Molybdenum Patents (Class 502/211)
  • Publication number: 20080281118
    Abstract: A catalyst for the epoxidation of an olefin comprising a carrier and, deposited on the carrier, silver, a rhenium promoter, a first co-promoter, and a second co-promoter; wherein the quantity of the rhenium promoter deposited on the carrier is greater than 1 mmole/kg, relative to the weight of the catalyst; the first co-promoter is selected from sulfur, phosphorus, boron, and mixtures thereof; the second co-promoter is selected from tungsten, molybdenum, chromium, and mixtures thereof; and the total quantity of the first co-promoter and the second co-promoter deposited on the carrier is at most 3.8 mmole/kg, relative to the weight of the catalyst; a process for preparing the catalyst; a process for preparing an olefin oxide by reacting a feed comprising an olefin and oxygen in the presence of the catalyst; and a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.
    Type: Application
    Filed: May 7, 2008
    Publication date: November 13, 2008
    Inventor: Marek Matusz
  • Patent number: 7446075
    Abstract: A catalyst for hydrotreating a hydrocarbon feed has been developed. The catalyst comprises a metal phosphide and promoter metal component as the catalytic component. At least a portion of the metal promoter component is deposited on the metal phosphide. The metal phosphide/promoter metal component combination is dispersed on a refractive inorganic oxide support. An example of this catalyst is where the metal phosphide is nickel phosphide, the promoter metal is molybdenum and the support is alumina. Methods of preparing the catalyst and hydrotreating processes using the catalyst are also described.
    Type: Grant
    Filed: August 23, 2005
    Date of Patent: November 4, 2008
    Assignee: UOP LLC
    Inventor: Evgeny T. Kolev
  • Publication number: 20080242815
    Abstract: The invention provides a process which enables, in preparation of acrolein by catalytic gas-phase oxidation of propylene in the presence of molecular oxygen or a molecular oxygen-containing gas or in preparation of acrylic acid by catalytic gas-phase oxidation of acrolein in the presence of molecular oxygen or a molecular oxygen-containing gas, using single kind of atalyst, to suppress occurrence of localized extraordinarily high temperature spots (hot spots) in the catalyst layer and can stably maintain high acrolein or acrylic acid yield for a long time. The process is characterized by use of an oxide catalyst containing molybdenum as an essential component and having relative standard deviation of its particle size in a range of 0.02 to 0.20.
    Type: Application
    Filed: March 28, 2008
    Publication date: October 2, 2008
    Inventor: Naohiro Fukumoto
  • Patent number: 7429550
    Abstract: A hydrogenation catalyst for a hydrocarbon oil, includes an inorganic porous support composed of at least the oxides of aluminum, phosphorus, and silicon, and supporting at least one active metal selected from the metals of Group 8 of the periodic table, at least one active metal selected from the metals of Group 6 of the periodic table, and phosphorus, the phosphorus chemical shift value of the inorganic support determined by 31P-CPMAS-NMR having the peak within the range of 0 to ?20 ppm. The catalyst can achieve an extremely high level of hydrogenation wherein the hydrocarbon is decreased in sulfur content to 10 ppm by mass or less and in nitrogen content to 3 ppm by mass or less.
    Type: Grant
    Filed: December 6, 2006
    Date of Patent: September 30, 2008
    Assignee: Nippon Oil Corporation
    Inventors: Hideshi Iki, Kazuaki Hayasaka, Kazuo Fukazawa
  • Patent number: 7427578
    Abstract: A method for producing a hydrorefining catalyst includes the step of preparing a carrying solution containing molybdenum, phosphorus, and cobalt or nickel and bringing a carrier composed of an inorganic porous oxide into contact with the carrying solution. A molar ratio of molybdenum with respect to phosphorus in the carrying solution is 2.5 to 7.0, a molar ratio of a total of molybdenum, cobalt, and nickel with respect to phosphorus is 3.5 to 9.0, and a molar ratio of molybdenum with respect to a total of cobalt and nickel is 1.9 to 2.8. pH of the carrying solution is 2 to 5, and a Raman spectroscopy spectrum of the carrying solution has a peak top between 965 cm?1 and 975 cm?1. The catalyst obtained by this method is excellent in desulfurizing activity.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: September 23, 2008
    Assignee: Japan Energy Corporation
    Inventor: Yoshiki Iwata
  • Patent number: 7419932
    Abstract: The method for preserving a catalyst of the present invention is characterized in that, in a process for continuously producing an objective product by a vapor phase oxidation reaction using a phosphorus-molybdenum-vanadium catalyst containing phosphorus, molybdenum and vanadium, the phosphorus-molybdenum-vanadium catalyst retained in a reactor is maintained under a condition of a water content of 30 mg or less per 1 g of catalyst dry weight, before the start of the reaction or during the stop of the reaction. By this, deterioration of the catalyst retained in the reactor can be simply prevented.
