Molybdenum Patents (Class 502/211)
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Publication number: 20080281118Abstract: A catalyst for the epoxidation of an olefin comprising a carrier and, deposited on the carrier, silver, a rhenium promoter, a first co-promoter, and a second co-promoter; wherein the quantity of the rhenium promoter deposited on the carrier is greater than 1 mmole/kg, relative to the weight of the catalyst; the first co-promoter is selected from sulfur, phosphorus, boron, and mixtures thereof; the second co-promoter is selected from tungsten, molybdenum, chromium, and mixtures thereof; and the total quantity of the first co-promoter and the second co-promoter deposited on the carrier is at most 3.8 mmole/kg, relative to the weight of the catalyst; a process for preparing the catalyst; a process for preparing an olefin oxide by reacting a feed comprising an olefin and oxygen in the presence of the catalyst; and a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.Type: ApplicationFiled: May 7, 2008Publication date: November 13, 2008Inventor: Marek Matusz
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Patent number: 7446075Abstract: A catalyst for hydrotreating a hydrocarbon feed has been developed. The catalyst comprises a metal phosphide and promoter metal component as the catalytic component. At least a portion of the metal promoter component is deposited on the metal phosphide. The metal phosphide/promoter metal component combination is dispersed on a refractive inorganic oxide support. An example of this catalyst is where the metal phosphide is nickel phosphide, the promoter metal is molybdenum and the support is alumina. Methods of preparing the catalyst and hydrotreating processes using the catalyst are also described.Type: GrantFiled: August 23, 2005Date of Patent: November 4, 2008Assignee: UOP LLCInventor: Evgeny T. Kolev
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Publication number: 20080242815Abstract: The invention provides a process which enables, in preparation of acrolein by catalytic gas-phase oxidation of propylene in the presence of molecular oxygen or a molecular oxygen-containing gas or in preparation of acrylic acid by catalytic gas-phase oxidation of acrolein in the presence of molecular oxygen or a molecular oxygen-containing gas, using single kind of atalyst, to suppress occurrence of localized extraordinarily high temperature spots (hot spots) in the catalyst layer and can stably maintain high acrolein or acrylic acid yield for a long time. The process is characterized by use of an oxide catalyst containing molybdenum as an essential component and having relative standard deviation of its particle size in a range of 0.02 to 0.20.Type: ApplicationFiled: March 28, 2008Publication date: October 2, 2008Inventor: Naohiro Fukumoto
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Patent number: 7429550Abstract: A hydrogenation catalyst for a hydrocarbon oil, includes an inorganic porous support composed of at least the oxides of aluminum, phosphorus, and silicon, and supporting at least one active metal selected from the metals of Group 8 of the periodic table, at least one active metal selected from the metals of Group 6 of the periodic table, and phosphorus, the phosphorus chemical shift value of the inorganic support determined by 31P-CPMAS-NMR having the peak within the range of 0 to ?20 ppm. The catalyst can achieve an extremely high level of hydrogenation wherein the hydrocarbon is decreased in sulfur content to 10 ppm by mass or less and in nitrogen content to 3 ppm by mass or less.Type: GrantFiled: December 6, 2006Date of Patent: September 30, 2008Assignee: Nippon Oil CorporationInventors: Hideshi Iki, Kazuaki Hayasaka, Kazuo Fukazawa
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Patent number: 7427578Abstract: A method for producing a hydrorefining catalyst includes the step of preparing a carrying solution containing molybdenum, phosphorus, and cobalt or nickel and bringing a carrier composed of an inorganic porous oxide into contact with the carrying solution. A molar ratio of molybdenum with respect to phosphorus in the carrying solution is 2.5 to 7.0, a molar ratio of a total of molybdenum, cobalt, and nickel with respect to phosphorus is 3.5 to 9.0, and a molar ratio of molybdenum with respect to a total of cobalt and nickel is 1.9 to 2.8. pH of the carrying solution is 2 to 5, and a Raman spectroscopy spectrum of the carrying solution has a peak top between 965 cm?1 and 975 cm?1. The catalyst obtained by this method is excellent in desulfurizing activity.Type: GrantFiled: August 29, 2003Date of Patent: September 23, 2008Assignee: Japan Energy CorporationInventor: Yoshiki Iwata
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Patent number: 7419932Abstract: The method for preserving a catalyst of the present invention is characterized in that, in a process for continuously producing an objective product by a vapor phase oxidation reaction using a phosphorus-molybdenum-vanadium catalyst containing phosphorus, molybdenum and vanadium, the phosphorus-molybdenum-vanadium catalyst retained in a reactor is maintained under a condition of a water content of 30 mg or less per 1 g of catalyst dry weight, before the start of the reaction or during the stop of the reaction. By this, deterioration of the catalyst retained in the reactor can be simply prevented.Type: GrantFiled: January 9, 2004Date of Patent: September 2, 2008Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Yoshiyuki Taniguchi, Toru Kuroda, Hideyasu Takezawa, Yasuhiro Kabu
