Abstract: The present invention relates to a process for the polymerization of olefins using catalyst components and catalysts obtained therefrom comprising Ti, Mg, halogen and an electron donor compound selected from heteroatoms containing esters of malonic acids. The catalysts are particularly suitable for the sterospecific polymermerization of olefins having high isotactic index expressed in terms of high xylene insolubility.

Abstract: There are provided (1) a process for producing a solid product, which comprises the step of reducing a titanium compound represented by the following formula [I] with an organomagnesium compound in the presence of an organosilicon compound having an Si—O bond, an inorganic fine particle and optionally an ester compound, (2) a process for producing a solid catalyst component, which comprises the step of contacting the solid product obtained by the above process, a halogenation ability-carrying halogeno compound, and an inner electron donor compound, (3) a process for producing a catalyst, which comprises the step of contacting the solid catalyst component obtained by the above process, an organoaluminum compound, and an outer electron donor compound, and (4) a process for producing an olefin polymer, which comprises the step of polymerizing an olefin in the presence of the catalyst obtained by the above process.

Abstract: A process for the preparation of a supported catalyst system, an inorganic carrier material being reacted with a metal compound of the formula M1(R1)r(R2)5(R3)t(R4)u  I in the presence of an inert solvent in a first step and, in a subsequent step, the suspension thus obtained being reacted with a metallocene complex and a compound forming metallocenium ions, in which process the solvent is not removed after the first step and the subsequent step is carried out without isolation of the pretreated carrier material thus obtained.

Abstract: The present invention provides a novel process for the preparation of isoolefin copolymers in the presence of zirconium halides and/or hafnium halides and organic acid halides, in particular for the preparation of butyl rubbers, as well as isoolefin copolymers constructed of isobutene, isoprene and optionally further monomers.

Abstract: A novel continuous gas phase polymerization process for producing polyethylene and interpolymers of ethylene and at least one other olefin is provided wherein a non-aromatic halogenated hydrocarbon is used in a specified amount such that the activity of the titanium, zirconium and/or hafnium containing Ziegler-Natta catalyst is increased.

Abstract: This invention relates to a catalyst composition suitable for a polymerization process comprising, in one embodiment, a particulate filler, mineral oil and at least one metal catalyst compound. In another embodiment, the particular filler is fumed.

Abstract: A novel continuous gas phase polymerization process for producing polyethylene and interpolymers of ethylene and at least one other olefin is provided wherein a saturated halogenated hydrocarbon is used in a specified amount such that the activity of the titanium containing Ziegler-Natta catalyst is increased.

Abstract: The present invention relates to catalyst components for the polymerization of olefins, and to the catalyst obtained therefrom, particularly suitable for the stereospecific polymerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatom containing esters of malonic acids (heteroatom containing malonates). Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.

Abstract: The present invention relates to catalyst components for the polymerization of olefins, and to the catalyst obtained therefrom, particularly suitable for the stereospecific polymerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatom containing esters of malonic acids (heteroatom containing malonates). Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.

Abstract: A catalyst system suitable for preparing substantially terminally unsaturated atactic polymers or copolymers of &agr;-olefins having a number average molecular weight in the range 300-500,000 comprises (A) a metallocene complex and (B) a cocatalyst comprising (i) a Group III Metal alkyl compound and (ii) a triaryl boron compound. Preferred metallocenes are those having alkyl ligands on the metal atom. The preferred Group III metal alkyl compound is triisobutyl aluminum and the preferred triaryl boron compounds is tris(pentafluorophenyl)boron.

Abstract: The present invention relates to a silica gel-supported catalyst component suitable for ethylene (co)polymerization, a catalyst therefrom and use of the same. The catalyst component according to the present invention is obtained by supporting the reaction product of a titanium compound, a halide promoter, a magnesium compound and an electron donor on silica gel having a larger specific surface area. When the resultant catalyst is used for ethylene polymerization, especially gas phase fluidized bed polymerization, not only the activity is substantially enhanced, but also the hydrogen response and the copolymerizability of ethylene with other alpha-olefins are improved. The catalyst is especially suitable for the fluidized bed polymerization operated in a condensed state, with high quality LLDPE resins being obtained.

Abstract: A novel continuous gas phase polymerization process for producing polyethylene and interpolymers of ethylene and at least one other olefin is provided wherein chloroform is used in a specified amount such that the activity of the titanium containing Ziegler-Natta catalyst is increased.

Abstract: A catalyst having high activity independent of the hydrogen concentration and low gel productivity in the polymerization of ethylene has been prepared.

