And Group I Containing (i.e., Alkali, Ag, Au Or Cu) Patents (Class 502/317)
  • Patent number: 7777082
    Abstract: A process for preparing annular unsupported catalysts by thermally treating annular shaped unsupported catalyst precursor bodies, wherein the side crushing strength of the annular shaped unsupported catalyst precursor bodies is ?12 N and ?23 N; such precursor bodies per se; annular unsupported catalysts having a specific pore structure; and a method of using such annular unsupported catalysts for the catalytic partial oxidative preparation in the gas phase of (meth)acrolein.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: August 17, 2010
    Assignee: BASF Aktiengesellschaft
    Inventors: Jochen Petzoldt, Klaus Joachim Mueller-Engel, Signe Unverricht
  • Publication number: 20100196237
    Abstract: A composition includes a templated metal oxide, at least 3 weight percent of silver, and at least one catalytic metal. A method of making and a method of using are included.
    Type: Application
    Filed: January 30, 2009
    Publication date: August 5, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Ming Yin, Larry Neil Lewis, Dan Hancu, Oltea Puica Siclovan
  • Publication number: 20100191006
    Abstract: The invention is directed to a catalyst useful in the epoxidation of an olefin to an olefin oxide, the catalyst comprising a support having a multimodal pore size distribution comprising a first and a second distribution of pore sizes wherein each distribution of pore sizes possesses a different mean pore size and a different pore size of maximum concentration, the support having a catalytically effective amount of silver, a promoting amount of rhenium, and cesium in an amount up to, but not exceeding 700 ppm disposed thereon. The invention is also directed to methods for using the catalyst for the commercial production of an olefin oxide from olefin and oxygen-containing feed gases.
    Type: Application
    Filed: January 27, 2009
    Publication date: July 29, 2010
    Applicant: SCIENTIFIC DESIGN COMPANY, INC.
    Inventor: Christian Guckel
  • Patent number: 7759523
    Abstract: The invention relates to a catalyst containing alkali tungstate for the synthesis of alkylmercaptanes from alkanols and hydrogen sulphide, in addition to a method for the production of said catalyst, wherein the molar ratio of alkali to tungstan is <2:1.
    Type: Grant
    Filed: July 5, 2005
    Date of Patent: July 20, 2010
    Assignee: Evonik Degussa GmbH
    Inventors: Hubert Redlingshöfer, Christoph Weckbecker, Klaus Huthmacher
  • Patent number: 7759284
    Abstract: This invention relates to an improved process for preparing silver catalysts useful for the vapor phase production of ethylene oxide from ethylene and oxygen. An inert support is impregnated with a solution of a catalytically effective amount of a silver containing compound, a promoting amount of an alkali metal containing compound, and a promoting amount of a transition metal containing compound. The impregnated support is calcined by heating at a temperature of from about 200° C. to about 600° C. to convert the silver in the silver containing compound to metallic silver and to decompose and remove substantially all organic materials. The heating is conducted under an atmosphere comprising a combination of an inert gas and from about 10 ppm to about 5% by volume of a gas of an oxygen containing oxidizing component.
    Type: Grant
    Filed: May 9, 2005
    Date of Patent: July 20, 2010
    Assignee: Scientific Design Company, Inc.
    Inventors: Serguei Pak, Andrzej Rokicki
  • Publication number: 20100179336
    Abstract: A carrier for a catalyst useful for the epoxidation of an olefin which comprises an inert, refractory solid carrier is provided. The carrier has no or little absolute volume from small pores, of less than 1 micrometer, and large pores, of above 5 micrometer. By “no or little absolute volume from small pores of less than 1 micron” it is meant that the pore volume of such pores is less than 0.20 ml/g. By “no or little absolute volume from large pores of above 5 micron” it is meant that the pore volume of such pores is less than 0.20 ml/g. The invention further provides a catalyst useful for the epoxidation of an olefin supported on such a carrier and a process for the oxidation of an olefin, especially ethylene, to an olefin oxide, especially ethylene oxide.
    Type: Application
    Filed: March 26, 2010
    Publication date: July 15, 2010
    Applicant: SD LIZENZVERWERTUNGSGESELLSCHAFT MBH & CO. KG
    Inventor: Serguei Pak
  • Patent number: 7745372
    Abstract: A catalyst for the selective hydrogenation of olefins especially dienes, its preparation and use, said catalyst comprising an alumina support and cobalt and/or nickel selected from Group VIII, molybdenum and/or tungsten from Group VIB and alkali metal components supported on said support, characterized in that the catalyst contains 0.5-8% by weight of cobalt and/or nickel selected from Group VIII, 2-15% by weight of molybdenum and/or tungsten from Group VIB, over 2-8% by weight of alkali metals, and a balanced amount of alumina support calculated for oxides and based on the catalyst. Compared to the prior catalysts, the activity and selectivity for olefins especially dienes of the catalyst are higher when used in the hydrogenation of a gasoline distillate.