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Publication number: 20080207435Abstract: Stable catalyst carrier impregnating solutions can be prepared using a component of a Group VIB metal, e.g., molybdenum, at high concentration, a component of a Group VIII metal, e.g., nickel, at low concentration, and a phosphorous component, e.g., phosphoric acid, at low concentration, provided that the Group VIII metal is in a substantially water-insoluble form and a particular sequence of addition of the components is followed, even when a substantially water-insoluble form of the Group VIB component is used. The resulting stabilized impregnating solution can be supplemented with additional Group VIII metal in water-soluble form to achieve increased levels of such metal in the final catalyst. Furthermore, uncalcined catalyst carriers impregnated with the stable solution and subsequently shaped, dried and calcined, have unexpectedly improved performance when used in the hydroprocessing of heavy hydrocarbon feedstocks.Type: ApplicationFiled: April 16, 2008Publication date: August 28, 2008Applicant: Advanced Refining Technologies LLCInventor: Darryl P. Klein
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Publication number: 20080200330Abstract: Stable catalyst carrier impregnating solutions can be prepared using a component of a Group VIB metal, e.g., molybdenum, at high concentration, a component of a Group VIII metal, e.g., nickel, at low concentration, and a phosphorous component, e.g., phosphoric acid, at low concentration, provided that the Group VIII metal is in a substantially water-insoluble form and a particular sequence of addition of the components is followed, even when a substantially water-insoluble form of the Group VIB component is used. The resulting stabilized impregnating solution can be supplemented with additional Group VIII metal in water-soluble form to achieve increased levels of such metal in the final catalyst. Furthermore, uncalcined catalyst carriers impregnated with the stable solution and subsequently shaped, dried and calcined, have unexpectedly improved performance when used in the hydroprocessing of heavy hydrocarbon feedstocks.Type: ApplicationFiled: April 16, 2008Publication date: August 21, 2008Applicant: Advanced Refining Technologies LLCInventor: Darryl P. Klein
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Patent number: 7393807Abstract: A hydrotreating catalyst comprising a Group 8 metal of the periodic table, molybdenum (Mo), phosphorus and sulfur, wherein the average coordination number [N(Mo)] of the molybdenum atoms around the molybdenum atom is from 1.5 to 2.5 and the average coordination number [N(S)] of the sulfur atoms around the molybdenum atom is from 3.5 to 5.0 when MoS2 structure in the catalyst is measured in accordance with extended X-ray absorption fine structure (EXAFS) analysis.Type: GrantFiled: May 18, 2005Date of Patent: July 1, 2008Assignee: National Institute of Advanced Industrial Science and TechnologyInventors: Yuji Yoshimura, Makoto Toba, Nobuyuki Matsubayashi, Takashi Matsui
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Patent number: 7390766Abstract: Stable catalyst carrier impregnating solutions can be prepared using a component of a Group VIB metal, e.g., molybdenum, at high concentration, a component of a Group VIII metal, e.g., nickel, at low concentration, and a phosphorous component, e.g., phosphoric acid, at low concentration, provided that the Group VIII metal is in a substantially water-insoluble form and a particular sequence of addition of the components is followed, even when a substantially water-insoluble form of the Group VIB component is used. The resulting stabilized impregnating solution can be supplemented with additional Group VIII metal in water-soluble form to achieve increased levels of such metal in the final catalyst. Furthermore, uncalcined catalyst carriers impregnated with the stable solution and subsequently shaped, dried and calcined, have unexpectedly improved performance when used in the hydroprocessing of heavy hydrocarbon feedstocks.Type: GrantFiled: November 20, 2003Date of Patent: June 24, 2008Inventor: Darryl P. Klein
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Patent number: 7365041Abstract: An ammoxidation catalyst comprising a molybdenum (component (1)), bismuth (component (2)), at least one element selected from the group consisting of nickel, cobalt, zinc, magnesium, manganese and copper (component (3)) and at least one element selected from the group consisting of lanthanum, cerium, praseodymium and neodymium (component (4)), over which an organic compound is subject to ammoxidation which is a composite oxide fluid bed catalyst, is prepared by i) preparing a first solution that comprises at least a portion of component (1), at least a portion of component (2), and at least a portion of component (3) but none of component (4); ii) preparing a second solution by adding a solution of component (4) to the first solution; and iii) drying the second solution obtained and calcining the solid matter obtained from the drying step.Type: GrantFiled: September 25, 2002Date of Patent: April 29, 2008Assignee: Dia-Nitrix Co., Ltd.Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori
