Ester Patents (Class 502/127)
  • Patent number: 4673662
    Abstract: The present invention relates to catalysts which can be used for the polymerization and copolymerization of propylene with other alpha-olefins, characterized in that they comprise a support containing essentially magnesium chloride and possibly a chlorinated aluminium derivative, and occurring in the form of spheroidal particles having a mean diameter by mass comprised between 10 and 100 microns and a particle size distribution such that the ratio of the mean diameter by mass to the means diameter by number is less than or equal to 3, which support has been treated by an electron donor compound chosen from among the aromatic ethers and aromatic acid esters and which when impregnated with titanium tetrachloride comprises 0.5 to 3% of atoms of titanium per atom of magnesium, and process for utilizing the said catalyst.
    Type: Grant
    Filed: January 15, 1985
    Date of Patent: June 16, 1987
    Assignee: BP Chemicals Limited
    Inventor: Jean C. Bailly
  • Patent number: 4670525
    Abstract: The invention relates to a catalytic titanium component useful for the polymerization of alkenes-1 and for the copolymerization of alkenes-1 with each other or with ethylene, containing a halogenated titanium compound, an electron donor, and a metal halide obtained by conversion of an organic metal compound with a halogenating agent of the formula RX.sub.m, wherein R is a hydrocarbon group, a hydrogen atom or a halogen atom, X is a halogen atom, and m is a whole number from 1-10. The catalytic titanium component according to the invention is characterized in that the metal halide has been obtained by conversion of a combination of an organic aluminium compound and an organic magnesium compound with the halogenating agent into the corresponding metal halide, for instance by means of a reaction with hydrogen chloride or an alkyl chloride.
    Type: Grant
    Filed: September 30, 1982
    Date of Patent: June 2, 1987
    Assignee: Stamicarbon B.V.
    Inventors: Jacobus A. Loontjens, Denise J. L. Jacomen
  • Patent number: 4663299
    Abstract: A process for preparing spherical particles of a compound with the general formula Mg(OR).sub.2-a (OR').sub.a is disclosed. In the process R is an alkyl group with from 2 to 8 carbon atoms, R' is an alkyl group with from 1 to 7 carbon atoms and a is a number of from 0 to 0.5. The process comprises preparing a homogeneous solution of a compound Mg(OR).sub.2 in an aliphatic alcohol with the general formula R'OH, spray-drying the solution at a temperature of from 15.degree. to 85.degree. C., suspending the spray-dried solid particles in an aliphatic alcohol with the formula ROH in which R is the same alkyl group as present in the said compound Mg(OR).sub.2, heating the suspension in order to remove an alcohol with the formula R'OH from the liquid phase by distillation and separating the solid particles from the liquid phase.
    Type: Grant
    Filed: July 14, 1986
    Date of Patent: May 5, 1987
    Assignee: Shell Oil Company
    Inventors: John C. Chadwick, Jacob C. v. d. Sar
  • Patent number: 4659792
    Abstract: A process for producing a polymer or copolymer of 4-methyl-1-pentene, which comprises polymerizing 4-methyl-1-pentene or copolymerizing 4-methyl-1-pentene with up to about 20 mole % of an olefin having 2 to 20 carbon atoms in the presence of a catalyst comprising(A) a solid highly active titanium catalyst component composed of magnesium, titanium, halogen and a diester of a dicarboxylic acid,(B) an organoaluminum compound, and(C) an organosilicon compound represented by the following formulaR.sup.1.sub.3 Si(OR.sup.2)wherein each of R.sup.1 and R.sup.2 represents a hydrocarbon group with 1 to 5 carbon atoms, and the three R.sup.
    Type: Grant
    Filed: December 23, 1985
    Date of Patent: April 21, 1987
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Norio Kashiwa, Kunisuke Fukui
  • Patent number: 4657883
    Abstract: An olefin polymerization catalyst component comprises an organoaluminum-reduced titanium trihalide on which a pretreatment amount of olefin polymer has been placed complexed with an alkyl aliphatic carboxylic acid ester containing 7 to 22 carbon atoms having a structure:R--CO.sub.2 R'wherein R' is an alkyl group containing 3 to about 8 carbon atoms and R is an alkyl group containing 3 to 17 carbon atoms, and treated with a Lewis acid, a chlorocarbon or an haloalkylchlorosilane.
    Type: Grant
    Filed: October 7, 1985
    Date of Patent: April 14, 1987
    Assignee: Amoco Corporation
    Inventors: Gregory G. Arzoumanidis, Sam S. Lee, Thomas E. Wolff, Linda Ornellas
  • Patent number: 4654318
    Abstract: A process for preparing a catalyst component for the polymerization of olefins which comprises the steps of contacting (a) a magnesium dialkoxide soluble in an inert solvent, (b) a silicon compound having the hydrogen-silicon bond, and (c) an electron donor compound with one another in the presence of an inert solvent, and contacting the resulting reaction product with (d) a titanium compound.
