Aluminum Compound Patents (Class 502/132)
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Patent number: 8012903Abstract: Methods are provided to prepare a catalyst system that includes at least one titanium compound, at least one magnesium compound, at least one electron donor compound, at least one activator compound, and at least one silica support material, the at least one silica support material having a median particle size in the range of from 20 to 50 microns with no more than 10% of the particles having a size less than 10 microns and no more than 10% of the particles having a size greater than 50 microns and average pore diameter of at least ?220 angstroms.Type: GrantFiled: April 17, 2008Date of Patent: September 6, 2011Assignee: Univation Technologies, LLCInventors: Maria A. Apecetche, Phuong A. Cao, Michael D. Awe, Ann M. Schoeb-Wolters, Ryan W. Impelman
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Patent number: 7985817Abstract: Disclosed is a homogeneous catalyst system for producing an ethylene homopolymer or an ethylene copolymer with ?-olefin. Specifically, this invention pertains to a transition metal catalyst which has stability under high temperature solution polymerization at 120˜250° C., in which a cyclopentadiene derivative and an electron donating substituent, both of which are bonded to a Group IV transition metal acting as a central metal, are crosslinked through a silyl derivative substituted with a cyclohexyl, to a catalyst system including such a transition metal catalyst and an aluminoxane cocatalyst or a boron compound cocatalyst, and to a method of producing an ethylene homopolymer or an ethylene copolymer with ?-olefin, having high molecular weight, using the catalyst system under conditions of high-temperature solution polymerization.Type: GrantFiled: September 8, 2006Date of Patent: July 26, 2011Assignee: SK Energy Co., Ltd.Inventors: Tae Woo Woo, Myung Ahn Ok, Jong Sok Hahn, Sang Ook Kang, Jae Ho Jung
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Patent number: 7947788Abstract: The invention is directed to a process for the preparation of a catalyst component wherein a compound with formula Mg(OAlk)xCly wherein x is larger than 0 and smaller than 2, y equals 2?x and each Alk, independently represents an alkyl group, is contacted with a titanium tetraalkoxide and/or an alcohol in the presence of an inert dispersant to give an intermediate reaction product and wherein the intermediate reaction product is contacted with titanium tetrachloride in the presence of an internal donor. The invention also relates to a polymerization catalyst comprising the catalyst component and furthermore the invention relates to the polymerization of an olefin in the presence of the polymerization catalyst comprising the catalyst component.Type: GrantFiled: November 11, 2005Date of Patent: May 24, 2011Assignee: Saudi Basic Industries CorporationInventors: Yves Johann Elizabeth Ramjoie, Sergei Andreevich Sergeev, Mark Vlaar, Vladimir Aleksandrovich Zakharov, Gennadii Dimitrievich Bukatov
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Patent number: 7943546Abstract: A combinatorial method for identifying a catalyst composition for use in the homogeneous addition polymerization of an olefin monomers, said catalyst composition comprising a transition metal compound, a cocatalyst and a polymerization modifier, as well as catalyst compositions and improved olefin polymerization processes resulting therefrom.Type: GrantFiled: May 1, 2009Date of Patent: May 17, 2011Assignee: Dow Global Technologies LLCInventors: Daryoosh Beigzadeh, Richard E. Campbell, Jr., David D. Devore, Duane R. Romer, James C. Stevens, Francis J. Timmers, Hendrik E. Tuinstra, Paul C. Vosejpka
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Publication number: 20110065874Abstract: The present invention provides polymerization catalyst compositions employing half-metallocene compounds with a heteroatom-containing ligand bound to the transition metal. Methods for making these hybrid metallocene compounds and for using such compounds in catalyst compositions for the polymerization and copolymerization of olefins are also provided.Type: ApplicationFiled: November 18, 2010Publication date: March 17, 2011Applicant: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Matthew G. Thorn, Elizabeth A. Benham
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Patent number: 7897710Abstract: Film formed from a polyethylene resin composition which obeys a dynamic rheological relationship at 190° C. between melt storage modulus G?, measured in Pa and at a dynamic frequency where the loss modulus G?=3000 Pa, and dynamic complex viscosity ?*100, measured in Pa·s at 100 rad/s, such that (a) G?(G?=3000)>?0.86?*100+z where z=3800, and at the same time (b) G?(G?=3000)>0.875?*100?y where y=650, and having an impact strength (DDT) of at least 250 g, measured on 15 ?m thick film (blown under conditions with BUR=5:1 and Neck Height=8×D) conditioned for 48 hours at 20°-25° C., according to ASTM D1709.Type: GrantFiled: August 12, 2005Date of Patent: March 1, 2011Assignee: Ineos Manufacturing Belgium NVInventors: John Amos, Choon Kooi Chai, Luc Marie Ghislain Dheur
