And Group V Metal Containing (i.e., V, Nb, Ta, As, Sb Or Bi) Patents (Class 502/311)
  • Publication number: 20100248945
    Abstract: The invention relates to a process for preparing bulk metal oxide particles comprising the steps of combining in a reaction mixture (i) dispersible nanoparticles having a dimension of less than about 1 ?m upon being dispersed in a liquid, (ii) at least one Group VIII non-noble metal compound, (iii) at least one Group VIB metal compound, and (iv) a protic liquid; and reacting the at least one Group VIII non-noble metal compound and the at least one Group VIB metal in the presence of the nanoparticles. It also relates to bulk metal hydroprocessing catalysts obtainable by such method.
    Type: Application
    Filed: December 4, 2008
    Publication date: September 30, 2010
    Applicant: ALBEMARLE NETHERLANDS B.V.
    Inventors: Sona Eijsbouts-Spickova, Robertus Gerardus Leliveld, Paul Joseph Maria Lebens, Frans Lodewijk Plantenga, Bob Gerardus Oogjen, Henk Jan Tromp, Stuart Leon Soled, Sabato Miseo
  • Publication number: 20100249482
    Abstract: This invention relates to a method of preparing multicomponent bismuth molybdate catalysts composed of four metal components and a method of preparing 1,3-butadiene using the catalyst, and particularly, to multicomponent bismuth molybdate catalysts composed of a divalent cationic metal, a trivalent cationic metal, bismuth and molybdenum, a preparation method thereof, and a method of preparing 1,3-butadiene from a C4 mixture including n-butene and n-butane using oxidative dehydrogenation. According to this invention, it is possible to prepare catalysts having high activity for the preparation process of 1,3-butadiene only using four metal components as shown through systematic investigation of types and ratios of metal components, unlike conventional multicomponent metal oxide catalysts having a complicated composition of metal components.
    Type: Application
    Filed: August 24, 2008
    Publication date: September 30, 2010
    Inventors: Young Min Chung, Tac Jin Kim, Seong Jun Lee, Yong Seung Kim, Seung Hoon Oh, In Kyu Song, Hee soo Kim, Ji Chul Jung, Ho Won Lee
  • Patent number: 7799727
    Abstract: A layered composition which can be used in various processes has been developed. The composition comprises an inner core such as a cordierite core and an outer layer comprising a refractory inorganic oxide, a fibrous component and an inorganic binder. The refractory inorganic oxide layer can be alumina, zirconia, titania, etc. while the fibrous component can be titania fibers, silica fibers, carbon fibers, etc. The inorganic oxide binder can be alumina, silica, zirconia, etc. The layer can also contain catalytic metals such as gold and platinum plus other modifiers. The layered composition is prepared by coating the inner core with a slurry comprising the refractory inorganic oxide, fibrous component, an inorganic binder precursor and an organic binding agent such as polyvinyl alcohol. The composition can be used in various hydrocarbon conversion processes.
    Type: Grant
    Filed: December 15, 2009
    Date of Patent: September 21, 2010
    Assignee: UOP LLC
    Inventors: Dean E. Rende, James E. Rekoske, Jeffery C. Bricker, Jeffrey L. Boike, Masao Takayama, Kouji Hara, Nobuyuki Aoi
  • Patent number: 7786247
    Abstract: A melt phase process for making a polyester polymer melt phase product by adding an antimony containing catalyst to the melt phase, polycondensing the melt containing said catalyst in the melt phase until the It.V. of the melt reaches at least 0.75 dL/g. Polyester polymer melt phase pellets containing antimony residues and having an It.V. of at least 0.75 dL/g are obtained without solid state polymerization. The polyester polymer pellets containing antimony residues and having an It.V. of at least 0.70 dL/g obtained without increasing the molecular weight of the melt phase product by solid state polymerization are fed to an extruder, melted to produce a molten polyester polymer, and extruded through a die to form shaped articles. The melt phase products and articles made thereby have low b* color and/or high L* brightness, and the reaction time to make the melt phase products is short.
    Type: Grant
    Filed: February 24, 2006
    Date of Patent: August 31, 2010
    Assignee: Eastman Chemical Company
    Inventors: Mary Therese Jernigan, Michael Paul Ekart, Richard Gill Bonner
  • Patent number: 7777082
    Abstract: A process for preparing annular unsupported catalysts by thermally treating annular shaped unsupported catalyst precursor bodies, wherein the side crushing strength of the annular shaped unsupported catalyst precursor bodies is ?12 N and ?23 N; such precursor bodies per se; annular unsupported catalysts having a specific pore structure; and a method of using such annular unsupported catalysts for the catalytic partial oxidative preparation in the gas phase of (meth)acrolein.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: August 17, 2010
    Assignee: BASF Aktiengesellschaft
    Inventors: Jochen Petzoldt, Klaus Joachim Mueller-Engel, Signe Unverricht
  • Patent number: 7767835
    Abstract: A supported catalyst and a catalyst mixture, useful for the direct epoxidation of olefins, are disclosed. The supported catalyst comprises a noble metal, lead, and a carrier that has been treated by contacting with nitric acid. The catalyst mixture comprises a titanium or vanadium zeolite and the supported catalyst. The invention also includes a process for producing an epoxide comprising reacting an olefin, hydrogen and oxygen in the presence of the catalyst mixture. The process results in significantly reduced alkane byproduct formed by the hydrogenation of olefin.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: August 3, 2010
    Assignee: Lyondell Chemical Technology, L.P.