    Type: Grant
    Filed: January 9, 2004
    Date of Patent: September 2, 2008
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Yoshiyuki Taniguchi, Toru Kuroda, Hideyasu Takezawa, Yasuhiro Kabu
  • Publication number: 20080207435
    Abstract: Stable catalyst carrier impregnating solutions can be prepared using a component of a Group VIB metal, e.g., molybdenum, at high concentration, a component of a Group VIII metal, e.g., nickel, at low concentration, and a phosphorous component, e.g., phosphoric acid, at low concentration, provided that the Group VIII metal is in a substantially water-insoluble form and a particular sequence of addition of the components is followed, even when a substantially water-insoluble form of the Group VIB component is used. The resulting stabilized impregnating solution can be supplemented with additional Group VIII metal in water-soluble form to achieve increased levels of such metal in the final catalyst. Furthermore, uncalcined catalyst carriers impregnated with the stable solution and subsequently shaped, dried and calcined, have unexpectedly improved performance when used in the hydroprocessing of heavy hydrocarbon feedstocks.
    Type: Application
    Filed: April 16, 2008
    Publication date: August 28, 2008
    Applicant: Advanced Refining Technologies LLC
    Inventor: Darryl P. Klein
  • Publication number: 20080200330
    Abstract: Stable catalyst carrier impregnating solutions can be prepared using a component of a Group VIB metal, e.g., molybdenum, at high concentration, a component of a Group VIII metal, e.g., nickel, at low concentration, and a phosphorous component, e.g., phosphoric acid, at low concentration, provided that the Group VIII metal is in a substantially water-insoluble form and a particular sequence of addition of the components is followed, even when a substantially water-insoluble form of the Group VIB component is used. The resulting stabilized impregnating solution can be supplemented with additional Group VIII metal in water-soluble form to achieve increased levels of such metal in the final catalyst. Furthermore, uncalcined catalyst carriers impregnated with the stable solution and subsequently shaped, dried and calcined, have unexpectedly improved performance when used in the hydroprocessing of heavy hydrocarbon feedstocks.
    Type: Application
    Filed: April 16, 2008
    Publication date: August 21, 2008
    Applicant: Advanced Refining Technologies LLC
    Inventor: Darryl P. Klein
  • Patent number: 7393807
    Abstract: A hydrotreating catalyst comprising a Group 8 metal of the periodic table, molybdenum (Mo), phosphorus and sulfur, wherein the average coordination number [N(Mo)] of the molybdenum atoms around the molybdenum atom is from 1.5 to 2.5 and the average coordination number [N(S)] of the sulfur atoms around the molybdenum atom is from 3.5 to 5.0 when MoS2 structure in the catalyst is measured in accordance with extended X-ray absorption fine structure (EXAFS) analysis.
    Type: Grant
    Filed: May 18, 2005
    Date of Patent: July 1, 2008
    Assignee: National Institute of Advanced Industrial Science and Technology
    Inventors: Yuji Yoshimura, Makoto Toba, Nobuyuki Matsubayashi, Takashi Matsui
  • Patent number: 7390766
    Abstract: Stable catalyst carrier impregnating solutions can be prepared using a component of a Group VIB metal, e.g., molybdenum, at high concentration, a component of a Group VIII metal, e.g., nickel, at low concentration, and a phosphorous component, e.g., phosphoric acid, at low concentration, provided that the Group VIII metal is in a substantially water-insoluble form and a particular sequence of addition of the components is followed, even when a substantially water-insoluble form of the Group VIB component is used. The resulting stabilized impregnating solution can be supplemented with additional Group VIII metal in water-soluble form to achieve increased levels of such metal in the final catalyst. Furthermore, uncalcined catalyst carriers impregnated with the stable solution and subsequently shaped, dried and calcined, have unexpectedly improved performance when used in the hydroprocessing of heavy hydrocarbon feedstocks.
    Type: Grant
    Filed: November 20, 2003
    Date of Patent: June 24, 2008
    Inventor: Darryl P. Klein
  • Patent number: 7365041
    Abstract: An ammoxidation catalyst comprising a molybdenum (component (1)), bismuth (component (2)), at least one element selected from the group consisting of nickel, cobalt, zinc, magnesium, manganese and copper (component (3)) and at least one element selected from the group consisting of lanthanum, cerium, praseodymium and neodymium (component (4)), over which an organic compound is subject to ammoxidation which is a composite oxide fluid bed catalyst, is prepared by i) preparing a first solution that comprises at least a portion of component (1), at least a portion of component (2), and at least a portion of component (3) but none of component (4); ii) preparing a second solution by adding a solution of component (4) to the first solution; and iii) drying the second solution obtained and calcining the solid matter obtained from the drying step.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: April 29, 2008
    Assignee: Dia-Nitrix Co., Ltd.
    Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori
  • Patent number: 7265075
    Abstract: A method for producing a hydrorefining catalyst of the present invention has a step of preparing an aluminum solution containing phosphorus in a molar ratio of 0.001 to 0.05 with respect to aluminum; a step of neutralizing the prepared aluminum solution to produce a pseudo-boehmite powder; a step of forming the pseudo-boehmite powder followed by performing calcination at a temperature of not less than 650° C. to obtain a carrier; and a step of carrying a hydrogenation-active metal on the pseudo-boehmite powder or the carrier. The dispersion of the concentration distribution of phosphorus in the carrier of the obtained catalyst is within 10%. This method makes it possible to obtain the hydrorefining catalyst which has a practically sufficient mechanical strength and which has an excellent activity.
    Type: Grant
    Filed: July 9, 2002
    Date of Patent: September 4, 2007
    Assignee: Japan Energy Corporation
    Inventors: Takayuki Tsukada, Motoi Saito, Masayuki Mori
  • Patent number: 7253135
    Abstract: A silicon-containing alumina support, a process for preparing the support, and a catalyst containing the support are provided. The alumina support includes an additive silicon enriched on its surface, with the difference between the atomic ratio of silicon to aluminum on the surface of alumina support and that of the alumina support is at least 0.10. The process for preparing the silicon-containing alumina support comprises adding a nanometer silicon compound. The inventive alumina support can be used in manufacturing a catalyst for hydrotreating hydrocarbons with good physico-chemical properties and performance.
    Type: Grant
    Filed: February 28, 2005
    Date of Patent: August 7, 2007
    Assignees: China Petroleum & Chemical Corporation, Fushun Research Institute of Petroleum and Petroch
    Inventors: Dengling Wei, Shaozhong Peng
  • Patent number: 7235508
    Abstract: The present invention relates to a composition of metal-incorporated VSB-5 molecular sieve with nanopores and its preparation method, in particular, to a composition of a metal-incorporated VSB-5 molecular sieve with a framework of VSB-5 molecular sieve comprising nickel, phosphorous, oxygen and metal, which is useful in various fields such as a hydrogen storage material, an optical and electric/electronic material, a sensor, a catalyst, a catalyst supporter and an adsorbent, and its preparation method performed in such a manner that a specific metal component is added in a predetermined mole ratio to a reaction mixture comprised of nickel and phosphorous compounds and the resultant mixture is crystallized in the presence of inorganic or organic base as a pH modifier to yield a metal-incorporated VSB-5 molecular sieves in an economical and efficient manner.
    Type: Grant
    Filed: August 12, 2004
    Date of Patent: June 26, 2007
    Assignee: Korea Research Institute of Chemical Technology
    Inventors: Sung Hwa Jhung, Jong-San Chang, Sang-Eon Park, Anthony K. Cheetham
  • Patent number: 7223714
    Abstract: The invention is directed to methods of transfering catalyst particles into and within reaction systems. The reaction systems are those that use catalysts that comprise molecular sieves, particularly metalloaluminophosphate molecular sieves, especially metalloaluminophosphate molecular sieves which are susceptible to loss of catalytic activity due to contact with water molecules. The transfer methods provide appropriate mechanisms for transporting catalyst into and within a reactor to protect against loss of catalytic activity that can occur due to contact with water molecules.
    Type: Grant
    Filed: November 4, 2004
    Date of Patent: May 29, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James H. Beech, Jr., Neil Vaughn Stephen, Teng Xu, Luc R. M. Martens, Richard E. Walter
  • Patent number: 7196029
    Abstract: The present invention relates to the use of a catalytic system comprising a metal of group VIII, a metal of group VI, a metal oxide as carrier and suitable quantities of a component selected from a zeolite of the FER type, phosphorous, and a mixture thereof, in upgrading of hydrocarbons boiling in the naphtha range containing sulfur impurities, namely in hydrodesulfurization with contemporaneous skeleton isomerization of olefins contained in said hydrocarbons and/or with reduction of olefins hydrogenation, carried out in a single step.
    Type: Grant
    Filed: April 7, 2004
    Date of Patent: March 27, 2007
    Assignees: Enitechnologie S.p.A., Repsol Petroleo S.A., Elf Antar France S.A., AGIP Petroli S.p.A.
    Inventors: Laura Zanibelli, Virginio Arrigoni, Fernando Albertos, Evangelina Atanes, Thierry Cholley, Febronio Panarello
  • Patent number: 7094727
    Abstract: Provided is a novel heteropolyacid catalyst useful for partial oxidation of methacrolein (MACR) to methacrylic acid (MAA), as represented by the following formula 1: PMoaAbBcCdDeEfOg??(1) wherein A, B, C, D, E, a, b, c, d, e, f, and g are as defined in the specification. Provided is also a method for producing the heteropolyacid catalyst. The heteropolyacid catalyst produced by the method exhibits excellent catalyst activity in terms of conversion rate, selectivity, and yield.
    Type: Grant
    Filed: December 30, 2004
    Date of Patent: August 22, 2006
    Assignee: LG Chem, Ltd.