    Type: Grant
    Filed: December 21, 2004
    Date of Patent: June 29, 2010
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SINOPEC
    Inventors: Mingfeng Li, Yang Chu, Yunjian Hu, Guofu Xia, Hong Nie, Yahua Shi, Dadong Li
  • Patent number: 7727931
    Abstract: Use of physical vapor deposition methodologies to deposit nanoscale gold on activating support media makes the use of catalytically active gold dramatically easier and opens the door to significant improvements associated with developing, making, and using gold-based, catalytic systems. The present invention, therefore, relates to novel features, ingredients, and formulations of gold-based, heterogeneous catalyst systems generally comprising nanoscale gold deposited onto a nanoporous support.
    Type: Grant
    Filed: September 23, 2004
    Date of Patent: June 1, 2010
    Assignee: 3M Innovative Properties Company
    Inventors: Larry A. Brey, Thomas E. Wood, Gina M. Buccellato, Marvin E. Jones, Craig S. Chamberlain, Allen R. Siedle
  • Patent number: 7713908
    Abstract: A method of producing a porous composite metal oxide comprising the steps of: dispersing first metal oxide powder, which is an aggregate of primary particles each with a diameter of not larger than 50 nm, in a dispersion medium by use of microbeads each with a diameter of not larger than 150 ?m, thus obtaining first metal oxide particles, which are 1 nm to 50 nm in average particle diameter, and not less than 80% by mass of which are not larger than 75 nm in diameter; dispersing and mixing up, in a dispersion medium, the first metal oxide particles and second metal oxide powder, which is an aggregate of primary particles each with a diameter of not larger than 50 nm, and which is not larger than 200 nm in average particle diameter, thus obtaining a homogeneously-dispersed solution in which the first metal oxide particles and second metal oxide particles are homogeneously dispersed; and drying the homogeneously-dispersed solution, thus obtaining a porous composite metal oxide.
    Type: Grant
    Filed: August 29, 2005
    Date of Patent: May 11, 2010
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Toshio Yamamoto, Akihiko Suda, Akira Morikawa, Kae Yamamura, Hirotaka Yonekura
  • Publication number: 20100101221
    Abstract: Catalysts, systems, and methods disclosed herein provide for reduced NOx emissions in the exhaust stream of a lean burning engine. The catalysts include two different types of selective catalytic reduction (SCR) catalysts (i.e., two different types of catalysts that may catalytically reduce NOx using a reductant). The first SCR catalyst (116) is an SCR catalyst having a composition that produces a reductant (e.g., an HC-SCR catalyst that produces ammonia) and the second catalyst (118) is an SCR catalyst (e.g., NH3-SCR) having a composition that reduces NOx using the reductant produced by the first SCR catalyst (116).
    Type: Application
    Filed: October 28, 2008
    Publication date: April 29, 2010
    Applicant: Caterpillar Inc.
    Inventors: Sylvain Joseph Charbonnel, Zhiyong Wei, James Joshua Driscoll, Ronald Silver, Corey Stefanick
  • Publication number: 20100105548
    Abstract: An electrocatalyst is described. The electrocatalyst includes a core of a non-noble metal or non-noble metal alloy; and a continuous shell of a noble metal or noble metal alloy on the core, the continuous shell being at least two monolayers of the noble metal or noble metal alloy. Methods for making the electrocatalyst are also described.
    Type: Application
    Filed: October 24, 2008
    Publication date: April 29, 2010
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Junliang Zhang, Frederick T. Wagner, Zhongyi Liu, Michael K. Carpenter
  • Publication number: 20100099012
    Abstract: Transition metal nanostructures coated with a contiguous, conformal submonolayer-to-multilayer noble metal film and their method of manufacture are described. The manufacturing process involves the initial formation of suitably sized transition metal or alloy nanostructures which may be nanorods, nanobars, or nanowires. A monolayer of a non-noble metal is deposited onto the surface of the nanostructures by underpotential deposition. This is followed by the galvanic displacement of the non-noble metal by a second metal to yield a conformal coating of a monolayer of the second metal on the surface of the nanostructures. The replacement of atoms of the first metal by atoms of the second metal is an irreversible and spontaneous redox reaction which involves the replacement of a non noble metal by a more noble metal. The process can be controlled and repeated to obtain the desired film coverage.
    Type: Application
    Filed: October 19, 2009
    Publication date: April 22, 2010
    Applicant: Brookhaven Science Associates, LLC
    Inventor: Radoslav Adzic
  • Patent number: 7691776
    Abstract: The invention relates to an oxidic catalyst containing cesium and tungsten for the synthesis of alkyl mercaptans from alkanols and hydrogen sulfide, and to a process for the production of this catalyst, wherein the molar ratio of cesium to tungsten is <2:1.