    Inventor: Roger A. Grey
  • Patent number: 7759277
    Abstract: The present invention provides a catalyst having high activity and excellent stability, a process for preparation of the catalyst, a membrane electrode assembly, and a fuel cell. The catalyst of the present invention comprises an electronically conductive support and catalyst fine particles. The catalyst fine particles are supported on the support and are represented by the formula (1): PtuRuxGeyTz (1). In the formula, u, x, y and z mean 30 to 60 atm %, 20 to 50 atm %, 0.5 to 20 atm % and 0.5 to 40 atm %, respectively. When the element represented by T is Al, Si, Ni, W, Mo, V or C, the content of the T-element's atoms connected with oxygen bonds is not more than four times as large as that of the T-element's atoms connected with metal bonds on the basis of X-ray photoelectron spectrum (XPS) analysis.
    Type: Grant
    Filed: March 19, 2009
    Date of Patent: July 20, 2010
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Taishi Fukazawa, Wu Mei, Yoshihiko Nakano, Tsuyoshi Kobayashi, Itsuko Mizutani, Hiroyasu Sumino
  • Patent number: 7745369
    Abstract: A catalyst that one or more metals from Column 5 of the Periodic Table and/or one or more compounds of one or more metals from Column 5 of the Periodic Table is described. The catalyst exhibits one or more bands in a range from 650 cm?1 to 1000 cm?1, as determined by Raman Spectroscopy. Methods of contacting a crude feed with hydrogen with the catalyst to produce a crude product with minimal hydrogen uptake are also described.
    Type: Grant
    Filed: June 22, 2006
    Date of Patent: June 29, 2010
    Assignee: Shell Oil Company
    Inventors: Opinder Kishan Bhan, Scott Lee Wellington
  • Publication number: 20100152475
    Abstract: A process for producing geometric shaped catalyst bodies K whose active material is a multielement oxide which comprises the element Mo, the elements Bi and/or V and one or more of the elements Co, Ni, Fe, Cu and alkali metals, in which sources of the different elements are used to obtain a finely divided mixture which is coarsened to a powder by press agglomeration, the coarsened powder is used to form, by press agglomeration, shaped bodies V which are separated into undamaged shaped bodies V+ and into damaged shaped bodies V?, the undamaged shaped bodies V+ are converted by thermal treatment to the shaped catalyst bodies K, and the damaged shaped bodies V? are comminuted and recycled into the obtaining of the finely divided mixture.
    Type: Application
    Filed: December 9, 2009
    Publication date: June 17, 2010
    Applicant: BASF SE
    Inventors: Andreas Raichle, Holger Borchert, Klaus Joachim Müller-Engel, Catharina Horstmann, Josef Macht
  • Publication number: 20100145094
    Abstract: Catalytic compositions for conversion of substituted aromatic feed materials to oxidized products comprising aromatic carboxylic acid derivatives of the substituted aromatic feed materials comprise solid particles comprising palladium in combination with at least one of antimony, bismuth and gold, and optionally, an additional metal or metalloid component effective to promote activity or selectivity of the palladium and antimony, bismuth or gold for oxidation to aromatic carboxylic acids. A process for oxidizing substituted aromatic feed materials comprises contacting the feed material with oxygen in the presence of such catalytic compositions in a liquid reaction mixture.
    Type: Application
    Filed: May 1, 2008
    Publication date: June 10, 2010
    Applicant: BP Corporation North America Inc.
    Inventors: Wayne P. Schammel, Bradley J. Huggins, Matthew A. Kulzick, Philip O. Nubel, Bryan M. Rabatic, Chengxiang Zhou, Victor A. Adamian, William H. Gong, Peter D. Metelski
  • Patent number: 7727928
    Abstract: A catalyst composition and its use for the oxidation of ethane to ethylene and acetic acid which comprises (i) a support, and (ii) in combination with oxygen, the elements molybdenum, vanadium and niobium, optionally tungsten and a component Z, which is one or more metals of Group 14 of the Periodic Table of Elements; a, b, c, d and e represent the gram atom ratios of the elements Mo, W, Z, V and Nb respectively, such that 0<a?1; 0?b<1 and a+b=1; 0.05<c?2; 0<d?2; and 0<e?1.
    Type: Grant
    Filed: July 30, 2009
    Date of Patent: June 1, 2010
    Assignee: BP Chemicals Limited
    Inventors: James Frank Brazdil, Richard J George, Bruce I Rosen
  • Publication number: 20100125161
    Abstract: This invention relates to a method of preparing a multicomponent bismuth molybdate catalyst by changing the pH of a coprecipitation solution upon coprecipitation and a method of preparing 1,3-butadiene using the catalyst. The multicomponent bismuth molybdate catalyst, coprecipitated using a solution having an adjusted pH, the preparation method thereof, and the method of preparing 1,3-butadiene through oxidative dehydrogenation using a C4 mixture including n-butene and n-butane as a reactant are provided. The C4 raffinate, containing many impurities, is directly used as a reactant without an additional process for separating n-butane or extracting n-butene, thus obtaining 1,3-butadiene at high yield. The activity of the multicomponent bismuth molybdate catalyst can be simply increased through precise pH adjustment upon coprecipitation, which is not disclosed in the conventional techniques.