    Inventors: Gyo-hyun Hwang, Won-ho Lee, Min-ho Kil
  • Patent number: 7091152
    Abstract: A process of contacting at least one isoparaffin and at least one C5 olefin in the presence of a catalyst composition under conversion conditions to provide for converting the at least one isoparaffin and the at least one C5 olefin is provided. The catalyst composition contains a heteropoly acid, zinc, and a support component.
    Type: Grant
    Filed: January 24, 2003
    Date of Patent: August 15, 2006
    Assignee: ConocoPhillips Company
    Inventor: Bruce B. Randolph
  • Patent number: 7087551
    Abstract: Disclosed is an oxide catalyst comprising an oxide represented by the formula Mo1VaNbbXcYdZeQfOn (wherein: X is at least one element selected from the group consisting of Te and Sb; Y is at least one element selected from the group consisting of Al and W; Z is at least one element selected from the group consisting of elements which individually form an oxide having a rutile structure and a Z oxide having a rutile structure is used as a source of Z for producing the catalyst; Q is at least one element selected from the group consisting of titanium, tin, germanium, lead, tantalum, ruthenium, rhenium, rhodium, iridium, platinum, chromium, manganese, technetium, osmium, iron, arsenic, cerium, cobalt, magnesium, nickel and zinc, and a Q compound not having a rutile structure is used as a source of Q for producing the catalyst; and a, b, c, d, e, f and n are, respectively, the atomic ratios of V, Nb, X, Y, Z, Q and O, relative to Mo).
    Type: Grant
    Filed: August 30, 2002
    Date of Patent: August 8, 2006
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Satoru Komada, Hidenori Hinago, Osamu Nagano, Mamoru Watanabe
  • Patent number: 7074739
    Abstract: The invention relates to a process for producing alkylated aromatic hydrocarbons, preferably with an oxygen or sulfur containing alkylating agent, in the presence of a multi-component molecular sieve catalyst composition that includes a molecular sieve and an active metal oxide. The invention is also directed to methods of making and formulating the multi-component molecular sieve catalyst composition useful in producing alkylated aromatics.
    Type: Grant
    Filed: November 19, 2002
    Date of Patent: July 11, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jihad Mohammed Dakka, James Clarke Vartuli, John Scott Buchanan, Jose G. Santiesteban, Doron Levin
  • Patent number: 7074740
    Abstract: An improved catalyst for hydrodesulfurization of heavy feedstocks is disclosed. The catalyst is adopted for on-stream catalyst replacement in upflow processing units. It is characterized by a smaller peak pore diameter than general purpose hydrotreating catalysts.
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: July 11, 2006
    Assignee: Chevron U.S.A. Inc.
    Inventors: Kirk R. Gibson, Richard Threlkel, Pak C. Leung
  • Patent number: 7045482
    Abstract: The present invention relates to a method for preparing a heteropolyacid catalyst and method for preparing methacrylic acid using thereof. More particularly, the present invention relates to a method for preparing heteropolyacid catalyst, which is produced by the recrystallization of a heteropolyacid and/or its salt dissolved in a basic organic solvent and heat-treatment, and further to a method for preparing metachrylic acid using thereof, wherein the use of the heteropolyacid catalyst increases the activity of oxidation reaction induced by the modified electronic properties of heteropolyanions and provides high efficiency production of methacrylic acid from methacrolein, since the basic property of solvent inhibits peculiar acidic property of heteropolyacid.
    Type: Grant
    Filed: June 3, 2003
    Date of Patent: May 16, 2006
    Assignee: Korea Institute of Science and Technology
    Inventors: Myung-Suk Chun, In Kyu Song, Suk Woo Nam
  • Patent number: 7015173
    Abstract: A catalyst comprising a mixed metal oxide is useful for the vapor phase oxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated carboxylic acid and for the vapor phase ammoxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated nitrile.
    Type: Grant
    Filed: July 18, 2003
    Date of Patent: March 21, 2006
    Assignee: Rohm and Haas Company
    Inventors: Leonard Edward Bogan, Jr., Alex Pak
  • Patent number: 6989347
    Abstract: A catalyst composition for the production of carboxylic acids by the oxidation of the corresponding unsaturated aldehydes, and methods for making and using the catalyst compositions. The catalysts include compositions of the formula: MoaVbAlcXdYeOz wherein X is at least one element selected from W and Mn; Y is at least one element selected from Pd, Sb, Ca, P, Ga, Ge, Si, Mg, Nb, and K; a is 1; b is 0.01–0.9; c is 0<0.2; d is 0<0.5; e is 0<0.5; and z is an integer representing the number of oxygen atoms required to satisfy the valency of the remaining elements in the composition. Using the catalyst composition of the present invention, one may effectively oxidize the desired starting materials at relatively high levels of conversion, selectivity, and productivity, and with minimal side products.
