Teruo Yashiro, Masafumi Imai, Akira Nakano
  • Patent number: 5130284
    Abstract: A solid catalyst component prepared under specific conditions by reacting with a reaction product which has been obtained by suspending diethoxymagnesium in an alkylbenzene and bringing the suspension into contact with titanium tetrachloride, phthaloyl dichloride at 80.degree.-125.degree. C.
    Type: Grant
    Filed: September 14, 1990
    Date of Patent: July 14, 1992
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Minoru Terano, Hirokazu Soga, Masuo Inoue
  • Patent number: 5130283
    Abstract: According to the present invention, there is provided a catalyst component of metal oxide support type which has a high catalytic activity, that is, a little catalyst residue in a polymer, as well as improved catalytic grain strength sufficient for practical use and which hardly deteriorates even after storage for a long time. The catalyst component is obtained by contacting(a) a metal oxide with(b) a dihydrocarbyl magnesium, then contacting the resulting composition with(c) a compound represented by the general formula X.sup.1 .sub.n M(OR.sup.1).sub.m-n wherein X.sup.1 is a hydrogen atom, halogen atom or a hydrocarbon group of 1 to 20 carbon atoms, M is a boron, carbon, aluminum, silicon or phosphorus atom, R.sup.1 is a hydrocarbon group of 1 to 20 carbon atoms, m is the atomic valence of M and m>n.gtoreq.0, and(d) a titanium alkoxide represented by the general formula Ti(OR.sup.2).sub.4 wherein R.sup.
    Type: Grant
    Filed: January 7, 1991
    Date of Patent: July 14, 1992
    Assignee: Tonen Corporation
    Inventors: Masahide Murata, Hiroyuki Furuhashi, Akira Nakano, Teruo Yashiro, Seizaburo Kanazawa, Masafumi Imai
  • Patent number: 5128294
    Abstract: A catalyst component useful in propylene polymerization in combination with a dialkyl aluminum halide cocatalyst comprises the product of reaction of TiCl.sub.3 which is substantially free of extraneous halide with a selected electron donor compound which is dissolved in a liquid hydrocarbon solvent in which the TiCl.sub.3 is dispersed. The electron donor compound is selected from certain organic acid esters, hindered phenolic compounds and silyl esters.The catalyst of the invention provides increased activity, molecular weight control, increased isotacticity of propylene polymer products and prevents catalyst feed line pluggage, among other advantages.
    Type: Grant
    Filed: April 20, 1989
    Date of Patent: July 7, 1992
    Assignee: Quantum Chemical Corporation
    Inventors: Charles K. Buehler, Cindy S. Senger, Kenneth W. Johnson
  • Patent number: 5126301
    Abstract: A solid catalyst for polymerizing an olefin is prepared from an organometallic compound, a fine-particle carrier, an aluminoxane, a compound of group IVB transition metal in periodic table, and an olefin polymer produced in a preliminary polymerization. The catalyst has a high polymerization activity and is capable of producing an olefin polymer having a narrow molecular- weight distribution. When the catalyst is used for producing an olefin copolymer, the resulting copolymer has both narrow molecular-weight distribution and composition distribution.
    Type: Grant
    Filed: March 12, 1990
    Date of Patent: June 30, 1992
    Assignee: Mitsui Petrochemical Industries, Inc.
    Inventors: Toshiyuki Tsutsui, Ken Yoshitsugu, Akinori Toyota, Norio Kashiwa
  • Patent number: 5124297
    Abstract: A catalyst or catalyst component for the polymerization of copolymerization of alpha-olefins, which is formed by a process comprising forming a solution of a magnesium-containing species in a liquid comprising at least one alcohol.