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Patent number: 7265075Abstract: A method for producing a hydrorefining catalyst of the present invention has a step of preparing an aluminum solution containing phosphorus in a molar ratio of 0.001 to 0.05 with respect to aluminum; a step of neutralizing the prepared aluminum solution to produce a pseudo-boehmite powder; a step of forming the pseudo-boehmite powder followed by performing calcination at a temperature of not less than 650° C. to obtain a carrier; and a step of carrying a hydrogenation-active metal on the pseudo-boehmite powder or the carrier. The dispersion of the concentration distribution of phosphorus in the carrier of the obtained catalyst is within 10%. This method makes it possible to obtain the hydrorefining catalyst which has a practically sufficient mechanical strength and which has an excellent activity.Type: GrantFiled: July 9, 2002Date of Patent: September 4, 2007Assignee: Japan Energy CorporationInventors: Takayuki Tsukada, Motoi Saito, Masayuki Mori
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Patent number: 7253135Abstract: A silicon-containing alumina support, a process for preparing the support, and a catalyst containing the support are provided. The alumina support includes an additive silicon enriched on its surface, with the difference between the atomic ratio of silicon to aluminum on the surface of alumina support and that of the alumina support is at least 0.10. The process for preparing the silicon-containing alumina support comprises adding a nanometer silicon compound. The inventive alumina support can be used in manufacturing a catalyst for hydrotreating hydrocarbons with good physico-chemical properties and performance.Type: GrantFiled: February 28, 2005Date of Patent: August 7, 2007Assignees: China Petroleum & Chemical Corporation, Fushun Research Institute of Petroleum and PetrochInventors: Dengling Wei, Shaozhong Peng
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Patent number: 7235508Abstract: The present invention relates to a composition of metal-incorporated VSB-5 molecular sieve with nanopores and its preparation method, in particular, to a composition of a metal-incorporated VSB-5 molecular sieve with a framework of VSB-5 molecular sieve comprising nickel, phosphorous, oxygen and metal, which is useful in various fields such as a hydrogen storage material, an optical and electric/electronic material, a sensor, a catalyst, a catalyst supporter and an adsorbent, and its preparation method performed in such a manner that a specific metal component is added in a predetermined mole ratio to a reaction mixture comprised of nickel and phosphorous compounds and the resultant mixture is crystallized in the presence of inorganic or organic base as a pH modifier to yield a metal-incorporated VSB-5 molecular sieves in an economical and efficient manner.Type: GrantFiled: August 12, 2004Date of Patent: June 26, 2007Assignee: Korea Research Institute of Chemical TechnologyInventors: Sung Hwa Jhung, Jong-San Chang, Sang-Eon Park, Anthony K. Cheetham
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Patent number: 7223714Abstract: The invention is directed to methods of transfering catalyst particles into and within reaction systems. The reaction systems are those that use catalysts that comprise molecular sieves, particularly metalloaluminophosphate molecular sieves, especially metalloaluminophosphate molecular sieves which are susceptible to loss of catalytic activity due to contact with water molecules. The transfer methods provide appropriate mechanisms for transporting catalyst into and within a reactor to protect against loss of catalytic activity that can occur due to contact with water molecules.Type: GrantFiled: November 4, 2004Date of Patent: May 29, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: James H. Beech, Jr., Neil Vaughn Stephen, Teng Xu, Luc R. M. Martens, Richard E. Walter
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Patent number: 7196029Abstract: The present invention relates to the use of a catalytic system comprising a metal of group VIII, a metal of group VI, a metal oxide as carrier and suitable quantities of a component selected from a zeolite of the FER type, phosphorous, and a mixture thereof, in upgrading of hydrocarbons boiling in the naphtha range containing sulfur impurities, namely in hydrodesulfurization with contemporaneous skeleton isomerization of olefins contained in said hydrocarbons and/or with reduction of olefins hydrogenation, carried out in a single step.Type: GrantFiled: April 7, 2004Date of Patent: March 27, 2007Assignees: Enitechnologie S.p.A., Repsol Petroleo S.A., Elf Antar France S.A., AGIP Petroli S.p.A.Inventors: Laura Zanibelli, Virginio Arrigoni, Fernando Albertos, Evangelina Atanes, Thierry Cholley, Febronio Panarello
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Patent number: 7094727Abstract: Provided is a novel heteropolyacid catalyst useful for partial oxidation of methacrolein (MACR) to methacrylic acid (MAA), as represented by the following formula 1: PMoaAbBcCdDeEfOg??(1) wherein A, B, C, D, E, a, b, c, d, e, f, and g are as defined in the specification. Provided is also a method for producing the heteropolyacid catalyst. The heteropolyacid catalyst produced by the method exhibits excellent catalyst activity in terms of conversion rate, selectivity, and yield.Type: GrantFiled: December 30, 2004Date of Patent: August 22, 2006Assignee: LG Chem, Ltd.Inventors: Gyo-hyun Hwang, Won-ho Lee, Min-ho Kil
