Ester Patents (Class 502/127)
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Patent number: 4904630Abstract: A catalyst for olefin polymerization which comprises:Component (A) which is a solid catalyst component obtained by contacting the following components (i) to (iv):(i) a solid component comprising titanium, magnesium and halogen as essential elements,(ii) a silicon compound represented by the formula (I):R.sup.1.sub.m X.sub.n Si(OR.sup.2).sub.4-m-n (I)wherein R.sup.1 and R.sup.2 each represent a hydrocarbon residue, X represents a halogen, and each of m and n is an integer in the range of 0.ltoreq.m.ltoreq.3, 0.ltoreq.n.ltoreq.3, and 0.ltoreq.m+n.ltoreq.3,(iii) a titanium compound or a silicon compound represented by the formula (II) or (III):Ti(OR.sup.3).sub.4-l X.sub.l (II)R.sup.4.sub.4-l SiX.sub.l (III)wherein R.sup.3 represents a hydrocarbon residue, R.sup.4 represents hydrogen or a hydrocarbon residue, X represents a halogen, and l is an integer in the range of 0<l.ltoreq.4, and(iv) an organoaluminum compound; andComponent (B) which is an organoaluminum compound.Type: GrantFiled: July 12, 1988Date of Patent: February 27, 1990Assignee: Mitsubishi Petrochemical Company Ltd.Inventors: Mitsuyuki Matsuura, Takashi Fujita
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Patent number: 4902761Abstract: A method for producing an olefin polymer, which comprises polymerizing or copolymerizing olefins in the presence of a catalyst comprising:(A) a solid catalyst component obtained by thermally reacting (a.sub.1) a magnesium compound of the formula Mg(OR.sup.1).sub.n (OR.sup.2).sub.2-n wherein each of R.sup.1 and R.sup.2 which may be the same or different is an alkyl group, an aryl group or an aralkyl group, and n is 2.gtoreq.n.gtoreq.0, (a.sub.2) a titanium compound of the formula Ti(OR.sup.3).sub.4 wherein R.sup.3 is an alkyl group, an aryl group or an aralkyl group and (a.sub.3) a silicon compound of the formula Si(OR.sup.4).sub.4 wherein R.sup.4 is an alkyl group, an aryl group or an aralkyl group and contacting and treating (a) the resulting thermal reaction product with (b) a halogen-containing titanium compound and (c) an electron donative compound, and(B) an organometallic compound of a metal of Groups I-III of the Periodic Table.Type: GrantFiled: November 17, 1987Date of Patent: February 20, 1990Assignee: Mitsubishi Kasei CorporationInventors: Yoshinori Suga, Eiji Tanaka, Yasuo Maruyama
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Patent number: 4892853Abstract: A vanadium catalyst composition comprising:(i) the reaction product of a vanadium compound and an electron donor, which is a liquid, organic Lewis base in which the vanadium compound is soluble;(ii) a hydrocarbyl aluminum cocatalyst; and(iii) a promoter having the following formula:C.sub.3 (X).sub.a (F).sub.b (H).sub.Type: GrantFiled: September 30, 1988Date of Patent: January 9, 1990Assignee: Union Carbide Chemicals and Plastics Company Inc.Inventors: Kevin J. Cann, Frederick J. Karol, Kiu H. Lee, Arthur E. Marcinkowsky
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Patent number: 4892852Abstract: A transition metal composition is obtained by reacting the magnesium salt of a cycloalkyl carboxylic acid with a transition metal compound, and optionally a Lewis Base compound. The product may be used to produce an olefin polymerization catalyst by addition of for example an aluminium trialkyl and the resulting catalyst has a high activity and stereospecificity in an olefin polymerization process.Type: GrantFiled: April 13, 1988Date of Patent: January 9, 1990Assignee: Imperial Chemical Industries PLCInventors: Roy J. Sampson, John W. Kelland, Frank T. Kiff
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Patent number: 4886770Abstract: Catalysts for the preparation of copolymers of ethylene and/or alpha-olefins and optionally dienes, are obtained by reacting an Al-alkyl with a solid catalytic component comprising:(A) a magnesium compound containing at least an Mg-halogen bond;(B) a halogenated compound of at least partly trivalent Ti or V, containing at least a Ti-OR or V-OR bond, wherein the Mg/Ti(V), halogen/Ti(V), halogen/Mg and OR/Ti(V) atomic ratios are within determined ranges; and(C) an electron-donor compound.Elastomeric copolymers endowed with improved tension set values are obtained with said catalysts.Type: GrantFiled: September 30, 1987Date of Patent: December 12, 1989Assignee: AusimontInventors: Illaro Cuffiani, Roberto Fabbri, Gian F. Margelli, Umberto Zucchini
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Patent number: 4870039Abstract: A process for polymerizing alpha olefins with a polymerization catalyst containing a solid catalyst component which is prepared by mixing two or more alkyl or aryl magnesium compounds with an aldehyde or a ketone in the presence of a solvent, adding a tetravalent titanium halide to the solution, recovering the resulting precipitate, and contacting the precipitate with a tetravalent titanium halide.Type: GrantFiled: July 11, 1988Date of Patent: September 26, 1989Assignee: Shell Oil CompanyInventor: Robert C. Job
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Patent number: 4870040Abstract: A solid catalyst component which is prepared by:mixing an alkyl or aryl magnesium compound with a branched or aromatic aldehyde in the presence of a solvent;adding a tetravalent titanium halide to the solution;recovering the resulting precipitate; andcontacting the precipitate with a tetravalent titanium halide.Type: GrantFiled: July 11, 1988Date of Patent: September 26, 1989Assignee: Shell Oil CompanyInventor: Robert C. Job