Abstract: The present invention relates to catalyst components for the polymerization of olefins, and to the catalyst obtained therefrom, particularly suitable for the stereospecific polymerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatom containing esters of malonic acids (heteroatom containing malonates). Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.

Abstract: A polymerization catalyst system and a method for preparing the catalyst system is disclosed. The catalyst system includes a bulky ligand metallocene catalyst compound, preferably containing a single cyclopentadienyl or substituted cyclopentadienyl-type ring system, a Group 13 element containing first modifier, and a cycloalkadiene second modifier. The present invention also provides a process for polymerizing olefin(s) utilizing the catalyst systems described herein.

Abstract: A polymerization catalyst system and a method for preparing the catalyst system is disclosed. The catalyst system includes a bulky ligand metallocene catalyst compound, preferably containing a single cyclopentadienyl or substituted cyclopentadienyl-type ring system, a Group 13 element containing first modifier, and a cycloalkadiene second modifier. The present invention also provides a process for polymerizing olefin(s) utilizing the catalyst systems described herein.

Abstract: An organometallic composition of a reaction product of a fluorinated organic compound of formula (I): wherein R1 to R8 are as described in the specification, m is 0 or 1; and an organometallic compound of formula (II): M′RnX(p−n)  (II) wherein M′, R, X, n and p are as described in the specification; a polymerization catalyst composition using the above organometallic composition and a metallocene complex a method of making the catalyst composition and using the catalyst composition to polymerize &agr;-olefins.

Abstract: There are provided a process for producing a catalyst for &agr;-olefin polymerization, which comprises the step of contacting (1) a solid catalyst component having Ti, Mg and a halogen as essential components, (2) an organoaluminum compound and (3) a compound having a —C—O—C—O—C— bond group in a closed ring structure with one another; and a process for producing an &agr;-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an &agr;-olefin in the presence of a catalyst for &agr;-olefin polymerization produced by the above process.

Abstract: The present invention provides a process for preparing a substantially amorphous poly-&agr;-olefin, which includes: a) preforming a solid catalyst and, optionally, a first amount of a trialkylaluminum cocatalyst, by contacting the catalyst and optionally the cocatalyst with at least one selected from the group including oxygen and a compound which includes active oxygen, to form a preformed catalyst, wherein the solid catalyst includes magnesium, aluminum and titanium, and wherein said trialkylaluminum cocatalyst includes 1 to 9 carbon atoms in each alkyl group; b) contacting the preformed catalyst with a second amount of the cocatalyst, wherein a molar ratio of trialkylaluminum to the titanium ranges from 40:1 to 700:1, to form a catalyst mixture; c) polymerizing, in the liquid phase, with the catalyst mixture, an olefin or an olefin mixture at a temperature between 30 and 160° C., to produce the poly-&agr;-olefin.

Abstract: A polymerization catalyst system and a method for preparing the catalyst system is disclosed. The catalyst system includes a bulky ligand metallocene catalyst compound, preferably containing a single cyclopentadienyl or substituted cyclopentadienyl-type ring system, a Group 13 element containing first modifier, and a cycloalkadiene second modifier. The present invention also provides a process for polymerizing olefin(s) utilizing the catalyst systems described herein.

Abstract: This invention is directed to an organometal compound catalyst that is useful for polymerizing at least one monomer to produce a polymer. The catalyst is produced by combining a titanium, zirconium or hafnium organometal compound, preferably a metallocene, at least one organoaluminum compound, and a treated solid oxide. The treated solid oxide compound contains at least one halogen, zirconium and a solid oxide compound.

Abstract: The present invention relates to a highly active titanium based supported catalyst suitable for olefin (co)polymerization, preparation and use of the same. The catalyst according to the present invention is obtained by supporting a titanium based catalyst component containing a halide promoter on spherical silica. The resultant catalyst is excellent in its particle morphology and flowability, has highly catalytic activity, has excellent hydrogen response and has superior comonomer incorporation, the polymer prepared by using such a catalyst has its particle morphology further improved.

Abstract: A process is provided for preparing a catalyst support for polymerizing &agr;-olefins comprising the steps of: (i) reacting, in the presence of a first electron donor, a chlorine-containing organic compound and a prior mixture of an alkylmagnesien and an aluminoxane and/or aluminosiloxane and/or alkylaluminum and, optionally, a second electron donor; and (ii) activating a product from step (i) in suspension in an inert liquid by means of an activation electron donor, together with the support thus obtained, a catalyst for polymerizing &agr;-olefins, comprising this catalyst support and a group IV transition metal halide, and a process for polymerizing &agr;-olefins, particularly propylene, comprising contacting the &agr;-olefin with the catalyst.