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Patent number: 7888438Abstract: A catalyst for olefin polymerization of the present invention includes a solid titanium catalyst component (I) including titanium, magnesium, halogen, and a cyclic ester compound (a) represented by the following formula (1): wherein n is an integer of 5 to 10; R2 and R3 are each independently COOR1 or R, and at least one of R2 and R3 is COOR1; a single bond (excluding Ca—Ca bonds, and a Ca—Cb bond in the case where R3 is R) in the cyclic backbone may be replaced with a double bond; a plurality of R1's are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms; and a plurality of R's are each independently a hydrogen atom or a substituent, but at least one of R's is a hydrogen atom, and an organometal compound catalyst component (II). When this catalyst for olefin polymerization is used, an olefin polymer having a broad molecular weight distribution can be produced.Type: GrantFiled: July 26, 2007Date of Patent: February 15, 2011Assignee: Mitsui Chemicals, Inc.Inventors: Kazuhisa Matsunaga, Hisao Hashida, Toshiyuki Tsutsui, Kunio Yamamoto, Atsushi Shibahara, Tetsunori Shinozaki
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Patent number: 7888437Abstract: The process for producing an olefin polymer according to the present invention is characterized in that it comprises polymerizing an olefin having 3 or more carbon atoms in the presence of a catalyst for olefin polymerization containing a solid titanium catalyst component (I) which contains titanium, magnesium, halogen, and a cyclic ester compound (a) specified by the following formula (1): wherein n is an integer of 5 to 10, R2 and R3 are each independently COOR1 or a hydrogen atom, and at least one of R2 and R3 is COOR1; and R1's are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms, and a single bond (excluding Ca—Ca bonds, and a Ca—Cb bond in the case where R3 is a hydrogen atom) in the cyclic backbone may be replaced with a double bond, and an organometallic compound catalyst component (II), at an internal pressure of the polymerization vessel which is 0.25 times or more as high as the saturation vapor pressure of the olefin at a polymerization temperature.Type: GrantFiled: January 19, 2006Date of Patent: February 15, 2011Assignee: Mitsui Chemicals, Inc.Inventors: Kazuhisa Matsunaga, Hisao Hashida, Toshiyuki Tsutsui, Kunio Yamamoto, Atsushi Shibahara, Tetsunori Shinozaki
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Publication number: 20110034650Abstract: The invention relates to a catalyst system comprising I. a solid reaction product obtained by reaction of: (a) a hydrocarbon solution comprising (1) an organic oxygen containing magnesium compound or a halogen containing magnesium compound and (2) an organic oxygen containing titanium compound and (b) a mixture comprising a metal compound having the formula MeRnX3-n wherein X is a halogenide, Me is a metal of Group III of Mendeleev's Periodic System of Chemical Elements, R is a hydrocarbon radical containing 1-10 carbon atoms and 0?n?3 and a silicon compound of formula RmSiCl4-m wherein 0?m?2 and R is a hydrocarbon radical containing 1-10 carbon atoms wherein the molar ratio of metal from (b): titanium from (a) is lower then 1:1 and II. an organoaluminium compound having the formula AlR3 in which R is a hydrocarbon radical containing 1-10 carbon atoms.Type: ApplicationFiled: March 10, 2009Publication date: February 10, 2011Inventors: Nicolaas Hendrika Friederichs, Raymond Gerlofsma
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Process for producing polyester, polyester produced using said process, and polyester molded product
Patent number: 7868126Abstract: This invention provides a polyester and a polyester molded product, which, while maintaining color tone, transparency, and thermal stability, can realize a high polycondensation rate, are less likely to cause the production of polycondensation catalyst-derived undesired materials, and can simultaneously meet both quality and cost effectiveness requirements, which can exhibit the characteristic features, for example, in the fields of ultrafine fibers, high transparent films for optical use, or ultrahigh transparent molded products. These advantages can be realized by using, in the production of a polyester in the presence of an aluminum compound-containing polyester polycondensation catalyst, an aluminum compound having an absorbance of not more than 0.0132 as measured in the form of an aqueous aluminum compound solution, prepared by dissolving the aluminum compound in pure water to give a concentration of 2.Type: GrantFiled: June 24, 2005Date of Patent: January 11, 2011Assignee: Toyo Boseki Kabushiki KaishaInventors: Katsuhiko Kageyama, Tooru Kitagawa, Kenichi Funaki, Masaki Fuchikami, Kazuo Katayose, Takahiro Nakajima, Toshiyuki Tsuchiya, Satoru Nakagawa, Fumikazu Yoshida, Haruhiko Kohyama, Naoki Watanabe -
Patent number: 7851400Abstract: The present invention concerns a catalyst for the production of high density polyethylene, by homopolymerising ethylene or copolymerising ethylene and an alpha-olefinic comonomer comprising 3 to 10 carbon atoms, prepared by the steps of: a) selecting a silica support with a specific surface area larger than 300 m2/g; b) treating the silica support with a titanium compound, in order to introduce titanium into the support, or with an aluminium compound, in order to introduce aluminum into the support; c) either treating the titanated silica support with an aluminum compound, in order to introduce aluminum into the titanated silica support, or treating the aluminated silica support with a titanium compound, in order to introduce titanium into the aluminated silica support; d) depositing a chromium compound on the titanated and aluminated silica support to form a catalyst; e) activating the catalyst of step d) under air in a fluidised bed at a temperature of from 600 to 800° C.Type: GrantFiled: August 13, 2007Date of Patent: December 14, 2010Assignee: Total Petrochemicals Research FeluyInventors: Philippe Bodart, Nicodeme Lonfils, Guy Debras