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Patent number: 4866022Abstract: A solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprises the product formed by (A) forming a solution of a magnesium-containing species from a magnesium carbonate or a magnesium carboxylate; (B) precipitating solid particles from such magnesium-containing solution by treatment with a transition metal halide and an organosilane; (C) reprecipitating such solid particles from a mixture containing a cyclic ether; and (D) treating the reprecipitated particles with a transition metal compound and an electron donor.Type: GrantFiled: April 25, 1988Date of Patent: September 12, 1989Assignee: Amoco CorporationInventors: Gregory G. Arzoumanidis, Nicholas M. Karayannis, Habet M. Khelghatian, Sam S. Lee, Bryce V. Johnson
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Patent number: 4857613Abstract: Polymers of propene are prepared using a Ziegler-Natta catalyst system consisting of (1) a titanium component which is based on a finely divided, shape-imparting silica gel and contains titanium, magnesium, chlorine and a benzenecarboxylic acid derivative, (2) an aluminum component and (3) a silane component. In the process, a titanium component (1) is employed which is obtained by (1.1) first preparing (I) a carrier from (Ia) a silica gel which has a relatively high moisture content, (Ib) an organomagnesium compound and (Ic) a gaseous chlorinating agent by a method in which (1.1.1) first (Ia) is reacted with (Ib), (1.1.2) then (Ic) is passed into the mixture obtained in (1.1.1), and (I) is isolated, (1.2) thereafter a solid-phase intermediate is prepared from (I), (II) an alkanol, (III) titanium tetrachloride and (IV) a phthalic acid derivative by a procedure in which (1.2.1) first (I) is reacted with (II), (1.2.2) then (III) is introduced into the mixture resulting from (1.2.Type: GrantFiled: August 25, 1988Date of Patent: August 15, 1989Assignee: BASF AkteingesellschaftInventors: Ralf Zolk, Juergen Kerth, Rainer Hemmerich
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Patent number: 4847227Abstract: A solid catalyst component for olefin polymerization catalysts prepared by suspending diethoxymagnesium (a) in an aromatic hydrocarbon (b) which is liquid at normal temperature and bringing the suspension into a first contact with titanium tetrachloride (c) to form a product and bringing it into a second contact with tianium tetrachloride (c) in such manner that a diester (d) of an aromatic dicarboxylic acid and calcium chloride (e) are allowed to coexist at any stage of the above suspending and/or contacts, the calcium chloride (e) being used in an amount of 1-2 grams per gram of the diethoxymagnesium (a). This solid catalyst component exhibits, when applied to the polymerization of olefins, a surprisingly enhanced polymerization activity per titanium atom and a high stereospecific performance and scarcely necessitates any deashing treatment, thus affording a great economical advantage.Type: GrantFiled: October 8, 1987Date of Patent: July 11, 1989Assignee: Toho Titanium Co., Ltd.Inventors: Atsushi Murai, Minoru Terano, Kohei Kimura, Masuo Inoue, Katsuyoshi Miyoshi
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Patent number: 4845067Abstract: A vanadium-based catalyst is treated with certain oxygen-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.Type: GrantFiled: July 1, 1988Date of Patent: July 4, 1989Assignee: Union Carbide CorporationInventors: Sun-Chueh Kao, Kevin J. Cann, Frederick J. Karol, Arthur E. Marcinkowsky, Mark G. Goode, Eugene H. Theobald
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Patent number: 4841003Abstract: A process for producing a polymer or copolymer of an olefin which comprises polymerizing or copolymerizing at least one olefin with or without a diolefin in the presence of a catalyst composed of (A) a magnesium-containing solid titanium catalyst component containing magnesium, titanium, a halogen and an electron donor as essential ingredients and (B) an organoaluminum compound catalyst component; characterized in that(1) said catalyst further comprises (C) an organic silicon compound catalyst component having an Si--O--C or Si--N--C bond, and(2) said electron donor in the catalyst component (A) is a cyclic mono- or poly-ester such as diethyl cyclohexene-1,2-dicarboxylate, di-n-butyl 1,3-cyclohexadiene-1,2-dicarboxylate, diethyl furane-3,4-dicarboxylate, di-n-butyl 3,4-dihydro-2H-pyrane-5,6-dicarboxylate, diethyl ester of cyclohexene-1,6-dicarboxylic acid, and so on.Type: GrantFiled: September 22, 1987Date of Patent: June 20, 1989Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Norio Kashiwa, Akinori Toyota, Mamoru Kioka
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Patent number: 4839321Abstract: A solid catalyst component for olefin polymerization catalysts prepared by subjecting diethoxymagnesium (a), calcium chloride (b) and a silicon compound (c) of the general formula: Si(OR).sub.4 (wherein R is an alkyl or aryl group) together to a contact treatment in the presence of an organic solvent (d), suspending the treated composition in an aromatic hydrocarbon (e) which is liquid at normal temperature and bringing the suspension into a first contact with titanium tetrachloride (f) to form a product and bringing it to a second contact with titanium tetrachloride (f) in such manner that a diester (g) of an aromatic dicarboxylic acid is allowed to coexist at any stage of the above suspending and/or contacts with the exception of the contact treatment, the calcium chloride (b) being used in an amount of 1-2 g per gram of the diethoxymagnesium (a).Type: GrantFiled: January 7, 1988Date of Patent: June 13, 1989Assignee: Toho Titanium Co., Ltd.Inventors: Atsushi Murai, Minoru Terano, Kohei Kimura, Masuo Inoue