    Type: Grant
    Filed: April 25, 2002
    Date of Patent: January 24, 2006
    Assignee: Saudi Basic Industries Corporation
    Inventors: Khalid Karim, Yajnavalkya Subrai Bhat, Syed Irshad Zaheer, Asad Ahmad Khan
  • Patent number: 6984310
    Abstract: Alumina having a pore structure characterized by the absence of macropores, no more than 5% of the total pore volume in pores greater than 350 ?, a high pore volume (greater than 0.8 cc/g measured by mercury intrusion) and a bi-modal pore volume distribution character, where the two modes are separated by 10 to 200 ?, and the primary pore mode is larger than the median pore diameter (MPD), calculated either by volume or by surface area, the MPD by volume being itself larger than the MPD by surface area. Also provided are catalysts made from and processes using such alumina.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: January 10, 2006
    Assignee: Shell Oil Company
    Inventors: Josiane M. Ginestra, Russell C. Ackerman, Christian G. Michel
  • Patent number: 6962614
    Abstract: An additive to a fuel oil for a Diesel engine having a Diesel particulate filter (DPF), which comprises a molybdenum compound and having the function of improving the combustion property of a particulate matter (PM) trapped with DPF; a fuel oil comprising the additive; a lubricating oil composition for a Diesel engine having DPF, which has a sulfated ash content of 1.0% by weight or smaller, a sulfur content of 0.3% by weight or smaller and a molybdenum content of 100 ppm or greater; and DPF for removing PM in combustion gas discharged from a Diesel engine vehicle by trapping and burning PM, DPF comprising a filter supporting a molybdenum compound. The combustion property of PM trapped with the filter of DPF is improved, PM is burned at a low temperature with stability, the efficiency of removal of PM is improved and the life of DPF is increased.
    Type: Grant
    Filed: August 21, 2001
    Date of Patent: November 8, 2005
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventor: Tadashi Katafuchi
  • Patent number: 6919472
    Abstract: A catalyst composition for the selective conversion of an alkane to an unsaturated carboxylic acid having the general formula: MoVaNbbAgcMdOx wherein optional element M may be one or more selected from aluminum, copper, lithium, sodium, potassium, rubidium, cesium, gallium, phosphorus, iron, rhenium, cobalt, chromium, manganese, arsenic, indium, thallium, bismuth, germanium, tin, cerium or lanthanum; a is 0.05 to 0.99, b is 0.01 to 0.99, c is 0.01 to 0.99, d is 0 to 0.5 and x is determined by the valence requirements of the other components of the catalyst composition. This catalyst is prepared by co-precipitation of compounds of molybdenum, vanadium, niobium, silver and M to form a mixed metal oxide catalyst. This catalyst can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process or the ammoxidation of alkanes and olefins.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: July 19, 2005
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Paul E. Ellis, Jr.
  • Patent number: 6903047
    Abstract: The present invention concerns a method for enhancing the activity of vanadium phosphorus oxide (VPO) catalysts. Promoter reagents are grafted onto or reacted with the catalyst surface. An optional calcination and activation heating cycle transforms the catalyst precursor into a final active phase. A preferred VPO catalyst produced has a ratio of molybdenum to vanadium on the surface of the catalyst to molybdenum to vanadium in the overall bulk of the catalyst represented by the equation (Mo/V) Surface?1.10 (Mo/V) overall bulk.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: June 7, 2005
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Kostantinos Kourtakis, Pratibha Laxman Gai
  • Patent number: 6903048
    Abstract: A method for producing a hydrorefining catalyst has the steps of preparing an impregnation solution containing molybdenum, phosphorus, cobalt and/or nickel, and citric acid, bringing a carrier into contact with the impregnation solution, and then calcinating the carrier in an oxidizing atmosphere at a temperature at which citric acid is removed. In the impregnation solution, a molar ratio of molybdenum/phosphorus is 6 to 13, a molar ratio of (cobalt and nickel)/phosphorus is 0.5 to 7, and a molar ratio of (cobalt and nickel)/citric acid is 0.5 to 2. As for the hydrorefining catalyst obtained by this method, the activity of the catalyst is high, and the catalyst life is long.
    Type: Grant
    Filed: June 27, 2002
    Date of Patent: June 7, 2005
    Assignee: Japan Energy Corporation
    Inventors: Yoshiki Iwata, Chikanori Nakaoka, Yasuhito Goto
  • Patent number: 6875722
    Abstract: A silicon-containing alumina support, a process for preparing the support, and a catalyst containing the support are provided. The alumina support includes an additive silicon enriched on its surface, with the difference between the atomic ratio of silicon to aluminum on the surface of alumina support and that of the alumina support is at least 0.10. The process for preparing the silicon-containing alumina support comprises adding a nanometer silicon compound. The inventive alumina support can be used in manufacturing a catalyst for hydrotreating hydrocarbons with good physico-chemical properties and performance.