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Patent number: 7834117Abstract: A process for preparing crystalline ethylene (co)polymers comprising (co)polymerizing ethylene in the presence of carried out in the presence catalyst system comprising (a) a solid catalyst component comprising Ti, Mg, halogen, ORI groups, where RI is a C1-C12 hydrocarbon group optionally containing heteroatoms, having ORI/Ti molar ratio of at least 0.5, an amount of titanium, with respect to the total weight of said solid catalyst component, higher than 4% by weight, and showing a specific pattern of the SS-NMR; and (b) an aluminum alkyl compound as a cocatalyst. The process allows to obtain in good yields ethylene polymers with narrow MWD.Type: GrantFiled: March 15, 2006Date of Patent: November 16, 2010Assignee: Basell Poliolefine Italia s.r.l.Inventors: Giampiero Morini, Isabella Camurati, Tiziano Dall'Occo, Dario Liguori, Gianni Vitale
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Patent number: 7811956Abstract: A supported catalyst system comprises (a) a dehydrated support material, (b) a transition metal compound, and (c) an activator and is characterised in that the support material has been pretreated with at least two different organoaluminum compounds prior to content with either or both the transition metal-compound or the activator. The prefer transition metal compound is a metallocene and the supported catalyst systems are suitable for the preparation of polymers having broad molecular weight distributions and improved melt strength.Type: GrantFiled: July 2, 2008Date of Patent: October 12, 2010Assignee: Ineos Europe LimitedInventors: Grant Berent Jacobsen, Brian Stephen Kimberley, Sergio Mastroianni
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Patent number: 7763561Abstract: This invention provides a compositions that are useful for polymerizing at least one monomer into at least one polymer.Type: GrantFiled: October 30, 2007Date of Patent: July 27, 2010Assignee: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Elizabeth A. Benham, Shirley J. Martin, Kathy S. Collins, James L. Smith, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
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Patent number: 7759271Abstract: The present invention relates to a process for preparing an activating support for metallocene complexes in the polymerisation of olefins comprising the steps of: I) providing a support prepared consisting in particles formed from at least one porous mineral oxide; II) optionally fixing the rate of silanols on the surface of the support; III) functionalising the support with a solution containing a fluorinated functionalising agent; IV) heating the functionalised and fluorinated support of step c) under an inert gas and then under oxygen; V) retrieving an active fluorinated support. That activating support is used to activate a metallocene catalyst component for the polymerisation of olefins.Type: GrantFiled: July 21, 2006Date of Patent: July 20, 2010Assignee: Total Petrochemicals Research FeluyInventors: Floran Prades, Christophe Boisson, Roger Spitz, Abbas Razavi
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Patent number: 7754640Abstract: A magnesium compound obtainable by reacting metal magnesium, ethanol, an alcohol having from 3 to 10 carbon atoms and a halogen and/or a halogen-containing compound containing at least 0.0001 gram atom of a halogen atom relative to one gram atom of the metal magnesium at 0 to 70° C., which comprises composition represented by the formula (I), and which has a particle diameter D50 corresponding to 50% of cumulative weight fraction of from 4 to 20 ?m and a particle size distribution index (P) of P<4.0: Mg(OC2H5)2?n(OR1)n??(I) where n is a numerical value satisfying 0<n<0.35, R1 is CmH2m+1, and m is an integer of from 3 to 10.Type: GrantFiled: April 11, 2006Date of Patent: July 13, 2010Assignee: Idemitsu Kosan Co., Ltd.Inventors: Shojiro Tanase, Hideaki Noda, Kiyokazu Katayama, Takehito Konakazawa
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Patent number: 7683003Abstract: A method for identifying a catalyst composition for use in the heterogeneous Ziegler-Natta addition polymerization of an olefin monomer, said catalyst composition comprising a procatalyst comprising a magnesium and titanium containing procatalyst and a cocatalyst said method comprising: a) providing a library comprising at least one procatalyst compound, b) forming a catalyst composition library by contacting the member of said procatalyst library with one or more cocatalysts and contacting the resulting mixture with an olefin monomer under olefin polymerization conditions thereby causing the polymerization reaction to take place, c) measuring at least one variable of interest during the polymerization, and d) selecting the catalyst composition of interest by reference to said measured variable.Type: GrantFiled: May 13, 2005Date of Patent: March 23, 2010Assignee: Dow Global Technologies, Inc.Inventors: Richard E. Campbell, Jr., Sylvie Desjardins, Phillip D. Hustad, Duane R. Romer
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Publication number: 20100048843Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.Type: ApplicationFiled: October 29, 2009Publication date: February 25, 2010Applicant: CHEVRON PHILLIPS CHEMICALCOMPANY LPInventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