    Type: Application
    Filed: May 8, 2008
    Publication date: May 20, 2010
    Inventors: Young Min Chung, Seong Jun Lee, Tae Jin Kim, Seung Hoon Oh, Yong Seung Kim, In Kyu Song, Hee Soo Kim, Ho Won Lee
  • Patent number: 7718568
    Abstract: Hydrothermally synthesized catalysts comprising a mixed metal oxide are utilized to produce unsaturated carboxylic acids by the vapor phase oxidation of an alkane, or a mixture of an alkane and an alkene, in the presence thereof; or to produce unsaturated nitrites by the vapor phase oxidation of an alkane, or a mixture of an alkane and an alkene, and ammonia in the presence thereof.
    Type: Grant
    Filed: March 27, 2006
    Date of Patent: May 18, 2010
    Assignee: Rohm and Haas Company
    Inventors: Anne Mae Gaffney, Ruozhi Song
  • Patent number: 7713908
    Abstract: A method of producing a porous composite metal oxide comprising the steps of: dispersing first metal oxide powder, which is an aggregate of primary particles each with a diameter of not larger than 50 nm, in a dispersion medium by use of microbeads each with a diameter of not larger than 150 ?m, thus obtaining first metal oxide particles, which are 1 nm to 50 nm in average particle diameter, and not less than 80% by mass of which are not larger than 75 nm in diameter; dispersing and mixing up, in a dispersion medium, the first metal oxide particles and second metal oxide powder, which is an aggregate of primary particles each with a diameter of not larger than 50 nm, and which is not larger than 200 nm in average particle diameter, thus obtaining a homogeneously-dispersed solution in which the first metal oxide particles and second metal oxide particles are homogeneously dispersed; and drying the homogeneously-dispersed solution, thus obtaining a porous composite metal oxide.
    Type: Grant
    Filed: August 29, 2005
    Date of Patent: May 11, 2010
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Toshio Yamamoto, Akihiko Suda, Akira Morikawa, Kae Yamamura, Hirotaka Yonekura
  • Patent number: 7709412
    Abstract: The invention relates to a bulk metal hydrotreating catalyst, suitable for the production of low sulfur diesel fuels, said bulk metal hydrotreating catalyst being in the oxide state and having a composition of MoxCoyNbz, excluding the oxygen, wherein x, y, and z represent about 0.1 to about 2 moles of Mo, about 0.5 to about 2 moles of Co, and about 0.1 to about 2 moles Nb and wherein Nb is present in amounts from about 2 to about 45 wt. %, Mo is present in amounts from about 1 to about 50 wt. %, and Co is present in amounts from about 10 to about 45 wt. %.
    Type: Grant
    Filed: April 1, 2005
    Date of Patent: May 4, 2010
    Assignee: ExxonMobil Research & Engineering Company
    Inventors: Stuart S. Shih, Stuart L. Soled, Sabato Miseo
  • Patent number: 7704918
    Abstract: The invention relates to platinum-metal oxide composite particles and their use as electrocatalysts in oxygen-reducing cathodes and fuel cells. The invention particularly relates to methods for preventing the oxidation of the platinum electrocatalyst in the cathodes of fuel cells by use of these platinum-metal oxide composite particles. The invention additionally relates to methods for producing electrical energy by supplying such a fuel cell with an oxidant, such as oxygen, and a fuel source, such as hydrogen. The invention also relates to methods of making the metal-metal oxide composites.
    Type: Grant
    Filed: June 8, 2007
    Date of Patent: April 27, 2010
    Assignee: Brookhaven Science Associates, LLC
    Inventors: Radoslav Adzic, Miomir Vukmirovic, Kotaro Sasaki
  • Publication number: 20100099936
    Abstract: The present invention relates to a complex oxide catalyst of Bi/Mo/Fe and an oxidative dehydrogenation of 1-butene in the presence of a catalyst herein. A catalyst of the present invention is superior to the conventional Bi/Mo catalyst in thermal and mechanical stabilities, conversion and selectivity toward 1,3-butadiene, while showing a long-term catalytic activity.
    Type: Application
    Filed: October 13, 2009
    Publication date: April 22, 2010
    Inventors: Chae-Ho SHIN, Jung-Hyun Park, Eunae Noh, Kyoungho Row, Ji Won Park
  • Publication number: 20100094070
    Abstract: Bimetallic, supported catalysts for production of 1-hexene from ethylene are manufactured by impregnating a porous, solid support material with at least one catalytic chromium compound and at least one catalytic tantalum compound. The bimetallic, supported catalysts have high catalytic turnover, high selectivity for 1-hexene production, a low tendency for metals to leach from the catalysts during manufacturing and use compared to catalysts manufactured using known techniques. Moreover, the catalysts can be reused in multiple synthesis runs. High turnover, high selectivity, and reusability improve yields and reduce the costs associated with producing 1-hexene from ethylene, while the absence of metal leaching reduces the potential environmental impacts of using toxic metal catalysts (e.g., chromium).
    Type: Application
    Filed: October 15, 2008
    Publication date: April 15, 2010
    Applicant: HEADWATERS TECHNOLOGY INNOVATION, LLC
    Inventors: He Qiu, Bing Zhou
  • Publication number: 20100063326
    Abstract: Catalyst comprising a combination of oxidized metals and processes for cleaving phenylalkyl hydroperoxides in the presence of the catalyst.