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Patent number: 4831091Abstract: A process for producing polyolefins having a high stereoregularity, no smell and a good particulate form, without needing removal of catalyst residue contained in the resulting polyolefins, which process comprises polymerizing olefins by the use of a catalyst obtained by combining a solid product (II) as a solid catalyst component prepared through the following reaction steps I, II and III, with an organoaluminum compound component and an organic silicon compound component having Si-O-C bond: Step I of mixing and dissolving .circle.a an anhydrous Mg dihalide, .circle.b a specified orthotitanic acid ester or/and a specified polytitanic acid ester and .circle.c a saturated or unsaturated, mono- or polyhydroxy alcohol of 1.about.20 C in an inert hydrocarbon solvent to obtain a component (A), Step II of mixing (A) with a component (B) consisting of .circle.d an aliphatic or aromatic monocarboxylic acid ester, .circle.e a specified halogenated aluminum and .circle.Type: GrantFiled: August 1, 1988Date of Patent: May 16, 1989Assignee: Chisso CorporationInventors: Masato Harada, Makoto Iijima, Noriaki Saito
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Patent number: 4829037Abstract: A catalyst for the polymerization of olefins which exhibits a high catalytic activity and is capable of producing a stereoregular polymer in a high yield. The catalyst includes a catalyst component for the polymerization of olefins prepared by subjecting a solid composition obtained by a process comprising contacting dialkoxymagnesium, diester of aromatic dicarboxylic acid, aromatic hydrocarbon and titanium halide to a heat treatment in the presence or absence of a solvent; a silicon compound; and an organic aluminum compound.Type: GrantFiled: January 5, 1988Date of Patent: May 9, 1989Assignee: Toho Titanium Co., Ltd.Inventors: Minoru Terano, Hirokazu Soga, Kohei Kimura
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Patent number: 4829034Abstract: The invention concerns a procedure for manufacturing solid catalyst components for catalysts serving polymerization of alpha-olefines, having a solid carrier substance containing an organic or inorganic magnesium compound and treated with a titanium halide and optionally with an electron donor compound. The magnesium compound or the mixture of magnesium compound and electron donor compounds is sprayed in molten state into a chamber or volume which has been cooled to a temperature at which the catalyst component will solidify from the melt in the form of particles with generally spherical shape, without any substantial evaporation of solvents.Type: GrantFiled: February 5, 1988Date of Patent: May 9, 1989Assignee: Neste OyInventors: Eero Iiskolan, Jukka Koskinen
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Patent number: 4829038Abstract: An olefin polymerization catalyst system comprises a solid, hydrocarbon-insoluble, magnesium-containing, titanium-containing, electron donor-containing component; an alkyl aluminum compound; and organosilane compound selected from the group consisting of diisobutyldimethoxysilane, diisopropyldimethoxysilane, t-butyltrimethoxysilane and di-t-butyldimethoxysilane, and mixtures thereof.Type: GrantFiled: April 25, 1988Date of Patent: May 9, 1989Assignee: Amoco CorporationInventors: Charles R. Hoppin, Benjamin S. Tovrog
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Patent number: 4822763Abstract: A catalyst component for polymerization of olefin, comprising a contact product of a component (A) which is a solid component containing titanium having at least one OR.sup.1 group (where R.sup.1 represents a hydrocarbon residue) and magnesium and a halogen as the essential components; a component (B) which is an acid halide compound; a component (C) which is a compound having an OR.sup.2 group (where R.sup.2 represents a hydrocarbon residue or hydrogen atom); and a component (D) which is a halide compound of silicon. When an olefin is polymerized by use of this as the transition metal component of a Ziegler type catalyst, an olefin polymer with high activity and high I.I and excellent polymer properties can be obtained.Type: GrantFiled: June 18, 1987Date of Patent: April 18, 1989Assignee: Mitsubishi Petrochemical Company LimitedInventors: Mitsuyuki Matsuura, Takashi Fujita
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Patent number: 4816433Abstract: A solid catalyst component prepared by washing a solid substance, which has been obtained by reacting diethoxymagnesium (a) suspended in an alkylbenzene (b) with titanium tetrachloride (c) in an amount less than 1/2 of the alkylbenzene (b) in a ratio by volume and a phthalic diester (d) at a temperature within the range of 80.degree.-135.degree. C., with an alkylbenzene, and thereafter reacting the solid substance in a presence of an alkylbenzene (b) with titanium tetrachloride (c) in an amount less than 1/2 of the alkylbenzene (b) in a ratio by volume as well as an olefin polymerization catalyst comprising (A) the solid catalyst component specified above, (B) a silicon compound of the general formula:SiR.sub.m (OAlk).sub.Type: GrantFiled: July 2, 1987Date of Patent: March 28, 1989Assignee: Toho Titanium Co., Ltd.Inventors: Minoru Terano, Atsushi Murai, Masuo Inoue, Katsuyoshi Miyoshi