Abstract: A method and catalyst system for economically producing aromatic carbonates from aromatic hydroxy compounds. In one embodiment, the present invention provides a method of carbonylating aromatic hydroxy compounds by contacting at least one aromatic hydroxy compound with oxygen and carbon monoxide in the presence of a carbonylation catalyst system that includes a catalytic amount of an inorganic co-catalyst containing zinc. In various alternative embodiments, the carbonylation catalyst system can include an effective amount of a palladium source and an effective amount of a halide composition. Further alternative embodiments can include catalytic amounts of various inorganic co-catalyst combinations.

Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises contacting a organometal compound/organoaluminum mixture, a treated solid oxide compound, and, optionally, a second organoaluminum compound. The solid oxide has been treated with an electron-withdrawing compound, in particular a chlorine, preferably zinc chloride and carbon tetrachloride.

Abstract: Olefins are homopolymerized or copolymerized in the presence of a catalyst containing a reaction product obtained from vanadium oxytrichloride and 2,2′-thiobis(6-t-butyl-4-methylphenyl), an organic aluminum compound, such as trimethylaluminum, and an ionized ionic compound, such as N,N-dimethylanilinium tetrakis(pentafluorophenyl)borate, and the like. By using this catalyst to polymerize ethylene with an &agr;-olefin, such as propylene, 1-heptene, 1-octene, and the like, or a non-conjugated diene, such as 5-ethylidene-2-norbomene, and the like, a polymer having a high degree of copolymerization is obtained.

Abstract: A solid titanium complex catalyst for polymerization and copolymerization of ethylene is prepared by the process comprising: (1) preparing a magnesium solution by reacting a halogenated magnesium compound with an alcohol; (2) reacting the magnesium solution with an ester compound having at least one hydroxyl group and a silicon compound having an alkoxy group to produce a magnesium composition; and (3) producing a solid titanium catalyst through recrystallization by reacting the magnesium composition solution with a mixture of a titanium compound and a haloalkane compound; and optionally reacting the solid titanium catalyst with an additional titanium compound. The solid titanium complex catalyst for polymerization and copolymerization of ethylene according to present invention exhibits high catalytic activity, high hydrogen reactivity and controlled particle size, and can advantageously used in the polymerization and copolymerization of ethylene to produce polymers of high bulk density.

Abstract: A method for producing a supported catalyst useful in polymerization of ethylene and copolymerization of ethylene and &agr;-olefin is disclosed. The method includes treating the magnesium-containing carrier with a titanium compound containing oxygen atom(s), wherein said carrier is obtained by reaction of an organomagnesium compound of the structure of MgPh2.nMgCl2.mR2O (n=0.37˜0.7; m≧1; R20=ether; Ph=phenyl) with an organic chloride compound in a mole ratio of organic chloride compound/Mg≧0.5, at −20˜80° C. In one embodiment, the organic chloride compound may be carbon tetrachloride. A specific catalyst is provided whose activity is low in the beginning but slowly rises to a sufficient degree as the process of polymerization progresses, the polymer produced with the use of said catalyst having high bulk density, a well adjusted particle size distribution, and a narrow molecular weight distribution.

Abstract: The invention provides new olefin(s) polymerization catalyst systems, including polytetrafluoroethylene support. The invention also provides methods of preparing the catalyst system, and to the catalyst system's use in a gas or slurry polymerization process.

Abstract: The invention provides new prepolymerized catalyst components for the (co)polymerization of olefins CH2═CHR, wherein R is hydrogen or a C1-C12 alkyl group, characterized by comprising a solid catalyst component, comprising Ti, Mg, halogen and an electron donor compound, being capable of yielding, under standard polymerization conditions, a propylene homopolymer having an insolubility in xylene at 25° C. higher than 90%, which is prepolymerized with ethylene to such an extent that the amount of the ethylene prepolymer is up to 100 g per g of said solid catalyst component. These solid catalyst components display to obtain a high catalyst activity, a high isotactic index, and are not affected by aging.

Abstract: The invention relates to a catalyst component which can provide, in combination with a transition metal compound, a catalyst for ethylenically unsaturated monomer polymerization, a catalyst comprising the catalyst component and a transition metal compound, and a process for ethylenically unsaturated monomer polymerization using the catalyst. The catalyst component comprises a compound obtained by the reaction of, in any order, (i) a compound comprising a metal of Group 13 of the periodic table; (ii) a compound capable of reacting with the compound (i) to be bonded to two or more of the Group 13 metal; (iii) a compound capable of reacting the compound (i); and optionally (iv) a hydrocarbon compound or the like.