    Type: Grant
    Filed: December 7, 1990
    Date of Patent: June 23, 1992
    Assignee: Amoco Corporation
    Inventors: Gregory G. Arzoumanidis, Mark A. Drezdzon, Sam S. Lee
  • Patent number: 5124298
    Abstract: An improved olefin polymerization process employs an olefin polymerization catalyst produced from a polymerization procatalyst made from a magnesium alkoxide, a titanium tetraalkoxide, a tetravalent titanium halide, a phenolic compound and an alkanol. The procatalyst precursor is contacted with a tetravalent titanium halide and an electron donor to form the procatalyst which is subsequently converted to the olefin polymerization catalyst by contact with a cocatalyst and a selectively control agent.
    Type: Grant
    Filed: July 15, 1991
    Date of Patent: June 23, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5122494
    Abstract: A high activity olefin polymerization catalyst, useful in the polymerization of lower .alpha.-olefins, comprises the solid product resulting from contacting a complex magnesium-containing, titanium-containing alkoxide compound with alkylaluminum halide, optionally employed in conjunction with a selectivity control agent.
    Type: Grant
    Filed: February 19, 1991
    Date of Patent: June 16, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5122490
    Abstract: A catalyst component for olefin polymerization composed of a solid component (IV) and capable of affording a supported type catalyst composed of large particles and having a sharp particle size distribution is provided,which solid component (IV) is obtained bystep A of reacting an organic Mg compound of a specified formula with a 1-20C saturated or unsaturated mono- or polyhydric alcohol C in the presence of CO.sub.
    Type: Grant
    Filed: August 1, 1991
    Date of Patent: June 16, 1992
    Assignee: Chisso Corporation
    Inventors: Toshihiro Uwai, Masami Tachibana, Teruaki Hayashida
  • Patent number: 5122493
    Abstract: An inert hydrocarbon solvent-soluble catalyst for polymerization of olefinic hydrocarbons and a process for producing an olefinic polymer using the same are disclosed, the catalyst being composed of (A) a reaction product obtained by reacting (a) at least one vanadium compound represented by formula:VO(OR).sub.m X.sub.3-mwherein R represents a hydrocarbon group; X represents a halogen atom; and m represents a real number of from 0 to 3, and (b) a dihydroxy hydrocarbon compound constituted of a straight chain hydrocarbon skeleton containing from 2 to 12 carbon atoms and having a hydroxyl group at each of both terminals thereof and at least one hydrocarbon branch bonded to said hydrocarbon skeleton in an inert hydrocarbon solvent at an (a) to (b) molar ratio of from 1:0.5 to 1:1.4 and (B) at least one organoaluminum compound represented by formula:R'.sub.n AlX'.sub.3-nwherein R' represents a hydrocarbon group X' represents a halogen atom; and n represents a real number more than 0 and less than 3.
    Type: Grant
    Filed: March 27, 1991
    Date of Patent: June 16, 1992
    Assignee: Sumitomo Chemical Co., Ltd.
    Inventors: Hayato Saba, Keisaku Yamamoto, Akio Imai, Kiyoyuki Sugimori, Kizuku Wakatsuki
  • Patent number: 5118648
    Abstract: Supported olefin, e.g., alpha-olefin, polymerization catalyst compositions, such as Ziegler-Natta catalysts, are modified by using porous, polymer particles having an average pore diameter of at least about 10 .ANG. as the catalyst support. The resulting catalyst composition is more active than refractory oxide-supported catalysts and it is not susceptible to deactivation by catalyst poisons, such as oxygen or water. Additionally, the polymer particles need not be calcined prior to the catalyst synthesis.
    Type: Grant
    Filed: July 9, 1990
    Date of Patent: June 2, 1992
    Assignee: Mobil Oil Corporation
    Inventors: Allan B. Furtek, Binnur Z. Gunesin
  • Patent number: 5118769
    Abstract: A manufacturing method of polyolefin is disclosed wherein the catalyst used for the polymerization of .alpha.
    Type: Grant
    Filed: July 5, 1988
    Date of Patent: June 2, 1992
    Assignee: Toyo Soda Manufacturing Co., Ltd.