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Patent number: 4814311Abstract: A method for the production of a catalyst component for use in the polymerization of an olefin, which method comprises causing a magnesium-containing solid obtained by contact of (A) magnesium metal, (B) a halogenated hydrocarbon represented by the general formula, RX, wherein R stands for an alkyl, aryl, or cycloalkyl group having 1 to 20 carbon atoms and X for a halogen atom, and (C) a compound of the general formula, X.sub.n.sup.1 M(OR.sup.1).sub.m-n, wherein X.sup.1 stands for a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 20 carbon atoms, M for a boron, carbon, silicon, aluminum, or phosphorus atom, R.sup.1 for a hydrocarbon group having 1 to 20 carbon atoms, and m for the valency of said atom M, providing that m>n.gtoreq.0 is satisfied, to contact (D) a halogen-containing alcohol and then contact (E) a titanium compound.Type: GrantFiled: December 14, 1987Date of Patent: March 21, 1989Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masahide Murata, Masafumi Imai, Hiroyuki Furuhashi, Kouji Maruyama, Hiroshi Ueno
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Patent number: 4814309Abstract: Catalyst for polymerization of .alpha.-olefines, comprising an organoaluminum compound, an electron donor, as well as a solid catalyst component which is obtained when a compound containing magensium reacts with a titanium halogen compound. A method for producing the catalyst is also provided. The catalyst component is manufactured by reacting with a titanium halogen compound in the presence of an internal electron donor, a solid catalyst component which has been produced by the steps of(a) reacting a magnesium alkyl compound with a chlorinating compound,(b) dissolving the chlorinated magnesium alkyl compound in alcohol, after possible washing,(c) adding into the solution, magnesium silicate which has been calcinated by heating at about 200.degree.-600.degree. C.,(d) adding the mixture obtained in step (c) into a cold medium, to precipitate the magnesium compound into and onto the magnesium silicate carrier, and(e) separating the thus-obtained solid carrier component.Type: GrantFiled: September 29, 1987Date of Patent: March 21, 1989Assignee: Neste OyInventors: Hanneli Seppanen, Outi Krause
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Patent number: 4814314Abstract: A catalyst for olefin polymerization which comprises a combination of:Component which is a solid catalyst component A obtained by contacting a component (i) which is a solid component comprising titanium, magnesium and halogen as essential elements with a component (ii), which is a silicon compound represented by formula: R.sup.1 R.sup.2.sub.3-n Si(OR.sup.3).sub.n where R.sup.1 stands for a branched hydrocarbon radical, R.sup.2 stands for a hydrocarbon radical which is the same as or different from R.sup.1 and n stands for a number satisfying an equation: 1.ltoreq.n.ltoreq.3;Component B which is an organoaluminum compound; andComponent C which is a compound represented by a formula M(OR.sup.4).sub.x R.sup.5.sub.y X.sub.z in which M stands for an element selected from the group consisting of B, Al, C, Si, Sn, P, S, Cl, Br, I, Fe, Ti, V, Zr, Mg, Ca and Zn, R.sup.4 and R.sup.Type: GrantFiled: September 23, 1987Date of Patent: March 21, 1989Assignee: Mitsubishi Petrochemical Company LimitedInventors: Mitsuyuki Matsuura, Takashi Fujita, Katsumi Hirakawa
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Patent number: 4814312Abstract: A method for the production of a catalyst component for use in the polymerization of an olefin, which method comprises causing a magnesium-containing solid obtained by contact of (A) magnesium metal, (B) a halogenated hydrocarbon represented by the general formula, RX [wherein R stands for an alkyl, aryl, or cycloalkyl group having 1 to 20 carbon atoms and X for a halogen atom], and (C) a compound of the general formula, X.sub.n.sup.1 M(OR.sup.1).sub.m-n [wherein X.sup.1 stands for a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 20 carbon atoms, M for a boron, carbon, silicon, aluminum, or phosphorus atom, R.sup.1 for a hydrocarbon group having 1 to 20 carbon atoms, and m for the valency of said atom M, providing that m>n.gtoreq.0 is satisfied], to contact (D) a halogen-containing alcohol and then contact (E) an electron donor type compound and (F) a titanium compound.Type: GrantFiled: December 14, 1987Date of Patent: March 21, 1989Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masahide Murata, Masafumi Imai, Hiroyuki Furuhashi, Kouji Maruyama, Hiroshi Ueno
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Patent number: 4806433Abstract: A solid catalyst component containing a trivalent titanium compound, obtained by reducing a titanium compound represented by the general formula Ti(OR.sup.1).sub.n X.sub.4-n (wherein R.sup.1 is a hydrocarbon group of 1 to 20 carbon atoms, X is a halogen atom, and n is a number satisfying 0<n.ltoreq.4) with an organomagnesium compound in the presence of an alcohol compound and/or a phenol compound to obtain a solid product and then treating the solid product with a mixture of an ether compound and titanium tetrachloride; a catalyst system comprising:(A) said solid catalyst component, and(B) an organoaluminum compound; and a process for producing an olefin polymer, which comprises homopolymerizing an olefin or copolymerizing olefins using said catalyst system.Type: GrantFiled: May 11, 1987Date of Patent: February 21, 1989Assignee: Sumitomo Chemical Company, LimitedInventors: Toshio Sasaki, Takeshi Ebera, Kiyoshi Kawai, Akinobu Shiga
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Patent number: 4804648Abstract: Crystalline magnesium olefin polymerization catalyst components capable of producing polymer with improved activity and morphological properties are disclosed and claimed. In particular, the components are prepared by reacting a crystalline alkoxy magnesium compound with a halide of tetravalent titanium.Type: GrantFiled: November 24, 1987Date of Patent: February 14, 1989Assignee: Shell Oil CompanyInventor: Robert C. Job
