Abstract: A catalyst for producing higher flow index linear low density polyethylene with relatively narrower molecular weight distributions is described. The catalyst is formed by treating silica having reactive OH groups with a dialkylmagnesium in a solvent for said dialkylmagnesium; then adding to said solvent a carbonyl containing compound to form an intermediate which is subsequently treated with a transition metal to form a catalyst precursor. The catalyst precursor is activated with triethylaluminum.

Abstract: Catalyst components for the polymerization of olefins, obtained by reacting a tetravalent titanium halide or halogen alcoholate and an electron-donor compound with a solid comprising a porous metallic oxide containing hydroxyl groups on the surface, on which is supported a magnesium dihalide or a magnesium compound which does not contain Mg-C bonds and can be transformed into a dihalide, characterized in that the quantity of Mg supported on the oxide prior to the reaction with titanium compound, and present in the catalyst component after the reaction with the Ti compound, is from 5% to 12% weight with respect to the weight of the catalyst component.

Abstract: Catalyst components for the polymerization of olefins obtained by reacting a tetravalent titanium halide or halogen alcoholate and an electron-donor compound with a porous polymer support on which is supported a magnesium dihalide or a magnesium compound which does not contain Mg--C bonds and can be transformed into a dihalide, characterized in that the Mg content before and after the reaction with titanium compound ranges from 6 to 12% by weight.

Abstract: When asymmetric olefins or a monomer mixture containing asymmetric monomers is polymerized by a catalyst composition containing esters of carboxylic acid e.g. as a so-called donor, and alcohol the ester group can be transesterified with the alcohol to an ester containing another alkyl group during the preparation and/or polymerization of the catalyst. This is advantageous particularly when an adduct of a so-called spray-crystallized Mg-halide and alcohol is used as the catalyst carrier, because the alkoxy group of the alcohol of the carrier and the alkoxy group of the ester of the donor can be transesterified and thus obtain the preferable effects of both esters on the run of the polymerization reaction. Hereby, a solvent having a high boiling point should be used as the intermediate agent, so that the transesterification reaction can take place. Most preferable have been found hydrocarbons having high boiling points, especially nonane and decane.

Abstract: A complex alkoxide compound containing magnesium, titanium and boron species comprises the reaction product of elemental magnesium, titanium tetraalkoxide, an alkyl borate ester and alkanol at elevated temperature in an inert diluent. This complex alkoxide compound is contacted with a tetravalent titanium halide, a halohydrocarbon and an electron donor to form an olefin polymerization procatalyst. Contact of the procatalyst with an organoaluminum cocatalyst and a selectivity control agent produces a high activity catalyst for the polymerization of lower .alpha.-olefins to polymer product of good properties in good catalyst productivity.

Abstract: A good activity and stereospecifity have been achieved by a catalyst system intended for the polymerization of olefins comprising a procatalyst based on a titanium compound, an organoaluminium cocatalyst and an organosilane compound, the organosilane compound having the following formula (I) ##STR1## in which R is a lower alkyl, R' is an alkyl, R" is a substituent donating electrons, n=1, 2, or 3, m=0, 1, or 2, and n+m.ltoreq.3.

Abstract: A solid catalyst component for alkene polymerization comprising a magnesium halide, an electron donor and a phenoxy-titanium halide, the latter being a dihalophenoxy-titanium halide or a dialkoxyphenoxy-titanium halide in which the alkoxy groups each have from 1 to 8 carbon atoms.

Abstract: Spherical catalyst components for the polymerization of olefins comprising a titanium compound and optionally an electron-donor supported on anhydrous magnesium chloride, characterized by a surface area between 20 and 250 m.sup.2 /g, porosity between 0.25 and 0.5 cc/g, and an X-ray spectrum where the magnesium chloride reflections are present at 2 .nu. of 35.degree. and 14.95.degree., or where the reflection at 35.degree. is substituted by a halo with the maximum intensity between 33.5.degree. and 35.degree. and the reflection of 2 .nu. at 14.95.degree. is absent.