    Inventors: Yozo Kondo, Mitsuhiro Mori, Yutaka Naito, Hideyuki Takitani, Toshikazu Chikusa
  • Patent number: 5114897
    Abstract: Olefins are polymerized under solution polymerization conditions in the presence of the solid catalytic product resulting from removing the liquid components from the product resulting from admixing in an inert diluent and in an atmosphere which excludes moisture and oxygen (A) at least one hydrocarbon soluble organomagnesium compound; (B) at least one organic hydroxyl-containing compound; (C) at least one reducing halide source; (D) at least one transition metal (Tm) alkoxide.
    Type: Grant
    Filed: May 31, 1991
    Date of Patent: May 19, 1992
    Assignee: The Dow Chemical Company
    Inventors: Joseph G. Schell, Jr., Gary R. Marchand, Larry A. Meiske
  • Patent number: 5114896
    Abstract: This invention relates to a process for the production of a catalytic component for the polymerization of olefins, in particular, for the production of a catalytic component capable of exhibiting a high polymerization activity in the polymerization of olefins and giving a polymer containing less low molecular weight components in effective manner. This process is characterized by a process for the production of a catalytic component for the polymerization of olefins, which comprises contacting (a) metallic magnesium, (b) a halogenated hydrocarbon represented by the general formula RX wherein R is an alkyl group, ary group or cycloalkyl group having 1 to 20 carbon atoms and (c) a compound represented by the general formula X.sup.1.sub.n M(OR.sup.1).sub.m-n in which X.sup.1 is a hydrogen atom, a halogen atom or a hydrocarbon group of 1 to 20 carbon atoms, M is boron, carbon, aluminum, silicon or phosphorus atom, R.sup.1 is a hydrocarbon group of 1 to 20 carbon atoms, m is the atomic valence of M and m>n.
    Type: Grant
    Filed: April 29, 1991
    Date of Patent: May 19, 1992
    Assignee: Tonen Corporation
    Inventors: Teruo Yashiro, Seizaburo Kanazawa, Akira Nakano, Masahide Murata, Masafumi Imai
  • Patent number: 5112786
    Abstract: A catalyst for polymerization of olefin monomers, comprising Component (A) which is a solid catalytic compound obtained by subjecting at least the following three compounds to a contact reaction; Sub-component (i) which is a component for Ziegler catalysts comprising titanium, magnesium and a halogen; Sub-component (ii) which is a silicon compound represented by the formula R.sup.1 .sub.4-n SiX.sub.n wherein R.sup.1 is a hydrocarbyl group having 1 to 20 carbon atoms, X is a halogen, and n is a number in the range of 0<n.ltoreq.4, and Sub-component (iii) which is divinylbenzene, the amount of said Sub-component (iii) polymerized in the course of the contact reaction being from 0.01 to 10 g per 1 g of the Sub-component (i), and Component (B) which is an organoaluminum compound.When polymerizing .alpha.
    Type: Grant
    Filed: June 19, 1991
    Date of Patent: May 12, 1992
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventor: Takashi Fujita
  • Patent number: 5112927
    Abstract: A method for producing a stereoregular polyolefin in the presence of a catalyst comprising a transition metal compound and an organometallic compound, wherein a catalyst system is employed which comprises (i), (ii) and (iii): (A) a solid catalyst component obtained by reacting to a uniform solution containing (i) at least one member selected from the group consisting of metallic magnesium and an organic hydroxide compound and an oxygen-containing organic magnesium compound, (ii) a compound of Group IIIB of the Periodic Table, and (iii) an oxygen-containing organic silicon compound, (iv) at least one aluminum halide, to obtain a solid product, and reacting to the solid product, (v) an electron donative compound, and (vi) a titanium halide compound; (B) at least one member selected from the group consisting of organometallic compounds of metals of Groups IA, IIA, IIB, IIIB and IVB of the Periodic Table; and (C) an electron donative compound.