    Type: Grant
    Filed: February 26, 1985
    Date of Patent: March 31, 1987
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Tadashi Yamamoto, Masafumi Imai, Hiroyuki Furuhashi, Hiroshi Ueno, Naomi Inaba
  • Patent number: 4647550
    Abstract: A catalyst component for the polymerization of olefins which is prepared by contacting a contact reaction product of (a) a metal oxide, (b) an organic magnesium compound, and (c) an alkoxy group-containing compound held in contact with (d) a titanium compound.
    Type: Grant
    Filed: July 31, 1985
    Date of Patent: March 3, 1987
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Tadanao Kohora, Satoshi Ueki, Mamoru Tachikawa, Chihiro Imai, Tokuo Makishima, deceased
  • Patent number: 4640906
    Abstract: A catalyst for the polymerization of olefins which comprises:(1) a solid catalyst component,(2) a piperidine derivative and(3) an organoaluminum compound,characterized in that the solid catalyst component (A) has been prepared by mixing (a) a dialkoxymagnesium and (b) a diester of an aromatic dicarboxylic acid with (c) a halogenated hydrocarbon to form a suspension and thereafter adding the suspension to (d) a titanium tetrahalide to effect reaction, as well as the solid catalyst component and a process for preparing same. The catalyst maintains a high polymerization activity combined with stereospecific performance over a prolonged polymerization time and scarcely incurs any problem of corrosion and odor in the resultant polymer.
    Type: Grant
    Filed: November 1, 1985
    Date of Patent: February 3, 1987
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Minoru Terano, Yasushi Yokoyama, Masuo Inoue, Katsuyoshi Miyoshi
  • Patent number: 4636486
    Abstract: Polymerization catalysts, particularly catalysts for the polymerization of olefins, are disclosed. The catalysts are prepared by mixing(A) an organometallic compound or hydride of a metal belonging to Groups I to III of the Mendelyeev Periodic Table; with(B) the product obtained by contacting (1) an addition product obtained by reacting a di-, tri-, or tetravalent titanium compound with an electron-donor compound, with (2) an anhydrous magnesium halide, in particular anhydrous MgCl.sub.2 or MgBr.sub.2, which is either preactivated or mixed with the Ti compound under conditions which result in its activation; or by contacting (A) with(B') the product obtained by contacting a di-, tri, or tetravalent Ti compound with an electron-donor compound and a support consisting of an anhydrous Mg halide, in particular MgCl.sub.2 or anhydrous MgBr.sub.2, which is either preactivated or mixed with the Ti compound and electron-donor under conditions such that the Mg halide is activated.
    Type: Grant
    Filed: July 30, 1985
    Date of Patent: January 13, 1987
    Assignee: Montecatini Edison S.p.A.
    Inventors: Adolfo Mayr, Ermanno Susa, Antonio Leccese, Velmore Davoli, Ettore Giachetti
  • Patent number: 4634687
    Abstract: A cocatalyst employed with a titanium-containing catalyst, said titanium-containing catalyst comprising titanium atoms, halogen atoms, and an electron donor compound, said cocatalyst comprising(a) an organoaluminum compound represented by the formula R.sup.1 R.sup.2 R.sup.3 (wherein R.sup.1, R.sup.2, and R.sup.3 which may be the same or different, each denote a C.sub.1-20 alkyl, alkenyl, cycloalkyl, aryl, aralkyl, or alkoxy group, or a hydrogen atom;(b) an organoaluminum compound represented by the formula R.sub.3-n.sup.4 AlX.sub.n (wherein R.sup.4 denotes a C.sub.1-20 alkyl, alkenyl, cycloalkyl, aryl, aralkyl, or alkoxy group; X denotes a halogen atom; and n.gtoreq.1),(c) an electron donor compound containing a nitrogen atom, sulfur atom, oxygen atom, or phosphorus atom, and(d) an aromatic carboxylic acid ester.The catalyst is useful for the polymerization of olefins.
    Type: Grant
    Filed: December 19, 1985
    Date of Patent: January 6, 1987
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Masahito Fujita, Masami Kizaki, Makoto Miyazaki, Naomi Inaba
  • Patent number: 4626519
    Abstract: A highly active catalyst suitable for the polymerization of olefins and its use are disclosed, said catalyst being prepared by(1) co-comminuting an aluminum halide; at least one electron donor; a Group IVB-VIB transition metal compound; and a support base selected from the group consisting of the Group IIA and IIIA salts and the salts of the multivalent metals of the first transition series with the exception of copper to produce a coground solid;(2) extracting said coground solid with an organic liquid; and(3) separating the solid from the liquid under such conditions that at least 5 weight percent of the aluminum in the coground solid is removed.
    Type: Grant
    Filed: September 6, 1985
    Date of Patent: December 2, 1986
    Assignee: Phillips Petroleum Company
    Inventors: Nemesio D. Miro, Floyd E. Farha, Charles E. Capshew
  • Patent number: 4617284
    Abstract: A catalyst component for polymerization of olefins, which consists essentially of a particulate contact reaction product of an average particle size of 10 to 100 microns, obtained by contacting the surfaces of particles of a product of contact reaction with a magnesium halide and an alkoxy group-containing compound of a metal of Group I, II, III or IV of the Periodic Table with an alcohol compound and contacting the resulting contact reaction product with a liquid titanium halide. This catalyst component has a high activity and provides a polymer having a relatively large particle size and a narrow particle size distribution.