    Type: Application
    Filed: May 14, 2007
    Publication date: March 11, 2010
    Inventors: Narayana Mysore, John Charles Saukaitis, John Anthony Smegal
  • Patent number: 7662742
    Abstract: A method for producing a catalyst containing given atoms in a given atomic proportion for use in producing methacrylic acid through gas-phase catalytic oxidation of methacrolein with molecular oxygen comprising the steps of: (i) preparing a solution or slurry containing at least molybdenum, phosphorus, and vanadium (liquid I); (ii) preparing a solution or slurry containing ammonium radical (liquid II); (iii) preparing a mixture of the liquid I and the liquid II by introducing one liquid (liquid PR) of the liquid I and the liquid II into a tank (tank A) and pouring the other liquid (liquid LA) on a continuous region in the surface of the liquid PR, the continuous region occupying 0.01 to 10% of the whole area of the surface of the liquid PR; and (iv) drying and calcining the resultant solution or slurry containing a catalyst precursor comprising all the catalyst constituents.
    Type: Grant
    Filed: October 27, 2004
    Date of Patent: February 16, 2010
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hiroyuki Naitou, Takashi Karasuda, Tomoki Fukui
  • Patent number: 7655749
    Abstract: Methods for synthesizing dimeric or higher polymeric reaction products of nitrogen aromatics comprise contacting a composition comprising the nitrogen aromatic with a catalyst composition. The catalyst is in particulate form and comprises a first metal substrate having a second reduced metal coated on the substrate.
    Type: Grant
    Filed: September 19, 2005
    Date of Patent: February 2, 2010
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Andrew M. Mance, Tao Xie, Belabbes Merzougui, Charlene A. Hayden
  • Patent number: 7648941
    Abstract: The invention relates to a process for upgrading hydrocarbonaceous feedstreams by hydroprocessing using bulk bimetallic catalysts. More particularly, the invention relates to a catalytic hydrotreating process for the removal of sulfur and nitrogen from a hydrocarbon feed such as a fuel or a lubricating oil feed. The catalyst is a bulk catalyst comprising a Group VIII metal and a Group VIB metal.
    Type: Grant
    Filed: October 25, 2006
    Date of Patent: January 19, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stuart L. Soled, Sabato Miseo, Sonja Eijsbouts, Frans L. Plantenga
  • Patent number: 7641875
    Abstract: A multi-phase catalyst for the simultaneous conversion of oxides of nitrogen, carbon monoxide, and hydrocarbons is provided. A catalyst composition comprising the multi-phase catalyst and methods of making the catalyst composition are also provided. The multi-phase catalyst may be represented by the general formula of CeyLn1-xAx+sMOZ, wherein Ln is a mixture of elements originally in the form of single-phase mixed lanthanides collected from natural ores, a single lanthanide, or a mixture of lanthanides; A is an element selected from a group consisting of Mg, Ca, Sr, Ba, Li, Na, K, Cs, Rb, or any combination thereof; and M is an element selected from the group consisting of Fe, Mn, Cr, Ni, Co, Cu, V, Zr, Pt, Pd, Rh, Ru, Ag, Au, Al, Ga, Mo, W, Ti, or any combination thereof; x is a number defined by 0?x<1.0; y is a number defined by 0?y<10; s is a number defined by 0?s<10; where s=0 only when y>0 and y=0 only when s>0.
    Type: Grant
    Filed: November 3, 2008
    Date of Patent: January 5, 2010
    Assignee: Catalytic Solutions, Inc.
    Inventor: Stephen J. Golden
  • Patent number: 7642214
    Abstract: An object of the present invention is to provide a highly active catalyst for producing an unsaturated oxygen-containing compound from an alkane and the catalyst comprising Mo, V, Ti and Sb or Te as the indispensable active components. The preferable catalyst is represented by formula (1) or (2) as shown below, Mo1.0VaTibXcYdOe??(1) Mo1.0VaTibXcYdZfOe??(2) wherein X represents Sb or Te; Y represents Nb, W or Zr; Z represents Li, Na, K, Rb, Cs, Mg, Ca or Sr; a, b, c, d, e and f represent atomic ratios of their respective elements, with 0<a<0.7, 0<b<0.3, 0<c<0.7, 0?d<0.3, 0<f<0.1; e is a number determined by oxidation states of the other elements than oxygen.
    Type: Grant
    Filed: July 28, 2006
    Date of Patent: January 5, 2010
    Assignee: Nippon Kayaku Kabushiki Kaisha
    Inventors: Tomoaki Kobayashi, Yoshimasa Seo
  • Patent number: 7638459
    Abstract: A layered composition which can be used in various processes has been developed. The composition comprises an inner core such as a cordierite core and an outer layer comprising a refractory inorganic oxide, a fibrous component and an inorganic binder. The refractory inorganic oxide layer can be alumina, zirconia, titania, etc. while the fibrous component can be titania fibers, silica fibers, carbon fibers, etc. The inorganic oxide binder can be alumina, silica, zirconia, etc. The layer can also contain catalytic metals such as gold and platinum plus other modifiers. The layered composition is prepared by coating the inner core with a slurry comprising the refractory inorganic oxide, fibrous component, an inorganic binder precursor and an organic binding agent such as polyvinyl alcohol. The composition can be used in various hydrocarbon conversion processes.