    Type: Grant
    Filed: December 21, 1989
    Date of Patent: May 12, 1992
    Assignee: Tosoh Corporation
    Inventors: Daiji Hara, Mitsuhiro Mori, Yozo Kondo
  • Patent number: 5108972
    Abstract: Hydrocarbon-soluble complexes of magnesium haloalkoxides and alcohols (X.sub.n Mg(OR).sub.2-n.mR'OH pR"OH) are prepared in a non-Grignard reaction involving combination of sources of magnesium, halide, and alkoxide in the presence of an excess of the alcohol for the desired alkoxy group and an amount of lower alkyl alcohol to effect the desired solubilization of the complex.
    Type: Grant
    Filed: October 12, 1990
    Date of Patent: April 28, 1992
    Assignee: Akzo NV
    Inventors: Bor-Ping E. Wang, Elliot I. Band, Andrzej M. Piotrowski, Richard J. Amata
  • Patent number: 5106806
    Abstract: Improved lower .alpha.-olefin polymerization catalysts are produced from an organoaluminum cocatalyst, a selectivity control agent and a specified magnesium-containing, titanium-containing, halide-containing procatalyst. The procatalyst is produced from an electron donor, tetravalent titanium halide and a complex alkoxide compound formed from magnesium alkoxide, titanium alkoxide and a phenolic compound. The catalyst is utilized produce poly-.alpha.-olefin in good yield, which polymer is characterized by a relatively low xylene solubles content and a relatively high bulk density.
    Type: Grant
    Filed: October 18, 1990
    Date of Patent: April 21, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5106807
    Abstract: Disclosed are solid catalyst components for the polymerization of olefins comprising a titanium halide or titanium alkoxy halide, and an electron-donor compound selected from silicon compounds of the formula ##STR1## where R.sub.1, R.sub.2, R.sub.3 and R.sub.4 are hydrocarbyl radicals, supported on a magnesium halide in active form.Also disclosed are catalysts obtained from said catalyst components and from an Al-alkyl compound, as well as catalysts obtained by the reaction of an Al-alkyl compound and a silicon compound of the formula above with a solid catalyst component comprising a titanium halide or halogen alcoholate and an electron-donor compound having specific characteristics of extractability with Al-triethyl, supported on an active magnesium halide.
    Type: Grant
    Filed: January 4, 1991
    Date of Patent: April 21, 1992
    Assignee: Himont Incorporated
    Inventors: Giampiero Morini, Enrico Albizzati, Umberto Giannini, Luisa Barino, Raimondo Scordamaglia, Elisabetta Barbassa
  • Patent number: 5104837
    Abstract: A catalyst useful for polymerizing olefins is prepared by contacting a highly porous magnesium-containing aluminum oxide support with an alcohol, then contacting the resulting solid with a mixture of titanium tetrachloride and dialkyl phthalate, and then contacting the resulting solid with additional titanium tetrachloride.
    Type: Grant
    Filed: March 16, 1990
    Date of Patent: April 14, 1992
    Assignee: Phillips Petroleum Company
    Inventors: Gil R. Hawley, Max P. McDaniel
  • Patent number: 5104838
    Abstract: Disclosed is a titanium-containing solid catalyst component which is a contact reaction product of:(i) a magnesium halide such as MgCl.sub.2,(ii) a titanium compound represented by the formula:Ti(OR.sup.1).sub.a X.sub.4-awherein a is a number of 0.ltoreq.a.ltoreq.4, R.sup.1 represents a hydrocarbon residue having 1 to 20 carbon atoms, and X represents a halogen atom, such as Ti(O--nBu).sub.4, and(iii) a coordination titanium compound represented by the formula:R.sup.2.sub.m R.sup.3.sub.n TiX.sub.4-m-nwherein R.sup.2 represents a cyclopentadienyl group or a substituted cyclopentadienyl group, R.sup.3 represents a hydrogen atom, a hydroxyl group, a hydrocarbyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, an amino group or a substituted amino group, X represents a halogen atom, and m is a number of 1.ltoreq.m.ltoreq.4 and n is a number of 0.ltoreq.n.ltoreq.3, with the proviso that the condition of 1.ltoreq.m+n.ltoreq.4 is satisfied, such as Cp.sub.2 TiCl.sub.2, i.e.