Abstract: A process for producing an .alpha.-olefin polymer which comprises polymerizing an .alpha.-olefin in the presence of a catalyst system comprising(A) a solid catalyst component containing at least titanium, magnesium, halogen, and electron donor and(B) a sterically hindered aluminum amide compound represented by the general formula ##STR1## wherein, R.sup.1 through R.sup.5 denote each a hydrocarbon group of 1 to 20 carbon atoms, L denotes an alkoxy group of 1 to 20 carbon atoms and/or halogen, l is 2 or 3, x is defined by 0<x<1, y is defined by 0.ltoreq.y<3, and z is defined by 0<z<3 with the proviso that x+y+z=3.

Abstract: Porous particles of MgCl.sub.2 which have essentially the shape of two truncated right cones connected by their larger bases, which truncated cones are incurved towards the axis of symmetry perpendicular to the bases, at the intersection of the envelope of the truncated cones with two orthogonal planes passing through the said axis of symmetry. These particles are impregnated with a transition metal compound and employed as a catalytic component in the polymerization of olefins. The resultant polyolefins, especially polyethylene, polypropylene and their copolymers, are comprised of particles with a distinctive structure.

Abstract: A catalyst component useful in propylene polymerization in combination with a dialkyl aluminum halide cocatalyst comprises the product of reaction of TiCl.sub.3 which is substantially free of extraneous halide with a selected electron donor compound which is dissolved in a liquid hydrocarbon solvent in which the TiCl.sub.3 is dispersed. The electron donor compound is selected from certain organic acid esters, hindered phenolic compounds and silyl esters.The catalyst of the invention provides increased activity, molecular weight control, increased isotacticity of propylene polymer products and prevents catalyst feed line pluggage, among other advantages.

Abstract: A polymerization catalyst useful for the polymerization of olefins is prepared by contacting a metal dihalide compound having a metal selected from Group 2 and Group 12 of the Periodic Table and a transition metal compound which is a hydrocarbyloxide of a transition metal selected from Group 4 and Group 5 to thereby form a first catalyst component; contacting the first catalyst component with at least one organoaluminum precipitating agent to form a solid product; and contacting the solid product with an ester and then an activating agent to form a catalyst. Other aspects of the invention include a catalyst produced by the above described process and a polymerization process employing the thus produced catalyst.

Abstract: Catalytic solids based on titanium trichloride complex, usable for the stereospecific polymerization of alpha-olefins, obtained by heat treatment, in the presence of a halogenated activating agent, of the liquid material resulting from bringing TiCl.sub.4, pretreated with an electron-donor compound, into contact with a composition (C) corresponding to the general formulaAlR.sub.p (Y) .sub.q X .sub.3-(p+q)in whichR represents a hydrocarbon radical or a hydrogen atom;Y represents a group chosen from --OR', --SR' and --NR'R", in which R' and R" each represent a hydrocarbon radical or a hydrogen atom;X represents a halogen;p is an arbitrary number such that 0<p<3; andq is an arbitrary number such that 0<q<3; the sum (p+q) being such that 0<(p+q).ltoreq.3.These catalytic solids of controllable porosity permit the production of a wide range of propylene polymers, in particular the propylene and ethylene copolymers known as "block" copolymers.

Abstract: Cocatalytic composition resulting from bringing an organoaluminium halide (A) into contact with an electron-donating organic compound (ED) selected from esters, amides and ketones, the organoaluminium halide (A) possessing an atomic ratio halogen (X)/aluminium (Al) of greater than 1 and less than 1.3, the halide (A) and the compound (ED) being employed in a mole ratio halide (A)/compound (ED) of greater than 20.Catalytic systems which are usable for the polymerisation of alpha-olefins, comprising such a cocatalytic composition--and a solid based on titanium trichloride complexed with an electron-donating compound.

Abstract: The invention relates to a method for the preparation of a supported procatalyst intended for the polymerization of olefines, in which particles are formed of magnesium dihalide and alcohol, the particles are reacted with an organic compound of a metal from the groups I-III, the thus obtained particulate product is activated by means of a titanium and/or vanadium compound and optionally a donor, and optionally a prepolymerization is carried out for the activated particles. A problem of such a method is how to form particles of magnesium dihalogenide and alcohol having a structure advantageous for the polymerization of olefins. The problem has in the present invention been solved so that the particles are formed by spray crystallizing (spray freezing) a mixture of magnesium dihalide and alcohol to complex particles of magnesium dihalide and alcohol. The hydroxyl content of the particles so obtained is much greater than earlier, which results in a much more active procatalyst than the preceding ones.