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Patent number: 7091152Abstract: A process of contacting at least one isoparaffin and at least one C5 olefin in the presence of a catalyst composition under conversion conditions to provide for converting the at least one isoparaffin and the at least one C5 olefin is provided. The catalyst composition contains a heteropoly acid, zinc, and a support component.Type: GrantFiled: January 24, 2003Date of Patent: August 15, 2006Assignee: ConocoPhillips CompanyInventor: Bruce B. Randolph
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Catalyst for use in catalytic oxidation or ammoxidation of propane or isobutane in the gaseous phase
Patent number: 7087551Abstract: Disclosed is an oxide catalyst comprising an oxide represented by the formula Mo1VaNbbXcYdZeQfOn (wherein: X is at least one element selected from the group consisting of Te and Sb; Y is at least one element selected from the group consisting of Al and W; Z is at least one element selected from the group consisting of elements which individually form an oxide having a rutile structure and a Z oxide having a rutile structure is used as a source of Z for producing the catalyst; Q is at least one element selected from the group consisting of titanium, tin, germanium, lead, tantalum, ruthenium, rhenium, rhodium, iridium, platinum, chromium, manganese, technetium, osmium, iron, arsenic, cerium, cobalt, magnesium, nickel and zinc, and a Q compound not having a rutile structure is used as a source of Q for producing the catalyst; and a, b, c, d, e, f and n are, respectively, the atomic ratios of V, Nb, X, Y, Z, Q and O, relative to Mo).Type: GrantFiled: August 30, 2002Date of Patent: August 8, 2006Assignee: Asahi Kasei Kabushiki KaishaInventors: Satoru Komada, Hidenori Hinago, Osamu Nagano, Mamoru Watanabe -
Patent number: 7074739Abstract: The invention relates to a process for producing alkylated aromatic hydrocarbons, preferably with an oxygen or sulfur containing alkylating agent, in the presence of a multi-component molecular sieve catalyst composition that includes a molecular sieve and an active metal oxide. The invention is also directed to methods of making and formulating the multi-component molecular sieve catalyst composition useful in producing alkylated aromatics.Type: GrantFiled: November 19, 2002Date of Patent: July 11, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jihad Mohammed Dakka, James Clarke Vartuli, John Scott Buchanan, Jose G. Santiesteban, Doron Levin
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Patent number: 7074740Abstract: An improved catalyst for hydrodesulfurization of heavy feedstocks is disclosed. The catalyst is adopted for on-stream catalyst replacement in upflow processing units. It is characterized by a smaller peak pore diameter than general purpose hydrotreating catalysts.Type: GrantFiled: July 2, 2002Date of Patent: July 11, 2006Assignee: Chevron U.S.A. Inc.Inventors: Kirk R. Gibson, Richard Threlkel, Pak C. Leung
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Patent number: 7045482Abstract: The present invention relates to a method for preparing a heteropolyacid catalyst and method for preparing methacrylic acid using thereof. More particularly, the present invention relates to a method for preparing heteropolyacid catalyst, which is produced by the recrystallization of a heteropolyacid and/or its salt dissolved in a basic organic solvent and heat-treatment, and further to a method for preparing metachrylic acid using thereof, wherein the use of the heteropolyacid catalyst increases the activity of oxidation reaction induced by the modified electronic properties of heteropolyanions and provides high efficiency production of methacrylic acid from methacrolein, since the basic property of solvent inhibits peculiar acidic property of heteropolyacid.Type: GrantFiled: June 3, 2003Date of Patent: May 16, 2006Assignee: Korea Institute of Science and TechnologyInventors: Myung-Suk Chun, In Kyu Song, Suk Woo Nam
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Patent number: 7015173Abstract: A catalyst comprising a mixed metal oxide is useful for the vapor phase oxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated carboxylic acid and for the vapor phase ammoxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated nitrile.Type: GrantFiled: July 18, 2003Date of Patent: March 21, 2006Assignee: Rohm and Haas CompanyInventors: Leonard Edward Bogan, Jr., Alex Pak
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Patent number: 6989347Abstract: A catalyst composition for the production of carboxylic acids by the oxidation of the corresponding unsaturated aldehydes, and methods for making and using the catalyst compositions. The catalysts include compositions of the formula: MoaVbAlcXdYeOz wherein X is at least one element selected from W and Mn; Y is at least one element selected from Pd, Sb, Ca, P, Ga, Ge, Si, Mg, Nb, and K; a is 1; b is 0.01–0.9; c is 0<0.2; d is 0<0.5; e is 0<0.5; and z is an integer representing the number of oxygen atoms required to satisfy the valency of the remaining elements in the composition. Using the catalyst composition of the present invention, one may effectively oxidize the desired starting materials at relatively high levels of conversion, selectivity, and productivity, and with minimal side products.Type: GrantFiled: April 25, 2002Date of Patent: January 24, 2006Assignee: Saudi Basic Industries CorporationInventors: Khalid Karim, Yajnavalkya Subrai Bhat, Syed Irshad Zaheer, Asad Ahmad Khan