    Type: Grant
    Filed: August 2, 1990
    Date of Patent: April 14, 1992
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Takashi Fujita, Toshihiko Sugano, Takashi Niwa
  • Patent number: 5102842
    Abstract: Disclosed are catalysts for the polymerization of alpha-olefins comprising the reaction product of:(A) an Al-alkyl compound;(B) a trifluoropropyl substituted silane compound;(C) a solid component comprising a titanium compound having at least a Ti-halogen bond and an electron donor compound both supported on an activated anhydrous magnesium dihalide, and the process of using said catalysts.
    Type: Grant
    Filed: August 23, 1990
    Date of Patent: April 7, 1992
    Assignee: Himont Incorporated
    Inventors: Crystal A. Smith, Constantine A. Stewart
  • Patent number: 5100849
    Abstract: A process for producing a catalyst component for olefin polymerization is provided, which process comprises spraying a solution of a magnesium compound e.g. MgCl.sub.2 and an alcohol such as MgCl.sub.2. nROH (wherein R is 1-10 C alkyl and n is 3-6) into a cooled spray column to obtain a spherical solid component (carrier) without any substantial vaporization of the alcohol, followed by partly drying the component for a time till a specified ratio of the alcohol/MgCl.sub.2 is attained, and then subjecting the resulting component to treatment with a titanium halide and an electron-donating component, the resulting component having a large particle diameter, without any dispersion of the solvent content in the component particles and also without any breakage of the particles when subjected to treatment with the titanium halides.
    Type: Grant
    Filed: August 28, 1990
    Date of Patent: March 31, 1992
    Assignee: Chisso Corporation
    Inventors: Shinya Miya, Masami Tachibana, Yuuji Karasawa
  • Patent number: 5100981
    Abstract: In the process according to the invention for the preparation of a polypropylene, a catalyst system is used which is based on the product of the reaction of a magnesium halide with an electron donor and a tetravalent titanium compound, a halogen-free organoaluminum compound and two different organosilicon compounds as stereo-regulator. Propylene homopolymers and copolymers having a very narrow molecular weight distribution and high isotacticity are obtained in high yields. The polymers are suitable, in particular, for injection molding.
    Type: Grant
    Filed: June 7, 1989
    Date of Patent: March 31, 1992
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Michael Schreck, Volker Dolle
  • Patent number: 5098875
    Abstract: The present invention relates to a process for preparing a Ziegler-Natta type catalyst based on a vanadium compound. The process comprises sequentially contacting within a liquid hydrocarbon a spheroidal support comprising (i) MgCl.sub.2 free from any Mg-C bond and (ii) an electron-donor D1 free from labile hydrogen, an electron-donor D2 containing labile hydrogen and an organometallic compound capable of reducing a vanadium compound, (2) washing the solid product with a liquid hydrocarbon resulting from the contacting, and (3) contacting the washed solid product with one or more vanadium compounds soluble in the liquid hydrocarbon, comprising halogen atoms and alkoxy radical, both being bonded to the same or different vanadium atoms. The catalyst which consists of spheroidal particles without fines, is very active in olefin polymerization and is particularly suitable for producing elastomeric copolymers of propylene.
    Type: Grant
    Filed: December 17, 1990
    Date of Patent: March 24, 1992
    Assignee: BP Chemicals Limited
    Inventors: Jean-Claude A. Bailly, Patrick Behue
  • Patent number: 5096867
    Abstract: The invention is a catalyst system including a Group IV B transition metal component and an alumoxane component which may be employed to polymerize olefins to produce a high molecular weight polymer.