Abstract: A cocatalyst for use in association with a catalytic component comprising a titanium compound and an internal electron donor on a magnesium halide support for the polymerization of propylene alone or propylene with ethylene or a C.sub.4 to C.sub.12 alpha-olefin, said cocatalyst consisting essentially of an organic aluminum compound and an external electron donor consisting essentially of a non-aromatic silane with two Si--O--C bonds and a monoether and/or a silane with a single Si--O--C bond and the resultant catalyst wherein such cocatalyst is combined with a catalytic component known for use in polymerizing propylene.

Abstract: A highly active Ziegler-Natta catalyst for polymerizing HDPE and LLDPE at low temperature and pressure may be prepared by reacting a magnesium compound and a halogen compound with an electron donor compound to dissolve, reacting the resulting solution with a titanium compound to obtain the homogeneous solution and then adding a small quantity of surfactant to the homogeneous solution. Ethylene polymers and copolymers were prepared by activating the resulting catalyst to obtain the granular polymer having density of from 0.92 to 0.98 g/cm.sup.3 and in which the particle size distribution was narrow.

Abstract: A transition-metal catalyst component for a Ziegler catalyst system, obtainable by1) mixing an inorganic, oxidic carrier with a transition-metal starting component in an organic solvent,2) removing the solvent by evaporation,3) mixing the solid-phase intermediate from step (2) with3.1) an organoaluminum catalyst component of the formula AlR.sub.m X.sub.3-m, whereR is a C.sub.1 - to C.sub.18 -hydrocarbon radical,m is from 1 to 3, andX is OR, chlorine, bromine or hydrogen, and3.2) an organic carboxylate or an organosilicon compound or a mixture thereof in an organic solvent, and4) if desired, isolating the solid-phase intermediate by filtration, washing and drying,and the use thereof for the homopolymerization or copolymerization of ethene are described.

Abstract: A catalyst or catalyst component for the polymerization or copolymerization of alpha-olefins in the slurry phase is formed by a process comprising forming a solution of a magnesium-containing species in a liquid and precipitating solid particles from the solution of the magnesium-containing species by treatment with a transition metal halide in the presence of at least one of a tetrabutoxysilane and a tetrabutoxytitanate.

Abstract: A polymerization catalyst is formed by producing a solution of a Group IIA or Group IIB halide and an alcohol; contacting the solution with an organometallic compound to form a soluble complex; and contacting the soluble complex with a halide ion exchanging source. An ester or an anhydride can also be combined with the halide solution or the soluble complex. The catalyst thus produced can be combined with an organometallic cocatalyst.

Abstract: This invention relates to a catalytic component for the polymerization of .alpha.-olefins and provides a catalytic component of magnesium support type capable of exhibiting a high stereoregularity while maintaining an improved strength as well as a high catalytic activity. The features thereof consist in a catalyst component for the polymerization of .alpha.-olefins obtained by contacting (A) a solid component comprising, as essential components, magnesium, titanium, a halogen and an electron-donating compound with (D) an olefin in the presence of (B) a trialkylaluminum and (C) a dimethoxy group-containing compound represented by the general formula R.sup.1 R.sup.2 Si(OCH.sub.3).sub.2 where R.sup.1 and R.sup.2 are, same or different, aliphatic hydrocarbon groups with 1 to 10 carbon atoms and having a volume, calculated by the quantum chemistry calculation, of 230 to 500 .ANG..sup.3 and an electron density of oxygen atoms in the methoxy group, calculated similarly, ranging from 0.685 to 0.800 A. U.

Abstract: A vanadium-based catalyst system is treated with an ether as a means of enhancing catalyst activity and polymer productivity.

Abstract: Ziegler-Natta-type catalyst systems containing, as active constituents,a) a titanium-containing solid component which also contains magnesium, halogen and a carboxylic acid ester, and, as cocatalyst,b) an aluminum compound,wherein the carboxylic acid ester in the solid component is a diester of a carboxylic acid of the formula Ia or Ib ##STR1## where R.sup.1, R.sup.2, R.sup.3 and R.sup.4 are identical or different and are hydrogen, C.sub.1 - to C.sub.15 -alkyl, C.sub.7 - to C.sub.15 -alkylaryl, or 5- to 7-membered cycloalkyl, which may itself carry C.sub.1 - to C.sub.10 -alkyl groups, are particularly suitable for the preparation of polypropylene and copolymers of propylene containing minor amounts of other .alpha.,.beta.-unsaturated olefinic compounds having from 2 to 12 carbon atoms.