    Type: Grant
    Filed: May 28, 1985
    Date of Patent: October 14, 1986
    Assignee: Mitsubishi Petrochemical Company, Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita, Yoshio Sakamoto
  • Patent number: 4613581
    Abstract: A solid titanium containing catalyst component for use in olefin polymerization said component prepared by contacting a magnesium alkoxide, a halogenated hydrocarbon, an electron donor and a titanium compound with one another. In preferred embodiments, the magnesium alkoxide is first contacted with a magnesium halide. The solid titanium containing compound can be treated with an organoaluminum compound.
    Type: Grant
    Filed: August 23, 1985
    Date of Patent: September 23, 1986
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Kouji Maruyama, Takeshi Nomura, Hiroshi Ueno, Naomi Inaba
  • Patent number: 4613579
    Abstract: A catalyst component for the polymerization of olefins which is prepared by contacting a reaction product of dihydrocarbyl magnesium and a halogen-containing alcohol held in contact with a titanium compound.
    Type: Grant
    Filed: July 31, 1985
    Date of Patent: September 23, 1986
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Hiroyuki Furuhashi, Tadashi Yamamoto, Masafumi Imai, Hiroshi Ueno
  • Patent number: 4610974
    Abstract: Lewis base-bridged intermetallic compounds comprising the reaction product of a transition metal alkoxide with a reducing metal having a higher oxidation potential than the transition metal in the presence of a Lewis base and said reaction product being associated by coordinate covalent bridges formed from the Lewis base and composed of donor atoms selected from the group consisting of oxygen, nitrogen, sulfur and phosphorous; and catalyst components and systems for the polymerization of alpha olefins.
    Type: Grant
    Filed: April 22, 1985
    Date of Patent: September 9, 1986
    Assignee: National Distillers and Chemical Corporation
    Inventor: Anthony N. Speca
  • Patent number: 4591577
    Abstract: A solid catalyst component for .alpha.-olefin polymerization which, when produced, causes any troubles due to its small particle size and when used, yields a spherical polymer of a suitably less particle size and a high bulk density with a slightest quantity of atactic polymer and affording a very good dispersibility of powdery additives therein in spite of its narrow particle size distribution, and a process for producing the same, are provided, which solid catalyst component comprises Ti and Cl as active ingredients, having an average particle diameter of 2 to 10.mu., a specific surface area of 100 m.sup.2 /g or more and a diffraction line corresponding to a distance between lattices of 4.80 to 5.10 .ANG. by way of X-ray diffraction; and which process is characterized in that when TiCl.sub.4 is reduced with a reducing agent comprising an organoaluminum compound to produce a solid intermediate, there is employed an agitation intensity defined by definite values of agitation power and baffle ratio.
    Type: Grant
    Filed: June 4, 1985
    Date of Patent: May 27, 1986
    Assignee: Chisso Corporation
    Inventors: Akihiro Sato, Masami Tachibana, Hiroshi Shimizu, Toshihiro Uwai
  • Patent number: 4588703
    Abstract: An olefin polymerization catalyst prepared by reacting a metal dihalide and a transition metal, then reacting that component with a precipitating agent, and then reacting the resulting solid with an activating component, wherein multiple activation steps are used so that it is possible to obtain a given level of activity with less activating component.
    Type: Grant
    Filed: July 18, 1984
    Date of Patent: May 13, 1986
    Assignee: Phillips Petroleum Company
    Inventors: Kiplin D. Cowan, Dale E. Pierce, Oscar D. Nowlin
  • Patent number: 4585749
    Abstract: An olefin polymerization catalyst prepared by reacting an admixture of anhydrous magnesium dihalide and hydrous magnesium dihalide with reactants including benzoic acid ester, an alkoxytitanium compound, an organoaluminum halide, and a titanium halide.
    Type: Grant
    Filed: September 28, 1983
    Date of Patent: April 29, 1986
    Assignee: Phillips Petroleum Company
    Inventors: Dale E. Pierce, Jerry L. Vaughan, Oscar D. Nowlin
  • Patent number: 4581342
    Abstract: A solid-hydrocarbon insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics, comprises the product formed by (a) complexing a magnesium alkyl composition with an ortho disubstituted hindered aromatic acid ester; (b) reacting the resulting complex with a compatible precipitation agent to form a solid component; and (c) reacting the resulting solid with a titanium(IV) compound and an electron donor compound in a suitable diluent.
    Type: Grant
    Filed: November 26, 1984
    Date of Patent: April 8, 1986
    Assignee: Standard Oil Company (Indiana)
    Inventors: Bryce V. Johnson, Nicholas M. Karayannis, Charles R. Hoppin, Linda Ornellas
  • Patent number: 4568730
    Abstract: An olefin polymerization catalyst component produced by impregnating polyethylene with a pulverized solid olefin polymerization catalyst containing a Group 4b or 5b transition metal, for example a pulverized magnesium chloride containing titanium is impregnated in low molecular weight polyethylene by copulvering, then subjecting the impregnated polymer particles to shear in an inert medium at about the softening point of the polyethylene, which when used as a cocatalyst with an organoaluminum compound produces polymers of improved morphology having a more regular shape and higher bulk density than pulverized catalyst alone.