    Type: Grant
    Filed: September 13, 1990
    Date of Patent: March 17, 1992
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Jo Ann M. Canich
  • Patent number: 5093442
    Abstract: A method for producing a homopolymer or copolymer of an .alpha.-olefin is disclosed, wherein a specific catalyst is used, said catalyst comprising a solid catalyst component obtained by contacting, in the presence of a chlorinated hydrocarbon solvent, a titanium compound and an aromatic carboxylic ester with a solid component obtained by reacting a hydrocarbon solvent-soluble organomagnesium compound having an alkoxy group with a specified chlorosilane compound having an Si--H bond; an organoaluminum compound; and an alkoxysilane compound. By the method of the present invention, an .alpha.-olefin homopolymer or copolymer exhibiting high bulk density and stereoregularity can be efficiently produced under even such polymerization reaction conditions, that the polymerization temperature is high and the polymerization time is long.
    Type: Grant
    Filed: October 3, 1989
    Date of Patent: March 3, 1992
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Harumi Watanabe, Shigeo Tsuyama
  • Patent number: 5091353
    Abstract: An improved process for producing an ethylene copolymer composed of a major proportion of ethylene and a minor proportion of an alpha-olefin having 3 to 10 carbon atoms and having a density of 0.910 to 0.945 g/cm.sup.3 and an ethylene content of 85 to 99.5 mole %. The use of a titanium catalyst component (A) which meets a parametric combination of specific requirements is essential in this process. The process can industrially advantageously give a low to medium density ethylene copolymer of high quality with high productivity while advantageously circumventing the operational troubles which have been difficult to avoid by conventional processes.
    Type: Grant
    Filed: October 17, 1989
    Date of Patent: February 25, 1992
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Norio Kashiwa
  • Patent number: 5089460
    Abstract: A catalyst system for the polymerization of alpha-olefins comprising:(a) a solid precursor comprising the reaction product of (i) a halogenated vanadium compound wherein the vanadium has a valence of 2 to 5; (ii) a magnesium compound; and (iii) an inside electron donor wherein the molar ratio of inside electron donor to vanadium compound is in the range of about 0.2:1 to about 2:1; the atomic ratio of magnesium to vanadium is in the range of about 3:1 to about 40:1; and the reaction product (A) is a solid having a surface area greater than about 10 square meters per gram or (B) is adsorbed on the surface of an inorganic support having a surface area greater than about 10 square meters per gram;(b) a hydrocarbyl aluminum cocatalyst wherein the atomic ratio of aluminum to vanadium is in the range of about 2:1 to about 300:1; and(c) an outside electron donor wherein the molar ratio of outside electron donor to aluminum is in the range of about 0.02:1 to about 1:1.
    Type: Grant
    Filed: March 1, 1991
    Date of Patent: February 18, 1992
    Assignee: Academy of Applied Science, Inc.
    Inventor: James C. W. Chien
  • Patent number: 5084429
    Abstract: A catalyst for use in polymerization of olefins which comprises a carrier mainly composed of a magnesium compound precipitated from a solution and a catalytic component supported on the carrier and selected from titanium halides, vanadyl halides and vanadium halides is described. The catalyst is obtained by a process which comprises: (A) mixing (a) at least one magnesium compound with (c) a saturated or unsaturated monohydric or polyhydric alcohol for reaction in dissolved state in the presence of (b) carbon dioxide in an inert hydrocarbon solvent to obtain component (A); (B) subjecting the component (A) to mixing and reaction with (d) a titanium and/or a vanadyl halide and/or a vanadium halide of the general formula, VX.sub.r (OR.sup.8).sub.4-r, and also with (e) at least one boron compound, Si compound and/or Siloxane compound thereby obtaining solid product (I); (C) reacting the solid product (I) with (f) a cyclic ether with or without R.sup.