Abstract: An improved high activity olefin polymerization catalyst catalyzes the production of polymeric lower .alpha.-olefin having good properties and a relatively narrow particle size distribution. The catalyst is produced from an organoaluminum cocatalyst, a selectivity control agent and a novel olefin polymerization procatalyst which is prepared by contacting a tetravelent titanium halide, a halohydrocarbon, an electron donor and the solid procatalyst precursor obtained by heating an adduct of a carbonated magnesium ethoxide and a phenolic compound of enhanced acidity.

Abstract: A complex alkoxide compound containing magnesium, titanium and boron species comprises the reaction product of elemental magnesium, titanium tetraalkoxide, an alkyl borate ester and alkanol at elevated temperature in an inert diluent. This complex alkoxide compound is contacted with a tetravalent titanium halide, a halohydrocarbon and an electron donor to form an olefin polymerization procatalyst. Contact of the procatalyst with an organoaluminum cocatalyst and a selectivity control agent produces a high activity catalyst for the polymerization of lower .alpha.-olefins to polymer product of good properties in good catalyst productivity.

Abstract: Ziegler polymerization of .alpha.-olefins is disclosed which is characterized by a solid catalyst component. The solid catalyst component, Component (A), comprises Sub-component (i) which is a solid catalyst component for Ziegler catalysts comprising Ti, Mg and a halogen; Sub-component (ii) which is a silicon compound having a plurality of a bond represented by a formula: Si--OR.sup.1R.sup.1.sub.m X.sub.n Si(OR.sup.2).sub.4-n-mwherein R.sup.1 indicates a hydrocarbyl group of 1 to 8 carbon atoms, Sub-component (iii) which is a vinylsilane compound, and Sub-component (iii) which is an organometal compound of a metal of Groups I to IV of the Periodic Table. No need of an outside electron donor may be required, and the polymer produced is improved in its content of a "tacky" polymer.

Abstract: A transition-metal catalyst component for a Ziegler catalyst system, obtainable by1) mixing, in a solvent, an inorganic, oxidic carrier with1.1) a vanadium trihalide alcohol complex of the formula VY.sub.3.nZ--OH, whereY is chlorine or bromine,n is from 1 to 6, andZ is a monovalent, saturated, aliphatic, aromatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms, and1.2) a titanium halide or a titanium trihalide/aluminum trihalide complex, where the halogen can be chlorine and/or bromine, or a titanium trihalide complex of the formula TiY.sub.3.nZ--OH or mixtures thereof, whereY is chlorine or bromine,n is from 1 to 6, andZ is a monovalent, saturated, aliphatic, aromatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms, and1.3) a compound of the formula BX.sub.n Y.sub.m R.sub.p or SiX.sub.n Y.sub.m R.sub.q or mixtures thereof, whereX is OR,Y is chlorine, bromine or hydrogen, andR is a C.sub.1 - to C.sub.

Abstract: A transition-metal catalyst component for a Ziegler catalyst system, obtainable by1) mixing, in a solvent, an inorganic, oxidic carrier with1.1) a vanadium trihalide/alcohol complex of the formula VY.sub.3 nZ-OH, whereY is chlorine or bromine,N is from 1 to 6, andZ is a monovalent, saturated, aliphatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms, and1.2) a titanium trihalide or a titanium trihalide/aluminum trihalide complex, where the halogen can be chlorine and/or bromine, or a titanium trihalide complex of the formula TiY.sub.3. nZ-OH or a mixture thereof, whereY is chlorine or bromine,n is from 1 to 6, andZ is a monovalent, saturated, aliphatic or araliphatic hydrocarbon radical having not more than 10 carbon atoms or a mixture thereof, and1.3) a zirconium tetrahalide, where the halogen can be chlorine and/or bromine,2) removing the solvent by evaporation,3) mixing the solid-phase intermediate from step (2) with3.1) an organoaluminum catalyst component of the formula AlR.sub.