    Type: Grant
    Filed: August 14, 2009
    Date of Patent: April 6, 2010
    Assignee: Evonik Degussa GmbH
    Inventors: Hubert Redlingshöfer, Christoph Weckbecker, Andreas Dörflein, Michael Rückriegel
  • Publication number: 20100056839
    Abstract: A process for the production of propylene, the process including: contacting ethylene and a hydrocarbon stream comprising 1-butene and 2-butene with a bifunctional isomerization-metathesis catalyst to concurrently isomerizes 1-butene to 2-butene and to form a metathesis product comprising propylene; wherein the bifunctional isomerization-metathesis catalyst comprises: a catalyst compound may include at least one element selected from tungsten, tantalum, niobium, molybdenum, nickel, palladium, osmium, iridium, rhodium, vanadium, ruthenium, and rhenium for providing metathesis activity on a support comprising at least one element from Group IA, IIA, IIB, and IIIA of the Periodic Table of the Elements; wherein an exposed surface area of the support provides both isomerization activity for the isomerization of 1-butene to 2-butene; and reactive sites for the adsorption of catalyst compound poisons.
    Type: Application
    Filed: September 4, 2009
    Publication date: March 4, 2010
    Applicants: LUMMUS TECHNOLOGY INC., BASF CATALYSTS LLC
    Inventors: Bala Ramachandran, Sukwon Choi, Robert J. Gartside, Shane Kleindienst, Wolfgang Ruettinger, Saeed Alerasool
  • Publication number: 20100041548
    Abstract: The present invention refers to a continuous process for the manufacture of methyl mercaptan using Mo—O—K-based catalysts. It is further described that the total selectivity of methylmercaptan can be increased by at least 1% by lowering the total gas hourly space velocity. The invention further refers to a process for the preparation of a solid, preformed catalyst system.
    Type: Application
    Filed: July 24, 2009
    Publication date: February 18, 2010
    Inventors: Yiquan YANG, Qi Wang, Renchun Lin, Hongbin Zhang, Youzhu Yuan, Weiping Fang, Quanxing Zheng, Shenjun Dai, Xingguo Yan, Aiping Chen, Jan-Olaf Barth, Christoph Weckbecker, Klaus Huthmacher, Hubert Redlingshöfer, Sabine Ackermann
  • Patent number: 7662742
    Abstract: A method for producing a catalyst containing given atoms in a given atomic proportion for use in producing methacrylic acid through gas-phase catalytic oxidation of methacrolein with molecular oxygen comprising the steps of: (i) preparing a solution or slurry containing at least molybdenum, phosphorus, and vanadium (liquid I); (ii) preparing a solution or slurry containing ammonium radical (liquid II); (iii) preparing a mixture of the liquid I and the liquid II by introducing one liquid (liquid PR) of the liquid I and the liquid II into a tank (tank A) and pouring the other liquid (liquid LA) on a continuous region in the surface of the liquid PR, the continuous region occupying 0.01 to 10% of the whole area of the surface of the liquid PR; and (iv) drying and calcining the resultant solution or slurry containing a catalyst precursor comprising all the catalyst constituents.
    Type: Grant
    Filed: October 27, 2004
    Date of Patent: February 16, 2010
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hiroyuki Naitou, Takashi Karasuda, Tomoki Fukui
  • Patent number: 7655749
    Abstract: Methods for synthesizing dimeric or higher polymeric reaction products of nitrogen aromatics comprise contacting a composition comprising the nitrogen aromatic with a catalyst composition. The catalyst is in particulate form and comprises a first metal substrate having a second reduced metal coated on the substrate.
    Type: Grant
    Filed: September 19, 2005
    Date of Patent: February 2, 2010
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Andrew M. Mance, Tao Xie, Belabbes Merzougui, Charlene A. Hayden
  • Publication number: 20100010280
    Abstract: A stationary or fluid bed dehydrogenation catalyst containing an alumina carrier, with chromium and alkali metals consisting of only sodium and potassium, added as promoters. The resultant catalyst demonstrates greater selectivity and olefin yield than prior art dehydrogenation catalysts, especially after aging.
    Type: Application
    Filed: July 14, 2008
    Publication date: January 14, 2010
    Applicant: SUD-CHEMIE INC.
    Inventor: Vladimir Fridman
  • Publication number: 20100008840
    Abstract: The present invention relates to a novel method for preparing a new type of catalyst for the oxidation of CO in a reactant gas or air. The method provides the preparation of a catalyst having nano-sized metal particles and a capping agent deposited on a solid support. The size and distribution of the metal particles can be easily controlled by adjusting reaction condition and the capping agent used. The catalyst prepared has high activity at low temperature toward selective oxidation of CO and is stable over an extended period of time. The catalyst can be used in air filter devices, hydrogen purification processes, automotive emission control devices (decomposition of NOx, x is the integer 1 or 2), F-T synthesis, preparation of fuel-cell electrode, photocatalysis and sensors.
    Type: Application
    Filed: November 13, 2006
    Publication date: January 14, 2010
    Applicant: Agency For Science, Technology and Research
    Inventors: Ziyi Zhong, Jianyi Lin
  • Patent number: 7641875
    Abstract: A multi-phase catalyst for the simultaneous conversion of oxides of nitrogen, carbon monoxide, and hydrocarbons is provided. A catalyst composition comprising the multi-phase catalyst and methods of making the catalyst composition are also provided. The multi-phase catalyst may be represented by the general formula of CeyLn1-xAx+sMOZ, wherein Ln is a mixture of elements originally in the form of single-phase mixed lanthanides collected from natural ores, a single lanthanide, or a mixture of lanthanides; A is an element selected from a group consisting of Mg, Ca, Sr, Ba, Li, Na, K, Cs, Rb, or any combination thereof; and M is an element selected from the group consisting of Fe, Mn, Cr, Ni, Co, Cu, V, Zr, Pt, Pd, Rh, Ru, Ag, Au, Al, Ga, Mo, W, Ti, or any combination thereof; x is a number defined by 0?x<1.0; y is a number defined by 0?y<10; s is a number defined by 0?s<10; where s=0 only when y>0 and y=0 only when s>0.