    Type: Grant
    Filed: October 9, 2003
    Date of Patent: April 5, 2005
    Assignees: China Petroleum & Chemical Corporation, Fushun Research Institute of Petroleum and Petroch
    Inventors: Dengling Wei, Shaozhong Peng
  • Patent number: 6867163
    Abstract: A molybdenum-based precipitate is prepared according to a process including the first step of forming a crude precipitate by pH adjustment to 6.5 or less in the presence of an alkali metal compound, and the second step of dissolving the crude precipitate in aqueous ammonia and forming a precipitate by pH adjustment to 6.5 or less. Then, the resulting molybdenum-based precipitate is washed with an acid aqueous solution having a pH of 6.5 or less and containing not less than 0.01 mole/L of ammonium root. Thus, a change in average particle diameter can be suppressed and good workability can be achieved, so that a molybdenum-based precipitate having a high purity and a desired average particle diameter can be obtained.
    Type: Grant
    Filed: May 10, 2001
    Date of Patent: March 15, 2005
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hideyasu Takezawa, Toru Kuroda, Seiichi Kawato, Masanori Nitta
  • Patent number: 6858561
    Abstract: A process for preparing a catalyst for maleic anhydride production wherein a +5 vanadium compound such as V2O5, an anhydrous phosphoric acid, and optionally promoters are admixed in an organic alcohol solvent, the admixture is rapidly brought to reflux and thereafter refluxed to reduced the vanadium compound to the desired degree, the reflux mixture is cooled, precursor crystals are separated by filtration and then dried and calcined.
    Type: Grant
    Filed: May 15, 2003
    Date of Patent: February 22, 2005
    Assignees: Scientific Design Company, Inc., Lonza S.p.A.
    Inventors: Arie Bortinger, Gianluca Mazzoni, Tiziana Monti
  • Publication number: 20040242918
    Abstract: A catalyst for use in producing a lower aliphatic carboxylic acid ester, wherein the catalyst is produced by a process comprising a step of contacting the catalyst with a gas containing at least one member selected from water, lower aliphatic carboxylic acids and lower aliphatic alcohols; a process for producing the catalyst; and a process for producing a lower aliphatic carboxylic acid ester using the catalyst. The catalyst can exhibit high initial activity and high space time yield, ensure sufficiently long catalyst life in practice in industry, and can prevent the production of by-product materials. A siliceous support for use in a catalyst, which has a silicon content of from 39.7 to 46.3% by mass or a silicon content of from 85 to 99% by mass in terms of silicon dioxide or a crush strength of 30 N or more.
    Type: Application
    Filed: February 25, 2004
    Publication date: December 2, 2004
    Applicant: SHOWA DENKO K.K
    Inventors: Etsuko Kadowaki, Tomoyoshi Higashi, Wataru Oguchi, Hiroshi Uchida, Kousuke Narumi
  • Publication number: 20040229750
    Abstract: A process for preparing a catalyst for maleic anhydride production wherein a +5 vanadium compound such as V2O5, an anhydrous phosphoric acid, and optionally promoters are admixed in an organic alcohol solvent, the admixture is rapidly brought to reflux and thereafter refluxed to reduced the vanadium compound to the desired degree, the reflux mixture is cooled, precursor crystals are separated by filtration and then dried and calcined.
    Type: Application
    Filed: May 15, 2003
    Publication date: November 18, 2004
    Inventor: Arie Bortinger
  • Patent number: 6815392
    Abstract: The present invention includes a catalyst having (a) a non-metallic support having a plurality of pores; (b) a metal heteropoly acid salt that is insoluble in a polar solvent on the non-metallic support; wherein at least a portion of the metal heteropoly acid salt is dispersed within said plurality of pores. The present invention also includes a method of depositing a metal heteropoly acid salt that is insoluble in a polar solvent onto a non-metallic support having a plurality of pores.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: November 9, 2004
    Assignee: Battelle Memorial Institute
    Inventors: Yong Wang, Charles H. F. Peden, Saemin Choi
  • Patent number: 6812188
    Abstract: The present invention relates to a catalyst for producing methacrylic acid by the vapor-phase catalytic oxidation of methacrolein, comprising Mo, V, P and Cu as the indispensable active components, wherein copper acetate is used for all or a part of the necessary amount of a material for said Cu, a coated catalyst and a method for manufacturing the coated catalyst, and methacrolein is reacted in a high conversion and methacrylic acid is produced in a high selectivity by use of the catalyst of the present invention, and the catalyst can be used for reaction under high loading condition.
    Type: Grant
    Filed: March 13, 2003
    Date of Patent: November 2, 2004
    Assignee: Nippon Kayaku Kabushiki Kaisha
    Inventors: Yoshimasa Seo, Atsushi Sudo, Hideki Sugi
  • Publication number: 20040186013
    Abstract: A method for producing a hydrorefining catalyst has the steps of preparing an impregnation solution containing molybdenum, phosphorus, cobalt and/or nickel, and citric acid, bringing a carrier into contact with the impregnation solution, and then calcinating the carrier in an oxidizing atmosphere at a temperature at which citric acid is removed. In the impregnation solution, a molar ratio of molybdenum/phosphorus is 6 to 13, a molar ratio of (cobalt and nickel)/phosphorus is 0.5 to 7, and a molar ratio of (cobalt and nickel)/citric acid is 0.5 to 2. As for the hydrorefining catalyst obtained by this method, the activity of the catalyst is high, and the catalyst life is long.