    Type: Grant
    Filed: May 25, 2005
    Date of Patent: December 29, 2009
    Assignee: UOP LLC
    Inventors: Dean E. Rende, James E. Rekoske, Jeffery C. Bricker, Jeffrey L. Boike, Masao Takayama, Kouji Hara, Nobuyuki Aoi
  • Patent number: 7632777
    Abstract: A composite oxide catalyst for the oxidation of an olefin containing Mo and Bi as essential components, characterized in that it has a specific surface area of 5 to 25 m2/g and a pore volume of 0.2 to 0.7 cc/g, and has a pore diameter distribution wherein the volume of the pores having a pore diameter of 0.03 to 0.1 ?m accounts for 30% or more of the total pore volume, the volume of the pores having a pore diameter of 0.1 to 1 ?m accounts for 20% or more of the total pore volume, and the volume of the pores having a pore diameter of less than 0.
    Type: Grant
    Filed: November 8, 2002
    Date of Patent: December 15, 2009
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Isao Teshigahara, Nariyasu Kanuka, Tomoatsu Iwakura
  • Patent number: 7628968
    Abstract: The present invention is directed to high activity titanium oxide DeNOx catalysts. In preferred embodinents, by depositing vanadium oxide on a titania supported metal oxide such as tungsten oxide, an improved catalyst may be generated. This catalyst may be used in the treatment of exhaust from sources such as automobiles and industrial plants.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: December 8, 2009
    Assignee: Millenium Inorganic Chemicals, Inc.
    Inventors: Steven M Augustine, Guoyi Fu
  • Patent number: 7625834
    Abstract: In a method of producing a catalyst for the production of methacrylic acid, which has a composition of the following formula (1), when mixing 100 parts by mass of a solution or a slurry (liquid A) containing molybdenum atoms, phosphorous atoms and vanadium atoms in which the content of ammonium species is 0 to 1.5 mol relative to 12 mol of the molybdenum atoms, 5 to 300 parts by mass of a solution or a slurry (liquid B) containing 6 to 17 mol of ammonium species relative to 12 mol of the molybdenum atoms contained in the liquid A and a solution or a slurry (liquid C) containing an element Z such as cesium, the liquid B is mixed with the liquid A, the liquid C or a mixture of the liquid A and the liquid C over 0.1 to 15 minutes PaMobVcCudXeYfZgOh??(1).
    Type: Grant
    Filed: July 4, 2003
    Date of Patent: December 1, 2009
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hiroyuki Naitou, Takashi Karasuda
  • Publication number: 20090292086
    Abstract: The present invention provides a Mo—Bi—Nb based composite metal oxide (with the proviso that Te is not included); a method for producing (meth)acrylic acid from at least one reactant selected from the group consisting of propylene, propane, isobutylene, t-butyl alcohol and methyl-t-butyl ether, in which a Mo—Bi—Nb based composite metal oxide (with the proviso that Te is not included) is used as a catalyst; and a reactor used for producing (meth)acrylic acid from at least one reactant selected from the group consisting of propylene, propane, isobutylene, t-butyl alcohol and methyl-t-butyl ether, in which a Mo—Bi—Nb based composite metal oxide (with the proviso that Te is not included) is used as a catalyst.
    Type: Application
    Filed: July 19, 2007
    Publication date: November 26, 2009
    Inventors: Hyun-Jong Shin, Byung-Yul Choi, Yeon-Shick Yoo, Young-Jin Cho
  • Publication number: 20090287018
    Abstract: A catalyst for use in the production of an unsaturated aldehyde and/or an unsaturated carboxylic acid, the catalyst comparing (or, preferably, being composed of) a mixed oxide containing molybdenum, bismuth and iron, which has improved mechanical strength, is produced by a method including the steps of (1) drying an aqueous solution or an aqueous slurry containing raw materials of the catalyst and then firstly calcining a dried product in a molecular oxygen-containing gas atmosphere to obtain a calcined product; (2) heating the calcined product obtained in Step (1) in the presence of a reducing material to obtain a reduced product having a mass loss of 0.05 to 6%; and (3) secondly calcining the reduced product obtained in Step (2) in a molecular oxygen-containing gas atmosphere.
    Type: Application
    Filed: May 15, 2009
    Publication date: November 19, 2009
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Naoki MIURA, Eiichi Shiraishi, Koichi Nagai
  • Patent number: 7598204
    Abstract: A reagent suitable for use as a catalyst comprises a first metal species substrate having a second reduced metal species coated thereon, the second reduced metal species being less electropositive than the first metal. Methods of manufacture are also provided.
    Type: Grant
    Filed: September 19, 2005
    Date of Patent: October 6, 2009
    Assignee: General Motors Corporation
    Inventors: Andrew M. Mance, Tao Xie, Belabbes Merzougui
  • Publication number: 20090247401
    Abstract: A methanol oxidation catalyst comprises a material of composition: PtxMzTau in which Pt is platinum, Ta is tantalum, M is an element includes at least one selected from the group consisting of V (vanadium), W (tungsten), Ni (nickel) and Mo (molybdenum), x is 40 to 98 at. %, z is 1.5 to 55 at. %, and u is 0.5 to 40 at. %. To maximize catalytic activity the mater al is preferably in the form of nanoparticles. The values of x, z and u are selected such that the element exhibits X-ray photoelectron spectroscopy peaks derived from an oxygen bond and a metal bond in which a peak area derived from the oxygen bond is twice or less of a peak area derived from the metal bond.