    Type: Grant
    Filed: November 3, 2008
    Date of Patent: January 5, 2010
    Assignee: Catalytic Solutions, Inc.
    Inventor: Stephen J. Golden
  • Patent number: 7642214
    Abstract: An object of the present invention is to provide a highly active catalyst for producing an unsaturated oxygen-containing compound from an alkane and the catalyst comprising Mo, V, Ti and Sb or Te as the indispensable active components. The preferable catalyst is represented by formula (1) or (2) as shown below, Mo1.0VaTibXcYdOe??(1) Mo1.0VaTibXcYdZfOe??(2) wherein X represents Sb or Te; Y represents Nb, W or Zr; Z represents Li, Na, K, Rb, Cs, Mg, Ca or Sr; a, b, c, d, e and f represent atomic ratios of their respective elements, with 0<a<0.7, 0<b<0.3, 0<c<0.7, 0?d<0.3, 0<f<0.1; e is a number determined by oxidation states of the other elements than oxygen.
    Type: Grant
    Filed: July 28, 2006
    Date of Patent: January 5, 2010
    Assignee: Nippon Kayaku Kabushiki Kaisha
    Inventors: Tomoaki Kobayashi, Yoshimasa Seo
  • Patent number: 7638459
    Abstract: A layered composition which can be used in various processes has been developed. The composition comprises an inner core such as a cordierite core and an outer layer comprising a refractory inorganic oxide, a fibrous component and an inorganic binder. The refractory inorganic oxide layer can be alumina, zirconia, titania, etc. while the fibrous component can be titania fibers, silica fibers, carbon fibers, etc. The inorganic oxide binder can be alumina, silica, zirconia, etc. The layer can also contain catalytic metals such as gold and platinum plus other modifiers. The layered composition is prepared by coating the inner core with a slurry comprising the refractory inorganic oxide, fibrous component, an inorganic binder precursor and an organic binding agent such as polyvinyl alcohol. The composition can be used in various hydrocarbon conversion processes.
    Type: Grant
    Filed: May 25, 2005
    Date of Patent: December 29, 2009
    Assignee: UOP LLC
    Inventors: Dean E. Rende, James E. Rekoske, Jeffery C. Bricker, Jeffrey L. Boike, Masao Takayama, Kouji Hara, Nobuyuki Aoi
  • Publication number: 20090306432
    Abstract: The invention relates to an oxidic catalyst containing cesium and tungsten for the synthesis of alkyl mercaptans from alkanols and hydrogen sulfide, and to a process for the production of this catalyst, wherein the molar ratio of cesium to tungsten is <2:1.
    Type: Application
    Filed: August 14, 2009
    Publication date: December 10, 2009
    Applicant: Evonik Degussa GmbH
    Inventors: HUBERT REDLINGSHÖFER, CHRISTOPH WECKBECKER, ANDREAS DÖRFLEIN, MICHAEL RÜCKRIEGEL
  • Patent number: 7625834
    Abstract: In a method of producing a catalyst for the production of methacrylic acid, which has a composition of the following formula (1), when mixing 100 parts by mass of a solution or a slurry (liquid A) containing molybdenum atoms, phosphorous atoms and vanadium atoms in which the content of ammonium species is 0 to 1.5 mol relative to 12 mol of the molybdenum atoms, 5 to 300 parts by mass of a solution or a slurry (liquid B) containing 6 to 17 mol of ammonium species relative to 12 mol of the molybdenum atoms contained in the liquid A and a solution or a slurry (liquid C) containing an element Z such as cesium, the liquid B is mixed with the liquid A, the liquid C or a mixture of the liquid A and the liquid C over 0.1 to 15 minutes PaMobVcCudXeYfZgOh??(1).
    Type: Grant
    Filed: July 4, 2003
    Date of Patent: December 1, 2009
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hiroyuki Naitou, Takashi Karasuda
  • Patent number: 7598204
    Abstract: A reagent suitable for use as a catalyst comprises a first metal species substrate having a second reduced metal species coated thereon, the second reduced metal species being less electropositive than the first metal. Methods of manufacture are also provided.
    Type: Grant
    Filed: September 19, 2005
    Date of Patent: October 6, 2009
    Assignee: General Motors Corporation
    Inventors: Andrew M. Mance, Tao Xie, Belabbes Merzougui
  • Patent number: 7592288
    Abstract: The invention relates to an oxidic catalyst containing cesium and tungsten for the synthesis of alkyl mercaptans from alkanols and hydrogen sulfide, and to a process for the production of this catalyst, wherein the molar ratio of cesium to tungsten is <2:1.