    Type: Grant
    Filed: August 13, 1984
    Date of Patent: February 4, 1986
    Assignee: Exxon Research & Engineering Co.
    Inventor: Victoria Graves
  • Patent number: 4567153
    Abstract: An olefin polymerization catalyst produced by copulverizing a magnesium compound and a scandium halide, such as magnesium chloride and scandium chloride which is thereafter treated with one or more Group 4b or 5b transition metal compounds, which when used as a cocatalyst with an organoaluminum compound produces polymers in higher yields than magnesium compounds copulverized with organic esters as previously practiced and having broad molecular weight distribution.
    Type: Grant
    Filed: August 13, 1984
    Date of Patent: January 28, 1986
    Assignee: Exxon Research & Engineering Co.
    Inventor: Victoria Graves
  • Patent number: 4565798
    Abstract: A process for polymerizing olefins in the presence of a catalyst composed of:(A) a catalyst component obtained by contacting with one another,(a) a magnesium alkoxide,(b) a silicon compound having a hydrogen-silicon bond,(c) an electron donor compound, and(d) a titanium compound(B) an organic compound of a metal of Groups I and III of the Periodic Table, and(C) an organo silicon compound represented by the formula R.sub.q.sup.9 SiX.sub.g.sup.2 (OR.sup.10).sub.k wherein R.sup.9 and R.sup.10 are the same or different hydrocarbon groups, X.sub.2 is a halogen atom, 0.ltoreq.q<4, 0.ltoreq.g<4, 0<k.ltoreq.4, and q+g+k=4.
    Type: Grant
    Filed: November 19, 1984
    Date of Patent: January 21, 1986
    Assignee: TOA Nenryo Kogyo Kabushiki Kaisha
    Inventors: Tadashi Yamamoto, Hiroyuki Furuhashi, Masafumi Imai, Hiroshi Ueno, Naomi Inaba
  • Patent number: 4563436
    Abstract: A catalyst component for polymerization of .alpha.-olefins is produced by causing mutual contact of:(A) a magnesium halide containing solid;(B) an electron donating compound, having the structural site as represented by the formula show below in its molecule: ##STR1## and (C) a titanium halide. The catalyst thus produced has high polymerization activity and is capable of producing polymers having excellent stereoregularity.
    Type: Grant
    Filed: December 13, 1984
    Date of Patent: January 7, 1986
    Assignee: Mitsubishi Petrochemical Co., Ltd.
    Inventors: Masuzo Yokoyama, Toshihiko Sugano
  • Patent number: 4562173
    Abstract: A catalyst for the polymerization of olefins comprising:(A) a catalyst component obtained by a process comprising contacting (a) a fatty acid salt of magnesium, (b) a carbonate of magnesium or a substance containing said carbonate, (c) diester of an aromatic dicarboxylic acid, and (d) a titanium halide of the general formula: TiX.sub.4, wherein X represents a halogen atom;(B) a silicon compound represented by the general formula: SiR.sub.m (OR').sub.4-m, wherein R is hydrogen, alkyl group or aryl group, R' is alkyl group or aryl group, and m is represented as O.ltoreq.m.ltoreq.4; and(C) an organoaluminium compound.Polymerization of olefins by use of the catalyst provides such advantages as high polymerization activity per unit weight of the catalyst component, prolonged polymerization activity, high yield of stereoregular polymer, and a produced polymer free of such an estereal odor as in the prior art, and having high bulk density as well as uniform particle size and shape.
    Type: Grant
    Filed: November 28, 1984
    Date of Patent: December 31, 1985
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Minoru Terano, Kouhei Kimura, Atsushi Murai, Masuo Inoue, Katsuyoshi Miyoshi
  • Patent number: 4559317
    Abstract: A process for homo- and copolymerization of mono-1-olefins in the presence of a mixed catalyst comprising as component A the product of fluorinated magnesium alkoxide with tetravalent halogenated titanium compounds and as component B organoaluminum compounds which, optionally, contain an aromatic ester and/or an organoaluminum halide compound. The catalysts exhibit increased polymer productivity and less formation of soluble polymer.
    Type: Grant
    Filed: March 12, 1985
    Date of Patent: December 17, 1985
    Assignee: Phillips Petroleum Company
    Inventor: Joel L. Martin
  • Patent number: 4555496
    Abstract: A method of producing a polymerization catalyst component suitable for use in the polymerization of alpha-olefins, which method comprises forming an active component by co-comminuting an inorganic Lewis acid, a first organic electron donor, a support base selected from the group consisting of the Group IIA and IIIA salts and the salts of the multivalent metals of the first transition series with the exception of copper, and a polymerization active tri-, tetra-, or penta- valent transition metal compound of a Group IVB-VIB metal, and heating the active component in an inert hydrocarbon solvent to produce the polymerization catalyst component. The active component can be heated in the inert hydrocarbon solvent in the presence of an additional polymerization active tri-, tetra-, or penta- valent transition metal compound of a group IVB-VIB metal. In addition, a second organic electron donor may be incorporated in the active component.