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Patent number: 4784983Abstract: A catalyst system for use in olefinic polymerization and copolymerization is comprised of components (A), (B) and (C). The catalyst component (A) consisting essentially of titanium, magnesium, halogen, polycarboxylic acid esters and organic phosphorus compounds is a solid product, being prepared by mixing titanium tetrahalide and auxiliary precipitant with a homogeneous solution of magnesium halide in a solvent system consisting essentially of an organic epoxy compound and an organic phosphorus compound to form a solid product which is then treated with a polycarboxylic acid ester and titanium tetrahalide. Component (B) is an organic aluminum compound, and component (C) is an organic silicon compound. The catalyst system has a very high activity, and the resultant polymers have very high stereospecificity and good granular appearance.Type: GrantFiled: September 15, 1986Date of Patent: November 15, 1988Assignee: Beijing Research Institute of Chemical IndustryInventors: Bingquan Mao, Aichun Yang, Ying Zheng, Juxiou Yang, Zhulan Li
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Catalyst component for alpha olefine-polymerizing catalysts and procedure for manufacturing the same
Patent number: 4780441Abstract: A catalyst component for alpha olefine-polymerizing catalysts which comprise an organoaluminum compound, an external electron donor, and a solid catalyst component obtained when a solid carrier component containing magnesium has reacted with a titanium halide compound, in addition to a procedure for manufacturing the same. The catalyst component is produced by reacting a solid carrier component with a titanium halide compound with or without the presence of an internal electron donor. The solid carrier component is prepared by(a) dissolving or suspending a magnesium compound in ethanol or water,(b) adding to the solution or suspension, hydrochloric acid in a substantially stoichiometric quantity to the magnesium, to completely dissolve the same,(c) drying the magnesium solution with the aid of periodic azeotropic distillation, and(d) precipitating the solid carrier component from the thus-dried solution.Type: GrantFiled: April 1, 1987Date of Patent: October 25, 1988Assignee: Neste OyInventor: Thomas Graroff -
Catalyst component for alpha olefine-polymerizing catalysts and procedure for manufacturing the same
Patent number: 4780439Abstract: A catalyst component for alpha olefine-polymerizing catalysts which comprise an organoaluminum compound, an external electron donor, and a solid catalyst compound obtained when a solid carrier component containing magnesium has reacted with a titanium halide compound, in addition to a procedure for manufacturing the same. The catalyst component is produced by reacting a solid carrier component with a titanium halide compound with or without the presence of an internal electron donor. The solid carrier component is prepared by(a) dissolving, in hydrochloric acid, a magnesium compound selected from the group consisting of magnesium hydroxide, magnesium carbonate, magnesium oxide, and natural and/or synthetic minerals containing the same,(b) evaporating the solution until dry,(c) heating the obtained salt mixture at 130.degree. to 150.degree. C.Type: GrantFiled: April 1, 1987Date of Patent: October 25, 1988Assignee: Neste OyInventor: Thomas Garoff -
Patent number: 4780443Abstract: The present invention relates to an improvement of the known Ziegler catalyst which comprises a combination of a titanium-containing component and an organoaluminum component, and the present invention is characterized by a specific titanium-containing component. Namely, this titanium-containing component is obtained by contacting a known titanium-containing component of the Ziegler type catalyst which comprises Ti, Mg and a halogen, with an alkoxyalkylsilane compound which is characterized in that at least one of the alkyl groups has a branched structure. This catalyst does not require a so-called external electron donor, and no reduction of the polymerization velocity caused by the use of the electron donor is entailed. When this catalyst is used, a propylene/ethylene block copolymer in which the molecular weight of the propylene/ethylene copolymer portion and/or the polyethylene portion is increased, that is, the rigidity and impact strength are increased, can be prepared.Type: GrantFiled: February 2, 1987Date of Patent: October 25, 1988Assignee: Mitsubishi Petrochemical Company LimitedInventors: Mitsuyuki Matsuura, Takashi Fujita
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Catalyst component for alpha olefine-polymerizing catalysts and procedure for manufacturing the same
Patent number: 4780442Abstract: A catalyst component for alpha olefine-polymerizing catalysts which comprise an organoaluminum compound, an external electron donor, and a solid catalyst compound obtained when a solid carrier component containing magnesium has reacted with a titanium halide compound, in addition to a procedure for manufacturing the same. The catalyst component is produced by reacting a solid carrier component with a titanium halide compound with or without the presence of an internal electron donor. The solid carrier component is prepared by(a) precipitating a water-soluble magnesium compound from an aqueous solution thereof by adding an alkali thereto,(b) separating the thus-precipitated magnesium component and dissolving the same in hydrochloric acid,(c) evaporating the solution until dry,(d) heating the obtained salt mixture at 130.degree. to 150.degree. C.Type: GrantFiled: April 1, 1987Date of Patent: October 25, 1988Assignee: Neste OyInventor: Thomas Garoff -
Catalyst component for alpha olefine-polymerizing catalysts and procedure for manufacturing the same