    Type: Grant
    Filed: August 23, 2004
    Date of Patent: September 22, 2009
    Assignee: Evonik Degussa GmbH
    Inventors: Hubert Redlingshöfer, Christoph Weckbecker, Andreas Dörflein, Michael Rückriegel
  • Patent number: 7592290
    Abstract: The invention relates to supported catalysts and a process for the production of these catalysts. These supported catalysts may be used in various reactions such as reforming reactions (e.g. steam methane reforming (SMR) reactions and autothermal reforming (ATR) reactions). In one aspect of the invention, the supported catalyst comprises a transition metal oxide; optionally a rare-earth metal oxide; and a transition metal aluminate.
    Type: Grant
    Filed: April 7, 2005
    Date of Patent: September 22, 2009
    Assignee: Sulzer Metco(Canada) Inc.
    Inventors: Syed Tajammul Hussain, Eugene Stelmack
  • Publication number: 20090227820
    Abstract: A geometrically shaped solid carrier is provided that improves the performance and effectiveness of an olefin epoxidation catalyst for epoxidizing an olefin to an olefin oxide. In particular, improved performance and effectiveness of an olefin epoxidation catalyst is achieved by utilizing a geometrically shaped refractory solid carrier in which at least one wall thickness of said carrier is less than 2.5 mm.
    Type: Application
    Filed: March 10, 2008
    Publication date: September 10, 2009
    Applicant: SD LIZENZVERWERTUNGSGESELLSCHAFT MBH & CO. KG
    Inventors: Serguei Pak, Andrzej Rokicki, Howard Sachs
  • Publication number: 20090200206
    Abstract: Sulfur-containing compounds, including specifically thiophenic compounds, in a liquid hydrocarbon feedstream are catalytically oxidized by combining the hydrocarbon feedstream with a catalytic reaction mixture that includes a peroxide that is soluble in water or in a polar organic acid, at least one carboxylic acid, and a catalyst that is a transition metal salt selected from the group consisting of (NH4)2WO4, (NH4)6W12O40.H2O, Na2WO4, Li2WO4, K2WO4, MgWO4, (NH4)2MoO4, (NH4)6Mo7O24.4H2O, MnO0 and NaVO3; the mixture is vigorously agitated for a time that is sufficient to oxidize the sulfur-containing compounds to form sulfoxides and sulfones; the reaction mixture is allowed to stand and separate into a lower aqueous layer containing the catalyst and an upper hydrocarbon layer that is recovered and from which the oxidized sulfur compounds are removed, as by solvent extraction, distillation or selective adsorption.
    Type: Application
    Filed: March 5, 2007
    Publication date: August 13, 2009
    Inventors: Farhan M. Al-Shahrani, Tiancun Xiao, Gary D. Martinie, Malcolm L.H. Green
  • Publication number: 20090198076
    Abstract: The invention is directed to a catalyst for the epoxidation of an olefin to an olefin oxide, the catalyst comprising a support having at least two pore size distributions, each pore size distribution possessing a different mean pore size and a different pore size of maximum concentration, the catalyst further comprising a catalytically effective amount of silver, a promoting amount of rhenium, and a promoting amount of one or more alkali metals, wherein the at least two pore size distributions are within a pore size range of about 0.01 ?m to about 50 ?m. The invention is also directed to a process for the oxidation of an olefin to an olefin oxide using the above-described catalyst.
    Type: Application
    Filed: January 27, 2009
    Publication date: August 6, 2009
    Applicant: Scientific Design Company, Inc.
    Inventor: Christian Guckel
  • Publication number: 20090185968
    Abstract: The present invention is directed to a catalytic member, and a method of use for the treatment of pollutants in a gaseous stream. More specifically, the present invention is directed to a catalyst member comprising a substrate coated with a metallic anchor layer to enhance the adherence of a catalytic washcoat layer.
    Type: Application
    Filed: January 18, 2008
    Publication date: July 23, 2009
    Inventors: Michael Galligan, Young Kim
  • Patent number: 7560411
    Abstract: A process is provided for preparing a carrier which process comprises incorporating into the carrier at any stage of the carrier preparation a strength-enhancing additive. Also provided is the resultant carrier having incorporated therein a strength-enhancing additive and a catalyst comprising the carrier. Also provided is a process for the epoxidation of an olefin employing the catalyst. Also provided is a method of using the olefin oxide so produced for making a 1,2-diol, a 1,2-diol ether or an alkanolamine.
    Type: Grant
    Filed: August 30, 2005
    Date of Patent: July 14, 2009
    Assignee: Shell Oil Company
    Inventors: Randall Clayton Yeates, John Robert Lockemeyer, Marek Matusz
  • Patent number: 7541012
    Abstract: The present invention features a catalytic material which includes a metal catalyst anchored to a nano-sized crystal containing a metal oxide. Furthermore, the present invention features a method of producing the catalytic material described herein. Finally, the present invention features using the catalytic material for removing contaminants and for getting the desired products.