    Type: Grant
    Filed: May 31, 1984
    Date of Patent: November 26, 1985
    Assignee: Phillips Petroleum Company
    Inventors: Agapios Agapiou, John L. H. Allan, Felix I. Jacobson
  • Patent number: 4552858
    Abstract: A titanium halide containing catalyst component for polymerization of olefins which is prepared by reacting a magnesium hydrocarbyloxide with a silicon compound having at least one hydrogen-silicon bond, contacting the reaction product with an electron donor compound, contacting the resulting contact product two or more times with a titanium halide and between one of the multiple titanium halide contacts, contacting the titanium halide contacted solid with a halide of an element selected from the group consisting of elements of Groups IIIa, IVa, and Va of the Periodic Table of elements.
    Type: Grant
    Filed: August 20, 1984
    Date of Patent: November 12, 1985
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Masafumi Imai, Tadashi Yamamoto, Hiroyuki Furuhashi, Hiroshi Ueno, Naomi Inaba
  • Patent number: 4552859
    Abstract: Isotactic index improvement is achieved for C.sub.3 and higher alpha olefins in systems containing a catalyst component comprising titanium supported on a magnesium halide support. The titanium component is formed by copulverizing the magnesium halide with one or more electron donors followed by treatment with liquid titanium halide. The improvement is achieved by using a dialkylaluminoxane component with the trialkylaluminum co-catalyst normally used. In slurry polymerizations, the isotactic index of the polymer has been improved.
    Type: Grant
    Filed: August 6, 1984
    Date of Patent: November 12, 1985
    Assignee: Stauffer Chemical Company
    Inventors: Elliot I. Band, Michael J. Breen
  • Patent number: 4551439
    Abstract: A solid catalyst component for olefin polymerization having a high polymerization activity and affording a highly stereoregular polymer having a good particulate form, and a process for producing the same are provided, which component indispensably contains Mg, Ti, Al, halogen and alkoxy group; has two absorption peaks (absorbances A.sub.1 and A.sub.2) at specified wavenumbers within a specified region of spectra according to infrared spectrophotometry, A.sub.1 /A.sub.2 and A.sub.1 /A.sub.3 (A.sub.
    Type: Grant
    Filed: February 11, 1985
    Date of Patent: November 5, 1985
    Assignee: Chisso Corporation
    Inventors: Masato Harada, Shinya Miya, Sadahiko Yamada, Makoto Iijima
  • Patent number: 4551440
    Abstract: A titanium-containing catalyst component for polymerization of olefins which is prepared by reacting a magnesium hydrocarbyl oxide with a silicon compound having a hydrogen-silicon bond, contacting the reaction product with an electron donor compound, contacting the resulting contact product with an organoaluminum compound and further with a titanium compound.
    Type: Grant
    Filed: August 20, 1984
    Date of Patent: November 5, 1985
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Masafumi Imai, Tadashi Yamamoto, Hiroyuki Furuhashi, Hiroshi Ueno
  • Patent number: 4550095
    Abstract: A titanium halide containing catalyst component for polymerization of olefins which is prepared by reacting a magnesium hydrocarbyloxide with a silicon compound having a hydrogen-silicon bond, contacting the reaction product with an electron donor compound, contacting the resulting contact product two or more times with a titanium halide and between one of the multiple titanium halide contacts, contacting the titanium halide contacted solid with a halogenated hydrocarbon.
    Type: Grant
    Filed: August 20, 1984
    Date of Patent: October 29, 1985
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Masafumi Imai, Tadashi Yamamoto, Hiroyuki Furuhashi, Hiroshi Ueno, Naomi Inaba
  • Patent number: 4548915
    Abstract: A free-flowing, high activity propylene polymer procatalyst component is prepared by the addition of limited amounts of a mineral oil (e.g., 5 to 25 percent) to the recovered MgCl.sub.2 /TiCl.sub.4 /ED procatalyst. The mineral oil becomes absorbed into the catalyst pores resulting in dry, free-flowing powders which retain their original activity for more than two months. This method of catalyst storage and shipping may prove more convenient than the previously used mineral oil slurries. Further, this technique of introducing suitable inert liquids into the catalyst pores results in substantial improvement in catalyst performance.
    Type: Grant
    Filed: April 10, 1984
    Date of Patent: October 22, 1985
    Assignee: Shell Oil Company
    Inventors: Brian L. Goodall, Robert C. Job
  • Patent number: 4549001
    Abstract: A process for homo- and copolymerization of mono-1-olefins in the presence of a mixed catalyst comprising a component A the product of fluorinated magnesium alkoxide with tetravalent halogenated titanium compounds and as component B organoaluminum compounds which, optionally, contain an aromatic ester and/or an organoaluminum halide compound. The catalysts exhibit increased polymer productivity and less formation of soluble polymer.