Patent number: 4780440Abstract: A catalyst component for alpha olefine-polymerizing catalysts which comprise an organoaluminum compound, an external electron donor, and a solid catalyst compound obtained when a solid carrier component containing magnesium has reacted with a titanium halide compound, in addition to a procedure for manufacturing the same. The catalyst component is produced by reacting a solid carrier component with a titanium halide compound with or without the presence of an internal electron donor. The solid carrier component is prepared by:(a) mixing an aqueous solution or alcoholic suspensions of magnesium sulfate with an equeous or alcoholic solution of barium or calcuim chloride,(b) separating the undissolved material therefrom,(c) evaporating the remaining solution until dry,(d) heating the obtained residue at 130.degree. to 150.degree. C.Type: GrantFiled: April 1, 1987Date of Patent: October 25, 1988Assignee: Neste OyInventor: Thomas Garoff -
Catalyst component for alpha olefine-polymerizing catalysts and procedure for manufacturing the same
Patent number: 4780438Abstract: A catalyst component for alpha olefine-polymerizing catalysts which comprise an organo-aluminum compound, an external electron donor, and a solid catalyst component obtained when a solid carrier component containing magnesium has reacted with a titanium halide compound, in addition to a procedure for manufacturing the same. The catalyst component is produced by reacting a solid carrier component with a titanium halide compound with or without the presence of an internal electron donor. The solid carrier component is prepared by(a) dissolving a natural or synthetic mineral containing magnesium and aluminum in hydrochloric acid,(b) evaporating the solution until dry,(c) calcinating the obtained salt mixture from the evaporated solution by heating the same at a temperature of about 130.degree.-150.degree. C.Type: GrantFiled: April 1, 1987Date of Patent: October 25, 1988Assignee: Neste OyInventors: Thomas Garoff, Barbro Lofgren, Luciano Luciani -
Patent number: 4771024Abstract: Olefin polymerization catalyst components having improved activity and morphological properties are disclosed and claimed. In particular, the components are prepared by reacting a carbonized magnesium alkoxide or aryloxide component with a halogenated tetravalent titanium component, a halohydrocarbon component and an electron donor.Type: GrantFiled: May 7, 1987Date of Patent: September 13, 1988Assignee: Shell Oil CompanyInventors: Steven M. Nestlerode, Israel G. Burstain, Robert C. Job
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Patent number: 4761461Abstract: Polymers of polypropylene are prepared by means of a Ziegler-Natta catalyst system comprising (1) a titanium component which contains titanium, magnesium, chlorine and a benzenecarboxylic acid derivative, (2) an aluminum component and (3) a silane component, wherein the (1) used is obtained by (1.1) first reacting with one another (1.1.1) in a liquid hydrocarbon, (1.1.2) a finely divided magnesium halide, (1.1.3) an alkanol, (1.1.4) a phthalic acid ester and (1.1.5) titanium tetrachloride under certain conditions, (1.2) then extracting the solid intermediate obtained from (1.1) with titanium tetrachloride until the remaining solid substance has become significantly richer in magnesium, and (1.3) finally washing the solid substance remaining in (1.2) with an alkane in a certain manner.Type: GrantFiled: November 14, 1986Date of Patent: August 2, 1988Assignee: BASF AktiengesellschaftInventors: James F. R. Jaggard, Rainer A. Werner, Wolfgang Gruber
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Patent number: 4755495Abstract: A process for activating a titanium or vanadium compound and producing polyethylene comprising (i) dissolving a divalent magnesium halide and a Lewis acid having the formula R.sub.m A1X.sub.n or R.sub.m BX.sub.Type: GrantFiled: December 15, 1986Date of Patent: July 5, 1988Assignee: Union Carbide CorporationInventors: Kevin J. Cann, David L. Miles, Frederick J. Karol
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Patent number: 4745164Abstract: Polymers of propylene are prepared by means of a Ziegler-Natta catalyst system comprising (1) a titanium component which contains titanium, magnesium, chlorine and a benzenecarboxylic acid derivative, (2) an aluminum component and (3) a silane component, wherein the (1) used is obtained by (1.1) first reacting with one another (1.1.1) in a liquid hydrocarbon, (1.1.2) a finely divided magnesium halide, (1.1.3) an alkanol, (1.1.4) a phthalic acid ester and (1.1.5) titanium tetrachloride under certain conditions, (1.2) then extracting the solid intermediate obtained from (1.1) with a liquid alkylbenzene until the remaining solid substance has become significantly richer in magnesium, and (1.3) finally washing the solid substance remaining in (1.2) with an alkane in a certain manner.Type: GrantFiled: November 14, 1986Date of Patent: May 17, 1988Assignee: BASF AktiengesellschaftInventors: Guenther Schweier, James F. R. Jaggard, Rainer A. Werner, Wolfgang Gruber
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Patent number: 4737481Abstract: A process for producing catalyst ingredient for use in olefin polymerization which comprises contacting (A) a magnesium hydrocarbyloxide and (B) a silicon compound having hydrogen-silicon bonds in the presence of a hydrocarbon medium, contacting the thus obtained solid product (C) a halogenated titanium compound in the presence or absence of a hydrocarbon medium and then adding to contact (D) an electron donating compound.Type: GrantFiled: December 17, 1986Date of Patent: April 12, 1988Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masahide Murata, Hiroyuki Furuhashi, Masafumi Imai, Hiroshi Ueno