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Patent number: 7666958Abstract: The invention relates to methods for producing cesium hydroxide solutions during which: cesium-containing ore is disintegrated with sulfuric acid while forming a cesium aluminum sulfate hydrate, which is poorly soluble at low temperatures; the formed cesium alum is separated away in the form of a solution from the solid ore residues; the aluminum is precipitated out of the cesium alum solution while forming a cesium sulfate solution; the formed cesium sulfate solution is reacted with barium hydroxide or stontium hydroxide while forming a cesium hydroxide solution, and; the formed cesium hydroxide solution is concentrated and purified.Type: GrantFiled: March 24, 2006Date of Patent: February 23, 2010Assignees: Sachtleben Chomie GmbH, Studiengesellschaft Kohle MBMInventors: Bernd Hirthe, Bernd Proft, Jochen Winkler, Udo Blumenthal, Gerhard Fink, Klaus Hauschild
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Patent number: 7659223Abstract: The invention refers to a process for preparing a Group 2 metal/transition metal olefin polymerization catalyst component in particulate form having an improved high temperature activity and the use thereof in a process for polymerizing olefins.Type: GrantFiled: September 30, 2003Date of Patent: February 9, 2010Assignee: Borealis Technology OyInventors: Timo Leinonen, Peter Denifl, Holger Pöhler
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Patent number: 7655590Abstract: Catalyst components, methods of forming catalyst compositions, polymerization processes utilizing the catalyst compositions and polymers formed thereby are described herein. The methods generally include providing a magnesium dialkoxide compound, contacting the magnesium dialkoxide compound with a first agent to form a solution of a reaction product “A1”, contacting the solution of reaction product “A1” with a reducing agent to form a reduced reaction product “A2”, contacting reduced reaction product “A2” with a second agent to form a solid reaction product “A3”, contacting solid reaction product “A3” with a metal halide to form reaction product “B” and contacting reaction product “B” with an organoaluminum compound to form a catalyst component.Type: GrantFiled: December 20, 2007Date of Patent: February 2, 2010Assignee: Fina Technology, Inc.Inventors: Henry Enriquez, Kayo Vizzini, Steven Gray
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Patent number: 7649062Abstract: A solid titanium catalyst component (I) of the present invention is characterized in that it contains titanium, magnesium, halogen, and a cyclic ester compound (a) represented by the following formula (1): wherein n is an integer of 5 to 10; R2 and R3 are each independently COOR1 or R, and at least one of R2 and R3 is COOR1; a single bond (excluding Ca—Ca bonds, and a Ca—Cb bond in the case where R3 is R) in the cyclic backbone may be replaced with a double bond; a plurality of R1's are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms; and a plurality of R's are each independently a hydrogen atom or a substituent, but at least one of R's is not a hydrogen atom. When using this solid titanium catalyst component (I), an olefin polymer having a broad molecular weight distribution can be produced.Type: GrantFiled: July 26, 2007Date of Patent: January 19, 2010Assignee: Mitsui Chemicals, Inc.Inventors: Kazuhisa Matsunaga, Hisao Hashida, Toshiyuki Tsutsui, Kunio Yamamoto, Atsushi Shibahara, Tetsunori Shinozaki
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Patent number: 7622415Abstract: Provided are a polymerization catalyst composition for ethylene oxide which can give polyethylene oxide having a molecular weight lower than that of the prior art and a relatively narrow molecular weight distribution, and a process for the production of polyethylene oxide by the use of the catalyst composition. The catalyst composition makes it possible to produce polyethylene oxide having a molecular weight ranging from about 20,000 to 200,000 through direct polymerization in a high yield with economic advantage, and is characterized by comprising an organoaluminum compound and at least one member selected from among alkali metal alkoxides and alkali metal hydroxides. According to the process, polyethylene oxide having a molecular weight failing within the above range can be produced by the use of the catalyst composition under the same polymerication conditions as those of the prior art.Type: GrantFiled: October 30, 2003Date of Patent: November 24, 2009Assignee: Meisei Chemical Works, Ltd.Inventor: Hideki Izumi
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Patent number: 7618912Abstract: The present invention relates to a process for preparing a catalyst solid for olefin polymerization which is obtainable by bringing A) at least one organic transition metal compound, B) at least one organometallic compound, C) at least one organic compound having at least one functional group containing active hydrogen, D) at least one Lewis base and E) at least one support, into contact with one another, wherein the components are combined in any order without any work-up of the mixtures present at intermediate stages being carried out. In addition, the invention relates to the use of the catalyst solid for olefin polymerization, to catalyst solids obtainable by this process, to catalyst systems in which these catalyst solids are present and to a process for the polymerization of olefins in which these catalyst solids are used.Type: GrantFiled: July 14, 2003Date of Patent: November 17, 2009Assignee: Basell Polyolefine GmbHInventor: Roland Kratzer