    Type: Grant
    Filed: July 7, 2004
    Date of Patent: June 2, 2009
    Assignee: The Hong Kong University of Science and Technology
    Inventors: King Lun Yeung, Nan Yao, Ka Yee Ho
  • Publication number: 20090131695
    Abstract: A catalyst which comprises a carrier and silver deposited on the carrier, which carrier has a surface area of at least 1.3 m2/g, a median pore diameter of more than 0.8 ?m, and a pore size distribution wherein at least 80% of the total pore volume is contained in pores with diameters in the range of from 0.1 to 10 ?m and at least 80% of the pore volume contained in the pores with diameters in the range of from 0.1 to 10 ?m is contained in pores with diameters in the range of from 0.
    Type: Application
    Filed: June 6, 2006
    Publication date: May 21, 2009
    Inventors: William Herman Gerdes, John Robert Lockemeyer, Donald James Remus, Thomas Szymanski, Randall Clayton Yeates
  • Publication number: 20090118119
    Abstract: A water gas shift catalyst comprising a precious metal deposited on a support, wherein the support is prepared from a mixture comprising a low surface area material, such as an aluminate, particularly a hexaaluminate, and a high surface area material, such as a mixed metal oxide, particularly a mixture of zirconia and ceria, to which may be added one or more of a high surface area transitional alumina, an alkali or alkaline earth metal dopant and an additional dopant selected from Ga, Nd, Pr, W, Ge, Au, Ag, Fe, oxides thereof and mixtures thereof.
    Type: Application
    Filed: November 1, 2007
    Publication date: May 7, 2009
    Applicant: SUD-CHEMIE INC.
    Inventors: Chandra Ratnasamy, Jon P. Wagner
  • Publication number: 20090088317
    Abstract: A reduction catalyst having a first metal component comprising one of Co, Os, Fe, Re, Rh and Ru. The first metal component is present in the catalyst at from 0.5 percent to 20 percent, by weight. A second metal component differing from the first metal component present in the catalyst with the second metal component being selected from the group consisting of Fe, Mn, Ru, Os, Rh, Ir, Ni, Pd, Pt, Ag, Au, Zn, Co, Re, Cu, Pb, Cr, W, Mo, Sn, Nb, Cd, Te, V, Bi, Ga and Na. A hydrogenation catalyst comprising one or both of Ni and Co and one or more elements selected from the group consisting of Mn, Fe, Ag, Au, Mo and Rh.
    Type: Application
    Filed: September 28, 2007
    Publication date: April 2, 2009
    Inventors: John G. Frye, JR., Johnathan E. Holladay, Danielle S. Muzatko, James F. White, Alan H. Zacher
  • Publication number: 20090074643
    Abstract: A process for the catalytic removal of hydrogen cyanide, formic acid and formic acid derivatives from synthesis gas comprising these compounds, carbon monoxide and hydrogen, the process comprising contacting the synthesis gas with a catalyst comprising one or more metals selected from the group consisting of silver, gold, copper, palladium, platinum and their mixtures and supported on a carrier comprising at least one of the oxides of scandium, yttrium, lanthanum, cerium, titanium, zirconium, aluminium, zinc, chromium and molybdenum.
    Type: Application
    Filed: April 18, 2007
    Publication date: March 19, 2009
    Inventors: Karsten Pedersen, Poul Erik Hojlund Nielsen, Ib Dybkjaer, Jesper Nerlov
  • Patent number: 7504357
    Abstract: A catalyst composition having the formula: Mo1VaSbbNbcMdOx wherein M is gallium, bismuth, silver or gold, a is 0.01 to 1, b is 0.01 to 1, c is 0.01 to 1, d is 0.01 to 1 and x is determined by the valence requirements of the other components. Other metals, such as tantalum, titanium, aluminum, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, platinum, boron, arsenic, lithium, sodium, potassium, rubidium, calcium, beryllium, magnesium, cerium, strontium, hafnium, phosphorus, europium, gadolinium, dysprosium, holmium, erbium, thulium, terbium, ytterbium, lutetium, lanthanum, scandium, palladium, praseodymium, neodymium, yttrium, thorium, tungsten, cesium, zinc, tin, germanium, silicon, lead, barium or thallium may also be components of the catalyst. This catalyst is prepared by co-precipitation of metal compounds which are calcined to form a mixed metal oxide catalyst that can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process.
    Type: Grant
    Filed: May 24, 2007
    Date of Patent: March 17, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Paul E. Ellis, Jr.
  • Publication number: 20090062556
    Abstract: A carrier for a catalyst useful for the epoxidation of an olefin which comprises an inert, refractory solid carrier is provided. The carrier has no or little absolute volume from small pores, of less than 1 micrometer, and large pores, of above 5 micrometer. By “no or little absolute volume from small pores of less than 1 micron” it is meant that the pore volume of such pores is less than 0.20 ml/g. By “no or little absolute volume from large pores of above 5 micron” it is meant that the pore volume of such pores is less than 0.20 ml/g. The invention further provides a catalyst useful for the epoxidation of an olefin supported on such a carrier and a process for the oxidation of an olefin, especially ethylene, to an olefin oxide, especially ethylene oxide.