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Patent number: 6984310Abstract: Alumina having a pore structure characterized by the absence of macropores, no more than 5% of the total pore volume in pores greater than 350 ?, a high pore volume (greater than 0.8 cc/g measured by mercury intrusion) and a bi-modal pore volume distribution character, where the two modes are separated by 10 to 200 ?, and the primary pore mode is larger than the median pore diameter (MPD), calculated either by volume or by surface area, the MPD by volume being itself larger than the MPD by surface area. Also provided are catalysts made from and processes using such alumina.Type: GrantFiled: December 17, 2002Date of Patent: January 10, 2006Assignee: Shell Oil CompanyInventors: Josiane M. Ginestra, Russell C. Ackerman, Christian G. Michel
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Patent number: 6962614Abstract: An additive to a fuel oil for a Diesel engine having a Diesel particulate filter (DPF), which comprises a molybdenum compound and having the function of improving the combustion property of a particulate matter (PM) trapped with DPF; a fuel oil comprising the additive; a lubricating oil composition for a Diesel engine having DPF, which has a sulfated ash content of 1.0% by weight or smaller, a sulfur content of 0.3% by weight or smaller and a molybdenum content of 100 ppm or greater; and DPF for removing PM in combustion gas discharged from a Diesel engine vehicle by trapping and burning PM, DPF comprising a filter supporting a molybdenum compound. The combustion property of PM trapped with the filter of DPF is improved, PM is burned at a low temperature with stability, the efficiency of removal of PM is improved and the life of DPF is increased.Type: GrantFiled: August 21, 2001Date of Patent: November 8, 2005Assignee: Idemitsu Kosan Co., Ltd.Inventor: Tadashi Katafuchi
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Patent number: 6919472Abstract: A catalyst composition for the selective conversion of an alkane to an unsaturated carboxylic acid having the general formula: MoVaNbbAgcMdOx wherein optional element M may be one or more selected from aluminum, copper, lithium, sodium, potassium, rubidium, cesium, gallium, phosphorus, iron, rhenium, cobalt, chromium, manganese, arsenic, indium, thallium, bismuth, germanium, tin, cerium or lanthanum; a is 0.05 to 0.99, b is 0.01 to 0.99, c is 0.01 to 0.99, d is 0 to 0.5 and x is determined by the valence requirements of the other components of the catalyst composition. This catalyst is prepared by co-precipitation of compounds of molybdenum, vanadium, niobium, silver and M to form a mixed metal oxide catalyst. This catalyst can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process or the ammoxidation of alkanes and olefins.Type: GrantFiled: December 20, 2002Date of Patent: July 19, 2005Assignee: Saudi Basic Industries CorporationInventors: Paulette N. Hazin, Paul E. Ellis, Jr.
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Patent number: 6903047Abstract: The present invention concerns a method for enhancing the activity of vanadium phosphorus oxide (VPO) catalysts. Promoter reagents are grafted onto or reacted with the catalyst surface. An optional calcination and activation heating cycle transforms the catalyst precursor into a final active phase. A preferred VPO catalyst produced has a ratio of molybdenum to vanadium on the surface of the catalyst to molybdenum to vanadium in the overall bulk of the catalyst represented by the equation (Mo/V) Surface?1.10 (Mo/V) overall bulk.Type: GrantFiled: January 16, 2001Date of Patent: June 7, 2005Assignee: E.I. du Pont de Nemours and CompanyInventors: Kostantinos Kourtakis, Pratibha Laxman Gai
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Patent number: 6903048Abstract: A method for producing a hydrorefining catalyst has the steps of preparing an impregnation solution containing molybdenum, phosphorus, cobalt and/or nickel, and citric acid, bringing a carrier into contact with the impregnation solution, and then calcinating the carrier in an oxidizing atmosphere at a temperature at which citric acid is removed. In the impregnation solution, a molar ratio of molybdenum/phosphorus is 6 to 13, a molar ratio of (cobalt and nickel)/phosphorus is 0.5 to 7, and a molar ratio of (cobalt and nickel)/citric acid is 0.5 to 2. As for the hydrorefining catalyst obtained by this method, the activity of the catalyst is high, and the catalyst life is long.Type: GrantFiled: June 27, 2002Date of Patent: June 7, 2005Assignee: Japan Energy CorporationInventors: Yoshiki Iwata, Chikanori Nakaoka, Yasuhito Goto
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Patent number: 6875722Abstract: A silicon-containing alumina support, a process for preparing the support, and a catalyst containing the support are provided. The alumina support includes an additive silicon enriched on its surface, with the difference between the atomic ratio of silicon to aluminum on the surface of alumina support and that of the alumina support is at least 0.10. The process for preparing the silicon-containing alumina support comprises adding a nanometer silicon compound. The inventive alumina support can be used in manufacturing a catalyst for hydrotreating hydrocarbons with good physico-chemical properties and performance.Type: GrantFiled: October 9, 2003Date of Patent: April 5, 2005Assignees: China Petroleum & Chemical Corporation, Fushun Research Institute of Petroleum and PetrochInventors: Dengling Wei, Shaozhong Peng