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Patent number: 7608555Abstract: The present invention relates to a process for the production of catalysts, particularly of Ziegler-Natta type of catalysts for olefin polymerisation, to the catalysts as such, and to their use in polymerising olefins.Type: GrantFiled: June 6, 2007Date of Patent: October 27, 2009Assignee: Borealis Technology OyInventors: Thomas Garoff, Kari Pesonen, Päivi Waldvogel, Timo V. Laine, Peter Denifl, Jarmo Lindroos
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Patent number: 7601665Abstract: This invention provides a compositions that are useful for polymerizing at least one monomer into at least one polymer.Type: GrantFiled: November 22, 2004Date of Patent: October 13, 2009Assignee: Chevron Phillips Chemical Company, LPInventors: Max P. McDaniel, Elizabeth A. Benham, Shirley J. Martin, Kathy S. Collins, James L. Smith, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
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Patent number: 7579416Abstract: The present invention relates to a catalyst system for olefin polymerization comprising an organic transition metal compound and, as cocatalyst, an ionic compound made up of anions of the formula (Ia), [Al(OR1)4]???(Ia) where the radicals R1 are identical or different and are each, independently of one another, a radical R2R3(CF3)2, R2 is a carbon or silicon atom and R3 is hydrogen, C1-C20-alkyl, C1-C20-fluoroalkyl, C6-C20-aryl, C6-C20-fluoroaryl, C7-C40-arylalkyl, C7-C40-fluoroarylalkyl, C7-C40-alkylaryl, C7-C40-fluoroalkylaryl or an SiR43 group, where R4 may be identical or different and is each C1-C20-alkyl, C1-C20-fluoroalkyl, C6-C20-aryl, C6-C20-fluoroaryl, C7-C40-arylalkyl, C7-C40-fluoroarylalkyl, C7-C40-alkylaryl or C7-C40-fluoroalkylaryl, and Lewis-acid cations or Brönsted acids as cations. In addition, the invention relates to the process for preparing such a catalyst system and to a process for the polymerization of olefins in which this catalyst system is used.Type: GrantFiled: December 22, 2004Date of Patent: August 25, 2009Assignee: Basell Polyolefine GmbHInventor: Shahram Mihan
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Patent number: 7553917Abstract: A combinatorial method for identifying a catalyst composition for use in the homogeneous addition polymerization of an olefin monomers, said catalyst composition comprising a transition metal compound, a cocatalyst and a polymerization modifier, as well as catalyst compositions and improved olefin polymerization processes resulting therefrom.Type: GrantFiled: May 13, 2005Date of Patent: June 30, 2009Assignee: Dow Global Technologies, Inc.Inventors: Daryoosh Beigzadeh, David D. Devore, Richard E. Campbell, Jr., Duane R. Romer, James C. Stevens, Hendrik E. Tuinstra, Francis J. Timmers, Paul C. Vosejpka
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Patent number: 7544748Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1-12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from ?-keto-ester derivatives of a particular formula. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.Type: GrantFiled: March 8, 2005Date of Patent: June 9, 2009Assignee: Basell Poliolefine Italia S.r.l.Inventors: Yuri Gulevich, Giulio Balbontin, Giampiero Morini, Ilya Nifant'ev
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Patent number: 7541413Abstract: A catalyst system for the polymerization or copolymerization of ?-olefins comprises a bis(imino)pyridyl complex of a transition metal on a support having an aluminum halide and/or an alkylaluminum halide chemically or physically bonded thereto.Type: GrantFiled: October 2, 2007Date of Patent: June 2, 2009Assignee: ExxonMobil Chemical Patents Inc.Inventors: Donna J. Crowther, Celestino M. Perez
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Patent number: 7504352Abstract: A catalyst for use in the formation of polypropylene is disclosed that comprises a titanium compound having at least one titanium-halogen bond, supported on an activated, amorphous magnesium dihalide support that is essentially free of alkoxy functionality, with a titanium metal content of no more than about 2 wt %, based on the weight of the support, and an internal donor component.Type: GrantFiled: May 3, 2002Date of Patent: March 17, 2009Assignee: Basell Polidefine Italia s.r.l.Inventors: Ronald Alan Epstein, William Thomas Wallack
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Patent number: 7485765Abstract: A process is described for obtaining a 1,3-butadiene homopolymer by the reaction of a catalytic system in the presence of 1,3-butadiene and one or more monoolefin(s) with 4 carbon atoms. This catalytic system is based on at least: a conjugated diene monomer, an organic phosphoric acid salt of one or more rare earth metals, said salt being in suspension in at least one inert, saturated and aliphatic or alicyclic hydrocarbon solvent, an alkylating agent of the formula AlR3 or HAlR2, where R is an alkyl group, and an alkylaluminum halide halogen donor.Type: GrantFiled: May 16, 2005Date of Patent: February 3, 2009Assignee: Michelin Recherche Et Technique S.A.Inventors: Fanny Barbotin, Jean-Philippe Rasigade
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Patent number: 7456126Abstract: The present invention relates to a Ziegler-Natta catalyst for olefin polymerization and a method for polymerization of olefin using the same. Specifically, the invention relates to a Zeigler-Natta catalyst for olefin polymerization, which is produced by a method comprising the step of reacting a transition metal compound in which the transition metal having an oxidation number of 4 or more is selected from Groups IV, V or VI of the Periodic table and two or more aryloxy ligands are bound to the transition metal, with an organomagnesium compound, to reduce said transition metal compound to a reduced form in which the transition metal has an oxidation number of 3, and a method for polymerization of olefin using said catalyst.Type: GrantFiled: August 24, 2004Date of Patent: November 25, 2008Assignee: Samsung Total Petrochemicals Co., Ltd.Inventors: Eun-il Kim, Ho-Sik Chang