    Type: Application
    Filed: March 10, 2009
    Publication date: October 1, 2009
    Inventors: Wu Mei, Taishi Fukazawa, Itsuko Mizutani, Tsuyoshi Kobayashi, Yoshihiko Nakano, Mina Farag, Shinji Aoki, Yi-Qun Li
  • Patent number: 7589046
    Abstract: In a process for the thermal treatment of the precursor material of a catalytically active material in a rotary tube furnace through which a gas stream flows, at least a proportion of the gas stream flowing through the rotary tube furnace is circulated, and the associated rotary tube furnace apparatus and tube-bundle reactors for the partial gas-phase oxidation of acrolein to acrylic acid are loaded with catalysts whose catalytically active material is obtainable by the process for the thermal treatment.
    Type: Grant
    Filed: May 12, 2004
    Date of Patent: September 15, 2009
    Assignee: BASF Aktiengesellschaft
    Inventors: Martin Dieterle, Wolfgang Juergen Poepel, Silke Berndt, Raimund Felder, Signe Unverricht, Klaus Joachim Mueller-Engel
  • Patent number: 7579297
    Abstract: A method for producing a catalyst containing at least molybdenum, bismuth and iron including the steps of kneading particles containing catalyst components, an organic binder and a liquid, where the organic binder contains at least a high-viscosity organic binder having a viscosity of from 5,000 mPa·s to 25,000 mPa·s and a low-viscosity organic binder having a viscosity of from 10 mPa·s to less than 5,000 mPa·s, and extrusion molding the resultant kneaded mixture is provided.
    Type: Grant
    Filed: December 9, 2004
    Date of Patent: August 25, 2009
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Masahide Kondo, Hiroyuki Naitou, Toru Kuroda
  • Publication number: 20090170696
    Abstract: Disclosed is a method for producing a catalyst, in which physical properties of a dried material or a calcined material in a production process of the catalyst are stable and a change in at least one of a catalyst activity and a selectivity to a target product is small and hence reproducibility of the catalyst is excellent. The present invention is a method for producing a catalyst containing molybdenum, bismuth, and iron, which contains the steps of washing a surface of at least one device equipped in an apparatus for the production of catalyst, to which a solid matter adheres, with a basic solution, and producing the catalyst with the apparatus for the production of catalyst thus washed.
    Type: Application
    Filed: July 5, 2006
    Publication date: July 2, 2009
    Applicant: MITSUBISHI RAYON CO., LTD.
    Inventors: Masahide Kondo, Masanori Nitta, Hiroyuki Naitou, Toru Kuroda, Seiichi Kawato
  • Patent number: 7544633
    Abstract: The present invention relates to a catalyst for partial oxidation and a preparation method thereof, more particularly to a preparation method of a complex metal oxide catalyst that shows high activity for conversion of propylene or isobutylene, maintains good selectivity for such unsaturated aldehyde as acrolein or methacrolein and improves production yield of such unsaturated carboxylic acid as acrylic acid or methacrylic acid through stable process by using a drying control chemical additive.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: June 9, 2009
    Assignee: LG Chem, Ltd.
    Inventors: Jung-Hwa Kang, Won-Ho Lee, Min-Ho Kil, Sang-Heup Moon, Bu-Young Jo
  • Publication number: 20090127165
    Abstract: The invention relates to a nickel tungsten bulk catalyst, to a process for the manufacture of said catalyst and to the use of said catalyst for the hydrotreatment, in particular the hydrodesulphurisation and hydrodenitrogenation of hydrocarbon feedstock. The catalyst comprises nickel tungsten metal oxidic particles obtainable by a process comprising forming a slurry of a first solid metal compound comprising Group VNI metal nickel and a second solid metal compound comprising Group VIB metal tungsten in a protic liquid, reacting the first and second solid metal compounds at elevated temperature whereby the first and second solid metal compounds remain at least partly in the solid state during the entire reaction to form the nickel tungsten oxidic bulk catalyst.
    Type: Application
    Filed: October 25, 2006
    Publication date: May 21, 2009
    Applicant: Albemarle Netherlands B.V.
    Inventors: Sona Eijsbouts-Spickova, Robertus Gerardus Leliveld, Marinus Bruce Cerfontain, Frans L. Plantenga, Eelco Titus Carel Vogt, Jacobus Nicolaas Louwen, Stuart Leon Soled, Sabato Miseo, Kenneth L. Riley
  • Publication number: 20090124712
    Abstract: Process for the production of hybrid catalysts formed by mixing two catalysts; one active in Fischer-Tropsch synthesis, the other being bifunctional. Such hybrid catalyst thus formed is active both in hydrocracking and in hydroisomerisation reactions. The present invention in addition provides obtainment of a hybrid catalyst and application thereof conjointly with FT catalysts in Fischer-Tropsch synthesis reactions. The hybrid catalyst of the present invention is capable of producing in conditions typically such as those utilised in Fischer-Tropsch synthesis branched hydrocarbons in diverse bands relating to the products thereof (for example naphtha and diesel), reducing or even eliminating necessity for a subsequent hydrotreatment stage in such synthesis reactions.