    Type: Grant
    Filed: August 7, 1990
    Date of Patent: January 28, 1992
    Assignee: Chisso Corporation
    Inventors: Masami Tachibana, Toshihiro Uwai, Tetsuya Matsukawa, Teruaki Hayashida
  • Patent number: 5081090
    Abstract: A solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprising the product formed by A) forming a solution of a magnesium-containing species from a magnesium alkyl (or hydrocarbyl) carbonate or a magnesium carboxylate; B) precipitating solid particles from such solution by treatment with a transition metal halide; C) reprecipitating such solid particles from a mixture containing a cyclic ether; D) treating the reprecipitated particles with a transition metal compound and an electron donor; and E) drying the resulting solid particles such that the residual volatile hydrocarbon content is between 0.1 and 0.9 weight percent.
    Type: Grant
    Filed: July 23, 1990
    Date of Patent: January 14, 1992
    Assignee: Amoco Corporation
    Inventors: Gregory G. Arzoumanidis, Habet M. Khelghatian, Linda Ornellas
  • Patent number: 5081087
    Abstract: A process for preparing an olefin polymerization catalyst which comprises halogenating a magnesium-di-(3-halo- or 3- C.sub.1 to C.sub.8 alkoxy-phenoxide) with a halide of tetravalent titanium in the presence of a halohydrocarbon, recovering the solid reaction product from the reaction mixture and combining the solid reaction product with an organo aluminium compound and an electron donor.
    Type: Grant
    Filed: October 17, 1990
    Date of Patent: January 14, 1992
    Assignee: Shell Research Limited
    Inventors: Alan Villena, Ronald P. Van Gaalen, John C. Chadwick, Theodorus K. Jurriens
  • Patent number: 5077357
    Abstract: An improved olefin polymerization process employs an olefin polymerization catalyst produced from a polymerization procatalyst made from a magnesium alkoxide, a titanium tetraalkoxide, a tetravalent titanium halide, a phenolic compound and an alkanol. The procatalyst precursor is contacted with a tetravalent titanium halide and an electron donor to form the procatalyst which is subsequently converted to the olefin polymerization catalyst by contact with a cocatalyst and a selectivity control agent.
    Type: Grant
    Filed: October 22, 1990
    Date of Patent: December 31, 1991
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5071808
    Abstract: The invention relates to a process for the preparation of a heterogeneous metallocene catalyst component from a suitably substituted metallocene of the sub-group 4 of the Periodic Table of the Elements and from poly(methylhydrogensiloxane) under the concomitant action of a catalyst. The metallocene component and a suitable aluminoxane can be used as catalyst for the polymerization of 1-olefins, cyclic olefins, diolefins and cyclic diolefins.
    Type: Grant
    Filed: November 30, 1989
    Date of Patent: December 10, 1991
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Martin Antberg, Ludwig Bohm, Jurgen Rohrmann
  • Patent number: 5071811
    Abstract: A method of manufacturing a polyolefin using a catalyst system of an ingredient (A) and ingredient (B), with ingredient A being obtained through successive reaction steps. Ingredient A is prepared by forming a mixture of (1) the combination of (a) metallic magnesium or an oxygen-containing organic compound of magnesium with (b) a mixture of a monohydroxylated organic compound and a polyhydroxylated organic compound, and (2) oxygen-containing organic compounds of titanium. The resulting solution is reacted in sequence with (3) at least one first halogenated aluminum compound, (4) at least one silicon compound and (5) at least one second halogenated aluminum compound. Compounds 3 and 5 are added at temperatures not exceeding about 25.degree. C. Ingredient B is an organometallic compound of metals from Group Ia, IIa, IIIa or IVa of the Periodic Table. The resulting free-flowing polyolefin is characterized by a large average particle size and small amount of fine particles.
    Type: Grant
    Filed: October 25, 1990
    Date of Patent: December 10, 1991
    Assignee: Paxon Polymer Company, L.P.