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Patent number: 6867163Abstract: A molybdenum-based precipitate is prepared according to a process including the first step of forming a crude precipitate by pH adjustment to 6.5 or less in the presence of an alkali metal compound, and the second step of dissolving the crude precipitate in aqueous ammonia and forming a precipitate by pH adjustment to 6.5 or less. Then, the resulting molybdenum-based precipitate is washed with an acid aqueous solution having a pH of 6.5 or less and containing not less than 0.01 mole/L of ammonium root. Thus, a change in average particle diameter can be suppressed and good workability can be achieved, so that a molybdenum-based precipitate having a high purity and a desired average particle diameter can be obtained.Type: GrantFiled: May 10, 2001Date of Patent: March 15, 2005Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Hideyasu Takezawa, Toru Kuroda, Seiichi Kawato, Masanori Nitta
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Patent number: 6858561Abstract: A process for preparing a catalyst for maleic anhydride production wherein a +5 vanadium compound such as V2O5, an anhydrous phosphoric acid, and optionally promoters are admixed in an organic alcohol solvent, the admixture is rapidly brought to reflux and thereafter refluxed to reduced the vanadium compound to the desired degree, the reflux mixture is cooled, precursor crystals are separated by filtration and then dried and calcined.Type: GrantFiled: May 15, 2003Date of Patent: February 22, 2005Assignees: Scientific Design Company, Inc., Lonza S.p.A.Inventors: Arie Bortinger, Gianluca Mazzoni, Tiziana Monti
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Publication number: 20040242918Abstract: A catalyst for use in producing a lower aliphatic carboxylic acid ester, wherein the catalyst is produced by a process comprising a step of contacting the catalyst with a gas containing at least one member selected from water, lower aliphatic carboxylic acids and lower aliphatic alcohols; a process for producing the catalyst; and a process for producing a lower aliphatic carboxylic acid ester using the catalyst. The catalyst can exhibit high initial activity and high space time yield, ensure sufficiently long catalyst life in practice in industry, and can prevent the production of by-product materials. A siliceous support for use in a catalyst, which has a silicon content of from 39.7 to 46.3% by mass or a silicon content of from 85 to 99% by mass in terms of silicon dioxide or a crush strength of 30 N or more.Type: ApplicationFiled: February 25, 2004Publication date: December 2, 2004Applicant: SHOWA DENKO K.KInventors: Etsuko Kadowaki, Tomoyoshi Higashi, Wataru Oguchi, Hiroshi Uchida, Kousuke Narumi
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Publication number: 20040229750Abstract: A process for preparing a catalyst for maleic anhydride production wherein a +5 vanadium compound such as V2O5, an anhydrous phosphoric acid, and optionally promoters are admixed in an organic alcohol solvent, the admixture is rapidly brought to reflux and thereafter refluxed to reduced the vanadium compound to the desired degree, the reflux mixture is cooled, precursor crystals are separated by filtration and then dried and calcined.Type: ApplicationFiled: May 15, 2003Publication date: November 18, 2004Inventor: Arie Bortinger
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Patent number: 6815392Abstract: The present invention includes a catalyst having (a) a non-metallic support having a plurality of pores; (b) a metal heteropoly acid salt that is insoluble in a polar solvent on the non-metallic support; wherein at least a portion of the metal heteropoly acid salt is dispersed within said plurality of pores. The present invention also includes a method of depositing a metal heteropoly acid salt that is insoluble in a polar solvent onto a non-metallic support having a plurality of pores.Type: GrantFiled: October 24, 2002Date of Patent: November 9, 2004Assignee: Battelle Memorial InstituteInventors: Yong Wang, Charles H. F. Peden, Saemin Choi
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Patent number: 6812188Abstract: The present invention relates to a catalyst for producing methacrylic acid by the vapor-phase catalytic oxidation of methacrolein, comprising Mo, V, P and Cu as the indispensable active components, wherein copper acetate is used for all or a part of the necessary amount of a material for said Cu, a coated catalyst and a method for manufacturing the coated catalyst, and methacrolein is reacted in a high conversion and methacrylic acid is produced in a high selectivity by use of the catalyst of the present invention, and the catalyst can be used for reaction under high loading condition.Type: GrantFiled: March 13, 2003Date of Patent: November 2, 2004Assignee: Nippon Kayaku Kabushiki KaishaInventors: Yoshimasa Seo, Atsushi Sudo, Hideki Sugi