    Type: Grant
    Filed: September 27, 1984
    Date of Patent: October 22, 1985
    Assignee: Phillips Petroleum Company
    Inventor: Joel L. Martin
  • Patent number: 4548916
    Abstract: A catalyst component for olefin polymerization is a mixture of a transition metal composition with finely divided talc or a metal salt of an aromatic carboxylic acid. The talc or metal salt can be mixed with the transition metal composition during the production thereof or in a subsequent stage. Preferably an intimate mixture of the transition metal composition and the talc or metal salt is obtained, for example by grinding or by spraydrying. The catalyst component may be used to prepare an olefin polymer having improved properties.
    Type: Grant
    Filed: January 24, 1984
    Date of Patent: October 22, 1985
    Assignee: Imperial Chemical Industries, PLC
    Inventor: Maurice G. Baker
  • Patent number: 4547476
    Abstract: A catalyst for the polymerization of olefins comprising:(A) a catalyst component obtained by a process comprising contacting (a) a fatty acid salt of magnesium and (b) dialkoxymagnesium, (c) mono or diester of an aromatic dicarboxylic acid, (d) a halogenated hydrocarbon and (e) a titanium halide of the general formula: TiX.sub.4, wherein X represents a halogen atom;(B) a silicon compound represented by the general formula: SiR.sub.m (OR').sub.4-m, wherein R is hydrogen, alkyl group or aryl group, R' is alkyl group or aryl group, and m is represented as O.ltoreq.m.ltoreq.4; and(C) an organoaluminum compound.Polymerization of olefins by use of the catalyst provides such advantages as high polymerization activity per unit weight of the catalyst component, prolonged polymerization activity, high yield of stereoregular polymer, and a produced polymer free of such an estereal odor as in the prior art.
    Type: Grant
    Filed: May 23, 1984
    Date of Patent: October 15, 1985
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Minoru Terano, Hirokazu Soga, Masuo Inoue, Katsuyoshi Miyoshi
  • Patent number: 4546092
    Abstract: A process is disclosed for preparing a titanium catalyst component useful for homopolymerizing 1-alkenes and for copolymerizing 1-alkenes with each other and/or with ethylene, consisting essentially in grinding a titanium halide compound/electron-donor complex with a magnesium aluminum halide obtained by precipitation from an organic solvent.In the process the ground product is first washed with a washing liquid containing a solvent for the aluminum halide/electron-donor complex which forms during the grinding process and by preference at least one alcohol, the molar ratio between alcohol and titanium in the ground product ranging between 50:1 and 1:20, and then the washed product is exposed to a liquid titanium halide compound.With this procedure, it is possible to obtain a titanium component which imparts to the polymerization catalyst an excellent stereospecificity along with a very high activity, and with which it is possible to obtain polymers, e.g.
    Type: Grant
    Filed: August 23, 1983
    Date of Patent: October 8, 1985
    Assignee: Stamicarbon B.V., Licensing Subsidiary of DSM
    Inventors: Jacobus A. Loontjens, Bernardus J. Muskens
  • Patent number: 4544717
    Abstract: Polymerization catalysts, particularly catalysts for the polymerization of olefins, are disclosed. The catalysts are prepared by mixing(A) an organometallic compound or hydride of a metal belonging to Groups I to III of the Mendelyeev Periodic Table; with(B) the product obtained by contacting (1) an addition product obtained by reacting a di-, tri-, or tetravalent titanium compound with an electron-donor compound, with (2) an anhydrous magnesium halide, in particular anhydrous MgCl.sub.2 or MgBr.sub.2, which is either preactivated or mixed with the Ti compound under conditions which result in its activation; or by contacting (A) with(B') the product obtained by contacting a di-, tri-, or tetravalent Ti compound with an electron-donor compound and a support consisting of an anhydrous Mg halide, in particular MgCl.sub.2 or anhydrous MgBr.sub.2, which is either preactivated or mixed with the Ti compound and electron-donor under conditions such that the Mg halide is activated.
    Type: Grant
    Filed: May 22, 1980
    Date of Patent: October 1, 1985
    Assignee: Montecatini Edison S.p.A.
    Inventors: Adolfe Mayr, Ermanno Susa, Antonio Leccese, Velmore Davoli, Ettoro Giachetti
  • Patent number: 4540680
    Abstract: An intermetallic compound comprising the reaction product of a transition metal and a reducing metal of a higher oxidation potential than the transition metal obtained by the reaction of a polymeric transition metal oxide alkoxide and the reducing metal in the presence of dicarbonyl compound; and catalyst components and systems for the polymerization of alpha olefins.
    Type: Grant
    Filed: February 8, 1984
    Date of Patent: September 10, 1985
    Assignee: National Distillers and Chemical Corporation
    Inventor: Anthony N. Speca
  • Patent number: 4540679
    Abstract: Composition comprising a transition metal component and magnesium hydrocarbyl carbonate. Composition can be prepared by reacting suspension of magnesium alcoholate with carbon dioxide to form a magnesium hydrocarbyl carbonate and reacting magnesium hydrocarbyl carbonate with transition metal component. When the suspending liquid comprises an alcohol, the magnesium hydrocarbyl carbonate dissolves and is subsequently precipitated with an antisolvent comprising metal alkyl or transition metal halide. When the suspending liquid is substantially free of alcohol, the magnesium hydrocarbyl carbonate suspension is reacted with metal alkyl and transition metal compound.