    Type: Application
    Filed: December 29, 2003
    Publication date: September 23, 2004
    Inventors: Yoshiki Iwata, Chikanori Nakaoka, Yasuhito Goto
  • Publication number: 20040186015
    Abstract: A process for producing a catalyst for use in producing a lower aliphatic carboxylic acid ester. The catalyst is used in reacting a lower olefin with a lower aliphatic carboxylic acid in a gas phase to produce a lower aliphatic carboxylic acid ester. The process comprises the following first and second steps. The first step is a step of loading one or more heteropolyacid on a support to obtain a heteropolyacid supported catalyst. The second step is a step of contacting the heteropolyacid supported catalyst obtained in the first step with a gas containing at least one member selected from the group consisting of water, a lower aliphatic carboxylic acid and a lower aliphatic alcohol to obtain a catalyst for use in producing a lower aliphatic carboxylic acid ester.
    Type: Application
    Filed: March 31, 2004
    Publication date: September 23, 2004
    Applicant: SHOWA DENKO K.K.
    Inventors: Etsuko Kadowaki, Kousuke Narumi, Hiroshi Uchida
  • Publication number: 20040176244
    Abstract: An orthorhombic phase mixed metal oxide is produced selectively in quantitative yield.
    Type: Application
    Filed: March 23, 2004
    Publication date: September 9, 2004
    Inventors: Leonard Edward Bogan, Daniel A. Bors, Fernando Antonio Pessoa Cavalcanti, Michael Bruce Clark, Anne Mae Gaffney, Scott Han
  • Patent number: 6780817
    Abstract: A hydrorefining catalyst of a hydrogenation active metal component supported on a refractory porous carrier has a median pore diameter determined by the nitrogen adsorption method of 8 to 20 nm, a pore volume determined by the nitrogen adsorption method of 0.56 cm3/g or greater, and a pore volume of pores with a pore diameter of 50 nm or larger determined by the mercury intrusion porosimetry method of 0.32 cm3/g or greater. Both the demetallizing activity and metal deposition capacity of the catalyst in hydrogenation and demetallizing of heavy oil are high. The hydrorefining catalyst is obtained by kneading a porous starting powder principally composed of &ggr;-alumina and having a pore capacity of 0.75 m3/g or larger and a mean pore diameter of 10 to 200 &mgr;m, molding and calcining, and supporting an active metal component on the product.
    Type: Grant
    Filed: August 8, 2000
    Date of Patent: August 24, 2004
    Assignee: Japan Energy Corporation
    Inventors: Hiroki Koyama, Toru Saito, Hideaki Kumagai
  • Patent number: 6777369
    Abstract: The present invention relates to the effective utilization of a used catalyst containing at least molybdenum, an A element (at least one element selected from the group consisting of phosphorus and arsenic) and an X element (at least one element selected from the group consisting of potassium, rubidium and cesium), and provides a process for producing a catalyst, which comprises dispersing said used catalyst in water, adding thereto an alkali metal compound and/or ammonia solution, adjusting the resulting mixture to pH 6.5 or less to generate a precipitate containing at least molybdenum and the A element, and using the precipitate as a material for catalyst-constituting elements.
    Type: Grant
    Filed: November 19, 2001
    Date of Patent: August 17, 2004
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Toru Kuroda, Seiichi Kawato, Masanori Nitta, Hideyasu Takezawa
  • Publication number: 20040147795
    Abstract: A process of contacting at least one isoparaffin and at least one C5 olefin in the presence of a catalyst composition under conversion conditions to provide for converting the at least one isoparaffin and the at least one C5 olefin is provided. The catalyst composition contains a heteropoly acid, zinc, and a support component.
    Type: Application
    Filed: January 24, 2003
    Publication date: July 29, 2004
    Applicant: Phillips Petroleum Company
    Inventor: Bruce B. Randolph
  • Patent number: 6747172
    Abstract: A method for preparing methacrylic acid at high selectivities and high yields by catalytically vapor phase oxidizing isobutane is provided. In the method, a catalyst comprising (i) a sparingly water-soluble salt of a hetero poly acid and (ii) a composite oxide containing phosphorus, molybdenum and vanadium is used. Component (i) preferably has the element composition (but excluding oxygen) represented by the general formula AaBbMocWdVe (wherein A is a counter cation, for example cesium, B is the hetero atom of the hetero poly acid, for example silicon, and a, b, c, d and e represent an atomic ratio of the respective elements.), and component (ii) preferably has the element composition represented by the general formula PpMoqVrXsOt (wherein X is for example cesium, and p, q, r, s and t represent an atomic ratio of the respective elements.).