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Patent number: 4727049Abstract: A catalyst component for the polymerization of olefins which is prepared by contacting (1) a contact reaction product of (a) a metal oxide, (b) a dihydrocarbyl magnesium, and (c) a halogen-containing alcohol held with (d) an electron-donating compound, and (e) a titanium compound.Type: GrantFiled: July 5, 1985Date of Patent: February 23, 1988Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Hiroyuki Furuhashi, Tadashi Yamamoto, Masafumi Imai, Hiroshi Ueno
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Patent number: 4725656Abstract: A process for producing a polymer or copolymer of an olefin which comprises polymerizing or copolymerizing at least one olefin with or without a diolefin in the presence of a catalyst composed of (A) a magnesium-containing solid titanium catalyst component containing magnesium, titanium, a halogen and an electron donor as essential ingredients and (B) an organoaluminum compound catalyst component; characterized in that(1) said catalyst further comprises (C) an organic silicon compound catalyst component having an Si-O-C or Si-N-C bond, and(2) said electron donor in the catalyst component (A) is selected from the group consisting of a cyclic mono- or poly-ester such as, diethyl cyclohexene-1,2-dicarboxylate, diethyl furane-3,4-dicarboxylate, di-isobutyl pyrrole-2,3-dicarboxylate, diethyl cyclohexene-1,6-dicarboxylate, di-n-propyl 1,2-benzenediacetate, and n-butyl tetrahydrothiophene-2,3-dicarboxylate.Type: GrantFiled: October 7, 1985Date of Patent: February 16, 1988Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Norio Kashiwa, Akinori Toyota, Mamoru Kioka
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Patent number: 4724225Abstract: A solid catalyst component which can produce .alpha.-olefin polymers having a high stereoregularity and a good powder fluidity, stably and with a good efficiency in gas phase polymerization, particularly in gas phase copolymerization, a catalyst for .alpha.-olefin polymerization using the above solid catalyst component and a process for producing the above catalyst component, are provided,which solid catalyst component is charcterized in that it contains titanium as an active ingredient and is in the form of hollow fine particles, andwhich process is characterized by adding a reaction product (I) of an organoaluminum compound (A) with an electron dnor (B.sub.1) to TiCl.sub.4 and reacting these under agitation in a baffle ratio of 0.35 or less with a power required for agitation of 2.50 KW/m.sup.3 or less at a temperature of 0.degree. to 70.degree. C. for a period of 1 to 10 hours and further reacting an electron donor (B.sub.Type: GrantFiled: November 28, 1986Date of Patent: February 9, 1988Assignee: Chisso CorporationInventors: Hiroshi Shimizu, Toshihiro Uwai, Masami Tachibana
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Patent number: 4719193Abstract: Ethylene polymers are obtained in enhanced yield in a process for homopolymerizing ethylene or copolymerizing ethylene with an alpha-olefin having 3 to 8 carbon atoms employing a catalyst system comprising (a) a solid titanium (III)-containing precursor, and (b) an organoaluminum activator, by heating the titanium (III)-containing precursor, prior to activating with the organoaluminum activator, at a temperature of 140.degree.-200.degree. C. for a sufficient time to reduce the electron donor level of the precursor from at least about 20 percent to about 80 percent over the electron donor level achieved by drying to constant weight.Type: GrantFiled: September 30, 1986Date of Patent: January 12, 1988Assignee: Union Carbide CorporationInventors: Isaac J. Levine, Frederick J. Karol
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Patent number: 4710482Abstract: Olefin polymerization catalyst components having improved activity and morphological properties are disclosed and claimed. In particular, the components are prepared by reacting a magnesium compound of the formula [Mg.sub.4 (OR).sub.6 (R'OH).sub.10 ]X where "X" is a counter ion having a total charge of -2 and R and R', which may be the same or different, are selected from alkyl groups of 1 to 4 carbon atoms, with a halogenated tetravalent titanium component, a halohydrocarbon component and an electron donor.Type: GrantFiled: June 18, 1986Date of Patent: December 1, 1987Assignee: Shell Oil CompanyInventor: Robert C. Job
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Patent number: 4703026Abstract: Disclosed is a catalyst component for polymerization of an olefin, which consists essentially of a contact reaction product of (A) a solid composition obtained by mixing and contacting a precipitating agent with a contact reaction product between a magnesium dihalide and a titanium tetraalkoxide and/or a polymer thereof, the addition of the precipitating agent being carried out with stirring at a stirring intensity lower than a level (2nf) two times the floatation limit stirring intensity (nf) of the reaction system, with (B) a liquid titanium compound and/or a halogen compound of silicon.This catalyst component has a high activity and provides a polymer in which the particle size is relatively large and the particle size distribution is sharply controlled.Type: GrantFiled: June 11, 1986Date of Patent: October 27, 1987Assignee: Mitsubishi Petrochemical Company LimitedInventors: Mitsuyuki Matsuura, Takashi Fujita
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Patent number: 4698323Abstract: The transition metal component of a Ziegler-Natta type catalyst is prepared by the reaction of a magnesium alkoxy alkoxide with titanium tetrachloride. The transition metal component is combined with an aluminum compound to prepare a catalyst for the polymerization of olefins.Type: GrantFiled: September 29, 1986Date of Patent: October 6, 1987Assignee: Stauffer Chemical CompanyInventors: Elliot I. Band, William E. Summers, III