    Type: Application
    Filed: October 29, 2008
    Publication date: May 14, 2009
    Applicant: PETROLEO BRASILEIRO S.A.- PETROBRAS
    Inventors: Alexandre DE FIGUEIREDO COSTA, Agustin Martines Feliu, Joan Rollan Martinez, Henrique Soares Cerqueira, Joberto Ferreira Dias Junior, Eduardo Falabella Sousa Aguiar
  • Patent number: 7524792
    Abstract: Catalytically active multielement oxide materials which contain at least one of the elements Nb and W and the elements Mo, V and Cu are prepared by a process in which an intimate dry blend containing ammonium ions is prepared and said dry blend is subjected to a thermal treatment in an atmosphere having a low molecular oxygen content at elevated temperatures, a portion of the ammonium ions contained in the intimate dry blend being decomposed with liberation of ammonia and the oxygen content of the thermal treatment atmosphere being increased in the course of the thermal treatment.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: April 28, 2009
    Assignee: BASF Aktiengesellschaft
    Inventors: Martin Dieterle, Hartmut Hibst, Wolfgang Juergen Poepel, Jochen Petzoldt, Klaus Joachim Mueller-Engel
  • Publication number: 20090088585
    Abstract: Catalytic compositions for conversion of substituted aromatic feed materials to oxidized products comprising aromatic carboxylic acid derivatives of the substituted aromatic feed materials comprise a combination comprising a palladium component, an antimony component and/or a bismuth component, and one or more Group 4, 5, 6 or 14 metal or metalloid components. A process for oxidizing substituted aromatic feed materials comprises contacting the feed material with oxygen in the presence of such a catalytic composition in a liquid reaction mixture.
    Type: Application
    Filed: May 4, 2007
    Publication date: April 2, 2009
    Applicant: BP CORPORATION NORTH AMERICA INC
    Inventors: Wayne P. Schammel, Victor Adamian, Stephen P. Brugge, William H. Gong, Peter D. Metelski, Philip O. Nubel, Chengxiang Zhou
  • Publication number: 20090088594
    Abstract: This invention relates to a bismuth molybdate catalyst, a preparation method thereof, and a method of preparing 1,3-butadiene using the same, and to a bismuth molybdate catalyst, a preparation method thereof, and a method of preparing 1,3-butadiene using the same, in which 1,3-butadiene can be prepared through oxidative dehydrogenation directly using a C4 mixture including n-butene and n-butane as a reactant in the presence of a mixed-phase bismuth molybdate catalyst including ?-bismuth molybdate (Bi2Mo3On) and ?-bismuth molybdate (Bi2MoO6). According to this invention, the C4 raffinate, containing many impurities, is used as a reactant, without an additional n-butane separation process, thus obtaining 1,3-butadiene at high yield.
    Type: Application
    Filed: March 16, 2007
    Publication date: April 2, 2009
    Applicant: Sk Energy Co., Ltd
    Inventors: Seung Hoon Oh, Seong Jun Lee, Tae Jin Kim, Ahn Seop Choi, Young Min Chung, In Kyu Song, Ji Chul Jung, Hee Soo Kim
  • Publication number: 20090081391
    Abstract: A methanol oxidation catalyst is provided, which includes nanoparticles having a composition represented by the following formula 1: PtxRuyTzQu ??formula 1 In the formula 1, the T-element is at least one selected from a group consisting of Mo, W and V and the Q-element is at least one selected from a group consisting of Nb, Cr, Zr and Ti, x is 40 to 90 at. %, y is 0 to 9.9 at. %, z is 3 to 70 at. % and u is 0.5 to 40 at. %. The area of the peak derived from oxygen bond of T-element is 80% or less of the area of the peak derived from metal bond of T-element in a spectrum measured by an X-ray photoelectron spectral method.
    Type: Application
    Filed: September 28, 2007
    Publication date: March 26, 2009
    Inventors: Wu MEI, Taishi FUKAZAWA, Itsuko MIZUTANI, Tsuyoshi KOBAYASHI, Yoshihiko NAKANO, Mina FARAG, Yi-Qun LI, Shinji AOKI
  • Patent number: 7504357
    Abstract: A catalyst composition having the formula: Mo1VaSbbNbcMdOx wherein M is gallium, bismuth, silver or gold, a is 0.01 to 1, b is 0.01 to 1, c is 0.01 to 1, d is 0.01 to 1 and x is determined by the valence requirements of the other components. Other metals, such as tantalum, titanium, aluminum, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, platinum, boron, arsenic, lithium, sodium, potassium, rubidium, calcium, beryllium, magnesium, cerium, strontium, hafnium, phosphorus, europium, gadolinium, dysprosium, holmium, erbium, thulium, terbium, ytterbium, lutetium, lanthanum, scandium, palladium, praseodymium, neodymium, yttrium, thorium, tungsten, cesium, zinc, tin, germanium, silicon, lead, barium or thallium may also be components of the catalyst. This catalyst is prepared by co-precipitation of metal compounds which are calcined to form a mixed metal oxide catalyst that can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process.
    Type: Grant
    Filed: May 24, 2007
    Date of Patent: March 17, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Paul E. Ellis, Jr.