    Type: Grant
    Filed: March 23, 1984
    Date of Patent: September 10, 1985
    Assignee: Amoco Corporation
    Inventors: Gregory G. Arzoumanidis, Sam S. Lee
  • Patent number: 4535068
    Abstract: A highly active and stereoselective olefin polymerization catalyst component is obtained by halogenating a magnesium compound of the formula MgR'R" wherein R' is an alkoxide or aryloxide group and R" is an alkoxide or aryloxide group or halogen, with a halide of tetravalent titanium in the presence of a halohydrocarbon, and contacting the halogenated product with an acid halide and a tetravalent titanium compound.
    Type: Grant
    Filed: October 5, 1984
    Date of Patent: August 13, 1985
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 4535069
    Abstract: A supported type catalyst component for .alpha.-olefin polymerization, having a higher activity and capable of affording a highly stereoregular polymer is provided, which component comprises a solid product (II) obtained by reacting Mg compound(s) of formula MgR.sup.1 R.sup.2 (wherein R.sup.1 is alkyl, aryl, alkoxy or aryloxy and R.sup.2, alkyl, aryl, alkoxy, aryloxy or halogen), with a complex of compound(s) selected from Al halides and Al compounds of formula AlR.sub.n.sup.3 X.sub.3-n (wherein R.sub.3 is alkyl, aryl, alkoxy or aryloxy; X, halogen; 0.ltoreq.n<2) with an organic acid ester; and reacting the resulting solid product (I) (a carrier) with a liquid halogen-containing Ti compound. Preactivation of the solid product (II) with an organoaluminum compound and an .alpha.-olefin affords a catalyst component superior in storage stability and polymerization reproducibility.
    Type: Grant
    Filed: February 16, 1983
    Date of Patent: August 13, 1985
    Assignee: Chisso Corporation
    Inventors: Hiroshi Shimizu, Masaki Abe, Akihiro Sato
  • Patent number: 4533705
    Abstract: A process for producing .alpha.-olefin polymers having high crystallinity and good particle form, with a high yield is provided. The polymerization therefor is carried out in the presence of a preactivated catalyst suitable particularly to gas phase polymerization or gas phase polymerization following slurry or bulk polymerization.The catalyst is prepared by reacting a reduction solid prepared by reducing TiCl.sub.4 with an organoaluminum compound, with an electron donor and an electron acceptor to obtain a solid product, andcombining this solid product with an organoaluminum compound, an .alpha.-olefin and a reaction product of an organoaluminum compound with an electron donor.
    Type: Grant
    Filed: July 21, 1983
    Date of Patent: August 6, 1985
    Assignee: Chisso Corporation
    Inventors: Akihiro Sato, Kazutsune Kikuta, Toshihiro Uwai, Kenji Matsuda, Nobutaka Hattori
  • Patent number: 4529780
    Abstract: An improved method for the preparation of homopolymers and copolymers of alpha olefins by means of a catalyst system comprising a titanium halide, an aluminum alkyl, and a phenolic compound which has a tendency to crystallize at low temperatures in the reactor feed system is disclosed. The improvement comprises prereacting a portion of the aluminum alkyl with the phenolic compound such that the components remain catalytically inactive and then activating the catalyst by adding the remainder of the aluminum alkyl to prereacted components in situ in the polymerization reactor, thereby preventing the crystallization of the phenolic compound at low temperatures in the feed system for the reactor.
    Type: Grant
    Filed: November 19, 1981
    Date of Patent: July 16, 1985
    Assignee: Northern Petrochemical Company
    Inventor: Rolf F. Foerster
  • Patent number: 4529716
    Abstract: Catalyst components for the stereoregular polymerization of alpha-olefins, comprising a Ti halide and an electron-donor compound supported on an anhydrous magnesium dihalide and obtained by means of non-extractive treatments, with liquids having a dielectric constant at 20.degree. C. equal to or higher than 2, of compositions comprising an anhydrous Mg dihalide, the crystallites of which have an average size lower than 300 .ANG..The present invention refers to new catalyst components and the catalysts obtained therefrom for the polymerization of alpha-olefins Ch.sub.2 .dbd.CHR, wherein R is an alkyl radical with 1-4 C atoms or an aryl radical, and of mixtures of said alpha-olefins with minor amounts of ethylene.
    Type: Grant
    Filed: September 9, 1983
    Date of Patent: July 16, 1985
    Assignee: Montedison S.p.A.
    Inventors: Viviano Banzi, Pier C. Barbe, Luciano Noristi
  • Patent number: 4526944
    Abstract: A process for the preparation of homopolymers and copolymers of .alpha.-monoolefins by means of a Ziegler-Natta catalyst system comprising (1) a halide of trivalent titanium, (2) an oxygen compound (ester) having a specific formula and (3) an aluminum-alkyl, the titanium halide (1) and the oxygen compound (2) being milled together before use, wherein the catalyst system employed contains, as a further component, (4) a phenolic compound of the formula ##STR1## where R.sup.3 is C.sub.1 -C.sub.6 -alkyl, R.sup.4 is hydrogen or C.sub.1 -C.sub.6 -alkyl, p is an integer from 0 to 5 and q is an integer from 1 to 5.