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Patent number: 7446072Abstract: The present invention relates to a process for preparing a catalyst solid for olefin polymerization, comprising a finely divided support, an aluminoxane and a metallocene compound, which comprises a) firstly combining the finely divided support with the aluminoxane and subsequently b) adding the reaction product of a metallocene compound with at least one organometallic compound to the modified support, catalyst solids obtainable by this process, catalyst systems comprising these catalyst solids, their use for the polymerization of olefins and a process for the polymerization of olefins.Type: GrantFiled: December 16, 2003Date of Patent: November 4, 2008Assignee: Basell Polyolefine GmbHInventors: Heike Gregorius, Volker Fraaije, Manfred Lutringshauser
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Publication number: 20080261804Abstract: The binoclear, oxygen-bridged, hetero-bimetallic complexes of general formula [(LM1R3)(Cp2M2R2)]?-O) are suitable as polymerization catalysts for olefin polymerization. (M1=Al, Ge, Zr or Ti; M2=Zr, Ti or Hf; Cp=cyclopentadienyl; R1, R2=methyl, ethyl, i-propyl, t-butyl, halogen, phenyl, alkylphenyl, SiMc3; L=bidental, doubly nitrogen-coordinated organochemical ligand, which together with metal M1 form a 5- or six membered ring). These complexes have very good catalytic activity, good useful life and require less cocatalysts.Type: ApplicationFiled: March 15, 2005Publication date: October 23, 2008Inventors: Herbert Roesky, Guangcai Bai, Vojtech Janicik, Sanjay Singh
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Patent number: 7414005Abstract: The present invention relates to a process for preparing a catalyst composition for olefin polymerization, which comprises preparing a catalyst solid in a first step by bringing A) at least one support, B) at least one organic compound having at least one functional group containing active hydrogen, C) at least one organometallic compound and D) at least one organic transition metal compound into contact with one another, then bringing this catalyst solid into contact with E) at least one organoaluminum compound in a second step and then using this mixture for the polymerization without further work-up. In addition, the invention relates to catalyst system for the polymerization of olefins which comprise such catalyst compositions, to the use of the catalyst compositions or the catalyst systems for the polymerization of olefins and to a process of the polymerization of olefins.Type: GrantFiled: November 3, 2003Date of Patent: August 19, 2008Assignee: Basell Polyolefine GmbHInventor: Roland Kratzer
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Patent number: 7390764Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted fluorided silica-alumina.Type: GrantFiled: December 12, 2005Date of Patent: June 24, 2008Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Elizabeth A. Benham, Michael D. Jensen, Joel L. Martin, Gil R. Hawley
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Patent number: 7381780Abstract: Improved catalyst compositions, and polymerization processes using such improved catalyst compositions, are provided. An example of an improved catalyst composition is a supported catalyst system that includes at least one titanium compound, at least one magnesium compound, at least one electron donor compound, at least one activator compound, and at least one silica support material, the at least one silica support material having a median particle size in the range of from 20 to 50 microns with no more than 10% of the particles having a size less than 10 microns and no more than 10% of the particles having a size greater than 50 microns and average pore diameter of at least ?220 angstroms.Type: GrantFiled: July 10, 2007Date of Patent: June 3, 2008Assignee: Univation Technologies, LLCInventors: Maria A. Apecetche, Phuong A. Cao, Michael D. Awe, Ann M. Schoeb-Wolters, Ryan W. Impelman
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Patent number: 7368411Abstract: Supported stereospecific catalysts and processes for the stereotactic propagation of a polymer chain derived from ethylenically unsaturated monomers which contain three or more carbon atoms or which are substituted vinyl compounds, specifically alpha olefins, particularly the polymerization of propylene to produce syndiotactic or isotactic polypropylene. The supported metallocene catalyst comprises a stereospecific metallocene catalyst and a co-catalyst component comprising at least one of an alkyl alumoxane and an alkylaluminum compound. Both the metallocene catalyst and the co-catalyst are supported on a particulate silica support comprising silica particles having an average particle size of 5-40 microns and an average effective pore size of 50-200 angstroms. The silica support further has a differential pore size distribution of a pore volume of at least 0.01 cm3/g. within a range having a maximum pore width of no more than 300 angstroms.Type: GrantFiled: January 31, 2007Date of Patent: May 6, 2008Assignee: Fina Technology, IncInventors: Margarito Lopez, Edwar Shamshoum, Donald Gordon Campbell, Jr.