Abstract: A complex alkoxide compond precursor of an olefin polymerization catalyst component is produced by contacting a magnesium alkoxide, a titanium alkoxide and a borate ester in alkanol solution. Akanol is removed from the resulting complex alkoxide compound alcoholate and the resulting product is contacted with tetravalent titanium halide, halohydrocarbon and an electron donor. The resulting solid olefin polymerization procatalyst is contacted with organoaluminum cocatalyst and a selectivity control agent. The resulting olefin polymerization catalyst affords polyolefin product in good productivity and with good stereospecificity.

Abstract: The invention relates to catalysts for ethylene polymerization or copolymerization to produce film quality product which exhibits improved FDA hexane extractables. The invention also relates to catalysts for ethylene polymerization or copolymerization to produce film quality product which exhibits improved dart impact resistance. The invention relates to catalysts for ethylene polymerization or copolymerization to produce film quality product which exhibits improved MD tear properties.

Abstract: Catalyst components for the polymerization of olefins comprising a titanium or vanadium compound supported on a porous particulate polymeric support which particles have a porosity greater than 0.3 cc/g and a pore distribution such that at least 40% of the pores have radius greater than 150 .ANG..The catalyst components are prepared by impregnating the polymeric support with a solution of the Ti or V compound and evaporating the solvent.

Abstract: A Zeigler-Natta type catalyst suitable for polymerizing propylene comprising a preactivated support coated with 0.1 to 10 g of homopolymer or copolymer of propylene. The preactivated support which comprises magnesium chloride and 1 to 20% by mol of an electron donor free from labile hydrogen and from ester function, is in the form of spherical particles having a mean diameter by mass of 10 to 100 microns and a ratio of the mean diameter by mass to the mean diameter by number of less than 2.0. The preactivated support is treated with at least one internal electron donor compound and coated by contacting the treated support with an alkyl aluminium halide and propylene, optionally together with ethylene and/or a C.sub.4-8 alpha-olefin, in the absence of an external electron donor compound.

Abstract: The invention relates to the improving of a particle structure of carrier compounds for polymerization catalysts, and thereby to the improving of the activity of the entire catalyst, by jet grinding one or more carrier compounds (4), or a mixture of the same, in a grinding chamber in which one or more gas jets (2) transport particles (4) of the material to be ground finely, at such a force against each other and/or against one or more anvils (5) of the jet mill that the particles are pulverized into a finely-divided chemically active carrier.

Abstract: The present invention relates to a catalyst for the polymerization of olefins, and provides a catalyst component of magnesium support type which has a high catalytic activity as well as improved catalytic grain strength sufficient for practical use and which hardly deteriorates even after storage for a long time. The catalyst component is obtained by contacting(a) metallic magnesium with(b) a hydrocarbon represented by the general formula RX wherein R is a hydrocarbon group of 1 to 20 carbon atoms and X is a halogen atom, then contacting the resulting composition with(c) a compound represented by the general formula X.sup.1 nM(OR.sup.1).sub.m-n wherein X.sup.1 is a hydrogen atom, halogen atom or a hydrocarbon group of 1 to 20 carbon atoms, M is a boron, carbon, aluminum, silicon or phosphorus atom, R.sup.1 is a hydrocarbon group of 1 to 20 carbon atoms, m is the atomic valence of M and m>n.gtoreq.0, and(d) a titanium alkoxide represented by the general formula Ti(OR.sup.2).sub.4 wherein R.sup.

Abstract: A process for preparing a solid catalyst component which comprises halogenating a magnesium compound in the formula MgRR.sup.1.nCO.sub.2 in which R and R.sup.1 are the same or different alkoxy or phenoxy groups and n is a number of from 0 to 2 with a halide of tetravalent titanium in the presence of dialkylester of a dihydric aromatic carboxylic acid and an inert hydrocarbon diluent by reacting at a temperature of from 120.degree. to 136.degree. C. and recovering the solid reaction product from the reaction mixture.

Abstract: A complex, magnesium-containing, titanium-containing solid olefin polymerization procatalyst precursor is produced by reaction of magnesium alkoxide, titanium tetraalkoxide and a phenolic compound followed by removal of alkanol. Conversion of this solid to an olefin polymerization procatalyst and the procatalyst to an olefin polymerization catalyst results in a catalyst which is used to polymerize lower .alpha.-olefin monomers. The polymer product is obtained in good yield and has good properties including a relatively high bulk density and a relatively narrow particle size distribution.