    Type: Grant
    Filed: October 10, 2000
    Date of Patent: June 8, 2004
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Atsushi Motoyama, Isao Nakamura
  • Publication number: 20040102643
    Abstract: A process for preparing an antimonate-based mixed metal oxide catalyst in a catalytically active oxidized state, wherein the catalyst is represented by the empirical formula MeaSbbXcQdReOf, wherein Me, X, Q, R, a, b, c, d, e, and f are as defined herein, comprising (a) contacting an aqueous Sb2O3 slurry with HNO3 and one or more Me compounds, and, optionally, one or more compounds selected from X, Q, or R compounds to form a first mixture; (b) heating and drying the first mixture to form a solid product; and (c) calcining the solid product to form the catalyst, the catalysts prepared by the process, and the use of the catalysts in ammoxidation and oxidation processes. The catalysts of the invention are particularly useful for the production of acrylonitrile from propylene, ammonia, and an oxygen-containing gas.
    Type: Application
    Filed: November 27, 2002
    Publication date: May 27, 2004
    Inventor: Cathy L. Tway
  • Publication number: 20040063990
    Abstract: Hydrothermally synthesized catalysts comprising a mixed metal oxide are utilized to produce unsaturated carboxylic acids by the vapor phase oxidation of an alkane, or a mixture of an alkane and an alkene, in the presence thereof; or to produce unsaturated nitrites by the vapor phase oxidation of an alkane, or a mixture of an alkane and an alkene, and ammonia in the presence thereof.
    Type: Application
    Filed: September 30, 2003
    Publication date: April 1, 2004
    Inventors: Anne Mae Gaffney, Ruozhi Song
  • Patent number: 6710009
    Abstract: Catalysts useful for producing methylamines and having practical catalyst life and large selectivity for dimethylamine comprise crystalline silicoaluminophosphate molecular sieves which have a molar ratio of silicon atom to aluminum atom in the range of 0.01-0.30.
    Type: Grant
    Filed: July 10, 2002
    Date of Patent: March 23, 2004
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Toshio Hidaka, Katsumi Higuchi, Takeshi Kawai
  • Publication number: 20040054222
    Abstract: The invention relates to a method for the heterogenically catalysed gas-phase partial oxidation of precursor compounds of (meth)acrylic acid in a fixed catalyst bed, containing as the catalyst an activated mass of mixed oxide, shaped to form a geometric body. Said geometric body is a geometric base body, into whose surface a cavity is incorporated.
    Type: Application
    Filed: July 15, 2003
    Publication date: March 18, 2004
    Inventors: Raimund Felder, Signe Unverricht, Heiko Arnold, Jochen Petzoldt
  • Patent number: 6696388
    Abstract: A gel composition substantially contained within the pores of a solid material for use as a catalyst or as a catalyst support in dehydrogenation and dehydrocyclization processes.
    Type: Grant
    Filed: January 10, 2001
    Date of Patent: February 24, 2004
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Kostantinos Kourtakis, Leo E. Manzer
  • Publication number: 20040029724
    Abstract: The present invention relates to a catalyst for producing methacrylic acid by the vapor-phase catalytic oxidation of methacrolein, comprising Mo, V, P and Cu as the indispensable active components, wherein copper acetate is used for all or a part of the necessary amount of a material for said Cu, a coated catalyst and a method for manufacturing the coated catalyst, and methacrolein is reacted in a high conversion and methacrylic acid is produced in a high selectivity by use of the catalyst of the present invention, and the catalyst can be used for reaction under high loading condition.
    Type: Application
    Filed: March 13, 2003
    Publication date: February 12, 2004
    Inventors: Yoshimasa Seo, Atsushi Sudo, Hideki Sugi
  • Patent number: RE39074
    Abstract: The present invention relates to a process for the selective preparation of acetic acid from a gaseous feed comprising ethane, ethylene or mixtures thereof plus oxygen at elevated temperature, which comprises bringing the gaseous feed into contact with a catalyst comprising the elements Mo, Pd, X and Y in gram atom ratios a:b:c:d in combination with oxygen MoaPdbXcYd??(I) where the symbols X and Y have the following meanings: X is one or more elements selected from the group consisting of: Cr, Mn, Nb, Ta, Ti, V, Te and/or W, in particular Nb, V and W; Y is one or more elements selected from the group consisting of: B, Al, Ga, In, Pt, Zn, Cd, Bi, Ce, Co, Cu, Rh, Ir, Au, Ag, Fe, Ru, Os, K, Rb, Cs, Mg, Ca, Sr, Ba, Zr, Hf, Ni, P, Pb, Sb, Si, Sn, TI and U, in particular Ca, Sb, Te and Li. The present invention further provides a catalyst for the selective preparation of acetic acid comprising the elements Mo, Pd, X and Y in the gram atom ratios a:b:c:d in combination with oxygen.
    Type: Grant
    Filed: July 16, 1997
    Date of Patent: April 18, 2006
    Assignee: Celanese Chemicals Europe GmbH
    Inventors: Holger Borchert, Uwe Dingerdissen