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Patent number: 7365138Abstract: A method of modifying a Ziegler-Natta type polyolefin catalyst comprises contacting the Ziegler-Natta catalyst with olefin monomer to form a prepolymerized catalyst. The prepolymerized catalyst can comprise a reduced number of catalyst particles having a size of 40 microns or less. The prepolymerized catalyst can be used in a polymerization process to produce polymer fluff particles with a reduced number of polymer fluff fines than the Ziegler-Natta type catalyst.Type: GrantFiled: January 7, 2005Date of Patent: April 29, 2008Assignee: Fina Technology, Inc.Inventors: Steven D. Gray, Tim J Coffy, Edwar S. Shamshoum, Hong Chen
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Patent number: 7300902Abstract: The present invention provides an ethylene polymerization catalyst. The present invention also provides a process for preparing the ethylene polymerization catalyst, comprising reacting powdered magnesium with an alkyl halide of formula RX in the presence of an ether solvent to form a magnesium compound having a structure represented by the formula (RMgX)p(MgX2)q, in which R is an alkyl group having from 3 to 12 carbon atoms, X is halogen, and molar ratio of q to p is in the range of from larger than 0 to 1, impregnating the magnesium compound onto silica carrier, reacting the silica loading the magnesium compound with an alkyl halide of formula R1X, a titatium compound and an alkyl aluminum compound to form a main catalyst component, contacting the main catalyst component with a cocatalyst component to form catalyst for ethylene polymerization. The present invention also relates to the use of the catalyst in the polymerization of ethylene.Type: GrantFiled: October 30, 2003Date of Patent: November 27, 2007Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Chemical IndustryInventors: Mingwei Xiao, Shijiong Yu, Xiaofeng Ye, Zixiao Chai
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Publication number: 20070255024Abstract: Supported catalyst systems and methods of forming polyolefins are generally described herein. The polymerization methods generally include introducing an inorganic support material to a reaction zone, wherein the inorganic support material includes a bonding sequence selected from Si—O—Al—F, F—Si—O—Al, F—Si—O—Al—F and combinations thereof, introducing a transition metal compound to the reaction zone and contacting the transition metal compound with the inorganic support material for in situ activation/heterogenization of the transition metal compound to form a catalyst system. The method further includes introducing an olefin monomer to the reaction zone and contacting the catalyst system with the olefin monomer to form a polyolefin.Type: ApplicationFiled: June 21, 2006Publication date: November 1, 2007Applicant: Fina Technology, Inc.Inventors: Abbas Razavi, Vladimir P. Marin, Margarito Lopez
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Patent number: 7288611Abstract: Disclosed herein are a method for preparing a cis-1,4-polybutadiene with a controlled molecular weight distribution, comprising polymerizing butadiene monomers using a rare-earth catalyst system comprising: (a) at least one aliphatic hydrocarbon-soluble organometallic compound comprising at least one metal element chosen from the elements of atomic numbers 51-71 in the periodic table; (b) at least one organoaluminum compound of the formula: AlR1R22, (c) at least one aliphatic hydrocarbon-soluble halogen-containing compound; (d) optionally at least one alkylaluminum alkoxide; and (e) at least one conjugated double bond-containing organic compound, and methods of preparing the rare-earth catalyst system.Type: GrantFiled: September 27, 2004Date of Patent: October 30, 2007Assignee: Changchun Institute of Applied Chemistry Chinese Academy of SciencesInventors: Liansheng Jiang, Xuequan Zhang, Weimin Dong, Xichun Liu, Jifu Bi
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Patent number: 7282546Abstract: Polyolefins may be prepared using a cocatalyst conforming to the formula: AIRz(Xz)nLzm wherein Rz is a linear or branched organic moiety having at least 5 carbons and Xz is a linear or branched organic moiety having at least 5 carbons or a heterocyclic moiety having at least 4 atoms and can be anionic or di-anionic. The aluminum complex may also be in the form of an adduct complex where Lz is a Lewis base and m=1-3. The cocatalyst Rz components are selected such that they do not react with water under polymerization conditions to form a species that is highly soluble in the polymerization diluent. Use of the specified cocatalyst reduces fouling during metallocene-catalyzed runs and “post-metallocene hangover” when the same production equipment is transitioned to non-metallocene catalyst runs using catalysts such as chromium.Type: GrantFiled: June 22, 2005Date of Patent: October 16, 2007Assignee: Fina Technology, Inc.Inventors: Steven Gray, Henry Enriquez, David Knoeppel