Abstract: A catalyst component useful in propylene polymerization in combination with a dialkyl aluminum halide cocatalyst comprises the product of reaction of TiCl.sub.3 which is substantially free of extraneous halide with a selected electron donor compound which is dissolved in a liquid hydrocarbon solvent in which the TiCl.sub.3 is dispersed. The electron donor compound is selected from certain organic acid esters, hindered phenolic compounds and silyl esters.The catalyst of the invention provides increased activity, molecular weight control, increased isotacticity of propylene polymer products and prevents catalyst feed line pluggage, among other advantages.

Abstract: A solid catalyst for polymerizing an olefin is prepared from an organometallic compound, a fine-particle carrier, an aluminoxane, a compound of group IVB transition metal in periodic table, and an olefin polymer produced in a preliminary polymerization. The catalyst has a high polymerization activity and is capable of producing an olefin polymer having a narrow molecular- weight distribution. When the catalyst is used for producing an olefin copolymer, the resulting copolymer has both narrow molecular-weight distribution and composition distribution.

Abstract: An improved olefin polymerization process employs an olefin polymerization catalyst produced from a polymerization procatalyst made from a magnesium alkoxide, a titanium tetraalkoxide, a tetravalent titanium halide, a phenolic compound and an alkanol. The procatalyst precursor is contacted with a tetravalent titanium halide and an electron donor to form the procatalyst which is subsequently converted to the olefin polymerization catalyst by contact with a cocatalyst and a selectively control agent.

Abstract: A catalyst or catalyst component for the polymerization of copolymerization of alpha-olefins, which is formed by a process comprising forming a solution of a magnesium-containing species in a liquid comprising at least one alcohol.

Abstract: Supported olefin, e.g., alpha-olefin, polymerization catalyst compositions, such as Ziegler-Natta catalysts, are modified by using porous, polymer particles having an average pore diameter of at least about 10 .ANG. as the catalyst support. The resulting catalyst composition is more active than refractory oxide-supported catalysts and it is not susceptible to deactivation by catalyst poisons, such as oxygen or water. Additionally, the polymer particles need not be calcined prior to the catalyst synthesis.

Abstract: A method for producing a stereoregular polyolefin in the presence of a catalyst comprising a transition metal compound and an organometallic compound, wherein a catalyst system is employed which comprises (i), (ii) and (iii): (A) a solid catalyst component obtained by reacting to a uniform solution containing (i) at least one member selected from the group consisting of metallic magnesium and an organic hydroxide compound and an oxygen-containing organic magnesium compound, (ii) a compound of Group IIIB of the Periodic Table, and (iii) an oxygen-containing organic silicon compound, (iv) at least one aluminum halide, to obtain a solid product, and reacting to the solid product, (v) an electron donative compound, and (vi) a titanium halide compound; (B) at least one member selected from the group consisting of organometallic compounds of metals of Groups IA, IIA, IIB, IIIB and IVB of the Periodic Table; and (C) an electron donative compound.

Abstract: Disclosed are solid catalyst components for the polymerization of olefins comprising a titanium halide or titanium alkoxy halide, and an electron-donor compound selected from silicon compounds of the formula ##STR1## where R.sub.1, R.sub.2, R.sub.3 and R.sub.4 are hydrocarbyl radicals, supported on a magnesium halide in active form.Also disclosed are catalysts obtained from said catalyst components and from an Al-alkyl compound, as well as catalysts obtained by the reaction of an Al-alkyl compound and a silicon compound of the formula above with a solid catalyst component comprising a titanium halide or halogen alcoholate and an electron-donor compound having specific characteristics of extractability with Al-triethyl, supported on an active magnesium halide.

Abstract: Improved lower .alpha.-olefin polymerization catalysts are produced from an organoaluminum cocatalyst, a selectivity control agent and a specified magnesium-containing, titanium-containing, halide-containing procatalyst. The procatalyst is produced from an electron donor, tetravalent titanium halide and a complex alkoxide compound formed from magnesium alkoxide, titanium alkoxide and a phenolic compound. The catalyst is utilized produce poly-.alpha.-olefin in good yield, which polymer is characterized by a relatively low xylene solubles content and a relatively high bulk density.