    Type: Application
    Filed: August 30, 2007
    Publication date: March 5, 2009
    Applicant: SD LIZENZVERWERTUNGSGESELLSCHAFT MBH & CO. KG
    Inventor: Serguei Pak
  • Patent number: 7485597
    Abstract: A method for improving the selectivity of a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, which method comprises contacting the catalyst, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.; and a process for the epoxidation of an olefin, which process comprises contacting a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.
    Type: Grant
    Filed: June 26, 2003
    Date of Patent: February 3, 2009
    Assignee: Shell Oil Company
    Inventors: John Robert Lockemeyer, Randall Clayton Yeates, Donald Reinalda
  • Patent number: 7485596
    Abstract: The present invention is for a process for making a heteropoly acid compound catalyst for oxidation of unsaturated aldehydes, such as methacrolein, to unsaturated carboxylic acids, such as methacrylic acid, said catalyst containing oxides of molybdenum, phosphorus, and M?, wherein M? is cesium, potassium, rubidium, or sodium, and bismuth. The process is a synthesis of the catalyst with specific process conditions for addition of the bismuth compound as an aqueous slurry without nitric acid. A catalyst precursor is formed by removing the water and drying the solid particles. The heteropoly acid compound catalyst is formed by calcination of the catalyst precursor.
    Type: Grant
    Filed: December 28, 2005
    Date of Patent: February 3, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: James W. Kauffman, Lixia Cai, Wugeng Liang
  • Patent number: 7473666
    Abstract: A particulate porous ammoxidation catalyst for use in producing acrylonitrile or methacrylonitrile by reacting propylene, isobutene or tert-butyl alcohol with molecular oxygen and ammonia in a fluidized-bed reactor, the catalyst comprising a metal oxide and a silica carrier having supported thereon the metal oxide, wherein the metal oxide contains at least two elements selected from the group consisting of molybdenum, bismuth, iron, vanadium, antimony, tellurium and niobium, and the catalyst having a particle diameter distribution wherein the amount of catalyst particles having a particle diameter of from 5 to 200 ?m is from 90 to 100% by weight, based on the weight of the catalyst, and having a pore distribution wherein the cumulative pore volume of pores having a pore diameter of 80 ? or less is not more than 20%, based on the total pore volume of the catalyst and wherein the cumulative pore volume of pores having a pore diameter of 1,000 ? or more is not more than 20%, based on the total pore volume of the
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: January 6, 2009
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Hiroyuki Yanagi, Hideo Midorikawa, Tutomu Ueda
  • Publication number: 20080306289
    Abstract: A catalyst composition comprising a support having a surface area of at least 500 m2/kg, and deposited on the support: silver metal, a metal or component comprising rhenium, tungsten, molybdenum or a nitrate- or nitrite-forming compound, and a Group IA metal or component comprising a Group IA metal having an atomic number of at least 37, and in addition potassium, wherein the value of the expression (QK/R)+QHIA is in the range of from 1.5 to 30 mmole/kg, wherein QHIA and QK represent the quantities in mmole/kg of the Group IA metal having an atomic number of at least 37 and potassium, respectively, present in the catalyst composition, the ratio of QHIA to QK is at least 1:1, the value of QK is at least 0.01 mmole/kg, and R is a dimensionless number in the range of from 1.5 to 5, the units mmole/kg being relative to the weight of the catalyst composition.
    Type: Application
    Filed: August 14, 2008
    Publication date: December 11, 2008
    Inventors: Marek MATUSZ, Michael Alan Richard, Martin Lysle Hess
  • Publication number: 20080281136
    Abstract: A catalyst composition and process facilitates the oxidative reforming of low molecular weight hydrocarbons, such as methane, to other hydrocarbons having 2 or more carbon atoms (“C2+ compounds”). Compositions having a formula comprising a metal, tungsten, manganese and oxygen effectively catalyze the oxidative reforming of methane with a high rate of conversion and selectivity. Controlling feed gas flow and catalyst bed temperature controls the exothermic OCM reaction, avoiding runaway reactions or coking. A single or multiple reactor system can be utilized for the oxidative reforming reactions. Using two reactors in series, catalyst embodiments produced favorable yields of C2+ compounds, in the presence or absence of a distributed oxygen feed, and with or without interstage effluent cooling. Removal of desirable end products from the reactor effluent, followed by recycling of the residual effluent, increases the conversion to, and ultimate yield of desirable end product.
    Type: Application
    Filed: April 25, 2008
    Publication date: November 13, 2008
    Applicant: HRD CORP.
    Inventors: Ebrahim Bagherzadeh, Abbas Hassan, Rayford G. Anthony, Aziz Hassan, Bedri Bozkurt, Jubo Zhang
  • Publication number: 20080262270
    Abstract: The present invention refers to a catalyst for the manufacture of methyl mercaptan from carbon oxides comprising Mo and K compounds and oxides or sulfides of metals chosen from the manganese group. The improvement of the present process consists of the fact that carbon dioxide can be converted with higher conversions and selectivities to methyl mercaptan as compared to state-of-the-art technologies, with only minor amounts of carbon monoxide being formed as side product. Simultaneously, carbon monoxide can be easily converted into carbon dioxide and hydrogen by reaction with water using established water-gas-shift-technologies thus increasing the overall selectivity to methyl mercaptan.