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Patent number: 7279537Abstract: There are provided a transition metal complex of formula (1): wherein M represents an element of Group 6 of Periodic Table of Elements, A and A? are the same or different, and represent a substituted or unsubstituted C1-10 alkylene group or the like, Y represents a substituted or unsubstituted C1-10 alkyl group, or the like, X1 and X2 are the same or different, and represent a hydrogen atom, a halogen atom, a substituted or unsubstituted C1-10 alkyl group, or an amino group disubstituted with C1-20 hydrocarbon, and n1 is an integer of 0 to 3, an olefin polymerization catalyst obtained by combining a transition metal complex with an organic aluminum or aluminoxane, a polymerization catalyst further containing a boron compound, and a process for producing olefin polymer using the polymerization catalyst.Type: GrantFiled: October 15, 2003Date of Patent: October 9, 2007Assignee: Sumitomo Chemical Company, LimitedInventors: Yuka Otomaru, Hidenori Hanaoka, Takayuki Higashii
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Patent number: 7271122Abstract: The present invention concerns a catalyst for the production of high density polyethylene, by homopolymerising ethylene or copolymerising ethylene and an alpha-olefinic comonomer comprising 3 to 10 carbon atoms, prepared by the steps of: a) selecting a silica support with a specific surface area larger than 300 m2/g; b) treating the silica support with a titanium compound, in order to introduce titanium into the support, or with an aluminium compound, in order to introduce aluminium into the support; c) either treating the titanated silica support with an aluminum compound, in order to introduce aluminum into the titanated silica support, or treating the aluminated silica support with a titanium compound, in order to introduce titanium into the aluminated silica support; d) depositing a chromium compound on the titanated and aluminated silica support to form a catalyst; e) activating the catalyst of step d) under air in a fluidised bed at a temperature of from 600 to 800° C.Type: GrantFiled: June 7, 2001Date of Patent: September 18, 2007Assignee: Total Petrochemicals Research FeluyInventors: Philippe Bodart, Nicodeme Lonfils, Guy Debras
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Patent number: 7271119Abstract: Process for preparing an olefin polymerisation catalyst component in the form of particles having a predetermined size range, said process comprising the steps of a) preparing a solution of a complex of a Group 2 metal and an electron donor by reacting a compound of said metal with said electron donor or a precursor thereof in an organic liquid reaction medium; b) adding said solution of said complex to at least one compound of a transition material to produce an emulsion, the dispersed phase of which contains more than 50 mol % of the Group 2 metal in said complex; c) agitating the emulsion, optionally in the presence of an emulsion stabilizer, in order to maintain the droplets of said dispersed phase within the average size range 5 to 200 m; d) solidifying said droplets of the dispersed phase; and e) recovering the solidified particles of the olefin polymerisation catalyst component, wherein a turbulence minimizing agent (TMA) is added to the reaction mixture before solidifying said droplets of the disperseType: GrantFiled: June 18, 2002Date of Patent: September 18, 2007Assignee: Borealis Technology OyInventors: Peter Denifl, Timo Leinonen
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Patent number: 7259122Abstract: A shelter coating comprising polyvinyl alcohol and polyethyleneimine is disclosed. The shelter coating may optionally further include a photocatalyst capable of generating singlet oxygen from ambient air. The shelter coating may optionally include a singlet oxygen scavenger.Type: GrantFiled: August 30, 2004Date of Patent: August 21, 2007Inventor: John Lombardi
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Patent number: 7259125Abstract: Improved catalyst compositions, and polymerization processes using such improved catalyst compositions, are provided. An example of an improved catalyst composition is a supported catalyst system that includes at least one titanium compound, at least one magnesium compound, at least one electron donor compound, at least one activator compound, and at least one silica support material, the at least one silica support material having a median particle size in the range of from 20 to 50 microns with no more than 10% of the particles having a size less than 10 microns and no more than 10% of the particles having a size greater than 50 microns and average pore diameter of at least <220 angstroms.Type: GrantFiled: May 26, 2006Date of Patent: August 21, 2007Assignee: Univation Technologies, LLCInventors: Maria A. Apecetche, Phuong A. Cao, Michael D. Awe, Ann M. Schoeb-Wolters, Ryan W. Impelman
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Patent number: 7256151Abstract: A solid catalyst component for ?-olefin polymerization, which comprises a titanium atom, a magnesium atom, a halogen atom, a phthalic acid ester compound, and a 1,3-diether compound, wherein an amount of the 1,3-diether compound contained in the solid catalyst component is 0.1 to 3 mol per one mol of the phthalic acid ester compound contained therein; a process for producing a catalyst for ?-olefin polymerization, which comprises the step of contacting at least the above solid catalyst component, an organoaluminum compound, and an external electron donor compound with one another; and a process for producing an ?-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an ?-olefin in the presence of a catalyst produced by the above process.Type: GrantFiled: April 20, 2005Date of Patent: August 14, 2007Assignee: Sumitomo Chemical Company LimitedInventor: Shin-ichi Kumamoto