Abstract: A catalyst useful for polymerizing olefins is prepared by contacting a highly porous magnesium-containing aluminum oxide support with an alcohol, then contacting the resulting solid with a mixture of titanium tetrachloride and dialkyl phthalate, and then contacting the resulting solid with additional titanium tetrachloride.

Abstract: Disclosed is a titanium-containing solid catalyst component which is a contact reaction product of:(i) a magnesium halide such as MgCl.sub.2,(ii) a titanium compound represented by the formula:Ti(OR.sup.1).sub.a X.sub.4-awherein a is a number of 0.ltoreq.a.ltoreq.4, R.sup.1 represents a hydrocarbon residue having 1 to 20 carbon atoms, and X represents a halogen atom, such as Ti(O--nBu).sub.4, and(iii) a coordination titanium compound represented by the formula:R.sup.2.sub.m R.sup.3.sub.n TiX.sub.4-m-nwherein R.sup.2 represents a cyclopentadienyl group or a substituted cyclopentadienyl group, R.sup.3 represents a hydrogen atom, a hydroxyl group, a hydrocarbyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, an amino group or a substituted amino group, X represents a halogen atom, and m is a number of 1.ltoreq.m.ltoreq.4 and n is a number of 0.ltoreq.n.ltoreq.3, with the proviso that the condition of 1.ltoreq.m+n.ltoreq.4 is satisfied, such as Cp.sub.2 TiCl.sub.2, i.e.

Abstract: Disclosed are catalysts for the polymerization of alpha-olefins comprising the reaction product of:(A) an Al-alkyl compound;(B) a trifluoropropyl substituted silane compound;(C) a solid component comprising a titanium compound having at least a Ti-halogen bond and an electron donor compound both supported on an activated anhydrous magnesium dihalide, and the process of using said catalysts.

Abstract: A process for producing a catalyst component for olefin polymerization is provided, which process comprises spraying a solution of a magnesium compound e.g. MgCl.sub.2 and an alcohol such as MgCl.sub.2. nROH (wherein R is 1-10 C alkyl and n is 3-6) into a cooled spray column to obtain a spherical solid component (carrier) without any substantial vaporization of the alcohol, followed by partly drying the component for a time till a specified ratio of the alcohol/MgCl.sub.2 is attained, and then subjecting the resulting component to treatment with a titanium halide and an electron-donating component, the resulting component having a large particle diameter, without any dispersion of the solvent content in the component particles and also without any breakage of the particles when subjected to treatment with the titanium halides.

Abstract: The present invention relates to a process for preparing a Ziegler-Natta type catalyst based on a vanadium compound. The process comprises sequentially contacting within a liquid hydrocarbon a spheroidal support comprising (i) MgCl.sub.2 free from any Mg-C bond and (ii) an electron-donor D1 free from labile hydrogen, an electron-donor D2 containing labile hydrogen and an organometallic compound capable of reducing a vanadium compound, (2) washing the solid product with a liquid hydrocarbon resulting from the contacting, and (3) contacting the washed solid product with one or more vanadium compounds soluble in the liquid hydrocarbon, comprising halogen atoms and alkoxy radical, both being bonded to the same or different vanadium atoms. The catalyst which consists of spheroidal particles without fines, is very active in olefin polymerization and is particularly suitable for producing elastomeric copolymers of propylene.

Abstract: A catalyst system for the polymerization of alpha-olefins comprising:(a) a solid precursor comprising the reaction product of (i) a halogenated vanadium compound wherein the vanadium has a valence of 2 to 5; (ii) a magnesium compound; and (iii) an inside electron donor wherein the molar ratio of inside electron donor to vanadium compound is in the range of about 0.2:1 to about 2:1; the atomic ratio of magnesium to vanadium is in the range of about 3:1 to about 40:1; and the reaction product (A) is a solid having a surface area greater than about 10 square meters per gram or (B) is adsorbed on the surface of an inorganic support having a surface area greater than about 10 square meters per gram;(b) a hydrocarbyl aluminum cocatalyst wherein the atomic ratio of aluminum to vanadium is in the range of about 2:1 to about 300:1; and(c) an outside electron donor wherein the molar ratio of outside electron donor to aluminum is in the range of about 0.02:1 to about 1:1.