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Publication number: 20040186013Abstract: A method for producing a hydrorefining catalyst has the steps of preparing an impregnation solution containing molybdenum, phosphorus, cobalt and/or nickel, and citric acid, bringing a carrier into contact with the impregnation solution, and then calcinating the carrier in an oxidizing atmosphere at a temperature at which citric acid is removed. In the impregnation solution, a molar ratio of molybdenum/phosphorus is 6 to 13, a molar ratio of (cobalt and nickel)/phosphorus is 0.5 to 7, and a molar ratio of (cobalt and nickel)/citric acid is 0.5 to 2. As for the hydrorefining catalyst obtained by this method, the activity of the catalyst is high, and the catalyst life is long.Type: ApplicationFiled: December 29, 2003Publication date: September 23, 2004Inventors: Yoshiki Iwata, Chikanori Nakaoka, Yasuhito Goto
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Publication number: 20040186015Abstract: A process for producing a catalyst for use in producing a lower aliphatic carboxylic acid ester. The catalyst is used in reacting a lower olefin with a lower aliphatic carboxylic acid in a gas phase to produce a lower aliphatic carboxylic acid ester. The process comprises the following first and second steps. The first step is a step of loading one or more heteropolyacid on a support to obtain a heteropolyacid supported catalyst. The second step is a step of contacting the heteropolyacid supported catalyst obtained in the first step with a gas containing at least one member selected from the group consisting of water, a lower aliphatic carboxylic acid and a lower aliphatic alcohol to obtain a catalyst for use in producing a lower aliphatic carboxylic acid ester.Type: ApplicationFiled: March 31, 2004Publication date: September 23, 2004Applicant: SHOWA DENKO K.K.Inventors: Etsuko Kadowaki, Kousuke Narumi, Hiroshi Uchida
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Publication number: 20040176244Abstract: An orthorhombic phase mixed metal oxide is produced selectively in quantitative yield.Type: ApplicationFiled: March 23, 2004Publication date: September 9, 2004Inventors: Leonard Edward Bogan, Daniel A. Bors, Fernando Antonio Pessoa Cavalcanti, Michael Bruce Clark, Anne Mae Gaffney, Scott Han
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Patent number: 6780817Abstract: A hydrorefining catalyst of a hydrogenation active metal component supported on a refractory porous carrier has a median pore diameter determined by the nitrogen adsorption method of 8 to 20 nm, a pore volume determined by the nitrogen adsorption method of 0.56 cm3/g or greater, and a pore volume of pores with a pore diameter of 50 nm or larger determined by the mercury intrusion porosimetry method of 0.32 cm3/g or greater. Both the demetallizing activity and metal deposition capacity of the catalyst in hydrogenation and demetallizing of heavy oil are high. The hydrorefining catalyst is obtained by kneading a porous starting powder principally composed of &ggr;-alumina and having a pore capacity of 0.75 m3/g or larger and a mean pore diameter of 10 to 200 &mgr;m, molding and calcining, and supporting an active metal component on the product.Type: GrantFiled: August 8, 2000Date of Patent: August 24, 2004Assignee: Japan Energy CorporationInventors: Hiroki Koyama, Toru Saito, Hideaki Kumagai
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Patent number: 6777369Abstract: The present invention relates to the effective utilization of a used catalyst containing at least molybdenum, an A element (at least one element selected from the group consisting of phosphorus and arsenic) and an X element (at least one element selected from the group consisting of potassium, rubidium and cesium), and provides a process for producing a catalyst, which comprises dispersing said used catalyst in water, adding thereto an alkali metal compound and/or ammonia solution, adjusting the resulting mixture to pH 6.5 or less to generate a precipitate containing at least molybdenum and the A element, and using the precipitate as a material for catalyst-constituting elements.Type: GrantFiled: November 19, 2001Date of Patent: August 17, 2004Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Toru Kuroda, Seiichi Kawato, Masanori Nitta, Hideyasu Takezawa
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Publication number: 20040147795Abstract: A process of contacting at least one isoparaffin and at least one C5 olefin in the presence of a catalyst composition under conversion conditions to provide for converting the at least one isoparaffin and the at least one C5 olefin is provided. The catalyst composition contains a heteropoly acid, zinc, and a support component.Type: ApplicationFiled: January 24, 2003Publication date: July 29, 2004Applicant: Phillips Petroleum CompanyInventor: Bruce B. Randolph
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Patent number: 6747172Abstract: A method for preparing methacrylic acid at high selectivities and high yields by catalytically vapor phase oxidizing isobutane is provided. In the method, a catalyst comprising (i) a sparingly water-soluble salt of a hetero poly acid and (ii) a composite oxide containing phosphorus, molybdenum and vanadium is used. Component (i) preferably has the element composition (but excluding oxygen) represented by the general formula AaBbMocWdVe (wherein A is a counter cation, for example cesium, B is the hetero atom of the hetero poly acid, for example silicon, and a, b, c, d and e represent an atomic ratio of the respective elements.), and component (ii) preferably has the element composition represented by the general formula PpMoqVrXsOt (wherein X is for example cesium, and p, q, r, s and t represent an atomic ratio of the respective elements.).Type: GrantFiled: October 10, 2000Date of Patent: June 8, 2004Assignee: Nippon Shokubai Co., Ltd.Inventors: Atsushi Motoyama, Isao Nakamura