Abstract: The invention relates to a process for the manufacture of a solid catalytic component for the polymerization or copolymerization of olefins, resulting in a polymer or copolymer with broadened molecular mass distribution. The process includes a first stage including bringing into contact a) a solid support including at its surface at least 5 hydroxyl groups per square nanometre (OH/nm2) and b) an organic magnesium derivative, and optionally, preferably, c) an aluminoxane, to obtain a first solid, and then a second stage including bringing the first solid and a chlorinating agent into contact to obtain a second solid and then, in a later stage, impregnation of the second solid with a transition metal derivative.

Abstract: The invention relates to a novel process for the preparation of an olefin polymerization catalyst component comprising magnesium, titanium, a halogen and an electron donor.

Abstract: The organo-Lewis acids are novel triarylboranes which are are highly fluorinated. Triarylboranes of one such type contain at least one ring substituent other than fluorine. These organoboranes have a Lewis acid strength essentially equal to or greater than that of the corresponding organoborane in which the substituent is replaced by fluorine, or have greater solubility in organic solvents. Another type of new organoboranes have 1-3 perfluorinated fused ring groups and 2-0 perfluorophenyl groups. When used as a cocatalyst in the formation of novel catalytic complexes with d- or f-block metal compounds having at least one leaving group such as a methyl group, these triorganoboranes, because of their ligand abstracting properties, produce corresponding anions which are capable of only weakly, if at all, coordinating to the metal center, and thus do not interfere in various polymerization processes such as are described.

Abstract: Organo-Lewis acids of the formula BR′R″2 wherein B is boron, R′ is fluorinated biphenyl, and R″ is a fluorinated phenyl, fluorinated biphenyl, or fluorinated polycyclic fused ring group, and cationic metallocene complexes formed therewith. Such complexes are useful as polymerization catalysts.

Abstract: The present invention is directed to a supported catalyst composition resulting from contact of at least one transition metal catalyst precursor, such as a metallocene catalyst, and a support activator composition resulting from contact of a catalyst support (formed by reaction of a carrier, for example, an inorganic oxide (e.g., silica) and an organo halide such as bromo pentaflurobenzene in the presence of base) and a catalytic activator such as dimethylanilinium tetrakis (pentafluorophenyl) borate, and methods for making the same.

Abstract: Catalyst composition for use in the polymerization of olefins comprise neutral metal complexes together with activators comprising non-aromatic boron compounds. Suitable activators are triisobutylboron together with trialkylaluminium compounds. Preferred complexes are metallocenes. The use of such activating systems obviates the need for expensive aluminoxanes or aromatic fluorine containing compounds.

Abstract: The present invention relates to a solid catalyst component for &agr;-olefin polymerization having a narrow particle size distribution of not less than 6.0 in terms of the value of N in a Rosin-Rammler function of particle size distribution and giving a catalytic activity of not less than 10,000 ((g-polymer produced/g-solid catalyst component)/hour) in polymerization. According to the present invention, there can be provided a solid catalyst component for &agr;-olefin polymerization capable of giving a poly-&agr;-olefin having the high bulk density and favorable particle properties with high catalytic activity.

Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted treated solid oxide compound. The post-contacted treated solid oxide compound has been treated with a vanadium compound, calcied, then treated with a halogen-containing compound.

Abstract: A catalyst system comprising a) at least one support, b) at least one metallocene and c) at least one compound of the formula (I)  where M1 is an element of group IIa, IIIa, IVa or Va of the Periodic Table of the Elements, x is 0 or 1, y is 0 or 1, z is 0 or 1, A is a cation of group Ia, IIa, IIIa of the Periodic Table of the Elements, a carbenium, oxonium, phosphonium or sulfonium cation or a quaternary ammonium compound, Q1, Q2, Q3 are each a ligand system based on a biphenyl framework bound to M1 via the positions 2 and 12 and having the formula (II)  where R1, R2, R3, R4, R5, R6, R7 and R8 are identical or different and are each a hydrogen atom, a halogen atom, a C1-C40 group, or an OSiR39 group, where R9 are identical or different and are each a hydrogen atom, a halogen atom, a C1-C40 group and two or more radicals R1 to R8 may be joined to one another so as to form a monocyclic or polycyclic ring system which may be substituted.