    Inventors: Gregory A. Cook, Theodore R. Engelmann
  • Patent number: 5071810
    Abstract: A vanadium-based catalyst system is treated with a boron alkoxide as a means of enhancing catalyst activity and polymer productivity.
    Type: Grant
    Filed: December 21, 1990
    Date of Patent: December 10, 1991
    Assignee: Union Carbide Chemicals and Plastics Technology Corporation
    Inventor: Kevin J. Cann
  • Patent number: 5070057
    Abstract: An improved support vanadium catalyst, especially an improved Beran et al. catalyst system and ethylene polymerization process in which the improvement derives from fixing the promoter to a component of the catalyst composition such that it is a molecularly structural component of the catalyst and thus is not separately fed to the polymerization reaction, but instead is part of the catalyst composition fed to the reaction.
    Type: Grant
    Filed: April 2, 1990
    Date of Patent: December 3, 1991
    Assignee: Union Carbide Chemicals and Plastics Technology Corporation
    Inventors: Kevin J. Cann, Frederick J. Karol, Arthur E. Marcinkowsky
  • Patent number: 5070056
    Abstract: Catalyst compositions enabling the production of polyalkenes with improved bulk density are prepared by combining the following catalyst components in the following order of addition: first introducing an electron donor component, then adding a reaction product of a di-alkylaluminium halide and a solid component comprising a magnesium di-halide, an electron donor and a halide of tetravalent titanium and lastly adding a tri-alkylaluminium compound.
    Type: Grant
    Filed: October 29, 1990
    Date of Patent: December 3, 1991
    Assignee: Shell Internationale Research Maatschappij, B.V.
    Inventors: Ian G. Carson, Petrus A. Bentvelsen
  • Patent number: 5066737
    Abstract: A complex, magnesium-containing, titanium-containing solid olefin polymerization procatalyst precursor is produced by reaction of magnesium alkoxide, titanium tetraalkoxide and a phenolic compound followed by removal of alkanol. Conversion of this solid to an olefin polymerization procatalyst and the procatalyst to an olefin polymerization catalyst results in a catalyst which is used to polymerize lower .alpha.-olefin monomers. The polymer product is obtained in good yield and has good properties including a relatively high bulk density and a relatively narrow particle size distribution.
    Type: Grant
    Filed: October 22, 1990
    Date of Patent: November 19, 1991
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5063188
    Abstract: A catalyst component, adapted for use in the polymerization and copolymerization of ethylene, is formed by reaction of an organomagnesium compound and a tetraaalkyl silicate, contact of the resulting product with a chlorinating reagent, and treatment of the product from the previous step with liquid titanium halide.
    Type: Grant
    Filed: April 6, 1990
    Date of Patent: November 5, 1991
    Assignee: Texas Alkyls, Inc.
    Inventors: Dennis B. Malpass, Bor-Ping E. Wang
  • Patent number: 5061667
    Abstract: A catalytic component for olefin polymerization, produced by a process which comprises causing (A) magnesium metal, (B) a halogenated hydrocarbon represented by the general formula, RX [wherein R stands for an alkyl group, an aryl group, or a cycloalkyl group each having 1 to 20 carbon atoms and X for a halogen atom], and (C) a compound represented by the general formula, X.sub.n.sup.1 M(OR.sup.1).sub.m-n [wherein X.sup.1 stands for a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 20 carbon atoms, M for a boron, carbon, aluminum, silicon, or phorphorus atom, R.sup.1 stands for a hydrocarbon group having 1 to 20 carbon atoms, m for the valency of M, and m>n.gtoreq.
    Type: Grant
    Filed: August 29, 1990
    Date of Patent: October 29, 1991
    Assignee: Tog Nenryo Kogyo KK (Tonen Corporation)
    Inventors: Masahide Murata, Seizaburo Kanazawa, Hiroyuki Furuhashi, Kouji Maruyama, Masafumi Imai, Hiroshi Ueno