    Type: Grant
    Filed: March 3, 1981
    Date of Patent: July 2, 1985
    Assignee: BASF Aktiengesellschaft
    Inventor: Gerhard Staiger
  • Patent number: 4526941
    Abstract: A process for polymerizing an .alpha.-olefin which comprises contacting the .alpha.-olefin at a temperature of about 10.degree. C. to about 100.degree. C. with a catalyst comprising a slurry component (A) and an organometallic component (B), the component (A) being obtained, without intermediate or final solids separation, by reacting (1) a slurry reaction mixture produced by reacting one mol of (i) a hydrocarbon-soluble organomagnesium component of the general formulaM.alpha.Mg.beta.R.sub.p.sup.1 R.sub.q.sup.2 X.sub.r Y.sub.sor of the reaction product of M.alpha.Mg.beta.R.sub.p.sup.1 R.sub.q.sup.2 X.sub.r Y.sub.s with at least one electron donor selected from the group consisting of ethers, thioethers, ketones, aldehydes, carboxylic acids or derivatives thereof, alcohols, thioalcohols and amines, with 0.1 to 10 mols of (ii) a chlorosilane compound of the formulaH.sub.a SiCl.sub.b R.sub.4-(a+b).sup.10at a temperature of about 20.degree. C. to about 150.degree. C.
    Type: Grant
    Filed: September 23, 1983
    Date of Patent: July 2, 1985
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Hisaya Sakurai, Tadashi Ikegami, Masayoshi Miya, Katsuhiko Takaya
  • Patent number: 4526882
    Abstract: A comminuted, supported polymerization catalyst for alpha-olefins comprises (A) an organoaluminum compound and (B) a solid titanium-containing component formed by at least one halogen-containing compound of titanium(IV); (b) at least one electron donor; and (c) at least one hydrocarbon-insoluble magnesium-containing compound; and (2) retreating such comminuted product with (a) at least one halogen-containing compound of titanium(IV); and (b) a mixture containing ethylbenzoate and a substituted alkyl aromatic acid ester in which the substituent group has a negative Hammett constant; and optionally, at least one chlorocarbon and/or at least one haloalkylchlorosilane.
    Type: Grant
    Filed: October 24, 1983
    Date of Patent: July 2, 1985
    Assignee: Standard Oil Company (Indiana)
    Inventors: Bryce V. Johnson, Nicholas M. Karayannis, John S. Skryantz
  • Patent number: 4526883
    Abstract: A method is disclosed for increasing the productivity of an olefin polymerization catalyst. The catalyst contains an aluminum chloride co-crystallized titanium halide. The catalyst component is simultaneously washed with an olefin and electron donor is added to the catalyst component, thereby greatly increasing its productivity without significantly adversely affecting the crystallinity of the polymer produced.
    Type: Grant
    Filed: June 20, 1984
    Date of Patent: July 2, 1985
    Assignee: Northern Petrochemical Company
    Inventor: Charles K. Buehler
  • Patent number: 4525467
    Abstract: A aliphatic hydrocarbon soluble mixed aluminum hydrocarbyl-Lewis base co-catalyst composition comprising (i) at least two different classes of aluminum hydrocarbyls the first being an aluminum hydrocarbyl halide, the second being an aluminum hydrocarbyl hydride and/or aluminum trialkyl and (ii) at least one Lewis base represented by the formula: ##STR1## wherein each Y can be -OR', -NR.sub.2 ' and R' with the proviso that at least two be -OR' or -NR.sub.2 ', Z is an alkylene radical forming a 5 or 6 membered ring with the carbonyldioxy group or Z is alkyl substituted alkylene group wherein the alkyl radical can have from 1 to 8 carbon atoms, R is an aryl, allyl or alkyl group having 1 to 20 carbon atoms and R' is an alkyl, cycloalkyl, aryl or aralkyl radical having from 1 to 20 carbon atoms.The co-catalyst is employed with a titanium halide catalyst for the polymerization of olefins to obtain a advantageous balance of catalytic activity and polymer product stereoregularity.
    Type: Grant
    Filed: January 16, 1984
    Date of Patent: June 25, 1985
    Assignee: Exxon Research & Engineering Co.
    Inventors: Terrence Huff, Eugene E. Poirot
  • Patent number: H179
    Abstract: A novel product of the polymerization of butene-1 is highly stereoregular but nevertheless has low crystallinity and has properties of a thermoplastic elastomer.This elastomeric polybutylene is the total product. Its elastomeric qualitites lie between those of plasticized vinyl polymers and conventional vulcanized rubbers.The butene-1 polymers may be compounded with extenders and fillers for use as molded or extruded elastomeric product or may be used without plasticizer addition in place of flexible vinyl polymers, such as highly plasticized poly(vinylchloride) PVC.
    Type: Grant
    Filed: November 28, 1984
    Date of Patent: December 2, 1986
    Inventors: George B. Klingensmith, Thair L. Higgins