  • Patent number: 7501377
    Abstract: A catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, contains oxides of molybdenum, bismuth, iron, cesium and, optionally, other metals. The catalyst has a certain relative amount ratio of cesium to bismuth, a certain relative amount ratio of iron to bismuth and a certain relative amount ratio of bismuth, iron, cesium and certain other metals to molybdenum and, optionally, tungsten. For a catalyst of the formula: Mo12BiaWbFecCodNieSbfCsgMghZniPjOx wherein a is 0.1 to 1.5, b is 0 to 4, c is 0.2 to 5.0, d is 0 to 9, e is 0 to 9, f is 0 to 2.0, g is from 0.4 to 1.5, h is 0 to 1.5, i is 0 to 2.0, j is 0 to 0.5 and x is determined by the valences of the other components, c:g=3.3-5.0, c:a=2.0-6.0 and (3a+3c+2d+2e+g+2h+2i)/(2×12+2b)=0.95-1.10.
    Type: Grant
    Filed: May 24, 2007
    Date of Patent: March 10, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: Wugeng Liang, Scott A. Stevenson, James W. Kauffman, John S. Ledford, Joseph R. Linzer
  • Publication number: 20090054538
    Abstract: Chemical production processes are provided than can include exposing a reactant composition to a catalyst composition to form a product composition, with the reactant composition including a multihydric alcohol compound and product composition including a carbonyl compound. The catalyst composition can include one or more elements of groups 5 and 6 of the periodic table of elements. Catalyst compositions are provided that can include one or more of niobia, hydrated niobia, tungstic acid, phosphotungstic acid, and phosphomolybdic acid.
    Type: Application
    Filed: August 24, 2007
    Publication date: February 26, 2009
    Inventors: Thomas H. Peterson, Alan H. Zacher, Michel J. Gray, James F. White, Johnathon E. Holladay, Todd A. Werpy
  • Patent number: 7491673
    Abstract: The present invention provides a method for producing a catalyst comprising an inert carrier an a mixed metal oxide as a catalytically active component supported on the inert carrier, the method comprising the steps of: a) adding organic acid(s) into solvent(s) and salt of each metal component which will form a mixed metal oxide, to prepare a catalyst precursor solution for the mixed metal oxide; b) adjusting pH of the catalyst precursor solution using a basic solution; c) containing the catalyst precursor solution for the mixed metal oxide, of which the pH is adjusted, on the inert carrier, d) removing the solvent(s); and e) calcining the resultant from step d. The catalyst produced by the present method has improved reproducibility, activity and yield, while maintaining a high selectivity.
    Type: Grant
    Filed: July 11, 2003
    Date of Patent: February 17, 2009
    Assignee: LG Chem, Ltd.
    Inventors: Jung Hwa Kang, Won Ho Lee, Min Ho Kil, Hyun Jong Shin, Byung Yul Choi, Yeon Shick Yoo, Young Hyun Choi, Ju Yeon Park
  • Patent number: 7491676
    Abstract: The present invention is directed to high activity titanium oxide DeNOx catalysts. In preferred embodiments, by depositing vanadium oxide on a titania supported metal oxide such as tungsten oxide, an improved catalyst may be generated. This catalyst may be used in the treatment of exhaust from sources such as automobiles and industrial plants.
    Type: Grant
    Filed: October 19, 2004
    Date of Patent: February 17, 2009
    Assignee: Millennium Inorganic Chemicals
    Inventors: Steven M. Augustine, Guoyi Fu
  • Patent number: 7485597
    Abstract: A method for improving the selectivity of a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, which method comprises contacting the catalyst, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.; and a process for the epoxidation of an olefin, which process comprises contacting a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.
    Type: Grant
    Filed: June 26, 2003
    Date of Patent: February 3, 2009
    Assignee: Shell Oil Company
    Inventors: John Robert Lockemeyer, Randall Clayton Yeates, Donald Reinalda
  • Publication number: 20090030230
    Abstract: The invention relates to mixed oxide catalysts for the catalytic gas-phase oxidation of olefins and methylated aromatics, processes for producing the catalysts and the reaction with air or oxygen in the presence of inert gases in various ratios at elevated temperatures and pressure to form aldehydes and carboxylic acids.
    Type: Application
    Filed: September 15, 2006
    Publication date: January 29, 2009
    Inventors: Achim Fischer, Werner Burkhardt, Christoph Weckbecker, Klaus Huthmacher, Frank Wilz
  • Patent number: 7473666
    Abstract: A particulate porous ammoxidation catalyst for use in producing acrylonitrile or methacrylonitrile by reacting propylene, isobutene or tert-butyl alcohol with molecular oxygen and ammonia in a fluidized-bed reactor, the catalyst comprising a metal oxide and a silica carrier having supported thereon the metal oxide, wherein the metal oxide contains at least two elements selected from the group consisting of molybdenum, bismuth, iron, vanadium, antimony, tellurium and niobium, and the catalyst having a particle diameter distribution wherein the amount of catalyst particles having a particle diameter of from 5 to 200 ?m is from 90 to 100% by weight, based on the weight of the catalyst, and having a pore distribution wherein the cumulative pore volume of pores having a pore diameter of 80 ? or less is not more than 20%, based on the total pore volume of the catalyst and wherein the cumulative pore volume of pores having a pore diameter of 1,000 ? or more is not more than 20%, based on the total pore volume of the
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: January 6, 2009
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Hiroyuki Yanagi, Hideo Midorikawa, Tutomu Ueda