    Type: Application
    Filed: April 14, 2008
    Publication date: October 23, 2008
    Inventors: Jan-Olaf Barth, Hubert Redlingshofer, Christoph Weckbecker, Klaus Huthmacher, Horst-Werner Zanthoff, Ralf Mayer
  • Patent number: 7429682
    Abstract: A catalyst for gas phase oxidation of methylbenzenes in the presence of molecular oxygen to produce corresponding aromatic aldehydes, a method for preparing the catalyst, and a method for producing aromatic aldehydes from methylbenzenes by using the catalyst. The catalyst comprises a compound represented by the following formula (1): WaXbYcOx ??(1) wherein W represents a tungsten atom, X represents one or more alkali metals selected from the group consisting of Li, Na, K, Rb, and Cs, Y represents one or more elements selected from the group consisting of Fe, Co, Ni, Cu, Mn, Re, Cr, V, Nb, Ti, Zr, Zn, Cd, Y, La, Ce, B, Al, Sn, Mg, Ca, Sr, and Ba, O stands for an oxygen atom, and the ratio of a:b:c is 12:0.001˜1:0˜5.
    Type: Grant
    Filed: November 22, 2006
    Date of Patent: September 30, 2008
    Assignee: LG Chem, Ltd.
    Inventors: Won Ho Lee, Hyun Kyung Yoon, Dong Il Lee, Jong Hyun Chae, Ji Hyang Son, In Kyu Park, Won Jae Lee
  • Patent number: 7427581
    Abstract: Novel sorbent systems for the desulfurization of cracked-gasoline and diesel fuels are provided which are comprised of a bimetallic promotor on a particulate support such as that formed of zinc oxide and an inorganic or organic carrier. Such bimetallic promotors are formed of at least two metals of the group consisting of nickel, cobalt, iron, manganese, copper, zinc, molybdenum, tungsten, silver, tin, antimony and vanadium with the valence of same being reduced, preferably to zero. Processes for the production of such sorbents are provided wherein the sorbent is prepared from impregnated particulate supports or admixed to the support composite prior to particulation, drying, and calcination. Further disclosed is the use of such novel sorbents in the desulfurization of cracked-gasoline and diesel fuels whereby there is achieved not only removal of sulfur but also an increase in the olefin retention in the desulfurized product.
    Type: Grant
    Filed: January 21, 2003
    Date of Patent: September 23, 2008
    Assignee: China Petroleum & Chemical Corporation
    Inventor: Gyanesh P. Khare
  • Publication number: 20080214387
    Abstract: Process for modifying catalysts via the deposition of carbon containing residues in the presence of one or more solvents, where the gas phase over the catalyst treatment solution during the treatment is air or an inert gas, and/or the liquid phase contains a templating agent and/or base. The modified catalyst can be used for stereo-, chemo- and regioselective transformations of organic compounds.
    Type: Application
    Filed: November 12, 2004
    Publication date: September 4, 2008
    Inventors: Daniel Ostgard, Virginie Duprez, Roberta Olindo, Stefan Roder, Monika Berweiler
  • Patent number: 7419932
    Abstract: The method for preserving a catalyst of the present invention is characterized in that, in a process for continuously producing an objective product by a vapor phase oxidation reaction using a phosphorus-molybdenum-vanadium catalyst containing phosphorus, molybdenum and vanadium, the phosphorus-molybdenum-vanadium catalyst retained in a reactor is maintained under a condition of a water content of 30 mg or less per 1 g of catalyst dry weight, before the start of the reaction or during the stop of the reaction. By this, deterioration of the catalyst retained in the reactor can be simply prevented.
    Type: Grant
    Filed: January 9, 2004
    Date of Patent: September 2, 2008
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Yoshiyuki Taniguchi, Toru Kuroda, Hideyasu Takezawa, Yasuhiro Kabu
  • Publication number: 20080207962
    Abstract: A catalyst composition is disclosed that includes chromium, oxygen, and at least two of gold, silver, and palladium as essential constituent elements. The amount of modifier metals (gold, silver, and/or palladium) in the composition is from about 0.05 atom % to about 10 atom % based on the total amount of chromium and modifier metals. Also disclosed is a process for changing the fluorine distribution (i.e., content and/or arrangement) in a hydrocarbon or halogenated hydrocarbon in the presence of the catalyst composition; and methods for preparing said catalyst composition. One preparation method involves (a) co-precipitating a solid by adding ammonium hydroxide (aqueous ammonia) to an aqueous solution of soluble salts of modifier metals and a soluble chromium salt that contains at least three moles of nitrate per mole of chromium in the solution and has a modifier metal content of from about 0.
    Type: Application
    Filed: February 21, 2008
    Publication date: August 28, 2008
    Inventors: Velliyur Nott Mallikarjuna Rao, Allen Capron Sievert