Abstract: The present invention provides a compound catalyst system useful for synthesizing polyethylenes or copolymers of ethylene having bimodal or broad molecular weight distributions, prepared by incorporating an organic alcohol as an electron-donor compound and an aluminoxane compound into the prior art compound catalyst systems, thereby promoting the activities of the two active centers, which leads to not only a large improvement in the activity of the catalyst system, but also the formation of polyethylenes and copolymers of ethylene having bimodal or broad molecular weight distributions, which in turn gives polymers having excellent processability and mechanical properties. A process for preparing the solid catalyst component used in the compound catalyst system according to the present invention and use of the compound catalyst system are also disclosed.

Abstract: The present invention relates to a process to produce polyethylene through homopolymerization or copolymerization of ethylene with alpha-olefins in the presence of a titanium amide catalyst supported by an organic polymer material, for the production of moldings, such as through extrusion, injection molding, film blowing, sintering under pressure or ram extrusion. The catalyst according to the present invention contains a partially chloromethylated styrene divinyl benzene copolymer as the organic polymer material, a complex compound supported by it, which contains Mg, Al and Ti.

Abstract: It is disclosed a new catalyst system, having high catalytic activity in the oligomerization of &agr;-olefins, comprising a bridged bis-amido Group 4 metal compound of formula (I): wherein M is Ti, Zr or Hf; Y is Si, Ge or Sn; X is a hydrogen, halogen or an hydrocarbon radical; R1, R2, R3, R4, R5 and R6 are hydrocarbon radicals, optionally containing Si, Ge, O, S, P, B or N atoms; Q is a neutral Lewis base; and m is 0-2; in association with a boron activating compound, and with one or more branched alkylaluminiums and/or alumoxanes of branched alkylaluminiums; said catalyst system allows oligomers to be obtained in high yields, with a high selectivity towards &agr;-oligomers.

Abstract: It is disclosed a new catalyst system, having high catalytic activity in the oligomerization of &agr;-olefins, comprising a bridged bis-amido Group 4 metal compound of formula (I): 1

Abstract: Described are an aluminum compound-containing solid catalyst component obtained by bringing a carrier into contact with an organoaluminumoxy compound, followed by bringing this product into contact with a compound having an electron attractive group; a transition metal-containing solid catalyst component obtained by bringing the aluminum compound-containing solid catalyst component into contact with a transition metal compound; a catalyst for olefin polymerization, constituting the aluminum compound-containing solid catalyst component and an organoaluminum compound; and a method for producing an olefin polymer, which includes polymerizing or copolymerizing an olefin using the catalyst for olefin polymerization.

Abstract: A catalyst for &agr;-olefin polymerization obtained by contacting (A) a solid catalyst component containing a titanium compound which is obtained by treating a solid product obtained by contacting an organosilicon compound having an Si—O bond, an ester compound and an organomagnesium compound, with an ether compound, titanium tetrachloride and an acyl halide, and successively treating said treated solid with an mixture of an ether compound and titanium tetrachloride, or a mixture of an ether compound, titanium tetrachloride and an ester compound, (B) an organoaluminum compound and (C) an electron-donative compound, and a process for producing an &agr;-olefin polymer with the catalyst.

Abstract: There are described solid procatalysts, catalyst systems incorporating the solid procatalysts, and the use of the catalyst systems in olefin polymerization and interpolymerization.

Abstract: The invention relates to a process for the in-situ preparation of alkylated single-site transition metal catalysts by contacting a precatalyst which comprises halogen, alkoxy or amido group, with an alkylating agent in the polymerization system. The precatalyst, which is produced prior to introducing into the polymerization system, is obtained by contacting a transition metal complex and boron-containing ionizing agent, optionally, with a support.

Abstract: The new metallocene catalysts according to the present invention are prepared by reacting a metallocene compound with a compound having at least two functional groups. The metallocene compound is a transition metal compound, which is coordinated with a main ligand such as cyclopentadienyl group, and an ancillary ligand. The functional groups in the compound are selected from the group consisting of a hydroxyl group, an alkyl or aryl magnesium halide, a thiol group, a primary amine group, a secondary amine group, a primary phosphorous group, a secondary phosphorous group, etc. The metallocene catalysts according to the present invention have a structure in which an ancillary ligand of a metallocene compound is bonded to the functional groups of a compound having at least two functional groups. A structure of the metallocene catalysts can be varied with the type of a metallocene compound and a compound having at least two functional groups, and the molar ratio of each reactant.

Abstract: The present invention is a halogenated support, supported activator and supported transition metal catalyst system involving reacting a carrier containing reactive functionalities with a halogenated organic in the presence of base and contacting a catalytic activator of the formula [C+]−[Mn(Q1-Qn+1)] and/or MnQn a transition metal catalytic precursor with the halogenated support.