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Publication number: 20040102643Abstract: A process for preparing an antimonate-based mixed metal oxide catalyst in a catalytically active oxidized state, wherein the catalyst is represented by the empirical formula MeaSbbXcQdReOf, wherein Me, X, Q, R, a, b, c, d, e, and f are as defined herein, comprising (a) contacting an aqueous Sb2O3 slurry with HNO3 and one or more Me compounds, and, optionally, one or more compounds selected from X, Q, or R compounds to form a first mixture; (b) heating and drying the first mixture to form a solid product; and (c) calcining the solid product to form the catalyst, the catalysts prepared by the process, and the use of the catalysts in ammoxidation and oxidation processes. The catalysts of the invention are particularly useful for the production of acrylonitrile from propylene, ammonia, and an oxygen-containing gas.Type: ApplicationFiled: November 27, 2002Publication date: May 27, 2004Inventor: Cathy L. Tway
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Publication number: 20040063990Abstract: Hydrothermally synthesized catalysts comprising a mixed metal oxide are utilized to produce unsaturated carboxylic acids by the vapor phase oxidation of an alkane, or a mixture of an alkane and an alkene, in the presence thereof; or to produce unsaturated nitrites by the vapor phase oxidation of an alkane, or a mixture of an alkane and an alkene, and ammonia in the presence thereof.Type: ApplicationFiled: September 30, 2003Publication date: April 1, 2004Inventors: Anne Mae Gaffney, Ruozhi Song
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Patent number: 6710009Abstract: Catalysts useful for producing methylamines and having practical catalyst life and large selectivity for dimethylamine comprise crystalline silicoaluminophosphate molecular sieves which have a molar ratio of silicon atom to aluminum atom in the range of 0.01-0.30.Type: GrantFiled: July 10, 2002Date of Patent: March 23, 2004Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Toshio Hidaka, Katsumi Higuchi, Takeshi Kawai
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Publication number: 20040054222Abstract: The invention relates to a method for the heterogenically catalysed gas-phase partial oxidation of precursor compounds of (meth)acrylic acid in a fixed catalyst bed, containing as the catalyst an activated mass of mixed oxide, shaped to form a geometric body. Said geometric body is a geometric base body, into whose surface a cavity is incorporated.Type: ApplicationFiled: July 15, 2003Publication date: March 18, 2004Inventors: Raimund Felder, Signe Unverricht, Heiko Arnold, Jochen Petzoldt
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Patent number: 6696388Abstract: A gel composition substantially contained within the pores of a solid material for use as a catalyst or as a catalyst support in dehydrogenation and dehydrocyclization processes.Type: GrantFiled: January 10, 2001Date of Patent: February 24, 2004Assignee: E. I. du Pont de Nemours and CompanyInventors: Kostantinos Kourtakis, Leo E. Manzer
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Publication number: 20040029724Abstract: The present invention relates to a catalyst for producing methacrylic acid by the vapor-phase catalytic oxidation of methacrolein, comprising Mo, V, P and Cu as the indispensable active components, wherein copper acetate is used for all or a part of the necessary amount of a material for said Cu, a coated catalyst and a method for manufacturing the coated catalyst, and methacrolein is reacted in a high conversion and methacrylic acid is produced in a high selectivity by use of the catalyst of the present invention, and the catalyst can be used for reaction under high loading condition.Type: ApplicationFiled: March 13, 2003Publication date: February 12, 2004Inventors: Yoshimasa Seo, Atsushi Sudo, Hideki Sugi
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Patent number: RE39074Abstract: The present invention relates to a process for the selective preparation of acetic acid from a gaseous feed comprising ethane, ethylene or mixtures thereof plus oxygen at elevated temperature, which comprises bringing the gaseous feed into contact with a catalyst comprising the elements Mo, Pd, X and Y in gram atom ratios a:b:c:d in combination with oxygen MoaPdbXcYd??(I) where the symbols X and Y have the following meanings: X is one or more elements selected from the group consisting of: Cr, Mn, Nb, Ta, Ti, V, Te and/or W, in particular Nb, V and W; Y is one or more elements selected from the group consisting of: B, Al, Ga, In, Pt, Zn, Cd, Bi, Ce, Co, Cu, Rh, Ir, Au, Ag, Fe, Ru, Os, K, Rb, Cs, Mg, Ca, Sr, Ba, Zr, Hf, Ni, P, Pb, Sb, Si, Sn, TI and U, in particular Ca, Sb, Te and Li. The present invention further provides a catalyst for the selective preparation of acetic acid comprising the elements Mo, Pd, X and Y in the gram atom ratios a:b:c:d in combination with oxygen.Type: GrantFiled: July 16, 1997Date of Patent: April 18, 2006Assignee: Celanese Chemicals Europe GmbHInventors: Holger Borchert, Uwe Dingerdissen