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Patent number: 4695614Abstract: A process for producing an olefin copolymer rubber by slurry-polymerizing ethylene, at least one .alpha.-olefin and at least one non-conjugated diene in a poor solvent for the copolymer in the presence of a catalyst consisting of an organometallic compound (the first component) and a transition metal compound (the second component), characterized by using, an organoaluminum compound as the first component of the catalyst, and using, as the second component, a modified vanadium compound obtained by contacting a vanadium compound with at least one compound selected from the group consisting of the compounds represented by the following formulas: ##STR1## wherein R is a hydrocarbon group of 1 to 20 carbon atoms and X.sub.1, X.sub.2 and X.sub.3 are independently halogen atoms or alkoxyl groups. This process can prevent a gel from being formed during polymerization.Type: GrantFiled: April 7, 1986Date of Patent: September 22, 1987Assignee: Japan Synthetic Rubber Co., Ltd.Inventors: Yoshihide Yamazaki, Kazumi Uchimura, Satoshi Yamashita, Mikio Takeuchi
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Patent number: 4693990Abstract: A titamium containing catalyst component for olefin polymerizations which comprises contacting (a) a metal oxide, (b) a dihydrocarbyl magnesium, and (c) a hydrocarbyloxy group-containing compound with one another, contacting the thus obtained contact product with (d) a halogen-containing alcohol, and finally contacting the thus obtained contact product with (e) an electron donor compound and (f) a titanium compound.Type: GrantFiled: July 3, 1986Date of Patent: September 15, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Furuhashi Hiroyuki, Tadashi Yamamoto, Masafumi Imai, Hiroshi Ueno
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Patent number: 4686200Abstract: A catalyst for the polymerization of olefins which comprises:(A) a solid catalyst component prepared by bringing a co-ground product of a substance (a) obtained by reacting magnesium with at least two molar proportion of an alkyl monohalide in the absence of a solvent but in the presence of iodine and a dialkyl phthalate (b) and optionally existing titanium tetrachloride (c) into contact with titanium tetrachloride in the presence or absence of an aromatic hydrocarbon and/or halohydrocarbon.(B) a 2,6-dialkyl- or 2,2,6,6-tetraalkyl-piperidine derivative, and(C) an organoaluminum compound selected from a trialkyl aluminum, a dialkylaluminum halide and an alkylaluminum dihalide, as well as the solid catalyst component (A) for the catalyst. This catalyst characterized by the use of the specific solid catalyst component exhibits a high polymerization activity combined with stereospecific performance over a prolonged polymerization time and is free from any problem of corrosion and odor in the resultant polymer.Type: GrantFiled: November 18, 1986Date of Patent: August 11, 1987Assignee: Toho Titanium Co., Ltd.Inventors: Minoru Terano, Hirokazu Soga, Masuo Inoue, Katsuyoshi Miyoshi
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Patent number: 4683215Abstract: A process for removing one or more contaminants of the formula TiCl.sub.3 OR, in which R is an alkyl or aryl group, from a liquid phase comprising TiCl.sub.4, characterized in that the contaminants are reacted with an organic acid halide ##STR1## in which R' is an aryl or alkyl group, to precipitate an addition complex of the formula ##STR2## in which n is a number of from 0.3 to 3.0, and the addition complex is separated from the liquid phase.Type: GrantFiled: May 8, 1986Date of Patent: July 28, 1987Assignee: Shell Oil CompanyInventors: Jean L. Bilhou, Brian L. Goodall
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Patent number: 4678768Abstract: A catalyst component for polymerization of olefins which is prepared by contacting a product obtained by contacting (A) a magnesium alkoxide, (B) a silicon compound having the hydrogen-silicon bond, and (C) a titanium compound with one another, with (D) (a) a hydrocarbon, (b) a halogenated hydrocarbon, and/or (c) a halide of an element selected from the elements of Groups IIIa, IVa, and Va of the Periodic Table.Type: GrantFiled: June 21, 1985Date of Patent: July 7, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masahito Fujita, Makoto Miyazaki, Masami Kizaki, Yukio Nagashima, Yuichi Shimbori
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Patent number: 4677088Abstract: An aromatic hydrocarbon modified soluble mixed aluminum hydrocarbyl-Lewis base co-catalyst composition comprising (i) at least two different classes of aluminum hydrocarbyls the first being an aluminum hydrocarbyl halide, the second being an aluminum hydrocarbyl hydride and/or aluminum trialkyl and (ii) at least one Lewis base represented by the formula: ##STR1## wherein each Y can be --OR', --NR.sub.2 and R' with the proviso that at least two be --OR' or --NR.sub.2, Z is an alkylene radical forming a 5 or 6 membered ring with the carbonyldioxy group or Z is alkyl substituted alkylene group wherein the alkyl radical can have from 1 to 8 carbon atoms, R is an aryl, allyl or alkyl group having from 1 to 20 carbon atoms and R' is an alkyl, cycloalkyl, aryl or aralkyl radical having from 1 to 20 carbon atoms.The co-catalyst is employed with a titanium halide catalyst for the polymerization of olefins to obtain a advantageous balance of catalytic activity and polymer product stereoregularity.Type: GrantFiled: May 30, 1986Date of Patent: June 30, 1987Assignee: Exxon Chemical Patents Inc.Inventors: Terrence Huff, Arthur W. Langer, Jr.